Top Banner
Cylinders Division Presentation Cylinders Division Presentation 2011 2011 Industrial Design Industrial Design Leading Quality Leading Quality CYLINDERS CYLINDERS DIVISION DIVISION - Turnover: 9 Million € - Production: over 30.000 per year - Cylinder product according to ISO - Personnel total: 45 - Average age: 40 years
37

Industrial Design Leading Quality CYLINDERS DIVISION -Turnover: 9 Million € -Production: over 30.000 per year -Cylinder product according to ISO -Personnel.

Dec 14, 2015

Download

Documents

Cole Cavendish
Welcome message from author
This document is posted to help you gain knowledge. Please leave a comment to let me know what you think about it! Share it to your friends and learn new things together.
Transcript
Page 1: Industrial Design Leading Quality CYLINDERS DIVISION -Turnover: 9 Million € -Production: over 30.000 per year -Cylinder product according to ISO -Personnel.

Cylinders Division PresentationCylinders Division Presentation

20120111

Industrial Design Industrial Design

Leading Quality Leading Quality

CYLINDERSCYLINDERSDIVISIONDIVISION

- Turnover: 9 Million €

- Production: over 30.000 per year

- Cylinder product according to ISO

- Personnel total: 45

- Average age: 40 years

Page 2: Industrial Design Leading Quality CYLINDERS DIVISION -Turnover: 9 Million € -Production: over 30.000 per year -Cylinder product according to ISO -Personnel.

Cylinders Division PresentationCylinders Division Presentation

20120111

Cylinders rangeCylinders range

- CK to ISO 6020-2

- CH to ISO 6020-2

- CH big bores to ISO 6020-3

- CN to ISO 6020-1

- CC to ISO 6022

- C** servocylinders

- CKA to 94/9/CE ATEX directive

- CKS with proximity sensors

- CNX stainless steel

Page 3: Industrial Design Leading Quality CYLINDERS DIVISION -Turnover: 9 Million € -Production: over 30.000 per year -Cylinder product according to ISO -Personnel.

Cylinders Division PresentationCylinders Division Presentation

20120111

11

33 44

22

6655

Manufacturing plantManufacturing plant

1 Cylinders division - 3500 m2

assembling and testing dept.

2 Assembling department

3 Testing benches

4 Workshop unit - 1500 m2

lathes and rolling machines

5 Servocylinders department

6 Components storage

7 Big bores department

8 R&D department8877

Page 4: Industrial Design Leading Quality CYLINDERS DIVISION -Turnover: 9 Million € -Production: over 30.000 per year -Cylinder product according to ISO -Personnel.

Cylinders Division PresentationCylinders Division Presentation

20120111

Cylinders salesCylinders sales

Page 5: Industrial Design Leading Quality CYLINDERS DIVISION -Turnover: 9 Million € -Production: over 30.000 per year -Cylinder product according to ISO -Personnel.

Cylinders Division PresentationCylinders Division Presentation

20120111

2010 cylinders sales by geographic area2010 cylinders sales by geographic area

Europe16%

China10%

Other Countries8%Italy

66%

Page 6: Industrial Design Leading Quality CYLINDERS DIVISION -Turnover: 9 Million € -Production: over 30.000 per year -Cylinder product according to ISO -Personnel.

Cylinders Division PresentationCylinders Division Presentation

20120111

2010 european cylinders sales by geographic area2010 european cylinders sales by geographic area

Page 7: Industrial Design Leading Quality CYLINDERS DIVISION -Turnover: 9 Million € -Production: over 30.000 per year -Cylinder product according to ISO -Personnel.

Cylinders Division PresentationCylinders Division Presentation

20120111

2010 cylinders sales by application2010 cylinders sales by application

Plastic injection21%

Blow Molding6%

Rubber & Polyurethane

4%

Metal Press2%

Machine Tool7%

Wood & Paper2%

Bending & Shear2%

Steel Industry22%

Foundry10%

Power plant7%

Rail3%

Naval & Marine3%

Military8%

Others3%

Page 8: Industrial Design Leading Quality CYLINDERS DIVISION -Turnover: 9 Million € -Production: over 30.000 per year -Cylinder product according to ISO -Personnel.

Cylinders Division PresentationCylinders Division Presentation

20120111

CKCK according to ISO 6020-2according to ISO 6020-2

- Square heads with tie-rods

- Nominal pressure 16 MPa (160 bar)

- Maximum pressure 25 MPa (250 bar)

- Bore sizes from 25 to 200 mm

- Up to 3 rod diameters per bore

- Stroke up to 5000 mm

- 16 standard mounting styles

- 6 seals options

- Rod & tie rods with rolled threads

- Adjustable or fixed cushionings

- Speed up to 4 m/s

- Rod guide bushing made in bronze

- Optional proximity sensors

Page 9: Industrial Design Leading Quality CYLINDERS DIVISION -Turnover: 9 Million € -Production: over 30.000 per year -Cylinder product according to ISO -Personnel.

Cylinders Division PresentationCylinders Division Presentation

20120111

Mounting stylesMounting styles

style E (ISO MS2)

style G (ISO MT1) style L (ISO MT4) style H (ISO MT2)

style P (ISO ME6) style W (ISO MX1) style V (ISO MX2)

style S (ISO MP5) style T (ISO MX7) style Z (ISO MX5)

style Y (ISO MX3)

style N (ISO ME5)

style D (ISO MP3)style C (ISO MP1) style K

double rod execution

Page 10: Industrial Design Leading Quality CYLINDERS DIVISION -Turnover: 9 Million € -Production: over 30.000 per year -Cylinder product according to ISO -Personnel.

Cylinders Division PresentationCylinders Division Presentation

20120111

CHCH according to ISO 6020-2according to ISO 6020-2

- Square heads with counterflanges

- Nominal pressure 16 MPa (160 bar)

- Maximum pressure 25 MPa (250 bar)

- Bore sizes from 63 to 200 mm

- Up to 3 rod diameters per bore

- Stroke up to 5000 mm

- 9 standard mounting styles

- 6 seals options

- Rod with rolled threads

- Adjustable or fixed cushionings

- Speed up to 4 m/s

- Rod guide bushing made in bronze

Page 11: Industrial Design Leading Quality CYLINDERS DIVISION -Turnover: 9 Million € -Production: over 30.000 per year -Cylinder product according to ISO -Personnel.

Cylinders Division PresentationCylinders Division Presentation

20120111

style D (ISO MP3)

style G (ISO MT1) style N (ISO ME5)

style E for double rodstyle S (ISO MP5) style N for double rod

style P (ISO ME6)

style E (ISO MS2) style K

Mounting stylesMounting styles

Page 12: Industrial Design Leading Quality CYLINDERS DIVISION -Turnover: 9 Million € -Production: over 30.000 per year -Cylinder product according to ISO -Personnel.

Cylinders Division PresentationCylinders Division Presentation

20120111

CHCH big bore sizes according to ISO big bore sizes according to ISO 6020-36020-3 - Square heads with counterflanges

- Nominal pressure 16 MPa (160 bar)

- Maximum pressure 25 MPa (250 bar)

- Bore sizes 250, 320 and 400 mm

- One rod diameter per bore

- Stroke up to 5000 mm

- 7 standard mounting styles

- 2 seals options

- Adjustable cushionings

- Speed up to 1 m/s

- Rod guide bushing made in bronze

Page 13: Industrial Design Leading Quality CYLINDERS DIVISION -Turnover: 9 Million € -Production: over 30.000 per year -Cylinder product according to ISO -Personnel.

Cylinders Division PresentationCylinders Division Presentation

20120111

style L (ISO MT4)

style S (ISO MP5) style C (ISO MP1)

style G (ISO MT1)

double rod execution

style X

style N for double rod

style P (ISO MF6)

style N (ISO MF5)

Mounting stylesMounting styles

Page 14: Industrial Design Leading Quality CYLINDERS DIVISION -Turnover: 9 Million € -Production: over 30.000 per year -Cylinder product according to ISO -Personnel.

Cylinders Division PresentationCylinders Division Presentation

20120111

CNCN according to ISO 6020-1according to ISO 6020-1

- Round heads with counterflanges

- Nominal pressure 16 MPa (160 bar)

- Maximum pressure 25 MPa (250 bar)

- Bore sizes from 50 to 200 mm

- Up to 2 rod diameters per bore

- Stroke up to 5000 mm

- 9 standard mounting styles

- 3 seals options

- Adjustable or fixed cushionings

- Speed up to 4 m/s

- Gas or SAE 3000 oil ports

Page 15: Industrial Design Leading Quality CYLINDERS DIVISION -Turnover: 9 Million € -Production: over 30.000 per year -Cylinder product according to ISO -Personnel.

Cylinders Division PresentationCylinders Division Presentation

20120111

style A (ISO MF3) style B (ISO MF4)

style N (ISO MF1) style P (ISO MF2)

style L (ISO MT4)

style E (ISO MS2)

style D (ISO MP3)style S (ISO MP5) base style X

Mounting stylesMounting styles

Page 16: Industrial Design Leading Quality CYLINDERS DIVISION -Turnover: 9 Million € -Production: over 30.000 per year -Cylinder product according to ISO -Personnel.

Cylinders Division PresentationCylinders Division Presentation

20120111

CCCC according to ISO 6022according to ISO 6022

- Round heads with counterflanges

- Nominal pressure 25 MPa (250 bar)

- Maximum pressure 32 MPa (320 bar)

- Bore sizes from 50 to 320 mm

- One rod diameter per bore

- Stroke up to 5000 mm

- 6 standard mounting styles

- 3 seals options

- Adjustable cushionings

- Speed up to 2 m/s

- Gas or SAE 6000 oil ports

Page 17: Industrial Design Leading Quality CYLINDERS DIVISION -Turnover: 9 Million € -Production: over 30.000 per year -Cylinder product according to ISO -Personnel.

Cylinders Division PresentationCylinders Division Presentation

20120111

style A (ISO MF3)

style L (ISO MT4)

style B (ISO MF4)

style S (ISO MP6)

style Z (ISO MF4)

base style X

Mounting stylesMounting styles

Page 18: Industrial Design Leading Quality CYLINDERS DIVISION -Turnover: 9 Million € -Production: over 30.000 per year -Cylinder product according to ISO -Personnel.

Cylinders Division PresentationCylinders Division Presentation

20120111

- Progressive damping cushioning action

- High cushioning efficiency

- Reduced cushioning times

- Slow adjustable cushioning

- Fast adjustable cushioning

- Fast fixed cushioning

Cushioning systemCushioning system

Page 19: Industrial Design Leading Quality CYLINDERS DIVISION -Turnover: 9 Million € -Production: over 30.000 per year -Cylinder product according to ISO -Personnel.

Cylinders Division PresentationCylinders Division Presentation

20120111

MaterialsMaterials

Components Item Materials Features

Cylinder’s housing 1.1 Cold drawn and stressed steel Lapped internal surface

Piston 1.2 Carbon steel Preloaded to the rod

Tie rods 1.3 Normalized automatic steel Rolled thread for CK cylinders

Rod bearing 1.4 Bronze or Cast Iron Low friction rod guide

Adjustment screw 1.5 Carbon steel Available for each type of cylinders

Rod 1.6 Hardened and tempered alloy steel High strength, chrome plated surface and rolled thread

Cylinder heads 1.7 Cast and machined steel Available on storage

Page 20: Industrial Design Leading Quality CYLINDERS DIVISION -Turnover: 9 Million € -Production: over 30.000 per year -Cylinder product according to ISO -Personnel.

Cylinders Division PresentationCylinders Division Presentation

20120111

Sealing system featuresSealing system features

Seal Types Materials FeaturesMax Speed

[m/s]Temperature Range

1 NBR + polyurethane high static and dynamic sealing 0,5 -20°C to 85°C

2 FKM + PTFE low friction and high temperature 1 -20°C to 120°C

4 NBR + PTFE low friction and high speed 4 -20°C to 85°C

6 - 7 NBR + PTFE single action – pushing/pulling 1 -20°C to 85°C

8 PTFE + NBR + polyurethane low friction 1 -20°C to 85°C

Rod seals type 1Rod seals type 1 Rod seals type 8Rod seals type 8

Page 21: Industrial Design Leading Quality CYLINDERS DIVISION -Turnover: 9 Million € -Production: over 30.000 per year -Cylinder product according to ISO -Personnel.

Cylinders Division PresentationCylinders Division Presentation

20120111

- CKS dimensions according to ISO 6020-2

- Equipped with Reed or Hall effect sensors

- External connector or cable output

- Bore sizes from 25 to 100

- Nominal pressure 10 MPa (100 bar)

- Maximum pressure 15 MPa (150bar)

- Installed in any position along the piston stroke

- Stainless steel piston and housing

CKSCKS adjustable proximity sensorsadjustable proximity sensors

Page 22: Industrial Design Leading Quality CYLINDERS DIVISION -Turnover: 9 Million € -Production: over 30.000 per year -Cylinder product according to ISO -Personnel.

Cylinders Division PresentationCylinders Division Presentation

20120111

CK*CK* servocylinders range according to ISO 6020-2servocylinders range according to ISO 6020-2- CKF with Magnetosonic Analog Transducer

- CKM with Magnetosonic Programmable Transducer

- CKN with Internal Magnetosonic Analog Transducer

- CKP with Potentiometric Transducer

- CKV with Inductive Transducer

- Available also for CH, CN & CC cylinders

Code CKF CKM CKN CKP CKV

Transducer typeMagnetosonic,

analogMagnetosonic, programmable

Magnetostrictive, analog

Potentiometric Inductive

Electronic conditioning

Integral Integral Integral None Separate

Linearity error < ± 0,02 % < ± 0,01 % < ± 0,02 % < ± 0,1 % < ± 0,2 %

Repeatability < ± 0,001 % < ± 0,001 % < ± 0,005 % < ± 0,05 % < ± 0,05 %

Max Speed 1 m/s 2 m/s 1 m/s 0,5 m/s 1 m/s

Strokes 100 to 1000 100 to 3000 100 to 4000 100 to 900 100 to 1000

Typical applications

Sawing & Bending machines

Steel plants, Plastic & Rubber

Foundry & EnergyVarious, Compact

constructionSimulation & Energy

Page 23: Industrial Design Leading Quality CYLINDERS DIVISION -Turnover: 9 Million € -Production: over 30.000 per year -Cylinder product according to ISO -Personnel.

Cylinders Division PresentationCylinders Division Presentation

20120111

CKFCKF magnetosonic analog transducermagnetosonic analog transducer

- Bore sizes from 40 to 200 mm

- Stroke up to 2500 mm

- Temperature from -20 to +75°C

- Speed up to 1 m/s

- Removable transducer

- Without sliding contact

- Analog output: 0-10 V or 4-20mA

- Resolution infinite, restricted by ripple

- Linearity lower than 0,02% of full stroke

- Repeatability lower than 0,001% of full

stroke

Page 24: Industrial Design Leading Quality CYLINDERS DIVISION -Turnover: 9 Million € -Production: over 30.000 per year -Cylinder product according to ISO -Personnel.

Cylinders Division PresentationCylinders Division Presentation

20120111

CKMCKM magnetosonic programmable transducermagnetosonic programmable transducer

- Bore sizes from 40 to 200 mm

- Stroke up to 3000 mm

- Temperature from -20 to +75°C

- Speed up to 2 m/s

- Removable transducer

- Without sliding contact

- Programmable output: analog, SSI, CANopen

& Profibus

- Resolution lower than 5 μm

- Linearity lower than 0,01% of full stroke

- Repeatability lower than 0,001% of full stroke

- Hysteresis lower than 4 μm

- Vibration rating of 15g (10-2000 Hz)

Page 25: Industrial Design Leading Quality CYLINDERS DIVISION -Turnover: 9 Million € -Production: over 30.000 per year -Cylinder product according to ISO -Personnel.

Cylinders Division PresentationCylinders Division Presentation

20120111

CKNCKN internal magnetostrictive transducerinternal magnetostrictive transducer

- Bore sizes from 40 to 200 mm

- Stroke up to 4000 mm

- Temperature from -20 to +90°C

- Speed up to 1 m/s

- Internal transducer

- Without sliding contact

- Analog output: 0.1-10.1 V or 4-20 mA

- Resolution infinite, restricted by ripple

- Linearity lower than 0,02% of full stroke

- Repeatability lower than 0,005% of full stroke

- Vibration rating of 20g (10-2000 Hz)

- Protection degree: IP67

Page 26: Industrial Design Leading Quality CYLINDERS DIVISION -Turnover: 9 Million € -Production: over 30.000 per year -Cylinder product according to ISO -Personnel.

Cylinders Division PresentationCylinders Division Presentation

20120111

CKPCKP potentiometric transducerpotentiometric transducer

- Bore sizes from 40 to 200 mm

- Stroke up to 900 mm

- Temperature from -20 to +75°C

- Speed up to 0,5 m/s

- Sliding contact function

- Analog output 0-10V

- Linearity of ± 0,1% of full stroke

- Repeatability of ± 0,05% of full stroke

- Total resistance of 150 Ω/cm

- Connection type: 4 Pin to MIL-C-26482

Page 27: Industrial Design Leading Quality CYLINDERS DIVISION -Turnover: 9 Million € -Production: over 30.000 per year -Cylinder product according to ISO -Personnel.

Cylinders Division PresentationCylinders Division Presentation

20120111

- Bore sizes from 40 to 200 mm

- Stroke up to 1000 mm

- Temperature from -20 to + 120°C

- Speed up to 1 m/s

- Sliding contact function

- Analog output: 0-10V or 4-20mA

- Linearity of ± 0,2% of full stroke

- Repeatability of ± 0,05% of full stroke

- Connection type: 4 Pin to MIL-C-26482

CKVCKV inductive transducerinductive transducer

Page 28: Industrial Design Leading Quality CYLINDERS DIVISION -Turnover: 9 Million € -Production: over 30.000 per year -Cylinder product according to ISO -Personnel.

Cylinders Division PresentationCylinders Division Presentation

20120111

High performance sealing systemsHigh performance sealing systems

Sealing system G9 - Low frictionSealing system G9 - Low friction

- Low static friction and reduced stick-slip effect

- High resistance to abrasion, extrusion and cutting for

a long working life

- Temperature range from -50° to +85°C

- Applications: steel plants, foundry, spindle head

counterbalance in machining centers

- Good sliding and low wear properties

- High working frequencies up to 15Hz

- Temperature range from -30° to +85°C

- Applications: fatigue testing benches, wing testing

benches, punching and cutting machines

Sealing system G0 - High frequenciesSealing system G0 - High frequencies

Page 29: Industrial Design Leading Quality CYLINDERS DIVISION -Turnover: 9 Million € -Production: over 30.000 per year -Cylinder product according to ISO -Personnel.

Cylinders Division PresentationCylinders Division Presentation

20120111

CKACKA Atex certified hydraulic cylindersAtex certified hydraulic cylinders

- Derived from standard CK according to ATEX 94/9/CE

- Certification: Ex II 2GD ck IIC T85°C (T6) zones 1, 2, 21&22

- Bore sizes from 25 to 200mm

- Up to 3 rod diameters per bore

- Stroke up to 5000mm

- Mounting styles and seals options as CK cylinders

- Limit external surface temperature

- Avoid the self-ignition of explosive mixtures

- Available with ex-proof transducer or proximity sensors

- Applications: oil & gas, energy, mining and marine

Page 30: Industrial Design Leading Quality CYLINDERS DIVISION -Turnover: 9 Million € -Production: over 30.000 per year -Cylinder product according to ISO -Personnel.

Cylinders Division PresentationCylinders Division Presentation

20120111

CNXCNX stainless steel hydraulic cylindersstainless steel hydraulic cylinders- Derived from CN with stainless steel construction

- Resistance to extreme and corrosive environmental

- Compatibility with water based fluid

- Made in AISI 431 and AISI 316L

- Bore sizes from 50 to 100mm

- Stroke up to 3000mm

- Nominal pressure 10 MPa (100 bar) – Max 15 MPa (150bar)

- Mounting styles and seals options as CN cylinders

- Available with built-in position transducer

- Applications: pharmaceutical, marine, military, waste

management, offshore, chemical processing

Page 31: Industrial Design Leading Quality CYLINDERS DIVISION -Turnover: 9 Million € -Production: over 30.000 per year -Cylinder product according to ISO -Personnel.

Cylinders Division PresentationCylinders Division Presentation

20120111

Nickel and chrome platingNickel and chrome plating

- Improved rod corrosion resistance

- 1000 hours in neutral salt spray to ISO 9227 NSS

- Optional for rods from 22 to 110 mm

Anticorrosion treatmentsAnticorrosion treatments

- Excellent corrosion resistance

- Work in harsh environmental conditions

- Applications: petrochemical, military and railways

- Enhanced cylinder corrosion resistance

- More than 1000 hours in neutral salt spray to ISO 9227 NSS

GeometGeomet

Ceramic coatingCeramic coating

Page 32: Industrial Design Leading Quality CYLINDERS DIVISION -Turnover: 9 Million € -Production: over 30.000 per year -Cylinder product according to ISO -Personnel.

Cylinders Division PresentationCylinders Division Presentation

20120111

R&D Testing benchesR&D Testing benches

- Cushioning testing bench for the

optimization of cushions profiles

- Friction testing bench to estimate sealing

friction and wear resistance

- Testing bench for high frequencies

- Advanced mathematic models to improve

the design of Atos cylinders

Page 33: Industrial Design Leading Quality CYLINDERS DIVISION -Turnover: 9 Million € -Production: over 30.000 per year -Cylinder product according to ISO -Personnel.

Cylinders Division PresentationCylinders Division Presentation

20120111

Customized cylindersCustomized cylinders

Blow moulding Military Avionic

NavalRailways Hazardous areas

Page 34: Industrial Design Leading Quality CYLINDERS DIVISION -Turnover: 9 Million € -Production: over 30.000 per year -Cylinder product according to ISO -Personnel.

Cylinders Division PresentationCylinders Division Presentation

20120111

Plastic Injection

Rubber

Polyurethane

Ceramic Presses

Shears

Metal Presses

Bending

Sawing

Machine Tools

Wood & Paper

Cylinders applicationsCylinders applications

Page 35: Industrial Design Leading Quality CYLINDERS DIVISION -Turnover: 9 Million € -Production: over 30.000 per year -Cylinder product according to ISO -Personnel.

Cylinders Division PresentationCylinders Division Presentation

20120111

Steel Industry

Foundry

Die Casting

Simulator

Entertainment

Power Plants

Railways

Oil & Gas

Naval & Marine

Military

Cylinders applicationsCylinders applications

Page 36: Industrial Design Leading Quality CYLINDERS DIVISION -Turnover: 9 Million € -Production: over 30.000 per year -Cylinder product according to ISO -Personnel.

Cylinders Division PresentationCylinders Division Presentation

20120111

DVC - Software for cylinders designDVC - Software for cylinders design

- Four languages (E, I, F & D)

- Assisted selection of cylinder codes

- New calculation software for cylinder’s sizing

- 2D display with main installation dimension

- Export of 2D files in DXF, DWG format

- 3D visualization with positioning of rod stroke and

rod attachments

- Export 3D files in IGES, STEP and SAT format

- Technical documentation for the selected cylinder

- Technical information on spare parts

- Trolley function to create cylinder’s list

Page 37: Industrial Design Leading Quality CYLINDERS DIVISION -Turnover: 9 Million € -Production: over 30.000 per year -Cylinder product according to ISO -Personnel.

Cylinders Division PresentationCylinders Division Presentation

20120111

The Italian Electrohydraulics Partner