KS1000 RW/SF Trapezoidal

Approved to LPS 1181RW Certificate No. 260a/06SF Certificate No. 260a/19

CI/SfB(4-) Rh2

UK December 2009

I nsu la ted Pane ls

Insulated Roof Panel System Installation Guide

KS1000 RW/SF Trapezoidal

I N S U L A T E D R O O F S Y S T E M S

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Introduction

This document describes in full the installationprocedures and good practice which should beadhered to when installing KingspanKS1000 RW/SF insulated roof panel systems.

This installation guide should be read inconjunction with the ‘project specific’ designdrawings and method statements.

Care should be taken to ensure that this guide isread and understood in its entirety prior to any sitework commencement.

Should any procedure not be understood, or, if theworks being undertaken are not covered by thisguide, please consult Kingspan envirocare®

Technical Services on 0800 5870090.

This guide is to supplement the training courseoffered to all installers by Kingspan, which isrecommended prior to any product installation.

Installation details given in this document are‘current’ recommendations for Part L2 BuildingRegulations (England & Wales) and Section 6(Scotland) compliance effective from April 2006 and those required for compliance with LPCBcertified systems.

It is the responsibility of the fixing contractor toensure that ‘project specific’ details are compliantto Part L2 Building Regulations (England & Wales)and Section 6 (Scotland), prior to any siteinstallation.

Safety IssuesThe installation of roof and wall panels on anybuilding must be planned carefully to ensure thework can proceed in safety.

The roofing and cladding contractor must carry out the necessary ‘Risk Assessments’ and preparethe ‘Method Statements’ to suit each particularproject for their client taking into account thedetailed fixing recommendations of this installationguide. This method statement should indicate whois responsible for safety, and particularly what safetyequipment will be used for each stage of the workand the sequence of work from delivery toinstallation to ensure compliance with ‘current’CDM, health and safety issues / requirements forthe safety of site operatives.

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Although this ‘installation guide’ is deemed tobe correct at the time of publication, KingspanLimited will accept no responsibility for anyerrors, omissions or misinterpretation of theinformation within. We reserve the right toamend the information at any time in the future.

For further guidance on the above, we refer you to the following ‘current’ publications andinformation sheets available from the H.S.E. –Health & Safety Executive.

Contact – The H.S.E. Infoline on 0845 3450055Web: www.hse.gov.uk.

• Construction Design &Management Regs 2007

• The Working at Height Regulations 2005

• Height Safe – Essential Health & Safety Information forPeople Who Work at Height 2003

• Management of Health &Safety at Work 1999

• Lift Operators and Lift Equipment Regs 1998

• Manual Handling Regulations 1992

• Health & Safety at Work Act 1974Customer name,address etc

Panels packed horizontally –sides and ends protected

Numberof panelsvaries

Factory packed Gap for forkliftoff-loading

Receiving DeliveriesKingspan panels are factory-packed according topanel dimensions to ensure arrival on site in pristinecondition.

• Panels packed horizontally.

• Pack size varies according to panel thicknessand panel length.

• All packs labelled clearly identifying producttype and pack weight.

• Whole pack protected with various materials– Fluted cardboard at bottom / top

– Plastic hoods at both ends

– Polystyrene blocks on one side of pack

– Plastic or steel (corners) edge protectors onone side of pack

– Pack shrink wrapped in plastic film, securedwith sticky tape.

Note: In addition during winter period, cardboard sheets or foilwrapping are used on both ends and both sides of pack.

• Packs delivered on timber pallets with gaps foroff-loading using forklift, crane forks or liftingbeam with slings.

• Fully timbered crates are available on request atan extra cost, please contact our sales office.

Notes:-

• KS1000 RW panels are stacked with the weathering face ofpanels interleaved.

• KS1000 RW panels may have a protective film applied to theweathering face (depending on the type of coating) which needsto be removed prior to installation.

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Delivery and Off-loadingTransportation of panel packs to site is by roadtransport. It is the customer’s responsibility tocheck the site for restrictions (i.e. entrance to site,power lines etc.) and agree a storage area to beused, also to identify the correct type / method ofoff-loading / hoisting facilities to be used i.e. crane,crane forks, lifting beam / slings and airbags, forkliftor specialist lifting equipment.

Always check the ‘current’ certification of the crane,crane forks, lifting beam, slings, forklift or specialistlifting equipment prior to carrying out off-loading /hoisting operation (i.e. with correct ‘current’ SWLCertification).

Site Handling & Storage

*Packs of panels up to 9 metres can be safely off-loaded with frontloaders with the following provisions:

1. Minimum number of panels in a pack is 3.

2. Ground to be level and reasonably firm.

3. Speed of truck to be 5mph maximum – Extreme care to be taken.

Lifting beam for packsover 9 metres

✓Flat slingsnot chains

Protectedges &corners

Forklift for packsunder 9 metres*

Must support panels evenly

Protect panelshere

Protectedges &corners

Less than or equal to 9m*

2m max 2m max3m max 3m max

✗

Must support panels evenly

✗May causedamage to panels

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Safe StorageTo ensure panels remain in prime condition whilestored onsite, the following precautions should be taken:

At ground level:-

• Allocate safe, clean, trade-free area.

• Prevent personnel from walking over packs.

• Store panels on a slight slope ensuring anypenetrating rainwater drains off.

• Inspect packs regularly.

• Where panels are to be stored for more than 3 months, call the Kingspan envirocare®

Technical Services on 0800 5870090.

Removal of Packaging and Disposal• Preferably at ground level in a designated

area / safe working environment.orAlternatively at roof level, depending on roofpitch, in a designated area / safe workingenvironment with correct method of access.

• Using a suitable knife / blade carefully cut thepack open and remove plastic film / hoods,cardboard, polystyrene, timber etc. and disposein the ‘correct’ allocated waste disposal skip.Note: Some sites will operate a recycling scheme for waste materials.

• Exercise caution when opening packs stored atan angle. There is a danger of panels sliding tothe side and in the direction of slope.

• Individual panels will have low tack adhesivetabs in between and some may have protectivefilm applied (depending on the type of coating)which needs to be removed prior to installation.

• Packs of panels that have had the packagingremoved at ground level and need to be lifted tothe roof level, will require ‘banding’. A proprietyband / sling system should be used, taking carenot to damage the panels.

Movement and Lifting of Panels• The weight of individual panels for lifting can

be determined from the information on page 6or in our Design and Construction Guide.We recommend the use of mechanicalhandling systems for the movement and liftingof panels into position.

• Individual panels should always be handledcarefully. They should be lifted from a packand not dragged / slid over one another.Roof panels should not be lifted by the end lap.

At roof level:-

• When storing panel packs at roof level,depending on roof pitch, check that thesub-structure is sufficient and capable ofsupporting the weight of the packs.

• Prior to installation panel packs must besecurely tied to the roof structure to preventmovement.

Slope to drain water off panels

2m 2m

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KS1000 RW Product DataApplicationThe KS1000 RW roof system is suitable for buildingapplications with roof pitches 4° or above, afterdeflection. Panels are available left to right or rightto left direction of lay.Note: to determine direction of lay, view roof from the eaves facingtowards the ridge.

Panel End Cut BackAll panels are normally produced with a minimumcut back of 20mm. Cut backs up to 175mm canalso be manufactured. If flush ended panels (no cutback) are required they can be manufactured withone end flush and a 20mm cut back on theopposite end, based on panels exceeding 1.8m inlength. The recommended cut back for panel endlapping is 150mm. Panels less than 1.8m longwhich require a cut back can be provided, but willbe charged at full 1.8m price, plus cutting cost.

Available LengthsStandard lengths 1.8 to 12 metres. 12 to 29 metrescan be supplied but maybe subject to a transportsurcharge.Note: Panels less than 1.8m long which require a cut back can beprovided, but will be charged at full 1.8m price, plus cutting cost.

A – Core Thickness (mm) 40 50 60 70 80* 100* 120*B – Overall Dimension (mm) 75 85 95 105 115 135 155Weight kg/m2 steel / steel 9.9 10.3 10.7 11.0 11.5 12.3 13.1Weight kg/m2 alum / alum† 5.6 6.0 6.4 6.7 7.2 8.0 8.8*These panel thicknesses are recommended for Part L2 (England & Wales) and Section 6 (Scotland) based on the minimum U-value requirement†Aluminium faced panels are not LPCB and FM certified

Cut to Length -0.05% +0.1%Liner Sheet Length -0.1% +0.1%Cover Width -0mm +3mmThickness -2mm +2mmEnd Square -3mm +3mm

Product Ref. Application Description

KS1000 RW Trapezoidal roof panel withLoss Prevention CertificationBoard (LPCB) approval forroof applications.

1000mm cover width333mm 333mm 333mm

AB

Dimensions & Weight

Panel length

Cut back

Product Tolerance

7

KS1000 RW ComponentsKS1000 RW Insulated Roof Panel

Primary /Main Fastener

Secondary /Stitching Screws Gun-Grade Sealant

Profiled Ridge Filler

Butyl Rubber Tape Sealants

Fire RatedCanister Insulation

6mm Ø8mm Ø6 x 5mm 9 x 3mm

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One Panel Eaves to RidgeSafety Recommendations1 Good practice recommends a fully boarded

scaffold around the perimeter of the buildingwith loading platforms for panels, triple handrails and toe boards or propriety hand rail typesystem, as well as walkway stagings and safetynets, to ensure compliance with ‘current’ CDM,health & safety issues / requirements.

2 We advise caution when loading packs ofpanels onto purlins (Kingspan Multibeams),especially if the roof pitch exceeds 8°. Panelsmust be securely tied to the roof structure toprevent movement.

3 We recommend the use of mechanical handlingsystems for the movement and lifting of panelsinto position. Always check the ‘current’certification of the crane, crane forks,lifting beam, lifting beam / slings and airbags,forklift or specialist lifting equipment prior tocarrying out off-loading / hoisting operation (i.e.with correct ‘current’ SWL Certification).

4 Personal protective equipment and clothingshould be worn including gloves to avoid cutsand abrasions to operatives.

5 We recommend that any panel cutting done onsite is preferably carried out at ground level oralternatively at roof level depending on roof pitchin a designated area / safe working environment.

Before Installing Panels1 Before starting any project it is important

that the project specific contract drawingsare available on site, giving the details at thevarious interfaces on the project. (i.e. eaves,ridge, verge etc.), including the panelfastener requirement diagram giving theexact fixing type, quantity and location.

2 Prior to commencing any installation theconfiguration and dimensional accuracy of thesupporting structure should be compared withthe approved plan drawings.

3 Check roof pitch is a minimum of 4° –after deflection.

4 Steel (or timber) must be lined and levelled inaccordance with the requirements of thecontract document. Check the roof steelwork(or timber) visually for any damage or distortion,

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paying particular attention to lines of purlin thatwill support panel ends. Where these arebowed or distorted so that they do not give astraight bearing surface of 50mm min width,flange extension plates will be required.

Valley and boundary wall gutters must besecurely fixed in position where applicable.

5 As work progresses across the roof, areas to beregularly walked over or where materials are totemporarily stored should be identified andprotected. Traffic should use walkways to avoiddamaging the finish on the panels.

At all times during the fitting of the roof, thepainted panel surface must be kept clean andclear of debris and small objects that maypresent a scratching or abrasion hazard.Care must be taken at all times not to dropobjects on the roof or slide panels etc. acrossthe surface of the roof, as this is likely to resultin damage to the paint.

Air / Vapour Sealing Building PerimeterSee Typical Construction Details onpages 20 to 24.

6 Check cleader angle is installed to verge withair seal Vapourflex sealant applied at joints.Apply 8mm Ø butyl rubber sealant or gun gradeequivalent to the top face (6mm Ø to the gablecladding face in due course) or gun appliednon-curing sealant.

7 Highline gutter – apply Vapourflex sealantbetween Kingspan Eaves Beam joints – apply8mm Ø butyl rubber sealant to the top face ofKingspan Eaves Beam (6mm Ø to front face indue course) or gun applied non-curing sealant.

8 Boundary wall gutter – install gutter and apply8mm Ø butyl rubber sealant to gutter wing orgun applied non-curing sealant.

9 Check internal ridge flashing is installed with150mm overlap, sealed with Vapourflex or gun-grade sealant and apply air seal – 8mm Ø butylrubber sealant or gun applied non-curing sealant.

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One Panel Eaves to RidgeInstalling the First Panel1 Lay the first panel (P1) at the edge of the roof

area to be clad, ensuring it is correctly aligned,levelled and the right way round for lapping.

Panels are handed and should be orderedaccording to the required direction of lay.Note: Apply 8mm Ø butyl rubber air seal to ridge, verge andeaves positions before first panel is installed.

bApply 6 x 5mm butyl rubber

sealant to side lap

aFix first panel (P1) with 3 No.(minimum) main fasteners perpurlin (Kingspan Multibeam)

Internal ridge flashing with150mm overlap sealed

with air seal, Vapourflex orgun-grade sealant

Air seal – 8mmØ butyl rubber

sealant

Air seal – 8mmØ butyl rubbersealant

Direction of lay

P1

Air seal – 8mm Øbutyl rubber sealant

Air seal – Vapourflexsealant is to be appliedover any breaks insupporting secondarysteelwork i.e. to give acontinuous bearing face

Cleader angle by steelsub-contractor with air

seal – Vapourflexsealant applied at joints

KingspanMultibeam


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2 Install the recommended main fasteners bythrough fixing panel at each purlin location tothe standard fastener layout position.Note: The number of fasteners will vary dependant on the windsuction load. Quantities should be calculated by the Roofingand Cladding Sub-Contractors with the assistance of theProject Structural Engineer / Specification Requirement.

Number of fasteners will vary, minimum 3 no., when fixing tocold rolled purlins. Do not over-tighten fastener – refer to thefastener suppliers recommendations for settings. Any drillingswarf must be removed from the panel to prevent damage tothe coating / corrosion.

3 When the panel is fully fixed ensure that theexternal panel surface down the length ofthe side lap is clean and dry and apply the6 x 5mm butyl rubber sealant to side lap inline with the weathering face, removing thebacking paper.

Fastener Locations

Main Fixing Every Valley – Min. 3 No. when fixing to cold rolled purlins (Kingspan Multibeams)

Note: There may also be a requirement for applying a 6mm Ø butylrubber sealant / gun-grade vapour seal at the base of the side joint,dependant on project specification (see detail).

Side Lap Detail

6 x 5mm butyl rubber sealant(site applied) to the weather

side of the profile crown

6mm Ø vapourseal site appliedwhen required

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One Panel Eaves to Ridge

dAdd stitching screws alongside lap at 450mm centres

cLay second panel (P2) and fixwith 3 main fasteners per purlin(minimum)

eApply 6 x 5mm butyl rubber

sealant to side lap

P1

P2

Direction of lay

4 Lower the next roof panel (P2) into positioninterlocking the side lap detail. Install therecommended main fasteners by through fixingpanel at each purlin location to the standardfastener layout positions (as previous).

Note: There may also be a requirement forapplying a 6mm Ø butyl rubber sealant /gun-grade vapour seal at the base of theside joint, dependant on projectspecification (see detail).

6 x 5mm butyl rubbersealant (site applied)


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5 Install the side lap stitching screws at 450mmmax centres commencing 50mm up from theend of the panel (see panel side lap detail).

6 Ensure that every fifth panel is checked from theoriginal setting out point, to ensure that creepdoes not occur.

7 Continue to lay the panels to complete the roofenclosure. Repeat the process from 1 – 6.

8 If the panels have to be cut on site always usea reciprocating saw (jigsaw or similar) orevolution type circular saw (with tungston tippedblade), do not use abrasive wheel cutters.After cutting remove swarf from the panelsurface and any burrs from the cut edges.Treat any site cut edges that will be exposedwith edge protection lacquer.

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Multiple Panels Eaves to Ridge with End Lap

aFix first panel (P1) with3 No. main fastenersper purlin (minimum)

Cleader angle

P1

Direction of lay

Installing the First PanelFirst Tier

1 Position lower panel (P1) in the first tier of theroof area to be clad, ensuring it is correctlyaligned, levelled and the right way round forlapping. Also ensure that the flush end ofthe panel is bearing onto the purlin by aminimum of 30mm.Note: Apply 8mm Ø butyl rubber air seal to ridge, verge andeaves positions before first panel is installed.

Internal ridge flashing with150mm overlap sealed

with air seal, Vapourflex orgun-grade sealant

Air seal – 8mmØ butyl rubber

sealant

Air seal – 8mmØ butyl rubbersealant

Internal ridge flashing


Air seal – Vapourflexsealant is to be appliedover any breaks insupporting secondarysteelwork i.e. to give acontinuous bearing face

Cleader angle by steelsub-contractor with air

seal – Vapourflexsealant applied at joints

KingspanMultibeam


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Main Fixing Every Valley – Min. 3 No. when fixing to cold rolled purlins

2 Install the recommended main fasteners bythrough fixing panel at each purlin location tothe standard fastener layout position, except atthe flush end.

End Lap and Side Lap Sealant Application3 Ensure that the external panel surface across

the whole panel profile is clean and dry for thefirst 150mm from the panel flush end, includingthe side lap. Apply 3 runs of 6 x 5mm butylrubber sealant across the panel width(as detailed) starting at the top of the side jointand working the butyl across the full profile ofthe panel until the opposite side lap is reached.Ensure butyl seal is not stretched duringinstallation, and is in continuous contact withthe profile of the panel, removing the backingpaper. First sealant run should be positioned soit’s bottom edge is within 10mm of the externalpanel edge. Then apply the 6 x 5mm butylrubber sealant to side lap in line with weatheringface, removing the backing paper.

Fastener Locations

Alternatively the lower seal can be placed on theend lap of the upper panel (under side) wherepractical to ensure correct positioning.

End Lap Detail

150mm

Nominal 10mm

Max. 20mm

Min.10mm

Min. 30mm

Min. 30mm

50mm

50mm

3 rows of 6 x 5mmbutyl rubber sealant

(site applied)

KS1000 RW Roof Panel

Main panel fixing screw toevery valley 3 fasteners

per panel per supportEnd lap tailstitching screw toevery crown

Alternative End Lap Detail

150mm

Nominal 10mm

Max. 20mm

Min.10mm

50mm

50mm

3 rows of 6 x 5mmbutyl rubber sealant

(site applied)

KS1000 RW Roof Panel

Main panel fixing screw toevery valley 3 fasteners

per panel per supportEnd lap tailstitching screw toevery crown

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bApply 3 strips of 6 x 5mmbutyl rubber sealant

cApply 6 x 5mm butyl rubber

sealant to side lap

dLay second panel (P2) and fix

with 3 main fasteners per purlin(minimum)

P1

P2

Direction of lay

4 Ensure that the underside of the 150mm endlap on the second panel (P2) is clean / dry andposition over the previously installed panel (P1)easing into position ensuring the profile alignscorrectly. Install the recommended mainfasteners by through fixing panel at each purlinlocation to the standard fastener layoutpositions (as previous).

P1

P2

End lap tail stitchingscrew to every crown

Main panel fixing screwto every valley 3 fasteners

per panel per support50mm150mm

Nominal 10mm

Max. 20mm

3 rows of 6 x 5mmbutyl rubber sealant(site applied)

Min.10mm

Min.30mm

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5 When panel is fully fixed apply 6 x 5mm butylrubber sealant to side lap on the panel (P2) inline with the weathering face, removing thebacking paper.

Side lap stitching screw positioned tocoincide with end lap fastener stitching

Side lap stitching screw positioned tocoincide with end lap fastener stitching

6 x 5mm butyl rubber sealant 6 x 5mm butyl rubber sealant

Kingspan Multibeam

Main Panel Fixing Positions

End Lap Panel Fixing Positions

Main Fixing Every Valley – 3 fasteners per panel per purlin

Tail stitching screw positionedto coincide with side lap

fastener spacing

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gFix third panel (P3) with3 No. main fastenersper purlin (minimum)

fEnd lap tail stitching screw to centre crowns

hAdd stitching screws alongside lap at 450mm centres

eApply 6 x 5mm butyl

rubber sealant to side lap

P1

P3

P2

Direction of lay

Second Tier and Onward6 Lower the roof panel (P3) into position interlocking the side lap detail on the first panel (P1). Install the

recommended main fasteners by through fixing panel at each purlin location to the standard fastener layoutposition, except at the flush end (as previous panel (P1) – see detail).

7 Repeat as item 3 to third panel (P3) – end lap and side lap sealant application.

8 Additional 150mm length of 6 x 5mm butyl rubber seal required to top of panel (P3) on side lap under endlap of panel (P4) and repeated onwards.

9 Ensure that the underside of the 150mm end lap on panel (P4) is clean / dry and position over thepreviously installed panel (P3) interlocking the side lap detail on the second panel (P2) and easing intoposition over third panel (P3), ensuring the profile aligns correctly. Install the recommended main fastenersby through fixing panel at each purlin location to the standard fastener layout positions (as previous panel(P2) – see detail).

Note: There may also be a requirement for applying a 6mm Øbutyl rubber sealant / gun-grade vapour seal at the base 83.5mmof the side joint, dependant on project specification (see detail).



P3

P1

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iApply 3 strips of 6 x 5mmbutyl rubber sealant

mEnd lap tail stitching

screw to centre crowns

jApply 6 x 5mm butylrubber sealant to side lap

kAdditional 150mm length of6 x 5mm butyl rubber seal required to topof panel (P3) on side lap under end lap ofpanel (P4) and repeated onwards

lLay fourth panel (P4) and fix with

3 main fasteners per purlin(minimum). Add stitching screwsalong side lap at 450mm centres

P1

P3

P4

P2

Direction of lay

10 Install the side lap stitching screws at 450mm max centres commencing50mm up from the end of the panel (P4) (see panel side lap detail).

Install tail stitching screws to centre crowns at panel end lap positions(see detail).

11 As laying proceeds repeat processes 6 – 10.

P3

P4

150mm run of6 x 5mm butylrubber sealant

150mm

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Site applied PIR insulation or gunapplied fire rated canister insulation

Profiled filler sealed top andbottom with gun-grade sealant

Internal ridge flashingwith 150mm overlapsealed with air seal,Vapourflex or gun-

grade sealant


Kingspan Multibeam

Ridge flashing with150mm sealed butt straps

Profiled filler set back 80 to100mm to prevent bird attack

Kingspan Multibeam


KS1000 RW insulated roof panel

Mono flashing with 150mmsealed butt straps

Maximum cantilevergenerally 300mm

Profiled filler sealed top andbottom with gun-grade sealant

Internal ridge flashing with 150mmoverlap sealed with air seal –Vapourflex or gun-grade sealant

Air seal – 6mm Ø butylrubber sealant

KS1000 RW vertically laid

Air seal – 8mm Ø butyl rubber sealant

Profiled filler sealed top and bottomwith gun-grade sealant

PIR board insulationwith gun applied firerated canister insulationto fill any gaps ifrequired to maintaincontinuity of insulation

Ridge Details

Mono Ridge Details

Typical Construction Details

Note: Project specific construction details must be used. Please refer to the Kingspan Design and Construction Guide for further information.

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Rake cut profiled filler sealed top andbottom with gun-grade sealant

Panels site cut to suit rake angle Hip flashing with 150mm sealed overlaps or butt straps


Profiled filler set back 80 to 100mmto prevent bird attack

Internal hip flashing with 150mm overlapsealed with Vapourflex or gun-grade sealant

Cleader angle by steel sub-contractor

Hip Details


Glavanised zed support, site cut, sealedto hip flashing with gun-grade sealant

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Verge flashing with 150mm sealed butt straps

PIR board insulation with gun applied fire rated canister insulationto fill any gaps if required to maintain continuity of insulation

Verge zed support with 150mm sealed overlaps


Air seal – 6mm Ø butyl rubber sealantKingspan Multibeam

Profiled filler sealed top and bottom with gun-grade sealant

Cleader angle by steel sub-contractor with air seal –Vapourflex sealant applied at joints


Verge flashing with 150mm sealed butt strapsSite applied PIR insulation or gun applied fire rated canister insulation

9mm x 3mm butyl rubber sealantVerge zed support with 150mm sealed overlaps


Air seal – 6mm Ø butyl rubber sealantKingspan Multibeam

Profiled filler sealed top and bottom with gun-grade sealant

Cleader angle by steel sub-contractor with air seal– Vapourflex sealant applied at joints

9mm x 3mm butyl rubber sealant

Verge Details


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Gutter support 0.63mm thick doubled sided polyester coated



Stitching screws to back leg of gutter

Gutter support

Kingspan Eaves Beam


75mmApprox

200mm fixing centres 200mm fixing centres




Double sided“Highline” typegutter

Kingspan Eaves Beam

20mm

20mm

35mm

Double sided “Highline”type gutter

333.3mm centres333.3mm centres

666.6mm centres gutter supports

Site applied PIR insulationor gun applied fire rated

canister insulation

*Air seal – Vapourflex sealant is to be applied over any breaks insupporting secondary steelwork to give a continuous bearing face.

*


Eaves DetailsExternal Gutter


canister insulation

24



Kingspan insulatedmembrane gutter

Kingspan Multibeam

PIR board insulation withgun applied fire ratedcanister insulation to fill anygaps if required to maintaincontinuity of insulation

100mm

minimum

Parapet flashingwith 150mm sealedbutt straps

Kingspan Eaves Beamgutter support

KS1000 RW vertically laid

Profiled filler sealedtop and bottom withgun-grade sealant


6mm Ø butyl rubber sealant

It is important that the edgeof the panel is over the base

of the gutter as shown


KS1000 RWinsulated roof panel

Boundary Wall Gutter

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It is important that the edge ofthe panel is over the base ofthe gutter as shown


Stanchion head tieif necessary assteelwork design

100mm minimum

Gutter outlet offset to missstanchion head tie

KS1000 RWinsulated roof panel


Kingspan Multibeam

Valley Gutter Details

Kingspan insulatedmembrane gutter

KS1000 SF Product DataApplicationThe KS1000 SF roof system is suitable for buildingapplications with roof pitches 3° or above, afterdeflection. Panels are available left to right or rightto left direction of lay.Note: to determine direction of lay, view roof from the eaves facingtowards the ridge.

Panel End Cut BackAll panels are normally produced with a minimumcut back of 20mm. Cut backs up to 175mm canalso be manufactured. If flush ended panels (no cutback) are required they can be manufactured withone end flush and a 20mm cut back on theopposite end, based on panels exceeding 1.8m inlength. The recommended cut back for panel endlapping is 150mm. Panels less than 1.8m longwhich require a cut back can be provided, but willbe charged at full 1.8m price, plus cutting cost.

Available LengthsStandard lengths 1.8 to 12 metres. 12 to 29 metrescan be supplied but maybe subject to a transportsurcharge.Note: Panels less than 1.8m long which require a cut back can beprovided, but will be charged at full 1.8m price, plus cutting cost.

A – Core Thickness (mm) 40 50 60 80* 100* 120*B – Overall Dimension (mm) 75 85 95 115 135 155Weight kg/m2 steel / steel 11.4 11.8 12.2 13.0 13.8 14.6*These panel thicknesses are recommended for Part L2 (England & Wales) and Section 6 (Scotland) based on the minimum U-value requirement

Cut to Length -0.05% +0.1%Liner Sheet Length -0.1% +0.1%Cover Width -0mm +3mmThickness -2mm +2mmEnd Square -3mm +3mm

Product Reference Application Description

KS1000 SF Secret fix roof panel withLoss Prevention CertificationBoard (LPCB) approval forroof applications.

1000mm cover width333mm 333mm 333mm

AB

Dimensions & Weight

Panel length

Cut back

Product Tolerance

26

KS1000 SF ComponentsKS1000 SF Insulated Roof Panel

Primary /Main Fastener

Secondary /Stitching Screws Gun-Grade Sealant

Profiled Ridge Filler

Butyl Rubber Tape Sealants

Fire RatedCanister Insulation

Cover Cap Saddle Washer Zed Support

6mm Ø8mm Ø6 x 5mm 9 x 3mm

27

The principle of installing the KS1000 SF roofpanel system is similar to the KS1000 RW roofpanel system except for:-

1 Check roof pitch is a minimum of 3° – afterdeflection.

2 Install the recommended main fasteners byfixing panel through the crown positions at eachpurlin location to standard fastener layoutposition with saddle washers (see detail).Note: The number of fasteners will vary dependant on the windsuction load. Quantities should be calculated by the Roofingand Cladding Sub-Contractors with the assistance of theProject Structural Engineer / LPCB Specification Requirement.

Number of fasteners will vary, minimum 3 no., when fixing tocold rolled purlins. Do not over-tighten fastener – refer to thefastener suppliers recommendations for settings. Any drillingswarf must be removed from the panel to prevent damage tothe coating / corrosion.

3 Install the side lap stitching screws at 450mmmax centres commencing 50mm up from theend of the panel with secondary saddlewashers fixed to crown with stitcher screws at1500mm max centres (see detail).

4 Install 6 no. tail stitching screws to valleypositions at panel end lap positions (see detail).

5 Install snap on cover cap flashing with end lapsas detail.

One / Multiple Panels Eaves to Ridge

28

29

Recommended Fastener / Cover Cap Locations

30

Cover Cap Saddle Washer

Main Panel Fixing Positions

Secondary Saddle Washer Fixing Position

5.0

24.4

11.0

29.0

71.0

4.4

47.5

60.0

53.0

30.5

18.0

29.0

1.0Rad2.0 Rad

Panel screw throughsaddle washer andinsulated roof panel intoKingspan Multibeam

6 x 5mm Butyl rubber sealant 6 x 5mm Butyl rubber sealant

Panel screw throughsaddle washer and

insulated roof panel intoKingspan Multibeam

Main panel fixing screw every crown – 3 fasteners per panel per Kingspan Multibeam

Stitcher screw through saddle washer to every crown at maximum 1500mm centres

44.0 8mm Diameter

hole

Tail Stitching Screw Position

End lap low profile headed tall stitching screw – 50mm up from end lap

Stitching screws maximum450mm carriers

Stitching screws maximum450mm carriers

Kingspan Multibeam

31

Cover cap snapped over lower

Lower cover cap

End lap low profile headed tail stitchingscrews to either side of crown

10mm Nominal

20mm Max.50mm

50mm150mm

150mm

5mm lip removed at site

Min. 10mm

Min. 30mm

Secondary saddlewasher fixed to

crown with stitcherscrew at 1500mm

max. centres

Main panel fixing screw withsaddle washer to every crown


Stitching screws maximum 450mm centres

End Lap Details

Side Lap Details

3 rows of 6 x 5mm butylrubber sealant (site applied)

32


Typical Construction DetailsRidge flashing with 150mm

sealed overlaps or butt strapsSaddle washer

Zed supportsections in valleyonly sealed top andbottom with 9mm x3mm butyl rubber sealant

Cover cap filler sealedtop and bottom withgun-grade sealant

Profiled filler sealedtop and bottom withgun-grade sealant

Internal ridge flashing with150mm overlap sealed withair seal Vapourflex or gun-

grade sealant *Note: All Zed supportflashings supplied in3000mm lengths cut

to suit on siteAir seal –

8mm Ø butyl rubber sealant


Kingspan Multibeam

*


Rake cut profiled filler sealed top andbottom with gun-grade sealant

Panels site cut to suit rake angle Hip flashing with 150mm sealed overlaps or butt straps


Profiled filler set back 80 to 100mmto prevent bird attack

Internal hip flashing with 150mm overlapsealed with Vapourflex or gun-grade sealant

Cleader angle by steel sub-contractor

Ridge Details

Hip Details


canister insulation

Glavanised zed support, site cut, sealedto hip flashing with gun-grade sealant

33


Eaves DetailsExternal Gutter

Stitching screws to back leg of gutter

Gutter support0.63mm thickdoubled sidedpolyester coated



75mmApprox

200mm fixing centres 200mm fixing centres

Double sided“Highline” typegutter

Kingspan Eaves Beam

20mm

20mm

35mm

*Air seal – Vapourflex sealant is to be applied over any breaks insupporting secondary steelwork to give a continuous bearing face.

*

Cover cap over gutter support arm

KS1000 RW insulated wallpanel vertically laid

KS1000 SFinsulated roof panel

Air seal – 6mm Ø butyl rubber sealantSite applied PIR insulation

or gun applied fire ratedcanister insulation

34

Typical Construction DetailsVerge flashing with 150mm sealed butt straps

PIR board insulation with gun applied fire rated canister insulationto fill any gaps if required to maintain continuity of insulation

9mm x 3mm butyl rubber sealantVerge zed support with 150mm sealed overlaps

Kingspan Multibeam

Air seal – 6mm Ø butyl rubber sealantProfiled filler sealed top and bottom with gun-grade sealant

Cleader angle by steel sub-contractor with airseal – Vapourflex sealant applied at joints

KS1000 RW insulated wall panel vertically laid

Direction of lay

Special Profiled Ridge Filler

Zed Support28

46

28

Manufactured from 0.63mm thick coated steel tomatch weather sheet coating of panel.

In either 3000mm lengths for site cutting to lengthor 250mm lengths.

Air seal – 8mm Ø butyl rubber sealantKS1000 SF insulated roof panel

Verge Details


35

KS1000 RW/SF SupportUseful Contacts List

Tel No: Fax No: Contact:FastenersSFS Intec 0113 2085500 0113 2085539 Simon CooperMage Fasteners Ltd 01451 822777 01451 822771 Michael RichEjot UK Ltd 01977 687040 01977 687041 Howard JenningsQBM 01924 472251 01924 440237 Neil SivyerIndustrial Roof Products 01454 299588 01454 294425 Richard KendalSealants / FillersPremier 01724 864100 01724 860116 Alan ThomasALFAS 0191 419 0505 0191 4192200 Martin EadesBrett Martin Systems 020 83306522 020 83301402 Allan Ashling / Jean JuliusGun Canister Applied FoamALFAS 0191 4190505 0191 4192200 Martin EadesKincora 0161 8737713 0161 8480552 Malcolm NegusGRP / PU Penetration SolutionsAperture 0161 7721750 0161 7721751 Michael PhilbinJones & Woolman 01922 712111 01922 712539 Steve SmithTouch Up PaintsTurner Trade Paints 01543 577168 01543 506152 Bill BreakwellSafety SystemsKingspan Saferidge 0141 9542666 0141 9542777 Alastair GleaveCapital Safety 01928 571324 01928 571325 Suzy FurlongMechanical Handling SystemsClad-Boy 01900 85477 01900 85478 Ad Klabbers / Martyn SpenceOktopus UK Ltd 01527 570111 01527 570222 Arran GouldBlue Sky 07776 257858 01454 270 721 Richard KyteThe Platform Company 01628 559977 01628 666484 Andy GilbertKera Ltd 01684 276606 Keith BellSpeedy LGH 0151 3572906 Andrew WilliamsTele HandlerMerlo (GT Plant Hire) 01903 753630 01903 533161 Graham TrundellCrane HireJohn Sutch Cranes 0151 2368880 0151 2368889 Mike FittonCity Lifting Ltd 01708 805550 01708 805558 Bob Jones / Darren MilesOktopus UK Ltd 01527 570111 01527 570222 Arran GouldMidland Cranes Ltd 0845 0031322 Jerry WellfordAny queries on the above please contact Kingspan envirocare® Technical Services;Tel: 0800 5870090 or your local Field Service Engineer:Northern Field Service Engineer – Steve Ball – 07775 633358 / Billy Delamere – 07747 007381 (North East)Southern Field Service Engineer – Andy Veater – 07919 112507 (West) / Allan Kelly – 07796 610009 (East)Head Office – Main Switchboard – 01352 716100

Kingspan LimitedUK: Telephone: +44 (0) 1352 716100 Fax: +44 (0) 1352 710161 Email: [email protected]

Ireland: Telephone: +353 (0) 42 96 98500 Fax: +353 (0) 42 96 98572 Email: [email protected]

Details for the following countries; Australia, Belgium, Czech Republic, France, Germany, Hungary, Netherlands, New Zealand, Norway, Poland, Romania, Slovakia & Sweden can be found by visiting our website www.kingspanpanels.com or our group website www.kingspan.com

Care has been taken to ensure that the contents of this publication are accurate, but Kingspan Limited and its subsidiary companies do not accept responsibility for errors or for informationthat is found to be misleading. Suggestions for, or description of, the end use or application of products or methods of working are for information only and Kingspan Limited and its subsidiaries

accept no liability in respect thereof.

KingspanRoof Tile

KingspanEnvirodek®

Kingspan PolycarbRooflight

KS1000 LPLo-Pitch

KS1000 TS Slate& Tile Support

KS500/1000 ZIPKingzip®

Standing Seam

KS1000/2000RW Trapezoidal

KS1000 SFSecret Fix

KS1000 CRCurved Roof

KingspanEnergiPanel™

KS1000 FCBox Profile

KingspanEnergiPanel™

KS1000/2000RW Trapezoidal

KS600, 900 & 1000 MRMicro-Rib

KS600, 900& 1000 Optimo™

KS600, 900 &1000 EB Euro-Box

KS600, 900 &1000 FL Flat

KS600, 900& 1000 FL-SStucco

KS600, 900 & 1000 MM Mini-Micro

KS600, 900 & 1000 CX Convex

KingspanThermatile

KingspanThermabrick™

KingspanThermastone

KingspanWoodTherm®

KS600, 900 & 1000 WV Wave

KS1000 CWCurveWall

KS1000 LVLouvre

KS600, 900 & 1000 LSLongspan™

KS1000 FCBox Profile

Gutters, Tophats & Flashings

KS1100 CSEqui-Bead

KS1100 CSMini-Bead

KS1100 CSFlat

KS1100 CSMicro-Rib

KingspanRender Panel

KingspanWall-Lite

KingspanThermatallic™

KingspanUpstand Rooflight

KS1000 DR/DRCTrapezoidal

KS1000 TDTopdek

KS1000 Topspan

KS1000 DRTrapezoidal

KS600, 900& 1000 PLPlank

KS1000 TLTramline

Kingspan Insulated Roof, Wall & Façade SystemsRoof Systems

Wall & Façade Systems

Controlled Environment Systems Ancillaries

KS1000 RW/SF Trapezoidal

Documents