Integrated System Diagnostics...Step 7 / WINCC with Integrated Diagnostics & Process Diagnostics TIA Portal V14 Step 7 WIN CC Start Drive Safety Integrated Security Integrated + Integrated

Integrated System Diagnostics Extended to user configured alarms with ProDiag

2017 Educational Webinar Series – Webinar #2

usa.siemens.com/digital-factory Unrestricted © Siemens Industry, Inc. 2017

Unrestricted © Siemens Industry, Inc. 2016

Again, the Integrated Automation – More than just a PLC Networks, IO, Drives, HMI, Safety, Motion, Switches, Power Supplies, & Control Products

*Supports 3rd Party via GSD Import


Energy Management

Diagnostics

Safety integrated

One for all

… to solve even more automation tasks

Security integrated

HMI Controller Distributed

I/O

Motion

Control Drives IPC

PROFINET

Totally Integrated Automation Portal

Common data management

WinCC STEP 7 SCOUT Startdrive One common database

Consistent and unified

operator concept

Common, central

services

3/3/2017 Integrated engineering with TIA Portal Page 3


Basis of demonstration - standard components

Totally Integrated Automation Portal

• Version 14.0 • Startdrive

• STEP7 Professional

• STEP7 Safety Advanced

• WINCC Comfort/Advanced

• Extended Optional Feature • ProDiag (Not applied for this demo)


Ensuring Uptime with Integrated systems diagnostics

3/3/2017 DF FA AS E&C-PRM 1 Page 6

Consistent diagnostics

Simple configuring without programming

Display

TIA Portal HMI

Webserver

Diagnosis can be run in PLC-STOP as well


Live Demo : PLC & HMI with the Integrated System Diagnostics

XX.XX.2016 Author / Department Page 6

Within our TIA Portal V14

• Add new devices

• PLC - S71500

• HMI - TP700

• Configure HMI

• Alarm view


Live Demo : extended to include Remote IO with diagnostic viewer



• Add remote IO device

• Configure useful naming

• Extend HMI to show the

diagnostic viewer


Live Demo : Add in drive to view integrated system diagnostics



• Add in drive device

• Demonstrate drive

diagnostics

• Demostarte the use of the

WebServer and webbrowser


Summary & Overview

Integrated System Diagnostics

Configuring instead of programming

• Integrated, consistent system diagnostics

• Automatic update of the diagnostics information in the case

of new hardware components

• System diagnostics information possible during CPU-STOP

• Automatic update in the diagnostics viewer for Comfort

panels and SCADA systems and in the CPU display

Uniform display concept

• Uniform plain text information in the display, TIA Portal,

HMI, web server, even for drive messages

Efficient error analysis thanks to uniform display concept


SIMATIC S7-1500

User Alarms

User alarms

• 1 alarm block (Program_Alarm) for all application cases

• Reduction of block variety / complexity (ALARM_S, ALARM_8,

... )

• Program_Alarm: Up to 10 associated values (also STRINGS)

• Alarm numbers need not be adjusted manually when a program

is copied to a another PLC or project

• Alarm configuration directly in the program

Identical display of all user alarms

in TIA Portal, on the HMI, on the S7-1500 web server and on the S7-1500 display


To stay competitive, manufacturers have to improve their processes

Reduce

time-to-

market

Increase

flexibility

Increase

efficiency

Improve

quality

• Quality processes

with feedback

• Traceability and integrated

genealogy

Integration of diagnostics

– no programming

View and access across

multiple platforms

Ensure Reliable

Consistent Diagnostics Optimized production

• Shorter innovation cycles

• More complex products

• Larger data volumes

• Individualized mass

production

• Volatile markets

• High productivity

• Energy and resource

efficiency as decisive

competitive factors

• Integrated / Generated

Diagnostics

J


Automation Engineering needs to meet the requirements

To deliver a maximum value for the PLM process

Transparent operation

Increase your Productivity • Open and secure communication

• Integrated Diagnostic management

• for less downtime, extended now with

Process Diagnostics toolsets

Integrated engineering

Reduce your Time-to-market • One for all! One tool for all Automation

• Generating code instead of programming

Digital workflow

Work open, virtual and connected • Open system: Reduce your redundant work

Service Production

Engineering

Production planning

Product design


Transparent operation with TIA Portal

Increase your productivity!

Diagnostics

management Increased availability of

machines and

production plants

Information

management Transparent

production

for optimized

processes

Energy

management Energy

transparency for

energy savings

according to

ISO 50001

Open

communication Merging of

automation and

the IT world

Data

management Consistent data

throughout the

entire production


Transparent operation with TIA Portal

Diagnostics management

Diagnostics

management Increased

availability of

machines and

production plants … reduce

production

outages

Efficient diagnostics of process malfunctions

… through integrated Trace

USP

Immediately detect errors in the automation system

… through integrated system diagnostics across all system

components

USP

NEW

or

… standardized machine and plant diagnostics ProDiag

Efficient diagnostics of process malfunctions

… with the standardized

machine and plant diagnostics SIMATIC ProDiag

USP NEW


Machine and plant diagnostics with SIMATIC ProDiag

… analysis of errors in the manufacturing process

Fast identification of errors … display of the faulty operands directly

in the message with symbol and

commentary

Fixing errors quickly … through clear information about fault

location, fault cause and information

about troubleshooting

"Service without PG" … overview representations and detail

diagnostics directly on the HMI device



… realized rapidly and simply

"Integrated" … automatic code generation and

visualization of supervisions

"Feedback-free" … define supervisions independently

of the user program

Always "up-to-date" … automatic synchronization of the

HMI devices – also after changes

in the user program


"Operands" … supervision of signal

states of static

operands such

as pressure or

temperature

"Interlocking" … has an action

been executed and has

enable been given?

"Action" … for example, has a product left

the initial position after the

start command?

"Response" … for example, has a product reached

the end position within the

specified period?

"Position" … is an initial or end position

retained consistently?


… efficient types of supervisions


Function

block

Data

block

PLC

Tag Table


… full integration into TIA Portal

"independent" ... of language editors / program code

"comprehensive" … also for safety and

know-protected blocks

"consistent" ... Integration in cross-reference

functions with permanent data

consistency

NEW

DB FB



… project-specific specification of the most important settings

"efficient" … one-off specification of the

alarm structure

"intelligent" … alarm texts are derived automatically

from the texts existing in the project

"international" … complete foreign-language handling of the TIA Portal is available

NEW



… automatic update of the operating stations

"interruption-free" ... HMI devices do not have to exit the

runtime mode in case of changes

"time-saving" … much easier maintenance work

"seamless" … system guarantees data consistency

Auto

update


Live Demo : PLC configured with ProDiag Supervisions



• Add supervisions

• PLC Tags

• FB Instance interface tags


Live Demo : HMI configured with ProDiag Controls objects



• Configure HMI

• ProDiag viewer

• PLC Code viewer

• Alarm and Diag viewer


Live Demo : PLC Proxy used with HMI



• Save PLC as a PROXY

• Allows access to database

• Configure HMI

• Connected to the PROXY

• ProDiag viewer

• PLC Code viewer

• Alarm and Diag viewer


PLC Wiring TIA Portal TIA

1995 1973 1979 1958

Hard

wa

re

So

ftw

are

SIMATIC G SIMATIC S3 SIMATIC S5

Protecting the investments of automation – this isn't something new

2009 2012

SIMATIC S7-300/400

SIMATIC S7-1x00

SIMATIC Manager

Step 7 / WINCC with

Integrated Diagnostics &

Process Diagnostics

TIA Portal V14

Step 7 WIN CC

Start Drive

Safety Integrated

Security Integrated

+ Integrated Diagnostics

+ ProDiag Optional Add on

and - so much more


Extending configurability of comments

Freely editable comments for arrays and UDTs

UDT and array comments can be changed instance-

specifically

Inheritance of defined comments by default

Multilingual support

S7-1500 S7-1200 S7-300/400/WinAC

Customer benefits

1. Display on the application

2. Use for message text

3. Further benefits

Individual use of the

same UDTs

Unambiguous description

of array elements

Function

03.03.2017 DF FA AS E&C-PRM Page 25

New


Coming soon…

ProDiag: Criteria analysis in the HMI PLC Code Viewer for S7-Graph

Why?

Original

problem

Switchover of the view to the original

state when an error has occurred.

Function

Focusing on the erroneous operands

Customer benefits

03.03.2017 DF FA AS E&C-PRM Page 26


SAME Information but on the S7-1500 Display – Live Demo

3/3/2017 TIA Portal V14 Page 27


John DeTellem

TIA Portal

US DF FA MK PLC

5300 Triangle Parkway

Norcross 30092

Thank you

3/3/2017

usa.siemens.com/tia-portal

Page 28 TIA Portal V14

Integrated System Diagnostics...Step 7 / WINCC with Integrated Diagnostics & Process Diagnostics TIA Portal V14 Step 7 WIN CC Start Drive Safety Integrated Security Integrated + Integrated

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