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SERVICE Manual PLASMA DISPLAY TV NS-42P650A11 NS 42P650A11 NS-50P650A11 1 Insignia
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Page 1: Insigina 42p650a11 SVC

SERVICE ManualPLASMA DISPLAY

TV

NS-42P650A11NS 42P650A11NS-50P650A11

1 Insignia

Page 2: Insigina 42p650a11 SVC

Table of Contents

1. Precautions and Safety Notices ··································· 3

2. Specification ·································································· 5

3. Front Panel Function Control Description ···················· 9

4. Disassembly & Reassembly ·········································· 12

5. Trouble Shooting ·························································· 23

6. Block Diagrams ······························································ 39

7. PCB Layout Diagrams ···················································· 41

8. Service BOM ··································································· 53

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Page 3: Insigina 42p650a11 SVC

Prior to using this service manual, please ensure that you have carefully

1. Precautions and Safety Notices

g p y yfollowed all the procedures outlined in the user's manual for thisproduct.

1.Read these instructions.

2.Keep these instructions.

3.Heed all warnings.

4.Follow all instructions.

5.Do not use this apparatus near water.

6.Clean only with dry cloth.

7.Do not block any ventilation openings. Install in accordance with the manufacturer's instructions.

8.Do not install near any heat sources such as radiators, heat registers, stoves, or other apparatus (including amplifiers) that produce heat.

9.Do not defeat the safety purpose of the polarized or grounding-type plug. A polarized plug has two blades with one wider than the other. A grounding type plug has two blades and a third grounding prong. The wide blade or the third prong are provided for your safety. If the provided plug does not fit into your outlet, consult an electrician for

l t f th b l t tl treplacement of the obsolete outlet.

10.Protect the power cord from being walked on or pinched particularly at plugs, convenience receptacles, and the point where they exit from the apparatus.

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Page 4: Insigina 42p650a11 SVC

11.Only use attachments/accessories specified by the manufacturer.

1. Precautions and Safety Notices

12.Use only with a cart, stand, tripod, bracket, or table specified by the manufacturer, or sold with the apparatus. When a cart is used, use caution when moving the cart/apparatus combination to avoid injury from tip-over.

13.Unplug this apparatus during lightning storms or when unused for long periods of time.

14.Refer all servicing to qualified service personnel. Servicing is required when the apparatus has been damaged in any way, such as power-supply cord or plug is damaged liquid has been spilled or objectssupply cord or plug is damaged, liquid has been spilled or objects have fallen into the apparatus, the apparatus has been exposed to rain or moisture, does not operate normally, or has been dropped.

15.The mains plug is the disconnecting device. The plug must remain readily operable.

16.The apparatus with grounding-type plug is a class I apparatus. Class I apparatus need to be connected to earth ground wire to prevent possible electric shock. Make sure that you connect the class I apparatus to a mains socket outlet with a protective earthing connection.

17.Remote control batteries should not be exposed to excessive heat such as sunshine, fire, or the like.

18.The apparatus shall not be exposed to dripping or splashing, and no objects filled with liquids such as vases shall be placed on theobjects filled with liquids, such as vases, shall be placed on the apparatus.

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2-1 Set specification

2. Specification

Item Features Remark

PDP Module U2P Samsung SDI

RF Digital/Analog (DTV Built in) NTSC/VSB/QAM TunerRF Digital/Analog (DTV Built in) NTSC/VSB/QAM Tuner

Power Samsung Electro Mechanics SMPS

Video NTSC 3.58, ATSC/Component/HDMI

Sound SRS TruSurround HD, Dolby Digital

Brightness 1,500 Cd/m2

Equalizer 5 Band

Auto Volume control O

Speaker Output 10W+10Wp p

PiP X

Caption O

AV input 1 Component Y input

Component 2

HDMI 2 DVI sound support

Optical out 1

USB 1 Service only

The TV doeshave this fun

n

Antenna 1 (Cable or Air)

Audio Output AUDIO JACK/Optical Out

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Page 6: Insigina 42p650a11 SVC

2-2 Set detail specification

2. Specification

Item Features Remark

Dimensions (WxHxD) 42HD:40.6 X 11.8 X 27.5 inches(1030 7 X 299 1 X 698 8 mm)

with stand(1030.7 X 299.1 X 698.8 mm)50HD:47.3 X 11.8 X 31.1 inches(1202.5 X

299.1 X 789.7 mm)

Weight 42HD: 18.0 kg/19.3 kg50HD: 23.0 kg/24.3 kg

with stand

HDMI PC l ti 42HD 1024 768 50HD 1360 768HDMI PC resolution 42HD: 1024x768, 50HD:1360x768

Power consumption Label rating: 42HD: 200W/50HD:280W

Voltage AC 110~240V, 60Hz

Video input AV1COMPONENT1 -

*480i can be displayed on HDMI,

480i/480p/720p/1080i/1080pCOMPONENT2 -

480i/480p/720p/1080i/1080pHDMI1 : 480p/720p/1080i/1080p

HDMI2(DVI Compatible):480p/720p/1080i/1-8-p

however it is not contained in EDID data

Audio input AV1COMPONENT1 - 480i/480p/720p/1080iCOMPONENT2 - 480i/480p/720p/1080i

DVI (HDMI1)

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2-3 Panel specification

2. Specification

Item Specifications

Panel Model S42AX-YB09 (42”) / S50HW-YB05 (50”)

Display pixels 1024x768(42”)/1365(H) x 768(V)(50”)

Display area 933.89x532.22mm(42”) / 1105.65x622.08mm (50”)

Pixel pitch 912 ㎛ x693 ㎛ / 576㎛ x 576㎛

Display colors 1073.7 million colors (10Bit)

Pixel Arrangement R G B Non stripePixel Arrangement R, G, B Non stripe

Brightness Typical 1,500 cd/㎡

Contrast ratio Typical 10,000:1

Viewing angle Over 160

Color Chromaticity (CIE) White : x = 0 285 y = 0 293Color Chromaticity (CIE) White : x 0.285 , y 0.293

Frame Rate 50Hz/60Hz

Response time 0.001mS

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2-3 HDMI/DVI input resolution

2. Specification

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Page 9: Insigina 42p650a11 SVC

3. Front Panel & Function Control Description

3-1 Front Back specification

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3. Front Panel & Function Control Description

3-2 Remote control specification

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Page 11: Insigina 42p650a11 SVC

3. Front Panel & Function Control Description

3-3 Accessories

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Page 12: Insigina 42p650a11 SVC

4. Disassembly & Reassembly

N tiNotice

• Be sure to separate the power cord before disassembling the unit.• Discharge the capacitors first when separating PCB's with high

capacity capacitors such as SMPS, X Main Board, Y MainB d t (A k b t d b th l t i h dBoard, etc. (A spark may be generated by the electric charge, and there is danger of electronic shock.)

• Check that the cables are properly connected referring to the circuit diagram when disassembling or assembling the unittaking care not to damage the cables.T k t t t h th Gl Filt i th f t• Take care not to scratch the Glass Filter in the front.

• Assemble the boards in the reverse order of the disassembly.• The plasma must be laid down on a flat padded surface for

disassembly and reassembly.

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Page 13: Insigina 42p650a11 SVC

4. Disassembly & Reassembly

4-1 Part name

②②

①①①

②②

③③

⑤⑤

⑩⑩④④

⑨⑨ ⑧⑧

⑩⑩

No Name Function1 SMPS Power supply

⑥⑥ ⑦⑦

1 SMPS Power supply2 X-Main X Drive (X Sustain signal generate)3 Y-Main Y Drive (Y Sustain signal generate)4 Logic board Controller for Panel5 Y-Main Buffer board X-axis scan driver6 E Buffer Y-axis scan driver left7 F Buffer Y-axis scan driver right8 Main board (image) Image processor

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8 Main board (image) Image processor9 Function board Function Key & remote control

10 X-Main Buffer board X-Drive Buffer

Page 14: Insigina 42p650a11 SVC

4. Disassembly & Reassembly

4-2 Separation of ASSY COVER P-REAR

1. Remove 20 (42) 21 (50) screws. ( ) : M4,L12,Black2. Remove the rear cover.Please lay the PDP unit face down on asoft surface when removing the stand.

Cover Rear

g

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Page 15: Insigina 42p650a11 SVC

4. Disassembly & Reassembly

4-3 Separation of ASSY PCB MISC-Main

1. Detach all connectors from the Main Board 2. Remove 4 screw: : M3,L8,White3. Remove the Main Board

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4. Disassembly & Reassembly

4-5 Separation of Bracket Support & Holder Wall

1. Remove 3 screws( ) (M4,L10,Machine)2. Remove 2 screws( ) (M4,L12,Taptype)3. Remove Stand bracket

1. Remove 4 screws (M4,L10,Black,Machine)2 Remove Wall Bracket2. Remove Wall Bracket.

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Page 17: Insigina 42p650a11 SVC

4. Disassembly & Reassembly

4-7 Separation of SMPS

1. Remove 5 screws. (M3,L8,Tapping)2. Remove 1 screw. (M4, L8)2. Remove the SMPS

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Page 18: Insigina 42p650a11 SVC

4. Disassembly & Reassembly

4-8 Separation of the Logic board

1. Remove 2 screws (M3,L10,White,Machine)2. Remove the Logic board

42HD

5050HD

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Page 19: Insigina 42p650a11 SVC

4. Disassembly & Reassembly

4-9 Separation of X main board

1. Detach all Connectors from the X Buffer board2. To separate the Flat Cable of the X Buffer Board,

unlock the upper side of the connector.

1. Remove 5 screws (M3,L10,White,Machine)( , , , )2. Remove X-main and buffer board.

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Page 20: Insigina 42p650a11 SVC

4. Disassembly & Reassembly

4-10 Separation of Y main board and Buffer board

1. Detach all Connectors from the Y Main board2. Remove 7 screws(M3,L10,White,Machine)

1. Remove 5 screws (M3,L10,White,Machine)2. Remove Buffer board.

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5. Troubleshooting

5-1 Checkpoints by Error mode

1. Check the various cable connections first.2. Check to see if there is a burnt or damaged cable.3. Check to see if there is a disconnected or loose cable connection.4. Check to see if the cables are connected according to the

connection diagram.5. Check the power input to the Main Board.6. Check the voltage in and out between the SMPS ↔Main Board,

between the SMPS ↔X, Y-Main Board, and between the Logic BoardsBoards.

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Page 22: Insigina 42p650a11 SVC

5. Troubleshooting

5-2 Checkpoints by Error Mode5-2-1 No Power

Symptom -The LED on the front panel do not work when connecting the power cord- The SMPS relay does not work when connecting the power cord.- The units appears to be dead.

Major Checklist The SMPS relay or the LED on the front panel does not work whenMajor Checklist The SMPS relay or the LED on the front panel does not work when connecting the power cord if the cables are improperly connected or the Main Board or SMPS is not functioning. In this case, check the following:-Check the internal cable connection status inside the unit.- Check the fuses of each part.- Check the output voltage of SMPS.- Replace the Main Board.

T bl h tiTroubleshooting Procedures

①①②

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Page 23: Insigina 42p650a11 SVC

5. Troubleshooting

5-2-2 When the unit is repeatedly turned on and offSymptom The SMPS relay is repeatedly turned on and off.

Major Checklist In general, the SMPS relay repeatedly turns on and off by the protection function due to a defect on a board connected to the SMPS.- Disconnect all cables from the SMPS, operate the SMPS alone and check if the SMPS works properly and if each voltage output is correct.- If the symptom continues even when SMPS is operated alone replace the SMPS If the sympnues even when SMPS is operated alone, replace the SMPS.- If the symptom is not observed when operating the SMPS alone, find any defective assemblies by connecting the cables one by one.

Troubleshooting Procedures

① ②③

Caution When separating and connecting the cables such as CN804,CN803 of the Main SMPS, CN4002of the X Main Board, and CN5002 of the Y-Main Board, a spark may be generated by the electric charge of the high

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Board, a spark may be generated by the electric charge of the high capacity capacitor. Therefore, wait some time after disconnecting the power cord from the unit.

Page 24: Insigina 42p650a11 SVC

5. Troubleshooting

5-2-3 No Picture (When audio is normal)Symptom Audio is normal but no picture is displayed on the screen.

Major Checklist -This may happen when the Main Board is functioning but the X, Y-Main Board, Logic Board, or Y-Buffer Boards are not- The output voltage of the Main SMPS.- This may happen when the LVDS cable connecting the Main Board and the Logic Board is disconnected.

Troubleshooting Procedures

④④③

① ②④ ③

Caution When separating and connecting the cables such as CN804,CN803 of the Main SMPS, CN4002of the X Main Board, and CN5002 of the Y-Main

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, ,Board, a spark may be generated by the electric charge of the high capacity capacitor. Therefore, wait some time after disconnecting the power cord from the unit.

Page 25: Insigina 42p650a11 SVC

5. Troubleshooting

5-2-4 No SoundSymptom Video is normal but there is no sound.

Major Checklist - When the speaker connectors are disconnected or damaged.- When the sound processing part of the Main Board is not functioning.- Speaker defect.

TroubleshootingTroubleshooting Procedures

②①

③③

Caution When separating and connecting the cables such as CN804,CN803 of the Main SMPS, CN4002of the X Main Board, and CN5002 of the Y-Main Board, a spark may be generated by the electric charge of the high capacity capacitor. Therefore, wait some time after disconnecting the

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p y p , gpower cord from the unit.

Page 26: Insigina 42p650a11 SVC

5. Troubleshooting

5-2-5 No VideoSymptom A normal/cable network analog broadcast screen is blank or abnormal but

OSD is OK..

Major Checklist - Check the antenna connection settings (Air: NTSC / ATSC, Cable: NTSC)- Check the CVBS cable connection.- Check the power input of the Main board.

Troubleshooting Procedures

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Page 27: Insigina 42p650a11 SVC

5. Troubleshooting

5-3 Voltage Adjustment

1. After replacing the SMPS or PDP panel, you must adjust thevoltage referring to the voltage label printed on the panel.(If you do not adjust the voltage, an abnormal discharge symptom may

appear.)2. It need Vs and Va only.

Voltage Label

TP point for adjust

Vsj

Va

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Page 28: Insigina 42p650a11 SVC

5. Troubleshooting

5-4 Panel Problems.5-4-1 No Display▶ No Display is related with Y-MAIN, X-MAIN, Logic Main and so on.

This page shows you how to check the boards, and the following pages show youhow to find the defective board.

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Page 29: Insigina 42p650a11 SVC

5. Troubleshooting

5-4-2 Abnormal display on Screen

▶ Abnormal Display is related with Y-MAIN, X-MAIN, Logic Main and so on. This page shows you how to check the boards, and the following pages show you how to

find the defective board.

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Page 30: Insigina 42p650a11 SVC

5. Troubleshooting

5-4-3 Buffer board Open and Short

▶ Buffer board (Address) Open and Short is related with Logic Main, Logic Buffer, FFC, TCP film and so on.

This page shows you how to check the boards, and the following pages show you how to find the defective board.

- Open : Black line appears in the picture.- Short : Discolored vertical line appears in the full red or green pattern.

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Page 31: Insigina 42p650a11 SVC

5. Troubleshooting

5-4-4 Abnormal Display

A blank vertical cell (block) appears on the screen.

▶ Address buffer defect- Replace the corresponding upper/lower buffers (E, F)COF d f t (b t) R l th d lF)COF defect (burnt)- Replace the module

A blank upper (or lower) block appears on the screen.

▶ Y Buffer defect. Replace the Y Buffer board

Dim screen (blurred in red)

▶ X-Main board defect- Replace the X-Main board.

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Page 32: Insigina 42p650a11 SVC

5. Troubleshooting

5-5 How to check the current version of the program.

▶Procedures for checking in the User Menu①Select the "Setup" menu in the Menu screen②Place the cursor over the "Software Upgrade" of "Setup" and press the

“DISPLAY" key on the remote control.③The version of the program is displayed at the bottom of the Menu

screen

Program version

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Page 33: Insigina 42p650a11 SVC

5. Troubleshooting

5-6 How to SW Upgrade (USB copy from PC )

Copy the upgrade files into the path “T-STINSAUSHC” or “T-STINSAUSFC” in USB flash driver.T-STINSAUSHC: NS-42P650-A11, NS-50P650-A11

① Extract released SW firmware.

② Copy the upgrade files in roots of USB flash driver

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Page 34: Insigina 42p650a11 SVC

5. Troubleshooting

5-7 How to SW Upgrade in TV

Copy the upgrade files into the path “T-STINSAUSHC” or “T-STINSAUSFC” in USB flash driver.T-STINSAUSHC: NS-42P650-A11, NS-50P650-A11

① Insert the USB Memory Stick to the USB ① yport in Stand-by mode.

② Turn the power on.

③ Press "MENU" and find "Software Upgrade" i M "SETUP"in Menu "SETUP".

④ Select the " Software Upgrade" from the menu.

⑤ The banner OSD "Scanning for USB..." is⑤ The banner OSD Scanning for USB... is displayed.

⑥ The banner OSD "Upgrade version **** to version ****? …" is displayed. Select "Yes".

⑦ Th b OSD "U di Pl⑦ The banner OSD "Upgrading now. Please do not disconnect USB before upgrade is completed” (Warning: Don't remove USB flash driver during upgrade.)

⑧ The banner OSD "Upgrade is completed" is displayed when the upgrade is completed

⑨ TV turn off and on automatically.

⑩ Remove the USB flash driver from PDPTV and check the program version

34 Insignia

and check the program version.

Page 35: Insigina 42p650a11 SVC

6. Block Diagram

6-1 Wring Diagram

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Page 36: Insigina 42p650a11 SVC

6. Block Diagram

6-2 Main board block diagram

HDMI 1,2

USB2.0

DDR2 IF (Download)

TS0 IN

HDMI

USB2.0

DDR2 I/F

SPI

TU_SIF

TUNER_TS

HDMI2

S5H1411

DDR2-40064MB

USB

UART

(Debug)UART_WALL_DEBUGUART

SYNC mode

HALF NIM TU

HDMI1

UART

SPI FLASH8MB

COMPONENT 2LVDS_HD(FHD)_60HzLVDS_

OUT

IR, Key

RGB IN0

CVBS0

COMP2

SP3232UART

Display Panel

COMPONENT 1(VIDEO 1) COMP1

TUNER_CVBS

CVBS3COMP1(VIDEO1) IR, Key INPUT

UART

EEPROM24C512

RGB IN1

SOUND AMPTAS5715

SPKI2S_S4

SPDIF OutSPDIF

MON_L/R_OUT

SATURN4

COMP2_L/RCOMP(V1)1_L/R

SIF_TUSIFP/MAULR0AULR1AULR2AULR5 LINE_

OUT1

SPDIFO

I2S_OUT

MON AMPTL062CDT MONITOR Out

SATURN4

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Page 37: Insigina 42p650a11 SVC

7. PCB layout

7-1 PCB layout

LVDS LVDS OUTOUT

SATURNSATURN44

(Main IC)(Main IC)SOUND SOUND AMPAMP

DDR DDR ICIC

SMPS INSMPS IN

SPEAKER SPEAKER OUTOUT

FunctionFunction DVIDVI

HDMI2HDMI2

ATSC ATSC Slim Half Slim Half

NIM NIM TUNERTUNER USBUSB

FunctionFunctionIR INIR IN

Optical Optical OutOut

DVIDVISound inSound in

HDMI1/DHDMI1/DVIVI

CCOutOut Component/AV1Component/AV1

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Page 38: Insigina 42p650a11 SVC

8. Service BOM

8-1 Model BOM viewUNS-42P650A11

Parent Code Child Code Part Desc Spec QtyUnit

NS-42P650A11 BN90-02573A ASSY COVER FRONT Insignia 42 1PC

-NS-42P650A11 BN90-02615G ASSY COVER REAR PC450 42 1PC

NS 42P650A11

NS-42P650A11 BN90-02624A ASSY STAND INSIGNIA 42/50 1PC

NS-42P650A11 BN91-04871A ASSY PDP NS-P42Q-10B 1PC

NS-42P650A11 BN91-05214A ASSY SHIELD EMERSON/INSIGNIA 42 1PCNS 42P650A11 BN91 05214A ASSY SHIELD EMERSON/INSIGNIA 42 1 C

NS-42P650A11 BN92-05650A ASSY BOX Insignia 42 1PC

NS-42P650A11 BN92-05670A ASSY P/MATERIAL Insignia 42 1PC

P

C C C S Qt Uni

NS-42P650A11 BN92-05714A ASSY ACCESSORY INSIGNIA 1 C

NS-42P650A11 BN92-05715A ASSY LABEL NS-P42Q-10B 1PC

NS-50P650A11

Parent Code Child Code Part Desc Spec Qty

Unit

NS-50P650A11 BN90-02574A ASSY COVER FRONT

ASSY COVER FRONT;Insignia 50 1 PC

NS-50P650A11 BN90-02616G ASSY COVER REAR

ASSY COVER REAR;PC450 50 1 PC

NS-50P650A11 BN90-02624A ASSY STAND ASSY STAND;INSIGNIA 42/50 1 PC

NS-50P650A11 BN91-04872A ASSY PDP ASSY PDP;NS-P501Q-10B 1 PC

NS-50P650A11 BN91-05215A ASSY SHIELDASSY

SHIELD;EMERSON/INSIGNIA 50

1 PC

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NS-50P650A11 BN92-05651A ASSY BOX ASSY BOX;Insignia 50 1 PC

NS-50P650A11 BN92-05671A ASSY P/MATERIAL ASSY P/MATERIAL;Insignia 50 1 PC

NS-50P650A11 BN92-05714C ASSY ACCESSORY

ASSY ACCESSORY;INSIGNIA 1 PC

NS 50P650A11 BN92 05715A ASSY LABEL ASSY LABEL NS P42Q 10B 1 PC

Page 39: Insigina 42p650a11 SVC

8. Service BOM

8-2 Front Cover (42”)

Parent Code Child Code Description SpecificationQt

yUnit

BN90 02573A BN96 12984AASSY COVER

P FRONT

Insignia 42,PMMA+ABS(Black),HB Steam mold 1 PCBN90-02573A BN96-12984A P-FRONT HB,Steam mold 1 PC

BN96-12984A BN63-06657A COVER-FRONT

INSIGNIA 42",ABS+PMMA,HB,BK27 1 PC

10' PDP Model,Fabric Gasket,1T,10mm,50m

BN96-12984A BN63-06943A GASKET-EMI m,GRAY 1 PC

BN96-12984A BN63-06944A

GASKET-BLACK TAPE

10' PDP Model,0.25T,15mm,250mm,BLACK 1 PC

BRACKET- L650 SK-5 T0 4 Plating HeatBN96-12984A BN61-04661A

BRACKETSTOPPER

L650,SK 5,T0.4,Plating,Heat Treatment 1 PC

BN96-12984A BN60-00167ASPACER-

SCREEN42PC450,SPONGE,470,T2.5,

7.0,EVA-Sponge 6 PC

AMBER,PE Vi l T0 04 1300 20

BN96-12984A BN63-06038H COVER-SHEETVinyl,T0.04,1300mm,200M,CLEAR 1.1 M

BN96-12984A BN63-05199G COVER-SHEET

AMBER,PE,T0.08,W115mm,200M,CLEAR,40g, TAPE SHEET 4.2 M

BN96-12984A BN64-01013A WINDOW-RMC 42PB450,PC,VIOLET 1 PC

BN96-12984A BN96-13389B

ASSY BOARD P-TOUCH FUNCTION&IR

PN42C450,CT5000-7540B,CHEMT,165*138, 1.6T,900mm(BN39-01289B) 1 PC

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Page 40: Insigina 42p650a11 SVC

8. Service BOM

8-2 Front Cover (50”)

Parent Code Child Code Part Desc Spec Qty

Unit

NS-50P650A11 BN90-02574A ASSY COVER FRONT ASSY COVER FRONT;Insignia 50 1 P

C

ASSY COVER P- ASSY COVER P- PBN90-02574A BN96-12985A ASSY COVER PFRONT FRONT;Insignia

50,PMMA+ABS(1 P

C

BN96-12985A BN61-04661A BRACKET-STOPPERBRACKET-STOPPER;L650,SK-5,T0.4,Plating,H

1 PC

BN96 12985A BN63 06658A COVER FRONT COVER-FRONT;INSIGNIA 1 PBN96-12985A BN63-06658A COVER-FRONT ;50",PMMA+ABS(Charco 1 C

BN96-12985A BN64-01013A WINDOW-RMC WINDOW-RMC;42PB450,PC,VIOLET 1 P

C

BN96-12985A BN96-13389C ASSY BOARD P-TOUCH FUNCTION&IR

ASSY BOARD P-TOUCH FUNCTION&IR;PN50C450, 1 P

C

BN96-12985A BN63-06943A GASKET-EMI GASKET-EMI;10' PDP Model,Fabric Gasket,1 1 P

C

BN96-12985A BN63-06944A GASKET-BLACK TAPE GASKET-BLACK TAPE;10' PDP Model,0.25T,15 1 P

C

BN96-12985A BN60-00154B SPACER-SCREENSPACER-SCREEN;58PB550,SPONG 2 P

CBN96 12985A BN60 00154B SPACER SCREEN SCREEN;58PB550,SPONGE,600,T2.5,7.

2 C

BN96-12985A BN60-00167A SPACER-SCREENSPACER-SCREEN;42PC450,SPONGE,470,T2.5,7.

4 PC

BN96 12985A BN63 05199D COVER SHEETCOVER-SHEET;AMBER PE T0 08 W 6 MBN96-12985A BN63-05199D COVER-SHEET SHEET;AMBER,PE,T0.08,W75mm,200M,CL

6 M

40 Insignia

Page 41: Insigina 42p650a11 SVC

8. Service BOM

8-3 Rear Cover (42”)

Parent Code Child Code Description Specification Qty Unit

BN90-02615G BN96-13004GASSY COVER

P-REARPC430,PCM,T0.45,BKN-

P824 1 PC

BN96-13004G BN63-06457G COVER-REAR

INSIGNIA/EMERSON 42,PCM,T0.45,SEA,BKN-P824 1 PC

BN96-13004G BN64-01256D

INLAY-TERMINAL

INSIGNIA/WAL MART,PS SHEET T0 5 SEA 1 PCBN96 13004G BN64 01256D L SHEET,T0.5,SEA 1 PC

BN96-13004G BN65-00003A CLAMPER BAG 42C7,LDPE,HB,BLK 1 PC

BN96-13004G BN63-03395A GASKET

MENDEL,Conductive Fabric,4mm,10mm,350mm,GRA 2 PC

BN96-13004G BN63-07008A GASKET-EMI

42inch PDP TV, Conductive Fabric,18mm,4mm,26mm,GRAY, 2 PC

Twister,Conductive Fabric,1.5mm,33m

BN96-13004G AA63-01308A GASKET m,26.5mm,Gr 1 PC

BN96-13004G AA63-01388A

GASKET-EMI,SPONGE

SP-P300M,ConductiveFabric,2mm,10mm,30mm,GRAY, 1 PC

41 Insignia

Page 42: Insigina 42p650a11 SVC

8. Service BOM

8-3 Rear Cover (50”)

Parent Code Child Code Part Desc Spec Qty

Unit

BN90-02616G BN96-13005GASSY COVER P-REAR

ASSY COVER P-REAR;PC430,PCM,T0.45,BKN-P8 1 PC

BN96-13005G BN63-06471G COVER-REAR

COVER-REAR;INSIGNIA/EMERSON 50,PCM,T0.45 1 PC

BN96-13005G BN64-01256D INLAY-TERMINAL

INLAY-TERMINAL;INSIGNIA/WAL MART,PS SHEE 1 PC

BN96 13005G BN65 00003A CLAMPER CLAMPER BAG;42C7 LDPE HB BLK 1 PCBN96-13005G BN65-00003A BAG CLAMPER BAG;42C7,LDPE,HB,BLK 1 PC

BN96-13005G AA63-01308A GASKET GASKET;Twister,Conductive Fabric,1.5mm,3 1 PC

BN96-13005G AA63-01388A GASKET-EMI,SPONGE

GASKET-EMI,SPONGE;SP-P300M,Conductive Fa 1 PC

G S 069BN96-13005G BN63-04105A GASKET GASKET;LNT4069FX/XAA,Polyurethane Foam,5 2 PC

BN96-13005G BN63-07008A GASKET-EMI GASKET-EMI;42inch PDP TV,Conductive Fabr 2 PC

42 Insignia

Page 43: Insigina 42p650a11 SVC

8. Service BOM

8-4 Base

Parent Code Child Code Part Desc Spec Qty

Unit

NS-50P650A11 BN90-02624A ASSY STAND ASSY STAND;INSIGNIA 42/50 1 PC

BN90-02624A BN96-11246A ASSY STAND P-GUIDE

ASSY STAND P-GUIDE;EMMERSON/INSIGNIA 1 PCGUIDE 42/

BN96-11246A 6902-001048 BAG PEBAG PE;LDPE,T0.05,W160,L300,TRP,4g

1 PC

BN96-11246A BN61-06258A GUIDE-STAND GUIDE-STAND;EMERSON 42",PC,G/F 20%,V2,BK 1 PC, , , ,

BN96-11246A BN68-02772AMANUAL FLYER-STAND GUIDE

MANUAL FLYER-STAND GUIDE;Comm,Samsung,W/ 1 PC

BN96-11246A BN96-12031JASSY ACCESSORY-SCREW

ASSY ACCESSORY-SCREW;10 PDPTV(OEM),6003- 1 PC

SCREW

BN96-12031J 6003-001003 SCREW-TAPTYPE

SCREW-TAPTYPE;BH,+,B,M4,L12,ZPC(BLK),SWR

10 PC

BN96-12031J 6902-000341 BAG PEBAG PE;LDPE,T0.05,L90,W70,TRP,,,PE MARK

1 PCPE MARK

BN90-02624A BN96-13018A ASSY STAND P-BASE

ASSY STAND P-BASE;Insignia 42/50,PMMA+AB 1 PC

BN96-13018A BN63-05715A COVER-STANDCOVER-STAND;INSIGNIA42/50,ABS+PMMA,HB,Bl

1 PC

BN96-13018A BN73-00052B RUBBER-FOOT RUBBER-FOOT;42Q9,c9,CR Rubber Gray,T3.0 10 PC

43 Insignia

Page 44: Insigina 42p650a11 SVC

8. Service BOM

8-5 PDP Module (42”)

Parent Code

Child Code Part Desc Spec Qty Un

it

BN91-04874A

BN96-12647A ASSY PDP MODULE P ASSY PDP MODULE

P;S42AX YB09 PL42AF070A 1 PC04874A 12647A P;S42AX-YB09,PL42AF070A, C

BN96-12647A

BN96-13070A

ASSY PDP P-Y-MAIN BUFFER BOARD

ASSY PDP P-Y-MAIN BUFFER BOARD;S42AX-YB09

1 PC

BN96- BN96- ASSY PDP P-X-MAIN ASSY PDP P-X-MAIN BOARD; S42AX-YB09 1 P

12647A 13067A BOARD BOARD; S42AX-YB09, PL42AF070A

1 C

BN96-12647A

BN96-13068A

ASSY PDP P-X-MAIN BUFFER BOARD

ASSY PDP P-X-MAIN BUFFER BOARD;S42AX-YB09

1 PC

BN96- BN96- ASSY PDP P-Y-MAIN ASSY PDP P-Y-MAIN PBN9612647A

BN9613069A

ASSY PDP P Y MAIN BOARD

ASSY PDP P Y MAIN BOARD;S42AX-YB09,PL42A 1 P

C

BN96-12647A

BN96-12651A

ASSY PDP P-LOGIC MAIN BOARD

ASSY PDP P-LOGIC MAIN BOARD;S42AX-YB09,PL42A 1 P

C

BN96- BN96- ASSY PDP P-E-BUFFER ASSY PDP P-E-BUFFER 1 P12647A 12652A BOARD BOARD;S42AX-YB09,PL42A 1 C

BN96-12647A

BN96-12653A

ASSY PDP P-F-BUFFER BOARD

ASSY PDP P-F-BUFFER BOARD;S42AX-YB09,PL42A 1 P

C

44 Insignia

Page 45: Insigina 42p650a11 SVC

8. Service BOM

8-5 PDP Module (50”)

Parent Code Child Code Part Desc Spec Qty

Unit

BN91-04872A BN96-12706A ASSY PDP MODULE P

ASSY PDP MODULE P;S50HW-YB05,PL50HF010A, 1 PC

BN96-12706A BN96-12391AASSY PDP P-Y-MAIN BUFFER BOARD

ASSY PDP P-Y-MAIN BUFFER BOARD;S50HW-YB0 1 PC

BN96-12706A BN96-12950A ASSY PDP P-X-MAIN BOARD

ASSY PDP P-X-MAIN BOARD;S50HW-YB05,PL50H 1 PC

BN96-12706A BN96-12951AASSY PDP P-X-MAIN BUFFER BOARD

ASSY PDP P-X-MAIN BUFFER BOARD;S50HW-YB0 1 PC

BN96-12706A BN96-12952A ASSY PDP P-Y-MAIN BOARD

ASSY PDP P-Y-MAIN BOARD;S50HW-YB05,PL50H 1 PC

ASSY PDP P- ASSY PDP P LOGIC MAINBN96-12706A BN96-12953A LOGIC MAIN BOARD

ASSY PDP P-LOGIC MAIN BOARD;S50HW-YB05,P 1 PC

BN96-12706A BN96-12954A ASSY PDP P-E-BUFFER BOARD

ASSY PDP P-E-BUFFER BOARD;S50HW-YB05,PL5 1 PC

BN96-12706A BN96-12955A ASSY PDP P-F-BUFFER BOARD

ASSY PDP P-F-BUFFER BOARD;S50HW-YB05 PL5 1 PCBUFFER BOARD BOARD;S50HW-YB05,PL5

45 Insignia

Page 46: Insigina 42p650a11 SVC

8. Service BOM

8-6 Screws

Parent Code

Child Code Part Desc Spec Qt

yUnit

BN91-04872A

BN61-06457A

HOLDER-CLAMP DMD

HOLDER-CLAMP DMD;PN42C450,NYLON 6/6,22.5 1 PC

NSNS-50P650A11

BN91-05215A ASSY SHIELD ASSY SHIELD;EMERSON/INSIGNIA 50 1 PC

BN91-05215A

6001-001921 SCREW-MACHINE SCREW-MACHINE;PH,+,WSP,M3,L8,NI

PLT,SWRC 9 PC

BN91- 6003- SCREW TAPTYPE SCREW- 7 PC05215A 000337 SCREW-TAPTYPE TAPTYPE;BH,+,S,M4,L10,ZPC(BLK),SWR 7 PC

BN91-05215A

6003-001003 SCREW-TAPTYPE SCREW-

TAPTYPE;BH,+,B,M4,L12,ZPC(BLK),SWR 29 PC

BN91-05215A

6003-001439 SCREW-TAPTYPE SCREW-

TAPTYPE;BH,+,S,M4,L8,ZPC(WHT),SWRC 1 PC

91 61 O 2 C 0 SBN91-05215A

BN61-06064A HOLDER-WALL HOLDER-WALL;42PC450,ABS

HB,BLK(BK0020) 4 PC

BN61-06064A

BN61-02932A

BRACKET-STOPPER NUT BRACKET-STOPPER NUT;SUM24L 4 PC

BN92-05651A

BH68-00664A LABEL BOX-00 LABEL BOX-00;ALL MODEL,A/P

90G,220,90,WH 1 PC

BN92-05671A

0203-001269

TAPE-OPP MASKING

TAPE-OPP MASKING;#301,T0.06,W75,L50000,N 1 M

BN92-05671A

0203-001595

TAPE-OPP MASKING

TAPE-OPP MASKING;OPP-2,0.075,75,800M,CLR 2 M

BN92- AA61- HOLDER-BOX HOLDER-BOX;CORAL PP BLACK HB 17 5g 4 PC05671A 20285C HOLDER-BOX HOLDER-BOX;CORAL,PP,BLACK,HB,17.5g 4 PC

NS-50P650A11

BN92-05715A ASSY LABEL ASSY LABEL;NS-P42Q-10B 1 PC

BN92-05715A

AA68-03752B LABEL-STICKER LABEL-STICKER;WW,ALL,Art

Paper(90g),25,3 1 PC

46 Insignia

p ( g), ,

BN92-05715A

BP68-00052B LABEL-00,RATING LABEL-00,RATING;CCTV,TETRON

PAPER,T0.05, 1 PC

Page 47: Insigina 42p650a11 SVC

8. Service BOM

8-7 Bracket42”

Parent Code Child Code

Part DescSpec Qt

yUnit

BN91-05214A

BN96-13011A

ASSY BRACKET P-SUPPORT STAND

ASSY BRACKET P-SUPPORT STAND;PC430/PC450 1 PC

▪ 42”

BN96-13011A

AA63-60131K SPACER-FELT SPACER-

FELT;54J9,62J9,FELT,T0.5,40X45 4 PC

BN96-13011A

BN61-06084A

BRACKET-SUPPORT STAND

BRACKET-SUPPORT STAND;42PC450,SECC,T2.0 1 PC

BN91-05215A

BN96-13034A

ASSY BRACKET P-MODULE BOTTOM

ASSY BRACKET P-MODULE BOTTOM;PC430/PC450 1 PC05215A 13034A MODULE BOTTOM BOTTOM;PC430/PC450

BN96-13034A

BN61-06087A

BRACKET-MODULE BOTTOM

BRACKET-MODULE BOTTOM;50PC450,SECC,T0.8 1 PC

BN91-05215A

BN96-13911A ASSY BRACKET P-EMI ASSY BRACKET P-EMI ;

PC430/PC450 1 PC

Parent Code Child Code

Part DescSpec Qt

yUnit

▪ 50”

BN91-05215A

BN96-13012A

ASSY BRACKET P-SUPPORT STAND

ASSY BRACKET P-SUPPORT STAND;PC430/PC450 1 PC

BN96-13012A

AA63-60131K SPACER-FELT SPACER-

FELT;54J9,62J9,FELT,T0.5,40X45 4 PC

BN96-13012A

BN61-06182A

BRACKET-SUPPORT STAND

BRACKET-SUPPORT STAND;50PC450 SECC T2 0 1 PC13012A 06182A STAND STAND;50PC450,SECC,T2.0

BN91-05215A

BN96-13035A

ASSY BRACKET P-MODULE BOTTOM

ASSY BRACKET P-MODULE BOTTOM;PC430/PC450 1 PC

BN96-13035A

BN61-06153A

BRACKET-MODULE BOTTOM

BRACKET-MODULE BOTTOM;50PC450,SECC,T0.8 1 PC

BN91- BN96- ASSY BRACKET P EMI ASSY BRACKET P-EMI; 1 PC

47 Insignia

905215A

9613912A ASSY BRACKET P-EMI SS C ;

PC430/PC450 1 PC

Page 48: Insigina 42p650a11 SVC

8. Service BOM

8-8 AccessoryParent Code

Child Code Part Desc Spec Qt

yUnit

NS-50P650

A11

BN92-05714C ASSY ACCESSORY ASSY ACCESSORY;INSIGNIA 1 PC

BN92- BN96- ASSY ACCESSORY-BN9205714C

BN9613093A

ASSY ACCESSORYMANUAL ASSY ACCESSORY-MANUAL;INSIGNIA 1 PC

BN96-13093A

6902-000110 BAG PE BAG

PE;LDPE,T0.05,W250,L400,TRP,28,2,9.2 1 PC

BN96-13093A

BN68-00513A LABEL-E,PASS LABEL-E,PASS;ALL

MODEL,YUPO(110G),50X15, 1 PC

BN96-13093A

BN68-02178A

MANUAL FLYER-CARD

MANUAL FLYER-CARD;COMM,SAMSUNG,eng/spa/c 1 PC

BN96-13093A

BN68-02648A MANUAL USERS MANUAL

USERS;P432,SAMSUNG,Eng,USA,W/P 80 1 PC

BN96-13093A

BN68-02650A

MANUAL FLYER-QSG

MANUAL FLYER-QSG;PC432 SAMSUNG Eng USA W 1 PC13093A 02650A QSG QSG;PC432,SAMSUNG,Eng,USA,W

BN92-05714C

BN96-13095C

ASSY ACCESSORY-CABLE ASSY ACCESSORY-CABLE;INSIGNIA 1 PC

BN96-13095C

4301-000103 BATTERY-ALKALINE BATTERY-

ALKALINE;1.5V,750mAH,LR03,10.5x4 2 PC

BN96- 6902- BAG PE BAG 1 PCBN9613095C

6902001107 BAG PE BAG

PE;LDPE,T0.05,W450,L400,TRP,0,3Separ 1 PC

BN96-13095C

BN59-00892A REMOCON REMOCON;INSIGNIA,TM85,20Pin,37,OEM 1 PC

BN96-13095C

BN63-01798B CLOTH-CLEAN CLOTH-CLEAN;cloth,180,200,sea blue,ToC 1 PC

BN96-13095C

BN63-06475A COVER-BOTTOM COVER-

BOTTOM;50PC550,HIPS,HB,BK0020 1 PC

BN96-13095C

BN68-00513A LABEL-E,PASS LABEL-E,PASS;ALL

MODEL,YUPO(110G),50X15, 1 PC

BN96-13095C

BN83-01481A CKD-POWER CORD CKD-POWER CORD;NS-P502Q-10A 1 PC

48 Insignia

13095C 01481A

BN96-13095C

BN96-10788A

ASSY ACCESSORY-PREVENT

ASSY ACCESSORY-PREVENT;32,LB650,nylon66 1 PC

BN96-13095C

3301-002049 CORE-FERRITE CORE-FERRITE;33.6X30.5,3500 2 PC

Page 49: Insigina 42p650a11 SVC

8. Service BOM

8-9 Packing (42”)

Parent Code Child Code Description Specification Qty Unit

BN92-05670A 0203-001595

TAPE-OPP MASKING OPP-2 0 075 75 800M CLR 2 23 MBN92 05670A 0203 001595 G OPP 2,0.075,75,800M,CLR 2.23 M

BN92-05670A 0203-001269

TAPE-OPP MASKING

TAPE-OPP MASKING;#301,T0.06,W75,L50000,N 0.9 M

BN92-05670A 6902-000959 BAG PENITRON,T0.015/T0.5,W140

0,L900,TRP,4,77.5g 1 PC

BN92-05670A AA61-20285C HOLDER-BOXCORAL,PP,BLACK,HB,17.5

g 4 PC

BN92-05670A BN69-04608A CUSHION-SET

INSIGNIA 42",EPS,15.4 g/l , OVERSEA WITH STAND 1 PC

PP W18 L2300m TRP 2100BN92-05670A 6922-000013 BAND PP

PP,W18,L2300m,TRP,21000g 1.35 M

49 Insignia

Page 50: Insigina 42p650a11 SVC

8. Service BOM

8-9 Packing (50”)

Parent Code

Child Code Part Desc Spec Qt

yUni

t

NS-50P650A11

BN92-05671A

ASSY P/MATERIAL ASSY P/MATERIAL;Insignia 50 1 PC

BN92-05671A

6902-000604

BAG WRAPPING

BAG WRAPPING;LDPE,T0.02,W500,L10000,TRP, 10 M

BN92-05671A

6902-000959 BAG PE BAG

PE;NITRON,T0.015/T0.5,W1400,L900,TRP 1 PC

BN92-05671A

6922-000013 BAND PP BAND PP;PP,W18,L2300m,TRP,21000g 1 M05671A 000013 g

BN92-05671A

BN69-00391E PAD-ANGLE PAD-ANGLE;DI19PS,B400

PAPER,T5,50,1500,Y 1 PC

50 Insignia