Introducing Kobelco Car Dismantling Machine
Introducing Kobelco Car Dismantling Machine. INDEX Advantage of Car Dismantling Machine End of Life Vehicle (ELV) & Engine Dismantling Demonstration Ｐｒｏｄｕｃｔ.
Dec 22, 2015
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- Slide 1
- Introducing Kobelco Car Dismantling Machine
- Slide 2
- INDEX Advantage of Car Dismantling Machine End of Life Vehicle (ELV) & Engine Dismantling Demonstration
- Slide 3
- Advantages of Car Dismantling Machine
- Slide 4
- Work Can Performed by One Machine The Machine Can Work Anywhere The machine is powered by Diesel fuel and so can operate anywhere on the site Operators Safety Operators inside cabin protected by safety guard, 10-15 feet away from the work being dismantled. Benefit from Mass Production, Excavators The major structures and componetns are the same as Kobelcos standard hydraulic excavators, of which are produced more than 20,000 units annually worldwide. This brings low production cost and availability of service, parts and consumables. Manual Operation Controlled manually by human operator depending on various types, models and conditions of ELV.
- Slide 5
- Advantages of Car Dismantling Machine
- Slide 6
- Slide 7
- Wholesale Value of Recycled Components These values are for examples only and will vary by market and destination as of 9-1-2014
- Slide 8
- Advantages of Car Dismantling Machine
- Slide 9
- I
- Slide 10
- 10 First Car dismantling Machine in the world Nibbler developed Lower clamp Arms developed and installed to stabilize the vehicle. Developed in 1979
- Slide 11
- Car dismantling machine is for efficiently dismantling and sorting vehicles & engines Bowl-shaped grip Cutting teeth Developed in 1991 Open & CloseGrips & Teeth First Car dismantling Machine in the world
- Slide 12
- NOT A Conversion Kit Machine Kobelco designed and produced specifically for the Scrap Industry Crude add on SAS fork conversion. Fixed up and down clamp arms and crude Grip Assembly
- Slide 13
- Main use Dismantling vehicles, and removing and sorting their component recyclable parts Disposal of End-of-life Vehicle & Metal parts Dismantling Work Use of Car Dismantling Machine
- Slide 14
- Multi-dismantling nibbler KVE720PR Shaped to handle all types of metal products Long and thin tips designed to secure a firm hold of small parts such as harnesses and electrical fittings Full rotating head that simplifies precision work that uses two rotation motors for maximum twisting torque. Introduction of nibbler KVE720PR
- Slide 15
- Vehicle dismantling nibbler KV800PR Strong cutting power can even cut through chassis and frames Powerful tip grabbing force can crush tires and their rim High torque swing motor has abundant rotational power for stripping Nibbler KV800PR
- Slide 16
- Cutting teeth Front Anvils Bowl-shaped grip Lower Clamp Arm
- Slide 17
- Clamp arm Open & Close S/W Clamp arm UP & Down S/W Nibbler rotating S/W Nibbler opening S/W Operation guide
- Slide 18
- Main Specifications
- Slide 19
- End of Vehicle Life (ELV) and Engine Dismantling Demonstration
- Slide 20
- Scrap carCar with recoverable parts Recycling Flowchart (Scrapping to Dismantling) Scrap recovery Gas tank Suspension Muffler Other steel Engine Functional parts recovery Engine Suspension and other parts Scrap car dismantling Radiator Condenser Blower fan Heater core Wiring harnesses Motors Non-metallic recovery Non-metallic/ Plastic recovery Pre-sorting for recovery of valuable items Air bag processing Batteries Air condition gas recovery Fuel recovery Oil recovery Tire recovery LLC recovery Recovery of interior/ exterior used parts Sorting of scrapped vehicles
- Slide 21
- 21 ELV Dismantling
- Slide 22
- Front & rear bumper : Resin Bumper, Interior and exterior parts Radiator : Copper, aluminum Brass, aluminum products Battery : Lead, sulfuric acid Battery Breakdown of Collectable and Recyclable Resources (1/4)
- Slide 23
- Suspension : Steel, aluminum Steel products, aluminum products Gear oil : Oil Alternative fuel for boilers and incinerators Transmission : Steel, aluminum Car parts, other steel products, aluminum products Breakdown of Recoverable and Recyclable Resources (2/4)
- Slide 24
- Window : Glass Glass wool, aggregate Catalyst : Platinum, palladium Catalyst Door : Steel Car parts, other steel products Body : Steel Car parts, other steel products Breakdown of Recoverable and Recyclable Resources (3/4)
- Slide 25
- Seat : Urethane form, fibers Soundproofing materials for vehicles Wheel : Steel, aluminum Car parts, aluminum products Tires : Rubber fuel, pavement material Breakdown of Recoverable and Recyclable Resources (4/4)
- Slide 26
- 26 ELV Dismantling Hood removal Vehicle held by clamp arm
- Slide 27
- 27 ELV Dismantling Side chassis frame removed
- Slide 28
- 28 ELV Dismantling Electric wire and harness removed by fork pointed tooth Lights removed
- Slide 29
- 29 ELV Dismantling Electric wire and harness pulled out from the front Radiator removed
- Slide 30
- 30 ELV Dismantling Bumper taken off Wiper motor removed
- Slide 31
- Windshield taken out 31 ELV Dismantling
- Slide 32
- 32 ELV Dismantling Panel separated by anvils on the clamp arms Steering wheel and dashboard panel removed
- Slide 33
- 33 ELV Dismantling Lining materials peeled Roof pulled off
- Slide 34
- 34 ELV Dismantling Electric wire and harness under seats pulled off Seats taken out
- Slide 35
- 35 ELV Dismantling Window mechanisms in doors removed Door lining material pulled off
- Slide 36
- 36 ELV Dismantling Car body turned upside down
- Slide 37
- 37 ELV Dismantling Cover removed Car body secured in clamp arm
- Slide 38
- 38 ELV Dismantling Catalyst removed Muffler pulled out
- Slide 39
- 39 ELV Dismantling Frame sections removedSuspensions removed
- Slide 40
- 40 ELV Dismantling Oil drained and gas drawn off from shock absorbers Main frame opened
- Slide 41
- 41 ELV Dismantling Engine removed
- Slide 42
- 42 ELV Dismantling Rear suspension removed Fuel tank removed
- Slide 43
- 43 Engine Dismantling
- Slide 44
- Engine Recoverable and Recyclable Resources Engine oil : Oil Alternative fuel for boilers and incinerators Carburetor / Injection system: Recycled Engine : Steel, aluminum Car parts, other steel products, aluminum products Wire harness (copper) Copper products Starter motor : Recycled
- Slide 45
- 45 Engine Dismantling Hoses, tubes, electric wire and harness removed Engine firmly secured by bowl- shaped grips of clamp arm
- Slide 46
- Starter A/C Compressor 46 Engine Dismantling Alternator removed
- Slide 47
- 47 Engine Dismantling Transmission block separated from engine body
- Slide 48
- Use of Cutters to Remove Cylinder Head
- Slide 49
- 49 Engine Dismantling Remaining electric wire and harness and pipes removed
- Slide 50
- 50 Engine Dismantling Video
- Slide 51
- THANK YOU
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