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Process Group 100% Canadian owned. Process Group 100% Canadian owned. Gary McKenzie Gerrie Process Group & James Taylor Rockwell Automation IoT and The Modern Automation Infrastructure Networking, Thin Clients, Virtualization, Cloud Technology
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IoT and The Modern Automation Infrastructurean… · Rockwell Automation IoT and The Modern Automation Infrastructure Networking, Thin Clients, Virtualization, Cloud Technology. Process

Jul 20, 2020

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Page 1: IoT and The Modern Automation Infrastructurean… · Rockwell Automation IoT and The Modern Automation Infrastructure Networking, Thin Clients, Virtualization, Cloud Technology. Process

Process Group

100% Canadian owned.

Process Group

100% Canadian owned.

Gary McKenzieGerrie Process Group

& James TaylorRockwell Automation

IoT and The Modern Automation Infrastructure

Networking, Thin Clients, Virtualization, Cloud Technology

Page 2: IoT and The Modern Automation Infrastructurean… · Rockwell Automation IoT and The Modern Automation Infrastructure Networking, Thin Clients, Virtualization, Cloud Technology. Process

Process Group

100% Canadian owned.

Modern Automation Infrastructure:Traditional vs New Approach

Page 3: IoT and The Modern Automation Infrastructurean… · Rockwell Automation IoT and The Modern Automation Infrastructure Networking, Thin Clients, Virtualization, Cloud Technology. Process

Traditional- System Architecture

PROCESS AUTOMATION

SYSTEM

Ethernet/IP

1

PLC/DCS Systems1

1

System Server

• Data Server

• HMI Server

• Security Server

• Alarm Server

3

Application servers

• Batch Server

• Reporting Server

• Historian Server

• Asset Management

4

3 5

Application server

• MES

• Gateway to ERP

5

4

EWS OWS

MES

Clients

Multiple Networks

• I/O

• Discrete Devices

• Process Devices

2

2

Page 4: IoT and The Modern Automation Infrastructurean… · Rockwell Automation IoT and The Modern Automation Infrastructure Networking, Thin Clients, Virtualization, Cloud Technology. Process

Process Group

100% Canadian owned.

Process Group

100% Canadian owned.

Challenges with Traditional Designs

• The traditional design works well, but it is not without its challenges

• Multiple networks require multiple resources to manage them

• System additions can be time consuming

• Must manage multiple PC’s• Each one has an OS

• Requires individual patches and updates

• Different applications require their own dedicated servers

• Server Resources are under utilized

• OS’s change rapidly

• Upgrades get driven by OS support many times

• Upgrades are costly and risky

• Reduced workforce with limited time for resource management

Page 5: IoT and The Modern Automation Infrastructurean… · Rockwell Automation IoT and The Modern Automation Infrastructure Networking, Thin Clients, Virtualization, Cloud Technology. Process

Process Group

100% Canadian owned.

Process Group

100% Canadian owned.

A New Approach

• There are different technologies that address the issues with traditional designs

Clients- Move from FAT to Thin Clients

Servers- Move from physical to virtual servers

Networking- Move from multiple networks to a single standard technology

Page 6: IoT and The Modern Automation Infrastructurean… · Rockwell Automation IoT and The Modern Automation Infrastructure Networking, Thin Clients, Virtualization, Cloud Technology. Process

Copyright © 2014 Rockwell Automation, Inc. All rights reserved.PUBLIC INFORMATION 6

Network SegmentationVirtual Local Area Networks (VLANs)

Layer 2 network service, VLANs segment a network logically without being restricted by physical connections VLAN established within or across switches

Data is only forwarded to ports within the same VLAN Devices within each VLAN can only

communicate with other devices on the same VLAN

Segments traffic to restrict unwanted broadcast and multicast traffic

Software configurable using managedswitches

Benefits Ease network changes – minimize network cabling Simplifies network security management - domains

of trust Increase efficiency

= VLAN 42 - Scanners/Cameras

= VLAN 102 - EtherNet/IP Device

= VLAN 10 - VoIP

Drive

Controller

Page 7: IoT and The Modern Automation Infrastructurean… · Rockwell Automation IoT and The Modern Automation Infrastructure Networking, Thin Clients, Virtualization, Cloud Technology. Process

Copyright © 2014 Rockwell Automation, Inc. All rights reserved.PUBLIC INFORMATION

SegmentationMultiple Network Interface Cards (NICs)

7

Benefits Clear network ownership demarcation line

Challenges Limited visibility to control network devices for

asset management

Limited future-ready capability

Smaller PACs may not support

Benefits Plant-wide information sharing for data

collection and asset management

Future-ready

Challenges Blurred network ownership demarcation line

Isolated networks - two NICs for physical network segmentation

Converged networks – logical segmentation

Converged Network

Shared Layer 2 Network

VLAN 102

Control NetworkLevels 0-2

Plant NetworkLevel 3

Layer 2 Network

Layer 2 Network

Control NetworkLevels 0-2

Plant NetworkLevel 3

Network SegmentationMultiple Network Interface Cards (NICS)

Page 8: IoT and The Modern Automation Infrastructurean… · Rockwell Automation IoT and The Modern Automation Infrastructure Networking, Thin Clients, Virtualization, Cloud Technology. Process

Copyright © 2014 Rockwell Automation, Inc. All rights reserved.PUBLIC INFORMATION

SegmentationMultiple Network Interface Cards (NICs)

8

Benefits Clear network ownership demarcation line

Challenges Limited visibility to control network devices for

asset management

Limited future-ready capability

Smaller PACs may not support

Benefits Plant-wide information sharing for data

collection and asset management

Future-ready

Challenges Blurred network ownership demarcation line

Converged networks - logical segmentation -two NICs for scalability, performance, capacity and flexibility

Layer 2 Network

Segmented (using VLANs), Layer 2 Network

VLAN 103

VLAN 102

Converged Network

Control NetworkLevels 0-2

Plant NetworkLevel 3

Control NetworkLevels 0-2

Layer 2 Network

Plant NetworkLevel 3

Isolated networks - two NICs for physical network segmentation

Network SegmentationMultiple Network Interface Cards (NICS)

Page 9: IoT and The Modern Automation Infrastructurean… · Rockwell Automation IoT and The Modern Automation Infrastructure Networking, Thin Clients, Virtualization, Cloud Technology. Process

Process Group

100% Canadian owned.

Process Group

100% Canadian owned.

Virtualization

• Historically, computer hardware was designed to run a single instance of an operating system.

• Virtualization decouples software from hardware, allowing a single computer to run multiple operating system instances.

What is Virtualization?

Page 10: IoT and The Modern Automation Infrastructurean… · Rockwell Automation IoT and The Modern Automation Infrastructure Networking, Thin Clients, Virtualization, Cloud Technology. Process

Process Group

100% Canadian owned.

Process Group

100% Canadian owned.

Client Side-Remote Desktop Services

• Remote Desktop Services (Formerly known as Terminal Services)

that allowsmultiple independent sessions to be run on the server

to be displayed on a remote client

A Windows server(Server 2008 R2 or Server 2012)

Page 11: IoT and The Modern Automation Infrastructurean… · Rockwell Automation IoT and The Modern Automation Infrastructure Networking, Thin Clients, Virtualization, Cloud Technology. Process

Modern System Architecture

PROCESS AUTOMATION

SYSTEM

Ethernet/IP

APPLICATION

SERVER

CPwE Network Design1

IDC- hosting VMs

• Data Server

• HMI Server

• Security Server

• Alarm Server

3

Application Images

• Batch Server

• Additional HMI Server

• Historian Server

• Asset Management

4

Application Images

• Production reports

• Gateway to ERP

5

2

Virtualized

Industrial Data

Center Multi Function

Thin Clients

PLC/DCS

• Controllers

• I/O

• Smart Devices

2

ZE ZE

ZE ZE

1

3

RD Server

HMI Server

4

Historian

Batch

2

ERP/MES

5

VLAN

VL

AN

Page 12: IoT and The Modern Automation Infrastructurean… · Rockwell Automation IoT and The Modern Automation Infrastructure Networking, Thin Clients, Virtualization, Cloud Technology. Process

Cloud

Modern System Architecture – New Capabilities

ZE ZE

ZE ZE

RD Server

HMI Server

Batch

ERP/MES

VLAN

VL

AN

WLC

Reporting

HistorianInternet

Monitoring

Services

Page 13: IoT and The Modern Automation Infrastructurean… · Rockwell Automation IoT and The Modern Automation Infrastructure Networking, Thin Clients, Virtualization, Cloud Technology. Process

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.

PUBLIC

PUBLIC - 5058-CO900H

Modern System Architecture in the CloudSmart, Connected Equipment

Page 14: IoT and The Modern Automation Infrastructurean… · Rockwell Automation IoT and The Modern Automation Infrastructure Networking, Thin Clients, Virtualization, Cloud Technology. Process

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.PUBLIC

Opportunities for a Connected EnterpriseThe Transformation of Manufacturing

“… The Internet of Things is the third great wave of innovation after Ethernet and the Internet.”

Dr. Elgar Fleisch, Director of the Institute of Technology Management at the University of St. Gallen

Cloud Computing is a disruptive force in Manufacturing

Offers new capabilities, creativity and innovation for this industry

Step change in simplicity and cost of ownership for Manufacturing IT assets

Page 15: IoT and The Modern Automation Infrastructurean… · Rockwell Automation IoT and The Modern Automation Infrastructure Networking, Thin Clients, Virtualization, Cloud Technology. Process

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.PUBLIC

What is Cloud Computing?

Page 16: IoT and The Modern Automation Infrastructurean… · Rockwell Automation IoT and The Modern Automation Infrastructure Networking, Thin Clients, Virtualization, Cloud Technology. Process

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.Rockwell Automation TechED 2015 @ROKTechED #ROKTechED

Cloud ComputingCloud Deployments Make Sense When…

There is a desire for long-term storage of manufacturing data

Local deployments are difficult

Assets are distributed across broad geographies

Access to data to be shared across corporations

Desire to add higher-level analytics or predictive algorithms

Common requirements are shared by many

Information Technology support costs are too high

There is a lack of local technical resources

“Shadow IT” projects need to be professionally managed

Enterprise data can be “mashed-up” with public or

syndicated data

Page 17: IoT and The Modern Automation Infrastructurean… · Rockwell Automation IoT and The Modern Automation Infrastructure Networking, Thin Clients, Virtualization, Cloud Technology. Process

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.PUBLIC

The Transformative Value of IoT in OperationsSaaS Reduces the TCO of and Simplifies Manufacturing IT

17

Fewer SME’sSupporting

More Assets

Business ModelFlexibility

Scale UpScale Down

Security“Zero”

Infrastructureto Support

Service Remote Service and Support

Enhanced customer service

Predictive maintenance

Operations Consumables

Asset and operations performance

Information exchange with your supply chain

Finance OpEX vs. CapEx

Predictable costs

Flexibility

Engineering Minimize manufacturing IT

Product/process design

Scalability

Page 18: IoT and The Modern Automation Infrastructurean… · Rockwell Automation IoT and The Modern Automation Infrastructure Networking, Thin Clients, Virtualization, Cloud Technology. Process

Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.PUBLIC

Managing & Improving your Manufacturing AssetsMoving from traditional software deployment to Software as a Service

Site 2 Site n

Asset PerformanceManagement

Equipment & ProcessBehavior & Optimization

Digital Oil Field

RA Cloud Platform

Security

Object Model

Data Storage

Event Detection & Notification

Workflow

Dashboards, Reports & Analytics

Site 1

Predictive AnalyticsEquipment & Process

CharacterizationModel Development

Predictive Maintenance

Traceability/SerializationRegulatory compliance

Product adulteration controlSupply Chain Traceability

IoTGatewaySecure,

efficient data transfer

Page 19: IoT and The Modern Automation Infrastructurean… · Rockwell Automation IoT and The Modern Automation Infrastructure Networking, Thin Clients, Virtualization, Cloud Technology. Process

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.PUBLIC

M2C* Gateway: Secure Data TransferScalable Software Service Tested on Multiple Hardware Platforms

Variety of Hardware Form Factors

Support Multiple Networks & Protocols

LAN, Wireless, Cell, Satellite

GPS Support

Intelligent Data Management

Gateways securely managed via Cloud Platform

Store & Forward, Aggregation, etc.

Data thinning/compression

* Machine-to-Cloud

Page 20: IoT and The Modern Automation Infrastructurean… · Rockwell Automation IoT and The Modern Automation Infrastructure Networking, Thin Clients, Virtualization, Cloud Technology. Process

Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.PUBLIC

Cloud Application PlatformData Model, Objects, Types, Tags, Events, Workflows, Security, Roles, Users

Model for the application

Security associated with unified model

Common set of (web) services

Application services operating against the model

Time Series Services and history storage

Calculation

Scripting

Business Logic – Event Mgmt & Notification

Common UI (property grids, namespace explorer…)

Common clients (Admin, Trend, Excel Integration…)

Cross-platform Thin UI

Workflow execution

System AdminPower User/OwnerUser/Client

Page 21: IoT and The Modern Automation Infrastructurean… · Rockwell Automation IoT and The Modern Automation Infrastructure Networking, Thin Clients, Virtualization, Cloud Technology. Process

Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.PUBLIC

Cross-Platform Visualization

select report propertiesbrowse model hierarchy view current valuesview history trends

Device-Sensitive Client / UI - Mobile Ad-hoc Reporting Application

Page 22: IoT and The Modern Automation Infrastructurean… · Rockwell Automation IoT and The Modern Automation Infrastructure Networking, Thin Clients, Virtualization, Cloud Technology. Process

Quincy

Cheyenne

Chicago

Des Moines

San Antonio

Boynton

Brazil

Dublin

Amsterdam

Shanghai

Hong Kong

Japan

Singapore

Australia

Global scale

Worldwide reach and hyperscale required to bring cloud economic benefits to every business

100+ datacenters

in more than 40 countries

1M+ servers

Page 23: IoT and The Modern Automation Infrastructurean… · Rockwell Automation IoT and The Modern Automation Infrastructure Networking, Thin Clients, Virtualization, Cloud Technology. Process

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.PUBLIC

Remote Asset Performance ManagementSoftware as a Service Order Components

Application Configuration

Model Development Dashboard Development Business Rule Configuration Workflows

Non-Recurring-Eng Costs Per Site/Asset*

‘Link’ to the Cloud

Cloud Gateway Hardware Cloud Gateway Software APM platform

commissioning

Optional Wireless Hardware GPS Hardware

SaaS Subscription Fee**

Compute & data storage infrastructure

Provisioning additional infrastructure

APM Platform (per Asset) Support SLA

Optional Cellular data contract Rockwell Automation

application support

** Invoiced annually (typically a 3-year or 5-year contract)* Can be built into the subscription service

Page 24: IoT and The Modern Automation Infrastructurean… · Rockwell Automation IoT and The Modern Automation Infrastructure Networking, Thin Clients, Virtualization, Cloud Technology. Process

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.Rev 5058-CO900E

PUBLIC INFORMATION

IoT Infrastructure ServicesOverview

Page 25: IoT and The Modern Automation Infrastructurean… · Rockwell Automation IoT and The Modern Automation Infrastructure Networking, Thin Clients, Virtualization, Cloud Technology. Process

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.PUBLIC INFORMATION

26

The Connected Enterprise

EXECUTION MODEL

Analytics

Secure, Upgrade

Working Data Capital

Optimize & Collaborate

Assessment

Page 26: IoT and The Modern Automation Infrastructurean… · Rockwell Automation IoT and The Modern Automation Infrastructure Networking, Thin Clients, Virtualization, Cloud Technology. Process

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.PUBLIC INFORMATION 27

Life Cycle Approach to Services and Solutions

ASSESS DESIGN IMPLEMENT VALIDATE MANAGE

Page 27: IoT and The Modern Automation Infrastructurean… · Rockwell Automation IoT and The Modern Automation Infrastructure Networking, Thin Clients, Virtualization, Cloud Technology. Process

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.PUBLIC INFORMATION

Assessment Service

Assessment Process:

– On site customer collaboration

– Assess all layers of OSI model

• Physical layer

• Logical layer

• Application layer

– Defense in Depth security evaluation

– Assess against industry and company standards

– Deliverables

• Detailed report of findings

• Prioritized critical issues

• Remediation's/suggestions

Standard: on site observational and interview based

Comprehensive: on site technically determined via tools

Page 28: IoT and The Modern Automation Infrastructurean… · Rockwell Automation IoT and The Modern Automation Infrastructure Networking, Thin Clients, Virtualization, Cloud Technology. Process

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.PUBLIC INFORMATION

Design Service (Wired/Wireless)

Network Design Deliverable Package

Functional Requirements

Bill of Material

Cable Selection

Physical Hardware Connectivity

Access and Distribution Layer Topology

Physical Layer Drawings

VLANs

Addressing schema

Switch and Network Configuration

Redundancy

Remote Access

Security

Standard: logical and physical conceptual design

Comprehensive: detailed logical, physical with ports and protocols design

Page 29: IoT and The Modern Automation Infrastructurean… · Rockwell Automation IoT and The Modern Automation Infrastructure Networking, Thin Clients, Virtualization, Cloud Technology. Process

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.PUBLIC INFORMATION

Implementation Services

Implementation Package

Procurement

Configuration

Installation

Testing

Start Up

Transition to Support

Turn Key Projects: Based on RA Design Service

Pre-Engineered Solutions: Industrial Data Center, Zone Enclosures, Secure Remote Access

Custom: based on the role you need RA NSS to play (materials, labor, project mgmt)

Leverage the Power of Rockwell Automation Partnerships

Page 30: IoT and The Modern Automation Infrastructurean… · Rockwell Automation IoT and The Modern Automation Infrastructure Networking, Thin Clients, Virtualization, Cloud Technology. Process

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.PUBLIC INFORMATION

Validation Service

Validation Deliverable Package

• Audit current architecture compared to

governing body (ODVA, IEEE, ANSI,

TIA, ISA-95)

• Audit security program compared to

governing body (NERC CIP, ISA-99,

NIST 800-53, NIST 800-82)

Standard: known industry standard

Custom: customer specific standard

Page 31: IoT and The Modern Automation Infrastructurean… · Rockwell Automation IoT and The Modern Automation Infrastructure Networking, Thin Clients, Virtualization, Cloud Technology. Process

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.PUBLIC INFORMATION

Scalable Infrastructure SupportManaged Services

Infrastructure Support

Secure Remote Access

System Monitoring

System Management

32

Val

ue

Remote Support Services

Support has Certified personal on staff

• CCNP (Cisco Network Professional)

• CCNA (Cisco Network Associate)

• CCNA Security (Cisco Security)

• CCENT (Entry Network Technician)

• VMware Certified Associate

• VMware Certified Professional

One number to call for support…

Page 32: IoT and The Modern Automation Infrastructurean… · Rockwell Automation IoT and The Modern Automation Infrastructure Networking, Thin Clients, Virtualization, Cloud Technology. Process

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.PUBLIC INFORMATION

Security ServicesApplying Defense in Depth to Industrial Control Systems

No single product, technology or methodology can fully

secure Industrial Control System (ICS) applications

Protecting assets requires a defense-in-depth security

approach to address internal and external security

threats

Rockwell partners & collaborates with market leading

experts to deliver comprehensive solutions for our

customers

Page 33: IoT and The Modern Automation Infrastructurean… · Rockwell Automation IoT and The Modern Automation Infrastructure Networking, Thin Clients, Virtualization, Cloud Technology. Process

Process Group

100% Canadian owned.

Process Group

100% Canadian owned.

• Questions?

• Your Feedback is important to us!

• E-mail survey will be sent out

• Looking for feedback on this event

• Looking for feedback on future IoT topics

• Network Design/Switching Technology

• Security

• Wireless/Mobility

• Managed Service Offerings/ Cloud Infrastructure

Thank You!