Page 1
GENERAL USE WARNINGSIT IS YOUR RESPONSIBILITY TO ENSURE THAT YOU DO NOT EXCEED THE MAXIMUM LOAD OF ANY COMPONENT IN THE SYSTEM.This product is part of a rope access/rescue, confined space and/or a fall arrest system. Users must read and follow instructions in this guideline for each component of the complete system. Manufacturer’s instructions must be followed for correct care, use and maintenance of this product. Alterations or misuse of this product, or failure to follow instructions may result in serious injury or death. Reading this manual in and of itself does not constitute competency based training in the use of these products or related systems.
Form
: A01
9 2
0-05
-201
6
RESCUEMATE™ HAUL KITS
ROLLGLISS™ RESCUE
This instruction sheet applies for the following part numbers:
8701100
8701105
8702100 8702103
8701102 8701103
8702098
8704104
8701202
8705105
8701206
8701104
8702099
8704105
8701203
8705106
8701207
8704106
8701204
8705110
8701101
8701106 8701107
8704103
87012018701200
8705104
8701205
NFPA 1983 (12 ED) ANSI Z359.4
Instructions For Use
Lic
QE
C00
22
QualityISO 9001
SAI GLOBAL SAI GLOBALTM
Page 3
CONTENTS
Topic Page
General Use Warnings Front Cover
1.0 Purpose 4
2.0 IdentificationOfParts 6
3.0 NFPA Statement 10
4.0 StandardsCompliance 11
5.0 ConnectingTheHaulKits 12
6.0 OperatingTheManualLockHaulKit 136.1 RaisingWithTheManualLockHaulKit 146.2 LoweringWithTheManualLockHaulKit 15
7.0 OperatingTheAutomaticLockHaulKit 167.1 RaisingWithTheAutomaticLockHaulKit 167.2 RaisingWithTheAutomaticLockHaulKit 17
8.0 Inspection 19
9.0 InspectionPeriod 21
10.0 Maintenance 22
11.0 ProductLife 23
12.0 Use Conditions 23
13.0 LimitedLifetimeWarranty(Australia)(Global) 25
14.0 Inspection&MaintenanceLog 28
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1.0 PURPOSE
Rollgliss™RescueMate™HaulKitsareavailableinfourconfigurationsandmultipleworkinglengths.Theyareclassifiedaseitherautomaticormanualintheirlockingandunlockingfunction.Automaticunitscanbeengagedanddisengagedbytheoperationoftheroperunningthroughtheheadunitwhilemanuallockingunitswillalwayshavethelockingcamengagedunlesstheuseroperatesastringattachedtothelockingcam.AutoLockingunitsincorporateanoverspeedfunctionwhichwillautomaticallylockofftheunitinthecaseofanuncontrolleddescent.
87011XXManuallocking,8mmrope,6:1ma,withRopeMate87012XXManuallocking,8mmrope,6:1ma,withoutRopeMate8702XXXManuallocking,11mmrope,4:1ma8704XXX,Autolocking,11mmrope,4:1ma8705XXX,Autolocking,11mm,rope,6:1ma
Theprogresscapturecamsaredesignedwithatoothpatternthatmaximisesgripwithminimaleffecttotheropeandallowsuphaulofaloadwhilerestrictingloweringwhenengaged.MinimumbreakingstrengthatCamisdeterminedatthepointwheretheropesheathisdamagedwithnodistortiontothecamorhead.Loadsarestillsupportedatthispointasthedamageislimitedtothesheathandnottheropecorewherethemajorityofstrengthremains.
Individualcomponents(head,travellingpulleyandrope)carrytheirowncertificationsandaretestedasseparatecomponentsoutsideofthesekits.TheRollgliss™RescueMate™HaulKitsarecertifiedasacompletesystemandassuchcarryseparatemarkingsforthekitaslabelledonthetailendoftheropeitself.Sewnterminationsmaximisestrengthandensurethatfactoryterminationsandcertificationsaremaintained.
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Page 5
Theseinstructionsmustbemaintained,madeavailabletotheuserandreferencedbytheuserbeforeandaftereachuse.Acopyofthese
instructionsmustbekeptonrecordandusersmustbeawarethatiftheinstruction/informationisnotfollowed,theusercouldsufferseriousconsequences.
WARNING:Usersmustreadtheseinstructionsofuseandensuretheyhaveafullunderstandingoftheproductapplicationanditslimitations.Participationinanyworkatheights,confinedspaceorrescueoperationisaphysicalactivity,participantsshouldensurethattheyarephysicallyfitandcapableofengaginginsuchactivities.
Thisdeviceispartofaconfinedspace,fallarrest,workpositioning,and/orrescuesystem.Useandoperationofthesedevicesmustonlybebythoseindividualswhohavebeentrainedandaredeemedcompetentinitsuseorbyindividualsunderthedirectsupervisionofsuchaperson.Allworkersatheightorwithinconfinedspacesmusthavearescueplaninplacewhenatriskofafall.Itisrecommendedthatthemeanstoaffectasafeandefficientrescueisinplace.Itisrecommendedthattheoperatorfollowslocalregulationsandstandardsgoverningsaferescueoperations,suchasANSIZ359.1andANSIZ359.4.Operatorsshouldbeawareofallpossiblehazardsincludingascendingordescendingintoelectrical,thermal,chemicalsources,workinginoraroundsharpedges,movingmachineryorwithinabrasiveconditionsthatmayaffecttheperformanceofthedeviceorthestrengthofthelifeline.Operatorsmustnotalter,abuseorgenerallymisusetheequipmentoutsideoftheparametersoftheseinstructions.
5
Page 6
6
1.Karabiner2.UnitHead3.LockingCam4.MainLine5.RunningPulley
6.LoadLine7. Engagement Plate8. Cam Cord9.Rope-MateTM
2.0 IDENTIFICATION OF PARTS
7
2
3
4
6
5
1
1
1
2
3
8
4
6
5
1
2
3
84
6
5
9
1
1
AUTO LOCK HAUL KIT
MANUAL LOCK HAUL KIT
MICRO HAUL KIT
IDENTIFICATION OF PARTS
Page 7
Max Raise 10mWLL 300kg
8704XXXRollglissTM
4:1 Auto Lock Haul KitRescueMateTM
11mm (7/16”)
WWW.CAPITALSAFETY.COMCAPITAL SAFETYTM
WARNINGPROPER TRAINING
IS ESSENTIAL
D.O.M:
MEETS NFPA 1983 (2012 ED) GLic SMKH25515
ANSI Z359.4:2013
Removal Date:
Serial No.:
Only competent users shoulduse this equipment.Use only supplied rope.Manufacturer’s instructionsmust be followed.Remove instructions andstore separate from device.
SAI GLOBAL
Lic
QE
C00
22
QualityISO 9001
SAI GLOBAL
Certi
fied
Prod
uct TM TM
Certi
fied
Syst
em
MEETS NFPA 1983 (2012 ED)G Lic SMKH25515
EN 12278:2007 Lic CEPPE20052
8700025
RollglissTM
6mm (1/4”) - 13mm (1/2”)
WARNINGPROPER
TRAINING IS ESSENTIAL
WWW.CAPITALSAFETY.COMCAPITAL SAFETYTM
D.O.M
09-15
SERIAL #
XXXXXX
Lic
QE
C00
22
QualityISO 9001
SAI GLOBALTM
Certi
fied
Syst
em
SAI GLOBAL
2056
Certi
fied
Prod
uct TM
} }
MBS25kN
MBS 50kN
MBS25kN
DO N
OT
OIL
TH
IS W
HEE
LWWW.CAPITALSAFETY.COMCAPITAL SAFETYTM
MEETS NFPA 1983 (2012 ED)G Lic SMKH25515ANSI Z359.4:2013
8700101
10.5mm (27/64”) - 11.5mm (7/16”)
RollglissTM
WARNINGPROPER TRAINING
IS ESSENTIAL
WLL300kg
LOAD
RescueMate Auto Lock Haul Kit Head UnitTM
D.O.M09-15
SERIAL #XXXXXX
Lic
QE
C00
22
QualityISO 9001
SAI GLOBALTM
Certi
fied
Syst
em
SAI GLOBAL
Certi
fied
Prod
uct TM
} }
MBS20kN
MBS 40kN
MBS20kN
1
2
6
6
7 88 7
12
1299
95
10
11
34
7
1. ManufacturersName/Mark2. PartNumber/ModelofHaulKit3. DateofManufactureofHaulKit4. SerialNumberofHaulKit5. Ropesizeandconstructionsuitablefor
theHaulKit6. PartNumber/ModelofComponent7. DateofManufactureofComponent
8. SerialNumberofComponent9. Pictogramindicatethenecessityfor
userstoreadtheinstructionsforuse10. NumberandYearofStandard11. CertifyingAgency12. MaximumratedloadinKilonewtonsfor
HaulKit
IDENTIFICATION OF MARKINGS - AUTO LOCK HAUL KIT
Page 8
WLL300kg
LOAD
9mm (3/8”) - 13mm (1/2”)
Lic
QE
C00
22
QualityISO 9001
SAI GLOBALTM
Certi
fied
Syst
em
SAI GLOBAL
Certi
fied
Prod
uct TM
MEETS NFPA 1983 (2012 ED)G Lic SMKH25515
ANSI Z359.4:2013
D.O.M09-15
SERIAL #XXXXXX
8700094RescueMate Manual Lock
Haul Kit Head Unit
RollglissTM
WARNINGPROPER
TRAINING IS ESSENTIAL
WWW.CAPITALSAFETY.COMCAPITAL SAFETYTM
} }
MBS25kN
MBS 50kN
MBS25kN
Lic
QE
C00
22
QualityISO 9001
SAI GLOBALTM
Certi
fied
Syst
em
SAI GLOBAL
2056
Certi
fied
Prod
uct TM
MEETS NFPA 1983 (2012 ED)G Lic SMKH25515
EN 12278:2007 Lic CEPPE20052
D.O.M09-15
SERIAL #XXXXXX
8700014RollglissTM
6mm (1/4”) - 13mm (1/2”)
WARNINGPROPER
TRAINING IS ESSENTIAL
WWW.CAPITALSAFETY.COMCAPITAL SAFETYTM
} }
MBS25kN
MBS 50kN
MBS25kN
Max Raise 10mWLL 300kg
8702XXXRollglissTM
4:1 Manual Lock Haul KitRescueMateTM
11mm (7/16”)
WWW.CAPITALSAFETY.COMCAPITAL SAFETYTM
WARNINGPROPER TRAINING
IS ESSENTIAL
D.O.M:
MEETS NFPA 1983 (2012 ED) GLic SMKH25515
ANSI Z359.4:2013
Removal Date:
Serial No.:
Only competent users shoulduse this equipment.Use only supplied rope.Manufacturer’s instructionsmust be followed.Remove instructions andstore separate from device.
Lic
QE
C00
22
QualityISO 9001
SAI GLOBALTM
Certi
fied
Syst
em
SAI GLOBAL
Certi
fied
Prod
uct TM
8
1. ManufacturersName/Mark2. PartNumber/ModelofHaulKit3. DateofManufactureofHaulKit4. SerialNumberofHaulKit5. Ropesizeandconstructionsuitablefor
theHaulKit6. PartNumber/ModelofComponent7. DateofManufactureofComponent
8. SerialNumberofComponent9. Pictogramindicatethenecessityfor
userstoreadtheinstructionsforuse10. NumberandYearofStandard11. CertifyingAgency12. MaximumratedloadinKilonewtonsfor
HaulKit
1
2
6
7 87
12
129
95 10
11
34
6
89
IDENTIFICATION OF MARKINGS - MANUAL LOCK HAUL KIT
Page 9
WWW.CAPITALSAFETY.COMCAPITAL SAFETYTM
MEETS NFPA 1983 (2012 ED) TLic SMKH25515
ANSI Z359.4:2013
8700096RescueMate Micro Haul Kit Head Unit
RollglissTM
8mm (5/16”) - 9mm (3/8”)
WARNINGPROPER
TRAINING IS ESSENTIAL
Lic
QE
C00
22
QualityISO 9001
SAI GLOBALTM
Certi
fied
Syst
em
SAI GLOBAL
Certi
fied
Prod
uct TM
D.O.M09-15
SERIAL #XXXXXX
TM
} }
MBS15kN
MBS 30kN
MBS15kN
MEETS NFPA 1983 (2012 ED)T Lic SMKH25515
EN 12278:2007 Lic CEPPE20052
D.O.M09-15
SERIAL #XXXXXX
8700011RollglissTM
6mm (1/4”) - 9mm (3/8”)
WARNINGPROPER
TRAINING IS ESSENTIAL
WWW.CAPITALSAFETY.COMCAPITAL SAFETYTM
Lic
QE
C00
22
QualityISO 9001
SAI GLOBALTM
Certi
fied
Syst
emSAI GLOBAL
2056
Certi
fied
Prod
uct TM
WLL300kg
LOAD } }
MBS15kN
MBS 30kN
MBS15kN
Max Raise 10m WLL 300kg
8701XXXRollglissTM
6:1 Micro Haul KitRescueMateTM
8mm (5/16”)
WWW.CAPITALSAFETY.COMCAPITAL SAFETYTM
WARNINGPROPER TRAINING
IS ESSENTIAL D.O.M:
MEETS NFPA 1983 (2012 ED) GLic SMKH25515
ANSI Z359.4:2013
Removal Date:
Serial No.:
Only competent users shoulduse this equipment.Use only supplied rope.Manufacturer’s instructionsmust be followed.Remove instructions andstore separate from device.
Lic
QE
C00
22
QualityISO 9001
SAI GLOBALTM
Certi
fied
Syst
em
SAI GLOBAL
Certi
fied
Prod
uct TM
9
1. ManufacturersName/Mark2. PartNumber/ModelofHaulKit3. DateofManufactureofHaulKit4. SerialNumberofHaulKit5. Ropesizeandconstructionsuitablefor
theHaulKit6. PartNumber/ModelofComponent7. DateofManufactureofComponent
8. SerialNumberofComponent9. Pictogramindicatethenecessityfor
userstoreadtheinstructionsforuse10. NumberandYearofStandard11. CertifyingAgency12. MaximumratedloadinKilonewtonsfor
HaulKit
REVISION RECORD
DATESYM
ECO
DESCRIPTION
DRAPP
08/01/15-
-MATERIAL, P
ROCESS FROM 7075-T6
OR-
UNLESS OTHERWISE SPECIFIED
DIMENSIONS ARE IN MM
THIS DRAWING AND THE INFORMATION CONTAINED
HEREIN IS AND SHALL REMAIN THE PROPERTY OF
CAPITAL SAFETY, AND CANNOT BE USED OR
REPRODUCED WITHOUT PERMISSION. A
NY MATERIAL
AND/OR PART SUBSTITUTIONS AND/OR CHANGES
MUST BE AUTHORIZED IN W
RITING BY CAPITAL
SAFETY PRIOR TO USE.
Capital S
afety
95 Derby St
Silverw
ater
NSW 2128
Australia
+612 8753 7600
TOLERANCES ON:
0 PL DECIMALS 0.5
1 PL DECIMALS 0.10
2 PL DECIMALS 0.050
ANGLES 0.5 °
SCALE 1:1
PROE / SIZE B
www.capitalsafety.c
om
TITLE
BODY, COPPERHEAD
INITIALSDATE D/M
/Y
DRAWNOR
14/10/2014 DO NOT SCALE
DRAWING
DRAWING NUMBER
REVISION
CHECKED
9598449
2
APPROVED
SHEET 1 O
F 1
NOTES:
1. MATERIAL: A
LUMINIUM A206-T4 (CAST)
2. FINISH:ANODISED AS PER AS1231-2000 TO A THICKNESS O
F 15-18 MICRON
(BLUE)BRIG
HT
3."OVAL" D
ENOTES INSPECTIO
N DIMENSIO
NS.
4. REFER TO 3D CAD DATA FOR UNDEFINED DIM
ENSIONS AND G
EOMETRY.
5. REMOVE ALL BURRS AND SHARP EDGES.
6. ALL M
ARKINGS SHALL BE APPLIED USING LASER ENGRAVING PROCESS.
7. MANUFACTURER SHALL PROVIDE CERTIFICATE O
F CONFORMANCE WITH
EACH SHIPMENT M
EETING THE REQUIREMENTS SPECIFIED IN NOTE 1,2,
AND 3 (M
ETROLOGY REPORT).
Type B Lic. CEPPE2052
EN 12841:2006
EN 567:2013 Lic. CEPPE2052Meets N
FPA 1983
(2012 ED) T Lic. SMKH25515
AS/NZS 4488:1997
Lic. SMKH25365
DOM
Serial #
PROPERTRAINING
IS ESSENTIAL
WARNING
REVISION RECORD
DATESYM
ECO
DESCRIPTION
DRAPP
08/01/15-
-MATERIAL, P
ROCESS FROM 7075-T6
OR-
UNLESS OTHERWISE SPECIFIED
DIMENSIONS ARE IN MM
THIS DRAWING AND THE INFORMATION CONTAINED
HEREIN IS AND SHALL REMAIN THE PROPERTY OF
CAPITAL SAFETY, AND CANNOT BE USED OR
REPRODUCED WITHOUT PERMISSION. A
NY MATERIAL
AND/OR PART SUBSTITUTIONS AND/OR CHANGES
MUST BE AUTHORIZED IN W
RITING BY CAPITAL
SAFETY PRIOR TO USE.
Capital S
afety
95 Derby St
Silverw
ater
NSW 2128
Australia
+612 8753 7600
TOLERANCES ON:
0 PL DECIMALS 0.5
1 PL DECIMALS 0.10
2 PL DECIMALS 0.050
ANGLES 0.5 °
SCALE 1:1
PROE / SIZE B
www.capitalsafety.c
om
TITLE
COVER, COPPERHEAD
INITIALSDATE D/M
/Y
DRAWNOR
14/10/2014 DO NOT SCALE
DRAWING
DRAWING NUMBER
REVISION
CHECKED
9598450
2
APPROVED
SHEET 1 O
F 1
2. FINISH:ANODISED AS PER AS1231-2000 TO A THICKNESS O
F 15-18 MICRON
(GOLD)BRIG
HT
3."OVAL" D
ENOTES INSPECTIO
N DIMENSIO
NS.
4. REFER TO 3D CAD DATA FOR UNDEFINED DIM
ENSIONS AND G
EOMETRY.
5. REMOVE ALL BURRS AND SHARP EDGES.
6. ALL M
ARKINGS SHALL BE APPLIED USING LASER ENGRAVING PROCESS.
7. MANUFACTURER SHALL PROVIDE CERTIFICATE O
F CONFORMANCE WITH
EACH SHIPMENT M
EETING THE REQUIREMENTS SPECIFIED IN NOTE 1,2,
AND 3 (M
ETROLOGY REPORT).
UP
CAPITAL SAFETYwww.capitalsafety.com
AustralianStandard
SAI GLOBAL
Lic
QE
C00
22
QualityISO 9001
SAI GLOBAL
2056
Certi
fied
Prod
uct TM TM
Certi
fied
Syst
em
MBS9kN
Rated Load250kg
10.5-13mmØPATENT
PENDING
8700642Rope-MateTM
1 9
2
6
7 87
12
129
5 10
11
34
6
8
9
IDENTIFICATION OF MARKINGS - MICRO HAUL KIT
Page 10
3.0 NFPA STATEMENT
Rollgliss™TechnicalRescue,RescueMate™HaulKitsareidentifiedasbeingcompliantwithNFPA1983,andmeettheAuxiliaryEquipmentrequirementsofNFPA1983,StandardonLifeSafetyRopeandEquipmentforEmergencyServices,2012Edition.ThisStandardonLifeSafetyRopeandEquipmentforEmergencyServices,outlinesrequirementsforAuxiliaryEquipment.
CertifiedNFPA1983(2012edition)auxiliaryequipment,MinimumBreakingStrength(MBS)andMaximumLoadLimit(MLL)ratingsarespecifiedasperindividualmodels.Seemarkingsonthedeviceitselffordetails.AllRollgliss™TechnicalRescueHaulKitscoveredbythisdocumentareratedG(GeneralUse)asacompleteunit,withtheoriginalropesuppliedbythemanufactureandterminatedwiththeoriginalconnectionswhethersewnorotherwiseattached.
Theseinstructionsmustbemaintained,madeavailabletotheuserandreferencedbytheuserbeforeandaftereachuse.Acopyoftheseinstructionsmustbekeptonrecordandusersmustbeawarethatiftheinstruction/informationisnotfollowed,theusercouldsufferseriousinjuryasaconsequenceofincorrectuse.
THISRESCUEMATEHAULKITHASPASSEDTHEMINIMUMBREAKINGSTRENGTHANDHOLDINGLOADTESTUSINGTHEFOLLOWINGROPES:CAPITALSAFETY,STATICKERNMANTLE,PARTNUMBER1270158,11MM;CAPITALSAFETYSTATICKERNMANTLE,PARTNUMBER1270168,8MM.
AdditionalinformationregardingauxiliaryequipmentcanbefoundinNFPA1500,StandardonFireDepartment
10
Page 11
OccupationalSafetyandHealthProgram,andNFPA1983,StandardonLifeSafetyRopeandEquipmentforEmergencyServices.
4.0 STANDARDS COMPLIANCE
Rollgliss™TechnicalRescue,RescueMate™HaulKitsaremanufacturedinAustralia,fromcombinationsofaluminiumand/orhighgradestainlesssteel.CertifiedhaulkitshavebeentestedtoandcompliestoAmericanRescueStandardNFPA1983(2012ED.).AllhaulkitsandindividuallycertifiedcomponentscarrytheSAIGlobalmarkasproofofcompliance.
EquipmentcoveredbythisinstructionmanualconformswiththerequirementsofANSIZ359.4.Aspertherequirementsofthisstandardthisinstructionshallbeprovidedtotherescuer.
Classificationunderrelevantstandardsisuniqueforeachdevicecertifiedandwillbemarkeduponthedeviceitself.
UsersofthesedevicesshouldconsiderthelocalstandardsandlegislationthatmayaffectthesystemsinstalledsuchasAS/NZS1891.1,1891.4,OSHA1926.500,ANSI/ASSEZ359.1and/orZ359.4.
Asapartofaconfinedspace,fallarrestand/orpositioningsystemRollgliss™RescueMate™HaulKitsmustbeusedincompliancewithlocalanchorrequirements.
Thefollowinganchorstrengthsshouldbeconsideredasarescueorpositioningsystem: •OSHA1926.502(e)(2):Positioning,13.3kN
(3,000lb);
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Page 12
•ANSIZ359.47.2.2:Rescue,13.8kN(3,100lb)ormeetafactorofsafetyof5:1;
•AS/NZS4488-2:Positioning(IndustrialRopeAccess)12kN(2,698lb);
Anchorsshouldbepositionedasdirectlyaspossibleabovetheworkertoreducerisksassociatedwithswingfallwheretheworkermaypendulumintoanobstruction.Usersmustconsultlocallegislation/standards.
TheuseofasecondaryfallarrestsystemisrecommendedwhenusingRollgliss™TechnicalRescue,RescueMate™HaulKits.
PersonsengagedinrescueoperationsthatareexposedtoafallhazardmustbeprovidedananchoragesuitableforfallarrestinaccordancewithANSI/ASSEZ359.1.
Anchorageconnectorsshallnotbeattachedtoanchorageswheresuchattachmentwouldreducetheanchoragesystemstrengthbelowtheapplicablelevelorreducetheanchoragestrengthbelowtheallowablelevelsetbyapplicablestructuralcodes.
Anchorageconnectionsshallbestabilizedtopreventunwantedmovementordisengagementoftherescuesystemfromtheanchorage.Verifysystemconnectionsbypre-tensioningthesystembeforeapplyingtheintendedload.
i.e.OSHA1926.500and1910.66:AnchoragesusedforattachmentofPersonalFallArrestSystemsshallbeindependentofanyanchoragebeingusedtosupportorsuspendplatforms,andcapableofsupportingatleast5,000lbs(22.2kN)peruserattachedorbedesigned,installed
12
Page 13
andusedaspartofacompletePersonalFallArrestSystemwhichmaintainsasafetyfactorofatleast2andisunderthesupervisionofaqualifiedperson.
RatedcapacityofRollgliss™TechnicalRescue,RescueMate™HaulKitsaredeterminedthroughcertificationtestinganddesigntoamaximumtwopersonloadof300kg(660lb).
5.0 CONNECTING THE HAUL KITS
Rollgliss™TechnicalRescue,RescueMate™HaulKitsaresuppliedroped,withconnectorsoneitherendofthemechanicaladvantagesystem.Normallyusedforraisingorlowering,theheadofthekitwouldbeanchoredtoasecureanchorageaspertheprevioussection,andthetravellingendwouldbeconnectedtotheworker'sharnessorsuspensionplatform/seat.Careandattentionmustbetakenwhenmakingtheconnectionbothattheheadoftheunitandthetravellingendthatallconnectorsareproperlyclosedandlocked.
Connectingtherunningendtoyourharnessorworkplatformshouldensurethattheconnectionpointisratedforsuspensionandprovidesacomfortablesuspensionoftheworkerintheirharness.
CapitalSafetyrecommendstheuseofasecondaryfallarrestsystemanytimeworkers/rescuersorcasualtiesaresuspended.
6.0 OPERATING THE MANUAL LOCK HAUL KIT
Rollgliss™TechnicalRescue,RescueMate™HaulKitsareprovidedwithanintegralcamwhichprovidesaprogresscapturesystemwhenraisingaworkerorcasualty
13
Page 14
14
(Image6.0.1).TheHaulKitsoperateeitherwithamanualunlockingsystemorautomaticunlockingsystem.Themanualkits,partnumberseries8701XXXand8702XXXutiliseacamwhichisalwaysincontactwiththeropeunlesstheusermanuallyoperatesthecam,holdingitofftherope.Thedesignofthecamandangleoftheteethallowtheropetorunthroughpastthecamwithoutrestrictionwhenthehaulingendoftheropeispulledthroughtheheadoftheunit.Thisallowsforunhinderedraisingandimmediateprogresscapture.
6.1 RAISING WITH THE MANUAL LOCK HAUL KIT
ToraiseusingtheRescueMate™ManualHaulKitssimplypullontheloadlineoftheunit.Theworkerwillberaisedproportionally(dependinguponthemechanicaladvantageoftheHaulKit)andthelockingmechanismwillensurethattheworkerdoesnotdescendwhenthepressureistakenoffthehaulrope.Raisingcancontinueuntiltherunningendoftheunitisjustbelowthehead.
CareshouldbetakennottocollapsetheHaulKitbypullingtootight.Thiscandamagetheropeandmakeitverydifficulttounlockthecam(Image6.1.1).
Image 6.1.1
x x x
Image 6.0.1
Page 15
6.2 LOWERING WITH THE MANUAL LOCK HAUL KIT
TolowerusingtheRescueMate™ManualHaulKitstheusermustusethesmallcamcordthatexitsthesideoftheunit'sheadinconjunctionwiththeloadline(Image6.2.1). Giventhedesignandorientationontheteethofthelockingcam,whenthereisdownwardpressureonthesystemtheteethdigintotheropeandholdtheloadinplace(Image6.2.2).Beforethecamcanbereleasedthispressuremustberemoved.
LoweringwiththeManualHaulKitsrequirestheworkertoremovethepressureonthecambyraisingtheloadslightly.Thiswillpulltheropethroughthelockingcamreleasingthepressureontheteeth(Image6.2.3).Theuserwillthenlightlygripthecamreleasecordandpullitawayfromtheunit,holdingthecamawayfromtherope.Thisslightpressuremustbemaintainedonthecamreleasecordtokeepthecam'steethawayfromtheropeduringtheloweringexercise.Withthecamopen,theuserwillstarttoloosentheirgripontheloadlineandallowtheropetoslidethroughtheirhand,loweringtheload.Atanypointtheworkercanstopthelowerbyeitherlettinggoofthecamreleasecordorbytighteningtheirgripontheloadline.
Image 6.2.1
15
Image 6.2.2
Image 6.2.3
2
1
Page 16
16
Careshouldbetakentocontroltheloweringspeedatalltimeswiththebrakehand(ontheloadline)whenthecamisopen.TheManualLockHaulkitisnotsuppliedwithanoverspeedbrakeandwillcontinuetolowertheloadaslongasthecamisheldopen.
7.0 OPERATING THE AUTOMATIC LOCK HAUL KIT
AswiththeManualLockHaulKits,Rollgliss™TechnicalRescue,RescueMate™AutomaticHaulKitsareprovidedwithanintegralcamwhichprovidesaprogresscapturesystemwhenraisingaworkerorcasualty.TheAutomatickits,partnumberseries 8704XXX and 8705XXX utilise a engagementplatewhichwillholdthelockingcamoffoftheropeallowingforunhinderedoperation(Image7.0.1).
Whenraising,thedesignofthecamandangleoftheteethallowtheropetorunpastthecamwithoutrestrictionasthehaulingendoftheropeispulledthroughtheheadoftheunit.Thisdesignfeatureinconjunctionwiththeengagementplateallowsforeaseofoperationandefficientprogresscapture.
7.1 RAISING WITH THE AUTOMATIC LOCK HAUL KIT
ToraiseusingtheRescueMate™AutomaticHaulKitssimplypullontheloadlineoftheunit.Theworkerwillberaisedproportionally(dependinguponthemechanicaladvantageoftheHaulKit).Whenhauling,theengagementplatewillrotatewiththedrumoftheunit.Dependinguponwheretheplateisinthisrotationwhenpressureistakenoff
Image 7.0.1
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thehaulline,thecammaybeheldintheopenposition.Simplycontinuetoraisetheloadaveryshortdistancetounlockthecamandprovidetheprogresscapture.Userswillimmediatelyfeeltheropeeitherholdormovewithintheunittoknowwhetherthecamisengagedornot.AswiththeManualKit,raisingcancontinueuntiltherunningendoftheunitisjustbelowthehead.
CareshouldbetakennottocollapsetheHaulKitbypullingtootight.Thiscandamagetheropeandmakeitverydifficulttounlockthecam.
7.2 LOWERING WITH THE AUTOMATIC LOCK HAUL KIT
TolowerusingtheRescueMate™AutomaticHaulKitstheuserwillraisetheloaduntiltheyfeeltheengagementplateholdthecamopen(Image7.2.1).
Image 7.2.1OpenClosed
Withtheengagementplateinthecorrectpositionandthecamopen,theuserwillstarttoloosentheirgriponthe
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loadlineandallowtheropetoslidethroughtheirhand,loweringtheload.Atanypointtheusercanstopthelowerbytighteningtheirgripontheloadline.
Careshouldbetakentocontroltheloweringspeedatalltimeswiththebrakehand(ontheloadline)whenthecamisopen.However,theAutomaticLockHaulkitissuppliedwithanoverspeedbrakethatwillengagewhenthesystemlowerstoofast.Onceactivated,theengagementplatewillreleasethecamandtheloadwillbestopped.Tocontinuelowering,theworkerwillraisetheloadsothattheengagementplatewillopenthecamandcontinuetolowerasbefore.
WARNING: AlwaysinspectyourHaulKitaspersection8.0Inspection.A)NeveruseaHaulKitwhichisdamaged,warpedorshowssignofexcessiveloading.
B)Wherecamsandlatchesaredamaged,stickingorfunctioningimproperlytheHaulKitshouldbetakenoutofservice.
C)Neverexceedtheratedloadlimitasperthismanual(section3.0)andunitmarkings.
G)WherethereisconcernregardingtheconditionoftheHaulKit,itmustbewithdrawnfromservice.Contactthemanufactureroritsserviceagencyforassistance.
H)TheuseoftheHaulKitinarescueorpositioningsystemreliesonthecompatibilityofthevariouscomponentsofthesystem.Usersmustbeawareofhoweachcomponentofthesystemworkswithothercomponentstoensuresafeoperations.TheHaulKitiscertifiedasacompleteunitincludingrope,headandrunningpulleys.Onlythemanufacturerortheiragentisauthorisedtoservice,reeve(roping)orrepairtheunit.
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ItisrecommendedthatpropertrainingisundertakenbytheusertoensurethattheHaulKitisusedcorrectly.Alwaysensurethattheuseofadevicewillnotpotentiallyoverloadthesystem.
8.0 INSPECTION
Rollgliss™TechnicalRescue,RescueMate™HaulKitsmustbevisuallyandmanuallyinspectedbeforeandaftereachusetoverifythatthedeviceisoperatingcorrectly.Anyproductwhichhasbeenwithdrawnfromservicemustbeinspectedbyacompetentpersonandmayonlybereturnedtoserviceifsaidcompetentpersonauthorisesinwritingtheuseofthatproduct.
Whereanyproductfailsaninspection,hasbeenusedinarescueorhasseentheforceofafall,itistobeimmediatelytakenoutofserviceandtaggedunusable.Suchproductsmustbecertifiedbythemanufacturerand/ortheirrepresentativepriortore-instatementtoservice.Wheretheproductisdeemedunserviceable,theproductshallbedestroyedormadeinoperableandsecurelydisposedof.
Duringtheuserinspectionyoumust:Inspecttheunitandallattachedcomponentsforproperoperationandanydamagethatmayimpairtheproperoperationoftheunit.
Rollgliss™TechnicalRescue,RescueMate™HaulKitsaresuppliedasatotalsystemincludingropeandconnectors.Ifanycomponentofthesystemismissingorreplacedwithanon-factorysuppliedcomponent,theHaulKitistoberemovedfromserviceandreturnedtothemanufacturerortheirauthorisedagentforservice.
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Alllabelsandmarkingsmustbepresentandlegible.Inspectmarkingsandlabelsonallcomponentsofthedeviceincludingtheunithead,pulleysandthetailendoftheloadline.
Oncethepropermarkingandlabelsarevalidated,continueinspectionwiththeconnectingmeans:
Karabiner: • Ensure hookisnotbent,rusted/corrodedor
misshapen • Ensure gateopensandautomaticallycloses. • Ensure hookisnotgougedornickedsuchthatit
mayaffectthestrengthoftheattachment.
Rope: • Ensure nocuts,burnsordamagetotherope
material. • Alwaysensurethatnosectionofthecoreisvisible
throughtherope'ssheath.
HeadUnit: • Inspecttheoutersurfaceoftheheadtoensure
thatthereisnoexternaldamage,dents,rustorcorrosion.
• Operatethedevicebypullingatleastametre(3.3ft.)ofropethroughthedevice,ensuringthatrunseasilythroughthedevicewithoutrestriction.Reversetheoperationbyopeningthecamandpullingtherunningpulleysextendingtheropebetweentheheadandrunningpulley.
• Inspecttheheadunitsheavesforanynicks,corrosionordamagethatmayaffecttheroperunningoverthem.
• Inspectthelockingcamtoensureitoperatesas
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requiredandthatthereisnodamagetotheteethorspringswhichholditinplace.
• Withtheautolockdevices,ensurethattheengagementplaterotateswhileraisingtheunitandthatitre-engagesthecamasitrotates.
RunningPulley: •Ensurethatthesheaverotatesfreelyinthe
assembly; •Ensurethereisnodirtbuildupintheareaofthe
sheaveandpulleycheeks; •Ensurethereisnodeformationofthepulleycheeks; •Ensurethereisnocorrosionofthemetal
components; •Inspectthattherearenocracksorbreaksinthe
bodyofthepulley.
Anyequipmentfailingtomeettherequirementsoftheinspectioncriteriashallbeappropriatelytaggedorlabelledandremovedfromservice.Equipmentshouldthendestroyedorreturnedtothemanufacturer.
9.0 INSPECTION PERIOD
Inspectionfrequencyisdictatedbylocallegislation/standardsandmanufacturerrecommendations.
ItisrecommendedthatRollgliss™TechnicalRescue,RescueMate™HaulKitsbeinspectedbytheuserbeforeandafteruseandbyacompetentperson(inspector)every6monthstohelpmaintainproductserviceability.
Thefollowinginformationshouldberecordedinaformalinspection: A)Dateofinspection B)Datefirstplacedintoservice
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C)Commentsonfindings D)Dateplacedbackintoservice E)Dateofnextperiodicinspection. F)SerialNumber G)ProductID#,Lot# H)Nameofinspector
10.0 MAINTENANCE
Rollgliss™TechnicalRescue,RescueMate™HaulKitsarePersonalProtectiveEquipment(PPE)andneedtobemaintainedtoensureasafeworkinglife.Itisrecommendedthattheuserofthisequipmentfollowthefollowingmaintenanceprocedures.A)WashHaulKitsincleanwateronly.Attentionshouldbegiventothecamandcamassisttoensureanygritisremovedandtheyaremovingsmoothly.Ifyouneedtoremovegritormorestubborndirtandgrimethatoftencausesstiffnessintheoperationofthecam,alightcleaningagentsuchasWD40orequivalentmaybeused.Whenacleaningagentisused,ensurethatallremnantsarewashedoffandthatthecleaningagentdoesnotcomeintocontactwiththerope.
B)Afterwashing,drytheunitwithasoftclothandhangtheropeinawellventilatedareaoutofdirectsunlight,toallowforproperdrying.
C)InspectRollgliss™RescueMate™HaulKitsaspertheinspectionsectionwithinthismanual.Iftheunitfailsinspectionorthereisconcernaboutitscondition,returntheunittoCapitalSafetyandortheirauthorisedserviceagentforservice.
D)Yourqualitysystemmayrequireitemstobereturnedtothemanufacturerforperiodicservice.CapitalSafetyrequiresHaulKitstobereturnedannuallyforservicetoacertifiedserviceagentorthemanufacturer–please
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contactourCustomerServicestaffbeforereturningyourHaulKitforservice.
F)Storedryunitswithintheirsuppliedbaginacleananddrylocation.
NOTE:Serviceand/orrepairstothedeviceshallonlybecarriedoutbythemanufacturerand/ortheirrepresentativeasauthorisedinwriting.
11.0 PRODUCT LIFE
Rollgliss™RescueMate™HaulKitsareconstructedofhighqualitymaterialsthatifproperlymaintainedwillcontinuetooperateoveranextendedperiodandundeterminedlifetime.Ropelifespanisdirectlydependentuponuseandapplicationbutwillnormallyhaveamaximum10yearoperatinglifeafteritisfirstplacedintoservice.Lifespanofthekitisconditionalonpropermaintenanceandinspectionandprovidedthatitisinspectedonatleasta6monthlybasisbyacompetentpersonandismaintainedinaccordancewiththerequirementsoutlinedinthismanual.Underregionalstandardscertainweband/orropeproductsmayhaveashorterlifespan.Alwaysrefertolocalstandardsandlegislationtoconfirmproductlifeandinspectionrequirements.
Wherethedevicehasfailedaninspectionandisdeemedunserviceable,thedeviceistobedestroyedand/ormadeinoperablesothatitcannotbereturnedtoservice.Forclarificationonsecuredisposaland/ordestructioncontactCapitalSafety
12.0 USE CONDITIONS
Rollgliss™TechnicalRescue,RescueMate™HaulKitsare
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designedforuseinthenormalworkingconditionsfoundintheindustrialmarket.Thisincludesambienttemperaturessuchashot,drywetandcoldworkingconditions.Thetemperaturerangerecommendedforthedeviceis-40°-+50°Celsius,-40°-+122°Fahrenheit.
Wheretemperaturestobeexperiencedintheareaofusefailoutsidethistemperaturerange,theusershouldcontactthemanufacturertoverifysuitabilityofuse.Theinfluenceofextremewetandcoldconditionsmaychangetheworkingcharacteristics,i.e.easeofuseoftheHaulKit.Howeversuchconditionsshouldnotaffecttheworkingstrengthoftheunit.CareshouldbetakenwhenusingHaulKitsinextremeweather.Iceandsnowmustbeclearedfromthedevicetoensuresmoothoperation.WhereaHaulKit(metalcomponents)comesintocontactwithchemicals,theunitneedstobecleanedassoonaspracticableandinspectedforanysurfacedamagetothefinishandmetals.Anycontactoftheropewithchemicalsshouldbeconsideredahazardandtheunitshouldberemovedfromserviceimmediatelyandsentbacktothemanufacturerortheirauthorisedserviceagentforservice.AllchemicalsandsolventsshouldbeconsideredharmfulandcareshouldbetakentomaintainandinspecttheseHaulKitsbeforeeachusewherechemicalsarepresent.
AnyuserofRollgliss™TechnicalRescue,RescueMate™HaulKitsthatworkinanareaofpossiblechemicalcontaminationneedstocarryoutariskassessmentandprepareasafeworkmethodstatement.Theseshouldincludethecleaningandinspectioncriteriafortheequipmentbasedonthepotentialdamagefromchemicalsintheworkarea.AlwayschecktheMSDSofanychemicalsthatcouldcomeintocontactwiththeunit,ropeoranyCapitalSafetyproduct.
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13.0 LIMITED LIFETIME WARRANTY (AUSTRALIA)
Warranty to End User: Capital Safety Group (Australia) PtyLtd (“Capital Safety”) warrants to the original end user (“EndUser”) that its products are free fromdefects inmaterials andworkmanship under normal use and service. This warrantyextendsforthelifetimeoftheproductfromthedatetheproductispurchasedbytheEndUser,innewandunusedcondition,fromaCapitalSafetyauthoriseddistributor.ThiswarrantyisprovidedinadditiontootherrightsandremediesavailabletotheEndUserunderlaw.
NooralorwritteninformationoradvicegivenbyCapitalSafety,itsdistributors,directors,officers,agentsoremployeesshallcreateanydifferentoradditionalwarrantiesorinanywayincreasethescopeofthiswarranty.ThiswarrantywillnotapplytoandCapitalSafetywillnotacceptliabilityfordefectsthatresultfromproductabuse,misuse,alterationormodification,orfordefectsthatareduetoafailuretoinstall,maintainorusetheproductaccordingtothemanufacturer’sinstructions.
CapitalSafety’swarrantyappliesonlytotheEndUser.
Toclaimunderthiswarranty,theEndUsershouldcontactcustomerservicetoobtainastockreturnauthorisationformandreturntheproduct,togetherwithanexplanationofthereasonforthereturn,to:
CAPITALSAFETYAUSTRALIA 95DerbyStreet,Silverwater,NSW2128
Phone:0287537600/Tollfree:1800245002 Email:[email protected]
TheEndUsermustpaythecostofpackagingandreturningtheproducttoCapitalSafety.
Limitation of Warranty:Thewarrantiesstatedinthisdocumentare exclusive and aremade in place of any and all conditions,warranties or representations as to the merchantability,performance, quality or fitness for a particular purpose of the
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productthatmaybeimpliedbylaw,andinplaceofanyindustrypracticeorcustomortradeusage.
The product comes with guarantees that cannot be excludedunder Australian Consumer Law. The End User is entitled to areplacementorrefundforamajorfailureandtocompensationforanyotherreasonablyforeseeablelossordamage.TheEndUseris also entitled to have the product repaired or replaced if theproductfailstobeofacceptablequalityandthefailuredoesnotamounttoamajorfailure.
Limitation of Liability:
Totheextentpermittedbylaw:
(a)CapitalSafety’smaximumliabilitytotheEndUserforfailuretocomplywithaconsumerguaranteeinrespectof the supply of the product not of a kind ordinarilyacquired for personal, domestic or household useor consumption is limited, at Capital Safety’s solediscretion,torepairorreplacementoftheproduct;and
(b)CapitalSafetywillnotbeliableforanydirect,indirect,special,orconsequentialdamagesofanykind,includingloss of profits, revenue or business, death, personalinjuryordamagetopropertyresultingfromorinanywayrelatedtoCapitalSafety’sproducts.
LIMITED LIFETIME WARRANTY (GLOBAL)
Warranty to End User:CapitalSafetyGroup(“CapitalSafety”)warrantstotheoriginalenduser(“EndUser”)thatitsproductsarefreefromdefectsinmaterialsandworkmanshipundernormaluseandservice.ThiswarrantyextendsforthelifetimeoftheproductfromthedatetheproductispurchasedbytheEndUser,innewandunusedcondition,fromaCapitalSafetyauthoriseddistributor.
CapitalSafety’sentireliabilitytoEndUserandEndUser’sexclusiveremedyunderthiswarrantyislimitedtotherepairorreplacementin kind of any defective product within its lifetime (as CapitalSafetyinitssolediscretiondeterminesanddeemsappropriate).
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NooralorwritteninformationoradvicegivenbyCapitalSafety,itsdistributors,directors,officers,agentsoremployeesshallcreateanydifferentoradditionalwarrantiesorinanywayincreasethescopeofthiswarranty.CapitalSafetywillnotacceptliabilityfordefects thatare the resultofproductabuse,misuse,alterationormodification,orfordefectsthatareduetoafailuretoinstall,maintain,orusetheproductinaccordancewiththemanufacturer’sinstructions.
Limitation of Warranty:Thewarrantiesstatedinthisdocumentare exclusive and aremade in place of any and all express orimpliedwarrantiesorconditions,includinganyimpliedwarrantyofmerchantabilityorfitnessforaparticularpurpose,oranyindustrypracticeorcustomortradeusage.
Limitation of Remedies and Capital Safety Liability:Exceptasspecificallystatedinthiswarrantydocument,CapitalSafetywillnotbeliableforanyothercost,lossorliabilityinanywayrelatedtotheperformance,useorinabilitytouseanyoftheproducts.
CapitalSafetyalsowillnotbeliableforanydirect,indirect,special,orconsequentialdamagesofanykind, including lossofprofits,revenueorbusinessresultingfromorinanywayrelatedtoCapitalSafety’sproducts.This limitationapplies regardlessof the legaltheoryuponwhichdamagesaresought.
TheremediesofferedbyCapitalSafetyareintendedtocompensateonlyforanynon-conformingproducts.Asaconditionofsale,itisagreedthattheremediessetoutinthisdocumentareexclusiveandmaynotfailoftheiressentialpurpose.
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14.0 INSPECTION AND MAINTENANCE LOG
Model Number
Serial Number:
Date into Service:
Visual Check of Safety Components Yes NoConditionofthebody(cracks,marks,wear,deformation,corrosion)
Conditionoftheattachmentholes(cracks,marks,wear,deformation,corrosion)
Conditionofthecamsandcamlatch(cracks,marks,wear,deformation,corrosion)
Conditionoftheaxle(rivets,bolts)
Operational Check Yes No
Thecamandlatchoperatesmoothly
Checkthatthedevicelocksontotherope
Comments
Final Appraisal
Action to be taken Overall Pass or Fail
Select one only Select one only
Clean&Re-inspect ReturntoServicePass or FailReturntoManufacturerfor
ClarificationRemovefromService
Inspector'sName:
Inspector'sSignature:
InspectionDate: / /
Please photocopy this page to record multiple entries
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14.0 INSPECTION AND MAINTENANCE LOG
Model Number
Serial Number:
Date into Service:
Visual Check of Safety Components Yes NoConditionofthebody(cracks,marks,wear,deformation,corrosion)
Conditionoftheattachmentholes(cracks,marks,wear,deformation,corrosion)
Conditionofthecamsandcamlatch(cracks,marks,wear,deformation,corrosion)
Conditionoftheaxle(rivets,bolts)
Operational Check Yes No
Thecamandlatchoperatesmoothly
Checkthatthedevicelocksontotherope
Comments
Final Appraisal
Action to be taken Overall Pass or Fail
Select one only Select one only
Clean&Re-inspect ReturntoServicePass or FailReturntoManufacturerfor
ClarificationRemovefromService
Inspector'sName:
Inspector'sSignature:
InspectionDate: / /
Please photocopy this page to record multiple entries
29
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14.0 INSPECTION AND MAINTENANCE LOG
Model Number
Serial Number:
Date into Service:
Visual Check of Safety Components Yes NoConditionofthebody(cracks,marks,wear,deformation,corrosion)
Conditionoftheattachmentholes(cracks,marks,wear,deformation,corrosion)
Conditionofthecamsandcamlatch(cracks,marks,wear,deformation,corrosion)
Conditionoftheaxle(rivets,bolts)
Operational Check Yes No
Thecamandlatchoperatesmoothly
Checkthatthedevicelocksontotherope
Comments
Final Appraisal
Action to be taken Overall Pass or Fail
Select one only Select one only
Clean&Re-inspect ReturntoServicePass or FailReturntoManufacturerfor
ClarificationRemovefromService
Inspector'sName:
Inspector'sSignature:
InspectionDate: / /
Please photocopy this page to record multiple entries
Page 31
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14.0 INSPECTION AND MAINTENANCE LOG
Model Number
Serial Number:
Date into Service:
Visual Check of Safety Components Yes NoConditionofthebody(cracks,marks,wear,deformation,corrosion)
Conditionoftheattachmentholes(cracks,marks,wear,deformation,corrosion)
Conditionofthecamsandcamlatch(cracks,marks,wear,deformation,corrosion)
Conditionoftheaxle(rivets,bolts)
Operational Check Yes No
Thecamandlatchoperatesmoothly
Checkthatthedevicelocksontotherope
Comments
Final Appraisal
Action to be taken Overall Pass or Fail
Select one only Select one only
Clean&Re-inspect ReturntoServicePass or FailReturntoManufacturerfor
ClarificationRemovefromService
Inspector'sName:
Inspector'sSignature:
InspectionDate: / /
Please photocopy this page to record multiple entries
Page 32
DBI-SALA is a registered Trademark of Capital Safety ©2015CapitalSafety
For any enquiries visit:www.capitalsafety.com
CapitalSafetyAustralia95DerbyStreetSilverwaterNSW2128AustraliaPhone:+61287537600Fax:+61287537603
Email:[email protected]
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