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KIRA VALVES & ENGINEERINGkiravalves.co.za/.../08/Kira-Valves-Engineering-Company-Profile.pdf · Kira Valves & Engineering, a Black Woman ... Our capabilities extend to cast iron,

Apr 03, 2018

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Page 1: KIRA VALVES & ENGINEERINGkiravalves.co.za/.../08/Kira-Valves-Engineering-Company-Profile.pdf · Kira Valves & Engineering, a Black Woman ... Our capabilities extend to cast iron,

KIRA VALVES

& ENGINEERING

Page 2: KIRA VALVES & ENGINEERINGkiravalves.co.za/.../08/Kira-Valves-Engineering-Company-Profile.pdf · Kira Valves & Engineering, a Black Woman ... Our capabilities extend to cast iron,

Who

we are

Kira Valves & Engineering, a Black Woman

Empowered and a Black Youth Owned

Company was established in 2005. We are a B-

BBEE Level 1 company. Our ISO 9001 and ISO

18001 accreditations guarantee that quality

and safety is not compromised.

We provide market-leading products, services &

solutions for the most challenging applications

and have succeeded in assisting our clients to

keep their maintenance costs to a minimum.

Our team comprises of a highly motivated team

of 43 personnel, dedicated to quality, excellent

delivery & exceptional customer services. The

expertise of our personnel, who are familiar with

the design principles of pressure vessels,

guarantee that quality is not compromised.

We are suppliers to Sasol, Rand Water,

Johannesburg Water, Eskom, Transnet and

Sappi. Kira Valves and Engineering are also

Eskom Level 1 accredited which permits us to

work on high pressure works on all power

stations.

Mission Statement

To exceed our customer’s

expectations in quality, delivery and

cost, through continuous

improvement and customer

interaction

Page 3: KIRA VALVES & ENGINEERINGkiravalves.co.za/.../08/Kira-Valves-Engineering-Company-Profile.pdf · Kira Valves & Engineering, a Black Woman ... Our capabilities extend to cast iron,

What

we do

Refurbishment

Kira Valves & Engineering are fully equipped to repair and refurbish most makes, types and sizes of valves

using skills and experience attained over many years. Our 3500m² premises consists of a valve refurbishing

facility which comprises of stripping, sandblasting, machining, welding, assembly, testing and spraying

services.

Page 4: KIRA VALVES & ENGINEERINGkiravalves.co.za/.../08/Kira-Valves-Engineering-Company-Profile.pdf · Kira Valves & Engineering, a Black Woman ... Our capabilities extend to cast iron,

Refurbishment

Valves are returned to the original state

by applying either the clients’

specifications or working to standards.

We make reference to international

and local specifications such as ASME,

BS, SABS, etc.

Valves up to 3 metres in size are

refurbished and individually certified.

Up to 90% of all valves can be

refurbished at considerable savings

when compared to purchasing a new

unit.

Kira Valves and Engineering is capable

of refurbishing almost any type of valve,

such as the ball, gate, swing, globe,

butterfly, safety & pressure reducing

valves

we do

Our scope also includes various low,

medium and high pressure boiler

valves.

Hard-faced stellite welding and

high velocity oxy-fuel process is

offered.

Ball & shaft grinding offered.

Reverse engineering or OEM spares.

All valves are stripped, cleaned by

proper methods and thereafter

inspected to ensure they are within

the customer specified tolerance.

Valves are reassembled, pressure

tested and painted in accordance

with our clients requirements.

Non-destructive testing such as X-

rays, Dye pen testing, UT testing, MPI

& PMI may be requested.

All valves are pressure tested as per

ASME B16.34, API 598, API 6D and

various other international

standards, thereafter a test

certificate is issued.

QCP’s and/or ITP documents can

be provided.

What

Page 5: KIRA VALVES & ENGINEERINGkiravalves.co.za/.../08/Kira-Valves-Engineering-Company-Profile.pdf · Kira Valves & Engineering, a Black Woman ... Our capabilities extend to cast iron,

What

we do

Strainers

Strainers are used in almost every industry to protect

equipment and to ensure product purity. We offer a

cost effective design that is used in applications

where the flow is least interrupted.

The strainer is installed in a pipeline to remove

unnecessary solids from fluids or gases.

Straining is accomplished by directing the fluid

through a basket where debris is trapped on the

inside of a screen element and clean fluid flows

through the outlet.

Different apertures/screen sizes can be offered.

Screens can be offered to capture smoke particles.

Our basket strainers are available in standard or

custom designs.

Page 6: KIRA VALVES & ENGINEERINGkiravalves.co.za/.../08/Kira-Valves-Engineering-Company-Profile.pdf · Kira Valves & Engineering, a Black Woman ... Our capabilities extend to cast iron,

we do

What

Fabrication

Our capabilities extend to cast iron,

carbon steel, stainless steel, CN7M,

stellite, and many more.

We can provide hard facing for valve

components using stellite (Cobalt-

based Alloy) followed by machining

which allows for a longer service life.

Refurbishment of valves often

necessitates the welding of

components i.e. Valve bodies and

wedges.

Welding can be supplied with full

certification, Welding Procedure

Specification (WPS) and Procedure

Qualification Record (PQR).

Our Heat Treatment Furnace handles up

to 1200°C. This complements our

welding facility. A diverse range of welding

requirements can be accommodated

and not limited to valves.

NDT results are provided on request.

Page 7: KIRA VALVES & ENGINEERINGkiravalves.co.za/.../08/Kira-Valves-Engineering-Company-Profile.pdf · Kira Valves & Engineering, a Black Woman ... Our capabilities extend to cast iron,

Manufacturing

Kira Valves & Engineering manufactures’ a

range of valves and products.

We offer CNC and conventional machining

services. We accommodate both

production and jobbing orientated

quantities.

Our machining capabilities go well beyond

valve spares and conventional items.

Our Horizontal boring mill can handle up to

3m.

The horizontal machines can handle up to

1m.

What

we do

Our manufacturing ability extends to the

following areas:

Gearbox and actuator installations

Flanges

Bolting

Foundation bolts

Tie rods, bolting, nuts, studs

Valve sieves/ Strainers

Flanged Foot Pump strainers

T-strainers & Y-strainers

Butterfly Dampers

Valve Extensions

Ball Valves

Steam Jacketed Valves

Metal Seated Ball Valves

Segmented Valves

Custom Designed Valves

Sight Glass

Knife Gate Valves (Standard & Hopper)

Page 8: KIRA VALVES & ENGINEERINGkiravalves.co.za/.../08/Kira-Valves-Engineering-Company-Profile.pdf · Kira Valves & Engineering, a Black Woman ... Our capabilities extend to cast iron,

Modification

Modifications undergo precise design and testing before being dispatched. Non-destructive testing such as X-

rays, Dye pen testing, UT testing, MPI, PMI, Wall thickness, may be requested. Our resources allow us to be

market leaders in valve modifications and thus pride ourselves in having modified valves for some of the

biggest companies in South Africa.

The following valve modifications are done:

Steam jacketing & extension spindles.

Valve seat changes from stainless to stellite.

Shaft material changes (from Chrome to Monel, Alloy 20, and more).

Gearbox fitting & actuator fitting.

Seat material changes (PTFE, Carbon).

Conversion of soft seated ball & check valves to metal seated.

Conversion of standard butterfly discs to Alloy 20, etc.

Providing non-standard face to face off valves

General trim changes.

Stellite seats and balls.

Ring tight grooves on flanged valves.

Plugging of flange holes and drilling.

Plug and drill- fitment of ISO MTG pads.

Changing valve face to face dimensions

Cryogenic services

we do

What

Page 9: KIRA VALVES & ENGINEERINGkiravalves.co.za/.../08/Kira-Valves-Engineering-Company-Profile.pdf · Kira Valves & Engineering, a Black Woman ... Our capabilities extend to cast iron,

we do – Manufacturing & Modification

What

Page 10: KIRA VALVES & ENGINEERINGkiravalves.co.za/.../08/Kira-Valves-Engineering-Company-Profile.pdf · Kira Valves & Engineering, a Black Woman ... Our capabilities extend to cast iron,

Sandblasting & Spray Painting Our equipment consists of a 137 CFM compressor, water extractor unit, blast pots, air guns and a set of high

velocity hoses.

We achieve readings of up to 2.5 SA on sandblasting.

Debris, salt and various other tests can be conducted on sandblasting.

Calibrated measuring gauges are utilized for the various profiles and paint thicknesses

Pin hole testing can be conducted.

Spray Painting and epoxy coating are offered in various thicknesses. We use reputable paint suppliers.

An official sand-Painting & sandblasting Application Report with all readings and results will be provided.

Our clients include Rand Water and Eskom.

What

we do

Page 11: KIRA VALVES & ENGINEERINGkiravalves.co.za/.../08/Kira-Valves-Engineering-Company-Profile.pdf · Kira Valves & Engineering, a Black Woman ... Our capabilities extend to cast iron,

we do

What

Trading

Kira Valves & Engineering provides a range of imported and locally manufactured valves.

Our valves are typically used in the following industries:

Power generation

Combined Heat & Power

Chemical and petrochemical

Hospitals

Breweries

Nuclear power stations

Turbine and process industries

Heating & ventilation

Food

Pulp and Paper

Iron and Steel

Water works

Mining

Sewerage

Page 12: KIRA VALVES & ENGINEERINGkiravalves.co.za/.../08/Kira-Valves-Engineering-Company-Profile.pdf · Kira Valves & Engineering, a Black Woman ... Our capabilities extend to cast iron,

What

we do – Trading

Page 13: KIRA VALVES & ENGINEERINGkiravalves.co.za/.../08/Kira-Valves-Engineering-Company-Profile.pdf · Kira Valves & Engineering, a Black Woman ... Our capabilities extend to cast iron,

What

we do Site Work

Our site work capabilities allow us to repair a range of valves on site. Our experienced team are capable

of performing services in-situ or to remove valves to our machine shop for complete refurbishment works.

- Microsoft Projects utilised to ensure maximum performance & management on a job.

- Experienced rigging team with full medicals.

- Site Manager and Site Supervisor and safety representative permanently on site.

- 14 Seater vehicle for staff.

- 1,4 & 8 ton vehicles available

Services include:

Assembly of a fully equipped container on-site.

Removal and rigging of piping, flanges and valves from site.

Complete refurbishment off or on site.

Stellite hard facing of worn components.

Re-machining and lapping of worn or damaged valve seats.

New packing and seals.

Reverse engineering or OEM spares.

Non-destructive testing such as X-rays, Dye pen testing, UT testing, MPI, PMI, Wall thickness, may be

requested.

All valves are pressure tested as per ASME B16.34, API 598 or as required and thereafter a test certificate is

issued.

Delivery to site.

Fitment to pipelines.

Await plant commissioning.

Page 14: KIRA VALVES & ENGINEERINGkiravalves.co.za/.../08/Kira-Valves-Engineering-Company-Profile.pdf · Kira Valves & Engineering, a Black Woman ... Our capabilities extend to cast iron,

What

we do – Site Work

Page 15: KIRA VALVES & ENGINEERINGkiravalves.co.za/.../08/Kira-Valves-Engineering-Company-Profile.pdf · Kira Valves & Engineering, a Black Woman ... Our capabilities extend to cast iron,

Contact Us

T: 011 614 0150/011 614 0024 || F: 011 614 0302

www.kiravalves.co.za

Our Sales Team

Parin Naidoo - [email protected]

Thabo Lebona - [email protected]

Vandrey Madonsela - [email protected]

Shaun Pillay - [email protected]

Ridhwaanah Manichum – [email protected] (other enquiries)

WITBANK OFFICE

Office 308, Erf 66, C/o

Arras & Mandela st.

Emalahleni, 1035

Mpumalanga

HEAD OFFICE

66 Barney Road

Ext 5

Benrose, 2011

Johannesburg