Ingersoll Rand · 2017-07-10 · Ingersoll Rand compressoren zijn niet ontworpen, of goedgekeurd voor ademluchttoepassingen. Ingersoll Rand accepteert geen verantwoordelijkheid of

Modulaire Adsorptiedrogers voor Persluchtsystemen

Ingersoll Rand

Betere Persluchtkwaliteit op eeneconomisch verantwoorde manier.

• Minimaliseerd verontreiniging, corrosie en energieverbruik• Kostenreductie omdat alleen de hoeveelheid perslucht wordt

behandeld die deze kwaliteit vraagt.• Levering van perslucht van een uitstekende kwaliteit met

lage geluidsniveaus.• Zorgt voor een hoog rendement en is makkelijk te onderhouden.

Inge

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and

D5IM - D34IMModulaire Adsorptiedrogers

D41IM - D299IMModulaire Adsorptiedrogers

Verbeteren persluchtkwaliteit en

reduceren van de operationele kosten.

De innovatieve modulaire adsorptiedrogers

van Ingersoll Rand maken het gemakkelijker

en beter betaalbaar dan ooit om perslucht

van een hoge kwaliteit te leveren voor

instrumentatie, procesapparatuur of aan

gebruikers waar dat wenselijk is:

• Zeer efficiënte filtratie en adsorptiedrogen

leveren schone, droge perslucht.

• Compacte, volledig geïntegreerde eenheden

installeren bij de gebruiker(s) waar

dit wenselijk is.

• Lage drukval verlaagt stroomkosten.

• Optioneel kan er voor de grotere units een

energiemanagementsysteem bestelt worden.

Productiviteit verbeteren

Onze adsorptiedrogers leveren standaard een

persluchtkwaliteit met een dauwpunt volgens

ISO Class 2, optioneel is een dauwpunt volgens

ISO Class 1 mogelijk dit om tegemoet te komen

aan de meest strenge eisen. Dit helpt bij het

voorkomen van corrosie en minimaliseert

verstoringen in de productie of verliezen door

vocht of vervuiling. Gemakkelijk onderhoud

ter plaatse – minder dan 15 minuten na 12000

bedrijfsuren – brengt u snel weer terug online.

UltraCare...helpt u een gezond

bedrijf te behouden

Tijdens de levensduur van een persluchtsysteem

kan (en zal) er veel gebeuren. Door een

steeds toenemende behoefte aan

machinebeschikbaarheid is het essentieel

om productieverlies als gevolg van niet gepland

onderhoud en stilstandtijd te reduceren.

Dat is waarom wij UltraCare aanbieden.

Een responsief, flexibel onderhoudscontract,

gebaseerd op het verrichten van gepland

onderhoud door Ingersoll Rand, wat een hogere

betrouwbaarheid van het systeem garandeert.

UltraCare voorkomt ongeplande stilstandtijd

en kostbare reparaties.

2 Modulaire Adsorptiedrogers

Vergroten betrouwbaarheid

in het presteren

Deze eenvoudige en gemakkelijk te

onderhouden modulaire drogers zijn niet

alleen efficiënt, maar ook een uitstekende

investering op de lange termijn:

• Geëxtrudeerde aluminiumconstructie en

epoxyverf voorkomt corrosie.

• Compacte, modulaire ontwerpen hebben

weinig bewegende delen.

• Bewezen, betrouwbare elektronische

besturing, met indicatie bedieningspaneel

voor preventief onderhoud, is een garantie

voor een lange levensduur.

Verbetering van het milieu en veiligheid.

Geluidsniveaus <75 dB(A) zijn zo laag dat

modulaire adsorptiedrogers van Ingersoll

Rand direct in de werkomgeving kunnen

worden geïnstalleerd. Deze eenheden

zonder koelmiddelen zijn tevens ontworpen

met de bijlagen NEMA 4/IP-66 en in

overeenstemming met de standaarden

van ASME, PED, CSA, UL en CRN.

Zeer efficiënteingebouwde filtratie voor een optimalepersluchtkwaliteit engemakkelijk te onderhouden.(Filters worden ‘losmeegeleverd’ vanaf modelD41IM t/m D 299IM)

Ingersoll Rand biedt producten en oplossingen waarmee bedrijven

over de hele wereld hun energieverbruik en -kosten kunnen

verminderen en schadelijke milieuemissies kunnen voorkomen.

Van luchtcompressoren met een lager energieverbruik tot elektrische

golfkarretjes met bijna geen emissie, Ingersoll Rand verschaft de kennis,

ervaring en oplossingen om onze klanten te helpen bij het bereiken

van hun milieudoelstellingen.

Capaciteit is gebaseerd op een intredetemperatuur van 35ºC en een druk van 7 bar g

3Modulaire Adsorptiedrogers

In/Uit AfmetingenModel Capaciteit Aansluiting Maximale druk mm Gewicht

cfm m3/uur BSP psig bar g Breedte Lengte Hoogte kg

D5IM 3 5 3/8" 175 12 149 289 422 11D14IM 8 14 3/8" 175 12 149 289 616 16D25IM 15 25 3/8" 175 12 149 289 906 23D34IM 20 34 3/8" 175 12 149 289 1098 28D41IM 24 41 1/2" 232 16 302 284 837 32D54IM 32 54 1/2" 232 16 302 284 1003 37D71IM 42 71 1/2" 232 16 302 284 1168 42D90IM 53 90 1/2" 232 16 302 284 1333 47D110IM 65 110 1/2" 232 16 302 284 1499 52D150IM 88 150 1" 189 13 566 220 1433 60D180IM 106 180 1" 189 13 566 220 1433 84D221IM 130 221 1" 189 13 566 220 1599 90D299IM 176 299 1" 189 13 566 220 1847 104

Technische specificaties (Standaard netspanning 230V / 1Ph / 50 Hz)

Ingersoll Rand compressoren zijn niet ontworpen, of goedgekeurd voor ademluchttoepassingen. Ingersoll Rand accepteert geen verantwoordelijkheid ofaansprakelijkheid voor compressoren gebruikt in ademluchttoepassingen.

Niets in deze brochure is bedoeld ter verlenging van de garantie of aanvulling op de uitvoering uitdrukkelijk of niet uitdrukkelijk, met betrekking tot het hierinbeschreven product. Deze garanties of voorschriften bij producten zijn in overeenkomst met de verkoopvoorwaarden van IR voor deze producten, die op verzoekverkrijgbaar zijn.

Ingersoll Rand voert een beleid van constante productontwikkeling. Ontwerpen en specificaties kunnen zonder voorafgaande kennisgeving en zonder voorbehoudgemodificeerd worden.

Gedrukt in het VK. Mei 08 © 2008 Ingersoll-Rand Company Limited CPN 23288848

Ingersoll Rand Industrial Technologies levert aan de markt producten, diensten en oplossingen die efficiënter met

de hiervoor benodigde energie omgaan waardoor productiviteit en processen sterk verbeteren . Het innovatieve

productprogramma strekt zich uit van complete persluchtsystemen , gereedschappen , pompen, logistieke

systemen betreffende vloeistoffen van divers materiaal en milieuvriendelijke microturbines. We verhogen ook de

productiviteit middels oplossingen gecreërd door Club Car , wereldmarktleider in golf- en utiliy voertuigen voor

zowel de zakelijke alsmede de particuliere markt.

air.ingersollrand.com

Member of Pneurop

Heatless and Heated Blower Desiccant Air Dryers160-14,900 m3/hr

Ingersoll Rand

2 Desiccant Dryers

Innovative Design is Now Within ReachIn

gers

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Ran

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Low Profile for Easy Maintenance

One look tells you that Ingersoll Rand

desiccant dryers are like no others.

Our low profile design provides easy

access to key maintenance points at

operator level for faster servicing and

less downtime. The lower silhouette also

allows upright shipment and facilitates

simpler installation.

With manifolds angled toward the centre

at operator level, the high performance

valves are easily accessed for

maintenance. For example, a typical

diaphragm valve in a heatless dryer

can be rebuilt in less than ten minutes,

without removing the valve from

the manifold.

Low profile design Traditional designOur low profile design allows for upright

shipping and transportation.

Angled manifolds make valves

easy to access and maintain

Heavy duty filters

Ingersoll Rand heatless and heated blower desiccantdryers—are engineered for easy access, maximumefficiency and long life—are delivered in a state-of-the-art low profile package, makinginstallation and operation a snap!

Digital Microprocessor Controller

Innovative Controls and Design Lower Energy Costs

Our new dryers offer the state-of-the-art Energy Management

System (EMS) that maximises energy efficiency while

maintaining a constant dew point. By using a humidity sensor

to continuously monitor the dew point, EMS minimises the

compressed air used in regeneration, and optimises heater

and blower operation.

Heated blower models are equipped with solid state soft

starters that limit inrush current to ensure a smooth start

and longer blower motor life.

The dryers are engineered for low pressure drop through

valve selection, tower size and filter design.

On heated blower models, the heater and blower are

controlled by the outlet regeneration temperature that

shuts off to save electrical power once desiccant has been

thoroughly regenerated.

Solid state relays provide precise heater control, reduced

heating times and extended heater life.

State-of-the-art Microprocessor Controller

■ Maintains dryer performance at optimum levels, constantly

monitors functions and provides maintenance alerts and

protection notification, minimising downtime.

■ Matches the dryer control to the load/unload state of the

air compressor.

■ Modbus compatible.

■ LCD display for easy viewing.

Heavy Duty Filters For Longevity

■ Standard heavy duty pre-filters and after-filters extend

desiccant life and provide maximum particle protection of

the downstream air.

¤19,944

¤29,916

Energy Costs

¤40,320

These calculations are approximations based on the followingassumptions: Heatless model D3300IL, Heated model D3200IB, 55 m3/min, 1,800 CFM, 400 kW Compressor Motor, ¤0.07 per kW/hr80 hours per week, and 40 weeks per year.

A heated blower dryer with EMS can save

you over ¤20,000 in just 3 years!

Heated Blower Dryer with EMS

Heated Blower Dryer

Heatless Dryer

3Desiccant Dryers

4 Desiccant Dryers

Selecting the Right Desiccant Dryer

It’s all about choices. Whether it’s lower operating costs ora lower capital investment, Ingersoll Rand has a desiccantdryer that fits your needs.

Heated blower dryers have a higher initial investment, but with no or little diversionof compressed air from thesystem for regeneration, they offer significantly lower operating costs.

What Differentiates Ingersoll Rand Desiccant Dryers

Ingersoll Rand desiccant dryers are designed to virtually

eliminate costly production interruptions due to

moisture. All of our dryers use twin desiccant towers and

strategically positioned valves for drying compressed air.

Switching valves are normally open, while purge valves

are normally closed to allow air flow through the dryer in

case of power loss. Strategically-placed filters that

remove oil and contaminants ensure only clean, dried air

exits the dryer. Every dryer features an IP54 package,

providing increased protection of electrical components,

controls and displays. Both heatless and heated blower

dryers have several standard features to ensure high

quality operation as well as options to customise dryers

to fit the needs of your air system.

How Desiccant Dryers Work

Highly adsorbent desiccant removes moisture from

compressed air as it passes through the online dryer

tower. The difference between our two technologies

is how moisture is desorbed from the desiccant

(regeneration) – see diagrams on page 5.

Features and Options Heatless Desiccant Dryer Heated Blower Desiccant Dryer

Energy Management System (EMS) Option Standard

Compressed Air Used for Regeneration 15% 0%Controller Digital Microprocessor Digital Microprocessor Environmental Protection IP54 (Option for IP65) IP54 (Option for IP65)Available Flow Range (2.8 m3/min - 55.9 m3/min) (8.9 m3/min - 248.6 m3/min)Constant Pressure Dew Point -40°C (Option for -70°C) -40°C Included Filtration Heavy Duty Pre-filters & After-filters Heavy Duty Pre-filters & After-filtersPressure Rating 10 bar g 10 bar gTower Insulation Not Available OptionStainless Steel Control Lines Option OptionDryer Bypass Option OptionHeatless Back-up Mode Not Applicable Standard

Heatless dryers are lower incapital investment, but require a small portion of the driedcompressed air to be divertedfrom the air system for desiccant regeneration.

5Desiccant Dryers

Heatless Desiccant Dryers

Drying: (1) From the air compressor,

the air enters the dryer through a pre-filter that

removes contaminates to protect the desiccant.

(2) The air is directed through the drying tower.

(3) The desiccant removes moisture from the air

through adsorption. (4) Dry air passes through

an after-filter removing any contaminate particles

before entering into the air system. (5) A small

amount of the compressed air (15%) is redirected

to the regenerating tower.

Regeneration: (1) Dry air flows in the reverse

direction through the regenerating tower,

removing trapped moisture from the desiccant.

(2) Moist air exits the dryer through an exhaust

port equipped with a silencing muffler to

reduce noise.

To air system

From air compressor

To air system

Heater

Blower air intake

From air compressor

Heated Blower Desiccant Dryers

Drying: (1) From the air compressor,

the air enters the dryer through a pre-filter that

removes contaminates to protect the desiccant.

(2) The air is directed through the drying tower.

(3) The desiccant removes moisture from the air

through adsorption. (4) The dry air passes through

an after-filter removing any contaminate particles

before entering into the air system.

Regeneration: (1) Ambient air enters

through the blower intake. (2) Air temperature

is elevated as air moves across the external heater.

(3) The hot air is directed to the regenerating tower.

(4) Hot air flows in the reverse direction through

the regenerating tower, removing the adsorbed

moisture from the desiccant. (5) Moist air exits

the dryer through an exhaust port equipped

with a silencing muffler to reduce noise.

Drying towerRegeneration tower

Drying tower Regeneration tower

6 Desiccant Dryers

Desiccant Dryer Features and Benefits

Motor Protection/Soft Starter (heated blower only)Reduces inrush current and stress on the mechanical system.

Environmental ProtectionIP54 rating provides protection against dust and moisturecontamination (IP65 option for wash down applications).

Power SupplyDryers operate at 50 Hz (all models) or 60 Hz (optional).Pneumatic options also available on heatless models.

Centrifugal Blower (heated blower only)High performance centrifugal blower enables the use of ambient air for regeneration, eliminating compressed air loss.

High Performance Heater (heated blower only)Heats the air used for regeneration to increase the efficiency of moisture removal.

B

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Humidity SensorThe sensor is part of the EMS package that allowscontinuous monitoring of the dew point.

A

Heavy Duty FiltersPre-filter: High efficiency removing oil aerosol content down to .01 mg/m3 @ 21°C protecting and extending the life of the desiccant.

After-filter: Heavy duty removing particles down to 1 microninsuring high air quality downstream to the customer.

I High Performance ValvesHigh performance butterfly valves with self-energised sealingprovide quick response and long life. The valves are centrallyangled for easy access.

J

Desiccant TowersThe towers are rated for continuous 10 bar g operation. The digital controller turns the towers off and on forregeneration regulation.

K

DesiccantReliable high strength non-acidic desiccant provides maximumperformance and is easily stored and handled.

Cool Sweep Mode (heated blower only)Reduces temperature and humidity spikes that mayoccur during switching.

Silencing MufflerReduce the exhausted air noise level to ensure a worker-friendly environment.

Microprocessor ControllerControls valve switching to correctly direct air flow andoperation of blowers and heaters. Protects the dryer viacontinuously monitoring operating parameters.

Safety Relief ValveProtects the dryer from over pressurisation incase of fire.

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7Desiccant Dryers

Referenced to 20°C and 1 bar a, inlet 35°C and 7 bar g. Maximum working pressure is 10 bar g. Desiccant is factory-installed on all models except D5300IB to D14900IB. Dimensions and weights are approximate.

Heatless Desiccant Dryer Specifications

So, how do you select the right desiccant dryer technology?That depends on the variables, such as system demand,compressed air capacity, air quality requirements and applicablelife cycle costs that are unique to your compressed air system.

Flow Flow Dimensions Model -40°C PDP -70°C PDP In/Out Width Depth Height Weight

cfm m3/hr cfm m3/hr Connection mm mm mm kg

D160IL 94 160 75 128 1.0 BSP 1,029 762 1,600 241

D200IL 118 200 94 160 1.0 BSP 1,029 762 1,600 256

D275IL 162 275 130 220 1.5 BSP 1,130 813 1,676 321

D350IL 206 350 165 280 1.5 BSP 1,130 813 1,676 332

D500IL 294 500 236 400 2.0 BSP 1,232 813 1,702 419

D700IL 412 700 330 560 2.0 BSP 1,334 813 1,727 506

D900IL 530 900 424 720 2.0 BSP 1,435 864 2,083 710

D1000IL 589 1,000 471 800 2.0 BSP 1,435 864 2,083 755

D1600IL 942 1,600 754 1,280 3.0 BSP 1,626 1,067 2,235 1,016

D2000IL 1,178 2,000 942 1,600 3.0 BSP 1,626 1,067 2,235 1,100

D2500IL 1,472 2,500 1,178 2,000 DN100 1,994 1,397 2,057 1,350

D3300IL 1,943 3,300 1,554 2,640 DN125 2,134 1,549 2,388 1,773

Flow Dimensions Model -40°C PDP Heater Blower In/Out Width Depth Height Weight

cfm m3/hr kW kW Connection mm mm mm kg

D500IB 294 500 6 3.0 1.5 BSP 1,334 813 1,727 670

D900IB 530 900 12 4.0 2.0 BSP 1,435 864 2,023 958

D1400IB 824 1,400 18 6.0 3.0 BSP 1,626 1,194 2,184 1,451

D1800IB 1,060 1,800 24 9.0 3.0 BSP 1,994 1,219 2,032 1,710

D2200IB 1,295 2,220 24 9.0 3.0 BSP 1,994 1,219 2,032 1,857

D2600IB 1,531 2,600 30 15.0 3.0 BSP 2,134 1,397 2,337 2,504

D3200IB 1,884 3,200 36 15.0 DN125 2,134 1,524 2,337 2,775

D3900IB 2,296 3,900 45 15.0 DN125 2,134 1,524 2,337 3,138

D5300IB 3,120 5,300 60 18.5 DN150 2,438 1,676 2,489 4,417

D7000IB 4,121 7,000 80 22.0 DN150 2,591 1,930 2,286 5,524

D9300IB 5,475 9,300 100 30.0 DN150 3,505 2,210 2,464 6,072

D10600IB 6,241 10,600 125 37.0 DN150 3,810 2,337 2,616 7,264

D14900IB 8,772 14,900 175 45.0 DN200 4,267 2,489 2,667 9,035

Heated Blower Desiccant Dryer Specifications

Ingersoll Rand Ultra CareHelping you maintain a healthy business

Ultra Care five year maintenance and performance

agreements have been designed to be easy to understand

with absolutely no surprises.

Find out more about protecting the heart of your business

contact your local distributor or Ingersoll Rand Sales office.

Ingersoll Rand compressors are not designed, intended or approved for breathing air applications. Ingersoll Rand does not approve specialised equipment forbreathing air applications and assumes no responsibility or liability for compressors used for breathing air service.

Nothing contained on these pages is intended to extend any warranty or representation, expressed or implied, regarding the product described herein. Any suchwarranties or other terms and conditions of sale of product shall be in accordance with Ingersoll Rand's standard terms and conditions of sale for such products,which are available upon request.

Product improvement is a continuing goal at Ingersoll Rand. Designs and specifications are subject to change without notice or obligation.

Printed in the UK. October 2009

Ingersoll Rand Industrial Technologies provides products, services and solutions that enhance our customers'

energy efficiency, productivity and operations. Our diverse and innovative products range from complete

compressed air systems, tools and pumps to material and fluid handling systems and environmentally friendly

microturbines. We also enhance productivity through solutions created by Club Car®, the global leader in golf

and utility vehicles for businesses and individuals.

www.ingersollrandproducts.comIngersoll Rand Industrial Technologies

Swan Lane, Hindley Green

Wigan WN2 4EZ, UK

Tel: +44 (0) 1942 257171

Fax: +44 (0) 1942 254162

Email: [email protected] of Pneurop

© 2009 Ingersoll-Rand Company Limited