Larger Diameter Hymax ® 14 – 24 Inches in Diameter Hymax is a Registered Trademark of Krausz Industries Ltd.
Mar 29, 2015
Larger Diameter Hymax® 14 – 24 Inches in Diameter
Hymax is a Registered Trademark of Krausz Industries Ltd.
Large Diameter Specifications
Meets or exceeds AWWA C219 Center Ring – ASTM A53 Grade A Steel End Rings – ASTM A 795 Steel Gaskets – NSF61 EPDM for water and sewerage Nuts, Bolts, Washer, Bridge and other Misc. Hardware – Type
304 Stainless Steel Nuts, Bolts and Washers include an anti-gall dry lube
coating Coating – 100% Fusion Bonded Epoxy for enhanced
corrosion protection with average of 14 Mils thickness Min Pipe Insertion Depth – 2.25 inches Working Pressure 14-16 inch – 260 psi, 18-24 inch – 232 psi
Nominal Pipe O.D. Product Range Inner Layer Outer Layer Pressure14 15.00-17.10 15.00-16.10 16.02-17.10 26016 17.10-19.20 17.10-18.19 18.11-19.20 26018 19.20-21.30 19.20-20.29 20.21-21.30 232
20 L.R. 19.60-21.70 19.60-20.69 20.61-21.70 23220 21.25-23.35 21.25-22.35 22.27-23.35 232
20 O.S. 21.50-23.60 21.50-22.60 22.52-23.60 23224 24.60-26.70 23.85-24.96 24.88-25.95 232
24 O.S. 24.00-26.10 24.60-25.67 25.59-26.70 232
Large Diameter HymaxWide Range of Fit = Reduced Inventory
Less Bolts = Fast Installation
Installation Instructions for 14” through 24”
Large Diameter Hymax Couplings
Installation Instructions for 14” through 24” Large Diameter
Hymax Couplings
PrecautionsPlease make the following notations when installing larger diameter Hymax Couplings
Always Verify Pipe Diameter with an O.D. Tape and Make sure it falls within the diameter range of the coupling
Always unpack the coupling and inspect for shipping damage
Prepare pipe ends and mark the stab depth according to directions
Back out Centering pins Size Gasket According to Instructions Never Lubricate Bolts (they are pre-lubricated) Do lubricate ductile iron and asbestos pipe Do not lubricate PVC, Steel or Polyethylene Pipe
surfaces
The Purpose of Centering Pins Prevention of Coupling Drift Over Pipe End
When in Maximum Transition
Big End
Small End
Flow Direction
Pressure Build Up Here Can Create Coupling Movement
The Purpose of Centering PinsIf Coupling Moves Due to Pressure Differential, Centering Pin Bottoms Out on Pipe End Preventing Loss of Seal
Big End
Small End
Flow Direction
14 to 24 Inch Hymax Installation ProcedurePrepare Pipe Ends – De-scale and Clean,Mark Pipe Ends for a Maximum Stab Depth of 5”
5” 5”
Loosen Centering Pins(Anti Drift Pins)
1 - Pin in Set Position 2 – Pin Set for Installation
Loosening of Pin allows for full Retraction of Coupling over pipe end
14 to 24 Inch HymaxStab Pipe Ends to the Proper Insertion Depth
Pipe Ends Stabbed into Couplings
Remaining End Gap Between Pipe Ends is 2 – 3 Inches
After Stabbing Pipe, Tighten the Centering Pins to seat the “O”Ring Seal on the back side of the Pin
Pins are One Inch Diameter – outside view
Seated Anti-Drift Pin – Inside View
Tighten All Bolts on Compression Ring to the required torque to properly seat the Gasket
Two Bolts per End Torque Requirement is
150 ft. lbs. Required Wrench – 17
to 21 inch long wrench handle and 15/16” (24 mm) pass through socket
Cross Tighten evenly Always check for leaks
prior to burial If leakage occurs, re-
torque nuts and bolts as required.