Top Banner
IHS CHEMICAL Battery Limit Cost Estimation Process Economics Program Report 145C January 2017 ihs.com PEP Report 145C Battery Limit Cost Estimation P.D. Pavlechko, Ph.D. Principal Analyst With contributions by M. Arne With guidance from R.J. Chang, E. Glatzer, and D. Bari Downloaded 1 February 2017 09:13 AM UTC by Ellen Blue, IHS INC ([email protected])
14

IHS CHEMICAL Battery Limit Cost Estimation - IHS … · 2018-01-13 · IHS CHEMICAL . Battery Limit Cost Estimation . ... New equipment types ... Scraped surface crystallizers 149

Aug 21, 2018

Download

Documents

lytu
Welcome message from author
This document is posted to help you gain knowledge. Please leave a comment to let me know what you think about it! Share it to your friends and learn new things together.
Transcript
Page 1: IHS CHEMICAL Battery Limit Cost Estimation - IHS … · 2018-01-13 · IHS CHEMICAL . Battery Limit Cost Estimation . ... New equipment types ... Scraped surface crystallizers 149

`

IHS CHEMICAL

Battery Limit Cost Estimation Process Economics Program Report 145C

January 2017 ihs.com

PEP Report 145C Battery Limit Cost Estimation P.D. Pavlechko, Ph.D. Principal Analyst

With contributions by M. Arne With guidance from R.J. Chang, E. Glatzer, and D. Bari

Downloaded 1 February 2017 09:13 AM UTC by Ellen Blue, IHS INC ([email protected])

Page 2: IHS CHEMICAL Battery Limit Cost Estimation - IHS … · 2018-01-13 · IHS CHEMICAL . Battery Limit Cost Estimation . ... New equipment types ... Scraped surface crystallizers 149

IHS Chemical | PEP Report 145C Battery Limit Cost Estimation

© 2017 IHS 1 January 2017

PEP Report 145C

Battery Limit Cost Estimation

P.D. Pavlechko, Ph.D., Principal Analyst

Abstract

The Process Economics Program (PEP) provides a wide range of plant investment and economic estimates for process technology in the chemical, polymer, and refinery industries. These conceptual designs and economic assessments depend on reasonable estimates of costs for the process equipment used in each design. To accomplish this, PEP must periodically address the methods used to estimate such costs, which in turn involves an assessment of the correlation methods of each equipment type. New equipment types should also be added at such times, the enhance the breadth of the equipment classes covered, as well as to update existing types to account for changes in the equipment manufacturing industry and address new data and expand limits.

This report updates the algorithms and correlations used to estimate battery limits capital costs built into PEP’s costing method (PEPCost), and adds a number of new equipment types that previously required manual entry of hand calculations because PEPCost did not previously include estimation methods for them. A total of nearly 3,500 new or updated correlations are included, counting equipment costs, setting labor, material costs, and labor requirements for each bulk installation component (piping, civil, structural steel, instrumentation, electrical, insulation, and paint). The results of this effort are applicable to the chemical, petrochemicals, oil refining, and specialty chemical industries. Food and pharmaceutical industries are less applicable because most process equipment in those areas require built-in “clean-in-place” or “sterilize-in-place” features, for which the process industries noted previously do not need.

The goal of this project has been to upgrade and enhance PEP’s ability to prepare cost estimation data for the preparation of Class 3 estimates with minimum design engineering effort.

Downloaded 1 February 2017 09:13 AM UTC by Ellen Blue, IHS INC ([email protected])

Page 3: IHS CHEMICAL Battery Limit Cost Estimation - IHS … · 2018-01-13 · IHS CHEMICAL . Battery Limit Cost Estimation . ... New equipment types ... Scraped surface crystallizers 149

IHS Chemical | PEP Report 145C Battery Limit Cost Estimation

© 2017 IHS 2 January 2017

Contents

1 Introduction 14 2 Summary 17 3 Solids transport equipment 19

Conveyors 19 Belt conveyors 20 Pneumatic conveyors 20 Screw conveyors 22

Feeders 35 Volumetric belt feeders 35 Rotary feeders 35 Loss-in-weight feeders 36 Bulk bag unloader/feeders 36 Screw feeders 37 Weigh belt feeders 37

4 Solids processing equipment 62 Blenders 62 Rotary drum blenders 62 Rotary double-cone blenders 63

Kneaders 72 Upright double-arm kneaders 72 Tilting double-arm kneaders 72 Vacuum tilting double-arm kneaders 73

Mixers 86 Cylinder extruder mixers 86 Muller extruder mixers 86 Pan mixers 87 Double-arm sigma blade mixers 87 Spiral ribbon mixers 87 Static mixers 88 Two-roll mixers 88

Storage 106 Cone bottom storage bins 106

Crushers 111 Cone crushers 111 Gyratory crushers 111 Rotary crushers 112 Roll crushers 112 Hammer mills 112 Ball mills 113 Rod mills 113 Roller mills 114 Pulverizers 114 Ring granulators 114

IHS™ CHEMICAL

COPYRIGHT NOTICE AND DISCLAIMER © 2017 IHS. For internal use of IHS clients only. No portion of this report may be reproduced, reused, or otherwise distributed in any form without prior written consent, with the exception of any internal client distribution as may be permitted in the license agreement between client and IHS. Content reproduced or redistributed with IHS permission must display IHS legal notices and attributions of authorship. The information contained herein is from sources considered reliable, but its accuracy and completeness are not warranted, nor are the opinions and analyses that are based upon it, and to the extent permitted by law, IHS shall not be liable for any errors or omissions or any loss, damage, or expense incurred by reliance on information or any statement contained herein. In particular, please note that no representation or warranty is given as to the achievement or reasonableness of, and no reliance should be placed on, any projections, forecasts, estimates, or assumptions, and, due to various risks and uncertainties, actual events and results may differ materially from forecasts and statements of belief noted herein. This report is not to be construed as legal or financial advice, and use of or reliance on any information in this publication is entirely at client’s own risk. IHS and the IHS logo are trademarks of IHS.

Downloaded 1 February 2017 09:13 AM UTC by Ellen Blue, IHS INC ([email protected])

Page 4: IHS CHEMICAL Battery Limit Cost Estimation - IHS … · 2018-01-13 · IHS CHEMICAL . Battery Limit Cost Estimation . ... New equipment types ... Scraped surface crystallizers 149

IHS Chemical | PEP Report 145C Battery Limit Cost Estimation

© 2017 IHS 3 January 2017

Flakers 146 Rotary drum flakers 146

Crystallizers 149 Vacuum batch crystallizers 149 Scraped surface crystallizers 149 Oslo crystallizers 150

5 Solids separation equipment 161 Dryers 161 Batch atmospheric tray dryers 161 Batch vacuum tray dryers 162 Continuous spray dryers 162 Atmospheric rotary drum dryers 162 Vacuum rotary drum dryers 163 Atmospheric tray dryer 163 Vacuum tray dryers 163

Centrifuges 182 Atmospheric basket centrifuges 182 Screen bowl centrifuges 182 Solid bowl centrifuges 182

Dust collectors 195 Baghouses 195 Cyclones 195 Electrostatic precipitators 195

Filters 204 Cartridge filters 204 Rotary disk filters 204 Rotary drum filters 204

Other separations 218 Hydrocyclones 218 Vibrating screens 218

6 Fluids transport equipment 227 Gas compression 227 Centrifugal air compressors 227 Reciprocating air compressors 227 Centrifugal gas compressors 227 Integral gear drive centrifugal gas compressors 227 Reciprocating gas compressors 228

Gas movement 261 Fans 261 Blowers 261

Transport device drivers 272 Motors 272 Turbines 272 Turboexpanders 272

Liquid compression/motion 291 Centrifugal pumps 291 Reciprocating pumps 291

7 Fluids processing equipment 316 Agitators 316 Add-on agitators 316

Agitated tanks 321 Open-top agitated tanks 321 Enclosed agitated tanks 321 Jacketed enclosed agitated tanks 321

Downloaded 1 February 2017 09:13 AM UTC by Ellen Blue, IHS INC ([email protected])

Page 5: IHS CHEMICAL Battery Limit Cost Estimation - IHS … · 2018-01-13 · IHS CHEMICAL . Battery Limit Cost Estimation . ... New equipment types ... Scraped surface crystallizers 149

IHS Chemical | PEP Report 145C Battery Limit Cost Estimation

© 2017 IHS 4 January 2017

Exchangers 334 TEMA shell and tube exchangers 334 Air coolers 335

Furnaces 342 Process furnaces 342 Pyrolysis furnaces 342 Reformer furnaces 342

Pressure vessels 367 Horizontal vessels 367 Vertical vessels 367

Tanks 392 Cone roof storage tanks 392 Floating roof storage tanks 392 Spherical storage tanks 392

Evaporators 405 Falling film evaporators 405 Forced circulation evaporators 405 Vertical long tube evaporators 405 Wiped film evaporators 405

8 Fluids separation equipment 414 Columns 414 Tray columns 414 Trays 414 Packed columns 414 Packing 414

Separators 495 Three-phase flash 495 Decanters 495

Appendix A—Cited references 504

Tables Table 1 TEMA-type relative cost ratio 334 Table 2 Pressure relative cost ratio 335 Table 3 Materials of construction relative cost ratio 335

Figures Figure 3.1 Conveyor, belt, open (rubber) material costs 23 Figure 3.2 Conveyor, belt, open (rubber) labor requirements 24 Figure 3.3 Conveyor, belt, covered (rubber) material costs 25 Figure 3.4 Conveyor, belt, covered (rubber) labor requirements 26 Figure 3.5 Conveyor, pneumatic (CS) material costs 27 Figure 3.6 Conveyor, pneumatic (CS) labor requirements 28 Figure 3.7 Conveyor, pneumatic (SS) material costs 29 Figure 3.8 Conveyor, pneumatic (SS) labor requirements 30 Figure 3.9 Conveyor, screw (CS) material costs 31 Figure 3.10 Conveyor, screw (CS) labor requirements 32 Figure 3.11 Conveyor, screw (316 SS) material costs 33 Figure 3.12 Conveyor, screw (316 SS) labor requirements 34

Downloaded 1 February 2017 09:13 AM UTC by Ellen Blue, IHS INC ([email protected])

Page 6: IHS CHEMICAL Battery Limit Cost Estimation - IHS … · 2018-01-13 · IHS CHEMICAL . Battery Limit Cost Estimation . ... New equipment types ... Scraped surface crystallizers 149

IHS Chemical | PEP Report 145C Battery Limit Cost Estimation

© 2017 IHS 5 January 2017

Figure 3.13 Conveyor, volumetric belt (CS) material costs 38 Figure 3.14 Conveyor, volumetric belt (CS) labor requirements 39 Figure 3.15 Conveyor, rotary (CS) material costs 40 Figure 3.16 Conveyor, rotary (CS) labor requirements 41 Figure 3.17 Conveyor, rotary (SS) material costs 42 Figure 3.18 Conveyor, rotary (SS) labor requirements 43 Figure 3.19 Conveyor, loss-in-weight (CS) material costs 44 Figure 3.20 Conveyor, loss-in-weight (CS) labor requirements 45 Figure 3.21 Conveyor, bulk bag (manual) material costs 46 Figure 3.22 Conveyor, bulk bag (manual) labor requirements 47 Figure 3.23 Conveyor, bulk bag (auto) material costs 48 Figure 3.24 Conveyor, bulk bag (auto) labor requirements 49 Figure 3.25 Conveyor, screw (dry) material costs 50 Figure 3.26 Conveyor, screw (dry) labor requirements 51 Figure 3.27 Conveyor, screw (wet) material costs 52 Figure 3.28 Conveyor, screw (wet) labor requirements 53 Figure 3.29 Conveyor, screw (fine) material costs 54 Figure 3.30 Conveyor, screw (fine) labor requirements 55 Figure 3.31 Conveyor, weigh belt (dry) material costs 56 Figure 3.32 Conveyor, weigh belt (dry) labor requirements 57 Figure 3.33 Conveyor, weigh belt (wet) material costs 58 Figure 3.34 Conveyor, weigh belt (wet) labor requirements 59 Figure 3.35 Conveyor, weigh belt (fine) material costs 60 Figure 3.36 Conveyor, weigh belt (fine) labor requirements 61 Figure 4.1 Blender, rotary drum (CS) material costs 64 Figure 4.2 Blender, rotary drum (CS) labor requirements 65 Figure 4.3 Blender, rotary drum (SS) material costs 66 Figure 4.4 Blender, rotary drum (SS) labor requirements 67 Figure 4.5 Blender, rotary double-cone (CS) material costs 68 Figure 4.6 Blender, rotary double-cone (CS) labor requirements 69 Figure 4.7 Blender, rotary double-cone (316 SS) material costs 70 Figure 4.8 Blender, rotary double-cone (316 SS) labor requirements 71 Figure 4.9 Kneader, upright, double-arm (CS) material costs 74 Figure 4.10 Kneader, upright, double-arm (CS) labor requirements 75 Figure 4.11 Kneader, upright, double-arm (316 SS) material costs 76 Figure 4.12 Kneader, upright, double-arm (316 SS) labor requirements 77 Figure 4.13 Kneader, tilting, double-arm (CS) material costs 78 Figure 4.14 Kneader, tilting, double-arm (CS) labor requirements 79 Figure 4.15 Kneader, tilting, double-arm (316 SS) material costs 80 Figure 4.16 Kneader, tilting, double-arm (316 SS) labor requirements 81 Figure 4.17 Kneader, tilting, double-arm, vacuum (CS) material costs 82 Figure 4.18 Kneader, tilting, double-arm, vacuum (CS) labor requirements 83 Figure 4.19 Kneader, tilting, double-arm, vacuum (316 SS) material costs 84 Figure 4.20 Kneader, tilting, double-arm, vacuum (316 SS) labor requirements 85 Figure 4.21 Mixer, cylinder extruder (CS) material costs 90 Figure 4.22 Mixer, cylinder extruder (CS) labor requirements 91 Figure 4.23 Mixer, muller extruder (CS) material costs 92 Figure 4.24 Mixer, muller extruder (CS) labor requirements 93 Figure 4.25 Mixer, pan (CS) material costs 94 Figure 4.26 Mixer, pan (CS) labor requirements 95 Figure 4.27 Mixer, double-arm, sigma blade (CS) material costs 96 Figure 4.28 Mixer, double-arm, sigma blade (CS) labor requirements 97 Figure 4.29 Mixer, spiral ribbon (CS) material costs 98 Figure 4.30 Mixer, spiral ribbon (CS) labor requirements 99 Figure 4.31 Mixer, static (CS) material costs 100 Figure 4.32 Mixer, static (CS) labor requirements 101 Figure 4.33 Mixer, static (316 SS) material costs 102

Downloaded 1 February 2017 09:13 AM UTC by Ellen Blue, IHS INC ([email protected])

Page 7: IHS CHEMICAL Battery Limit Cost Estimation - IHS … · 2018-01-13 · IHS CHEMICAL . Battery Limit Cost Estimation . ... New equipment types ... Scraped surface crystallizers 149

IHS Chemical | PEP Report 145C Battery Limit Cost Estimation

© 2017 IHS 6 January 2017

Figure 4.34 Mixer, static (316 SS) labor requirements 103 Figure 4.35 Mixer, two-roller (CS) material costs 104 Figure 4.36 Mixer, two-roller (CS) labor requirements 105 Figure 4.37 Bin, storage, cone bottom (CS) material costs 107 Figure 4.38 Bin, storage, cone bottom (CS) labor requirements 108 Figure 4.39 Bin, storage, cone bottom (316 SS) material costs 109 Figure 4.40 Bin, storage, cone bottom (316 SS) labor requirements 110 Figure 4.41 Crusher, cone (CS) material costs 116 Figure 4.42 Crusher, cone (CS) labor requirements 117 Figure 4.43 Crusher, gyratory (CS) material costs 118 Figure 4.44 Crusher, gyratory (CS) labor requirements 119 Figure 4.45 Crusher, rotary (CS) material costs 120 Figure 4.46 Crusher, rotary (CS) labor requirements 121 Figure 4.47 Crusher, roll, light duty (CS) material costs 122 Figure 4.48 Crusher, roll, light duty (CS) labor requirements 123 Figure 4.49 Crusher, roll, medium duty (CS) material costs 124 Figure 4.50 Crusher, roll, medium duty (CS) labor requirements 125 Figure 4.51 Crusher, roll, heavy duty (CS) material costs 126 Figure 4.52 Crusher, roll, heavy duty (CS) labor requirements 127 Figure 4.53 Mill, hammer (CS) material costs 128 Figure 4.54 Mill, hammer (CS) labor requirements 129 Figure 4.55 Mill, ball, wet milling (CS) material costs 130 Figure 4.56 Mill, ball, wet milling (CS) labor requirements 131 Figure 4.57 Mill, ball, dry milling (CS) material costs 132 Figure 4.58 Mill, ball, dry milling (CS) labor requirements 133 Figure 4.59 Mill, ball, wet milling (CS) material costs 134 Figure 4.60 Mill, ball, wet milling (CS) labor requirements 135 Figure 4.61 Mill, ball, dry milling (CS) material costs 136 Figure 4.62 Mill, ball, dry milling (CS) labor requirements 137 Figure 4.63 Mill, roller (CS) material costs 138 Figure 4.64 Mill, roller (CS) labor requirements 139 Figure 4.65 Pulverizer (CS) material costs 140 Figure 4.66 Pulverizer (CS) labor requirements 141 Figure 4.67 Pulverizer (316 SS) material costs 142 Figure 4.68 Pulverizer (316 SS) labor requirements 143 Figure 4.69 Granulator, ring (CS) material costs 144 Figure 4.70 Granulator, ring (CS) labor requirements 145 Figure 4.71 Flaker, rotary drum (CS) material costs 147 Figure 4.72 Flaker, rotary drum (CS) labor requirements 148 Figure 4.73 Crystallizer, batch, vacuum (CS) material costs 151 Figure 4.74 Crystallizer, batch, vacuum (CS) labor requirements 152 Figure 4.75 Crystallizer, batch, vacuum (304 SS) material costs 153 Figure 4.76 Crystallizer, batch, vacuum (304 SS) labor requirements 154 Figure 4.77 Crystallizer, scraped surface (CS) material costs 155 Figure 4.78 Crystallizer, scraped surface (CS) labor requirements 156 Figure 4.79 Crystallizer, scraped surface (SS) material costs 157 Figure 4.80 Crystallizer, scraped surface (SS) labor requirements 158 Figure 4.81 Crystallizer, Oslo (CS) material costs 159 Figure 4.82 Crystallizer, Oslo (CS) labor requirements 160 Figure 5.1 Dryer, batch atmospheric tray (CS) material costs 164 Figure 5.2 Dryer, batch atmospheric tray (CS) labor requirements 165 Figure 5.3 Dryer, batch atmospheric tray (SS) material costs 166 Figure 5.4 Dryer, batch atmospheric tray (SS) labor requirements 167 Figure 5.5 Dryer, batch vacuum tray (CS) material costs 168 Figure 5.6 Dryer, batch vacuum tray (CS) labor requirements 169 Figure 5.7 Dryer, batch vacuum tray (SS) material costs 170 Figure 5.8 Dryer, batch vacuum tray (SS) labor requirements 171

Downloaded 1 February 2017 09:13 AM UTC by Ellen Blue, IHS INC ([email protected])

Page 8: IHS CHEMICAL Battery Limit Cost Estimation - IHS … · 2018-01-13 · IHS CHEMICAL . Battery Limit Cost Estimation . ... New equipment types ... Scraped surface crystallizers 149

IHS Chemical | PEP Report 145C Battery Limit Cost Estimation

© 2017 IHS 7 January 2017

Figure 5.9 Dryer, continuous spray (CS) material costs 172 Figure 5.10 Dryer, continuous spray (CS) labor requirements 173 Figure 5.11 Dryer, atmospheric rotary drum (CS) material costs 174 Figure 5.12 Dryer, atmospheric rotary drum (CS) labor requirements 175 Figure 5.13 Dryer, vacuum rotary drum (CS) material costs 176 Figure 5.14 Dryer, vacuum rotary drum (CS) labor requirements 177 Figure 5.15 Dryer, atmospheric tray (316 SS) material costs 178 Figure 5.16 Dryer, atmospheric tray (316 SS) labor requirements 179 Figure 5.17 Dryer, vacuum tray (304 SS) material costs 180 Figure 5.18 Dryer, vacuum tray (304 SS) labor requirements 181 Figure 5.19 Centrifuge, atmospheric basket (CS) material costs 183 Figure 5.20 Centrifuge, atmospheric basket (CS) labor requirements 184 Figure 5.21 Centrifuge, atmospheric basket (SS) material costs 185 Figure 5.22 Centrifuge, atmospheric basket (SS) labor requirements 186 Figure 5.23 Centrifuge, screen bowl (CS) material costs 187 Figure 5.24 Centrifuge, screen bowl (CS) labor requirements 188 Figure 5.25 Centrifuge, screen bowl (316 SS) material costs 189 Figure 5.26 Centrifuge, screen bowl (316 SS) labor requirements 190 Figure 5.27 Centrifuge, solid bowl (CS) material costs 191 Figure 5.28 Centrifuge, solid bowl (CS) labor requirements 192 Figure 5.29 Centrifuge, solid bowl (316 SS) material costs 193 Figure 5.30 Centrifuge, solid bowl (316 SS) labor requirements 194 Figure 5.31 Dust collector, baghouse (CS) material costs 196 Figure 5.32 Dust collector, baghouse (CS) labor requirements 197 Figure 5.33 Dust collector, cyclone (CS) material costs 198 Figure 5.34 Dust collector, cyclone (CS) labor requirements 199 Figure 5.35 Dust collector, cyclone (SS) material costs 200 Figure 5.36 Dust collector, cyclone (SS) labor requirements 201 Figure 5.37 Precipitator, electrostatic (CS) material costs 202 Figure 5.38 Precipitator, electrostatic (CS) labor requirements 203 Figure 5.39 Filter, cartridge (CS) material costs 206 Figure 5.40 Filter, cartridge (CS) labor requirements 207 Figure 5.41 Filter, cartridge (SS) material costs 208 Figure 5.42 Filter, cartridge (SS) labor requirements 209 Figure 5.43 Filter, rotary disk, medium filtration rate (CS) material costs 210 Figure 5.44 Filter, rotary disk, medium filtration rate (CS) labor requirements 211 Figure 5.45 Filter, rotary disk, medium filtration rate (316 SS) material costs 212 Figure 5.46 Filter, rotary disk, medium filtration rate (316 SS) labor requirements 213 Figure 5.47 Filter, rotary drum, medium filtration rate (CS) material costs 214 Figure 5.48 Filter, rotary drum, medium filtration rate (CS) labor requirements 215 Figure 5.49 Filter, rotary drum, medium filtration rate (316 SS) material costs 216 Figure 5.50 Filter, rotary drum, medium filtration rate (316 SS) labor requirements 217 Figure 5.51 Hydrocyclone, single (CS) material costs 219 Figure 5.52 Hydrocyclone, single (CS) labor requirements 220 Figure 5.53 Hydrocyclone, single (316 SS-lined) material costs 221 Figure 5.54 Hydrocyclone, single (316 SS-lined) labor requirements 222 Figure 5.55 Screen, vibrating, single deck (CS) material costs 223 Figure 5.56 Screen, vibrating, single deck (CS) labor requirements 224 Figure 5.57 Screen, vibrating, triple deck (CS) material costs 225 Figure 5.58 Screen, vibrating, triple deck (CS) labor requirements 226 Figure 6.1 Compressor, centrifugal air, motor (CS) material costs 229 Figure 6.2 Compressor, centrifugal air, motor (CS) labor requirements 230 Figure 6.3 Compressor, centrifugal air, turbine (CS) material costs 231 Figure 6.4 Compressor, centrifugal air, turbine (CS) labor requirements 232 Figure 6.5 Compressor, reciprocating air, gas engine (CS) material costs 233 Figure 6.6 Compressor, reciprocating air, gas engine (CS) labor requirements 234 Figure 6.7 Compressor, reciprocating air, gas engine (CS) material costs 235

Downloaded 1 February 2017 09:13 AM UTC by Ellen Blue, IHS INC ([email protected])

Page 9: IHS CHEMICAL Battery Limit Cost Estimation - IHS … · 2018-01-13 · IHS CHEMICAL . Battery Limit Cost Estimation . ... New equipment types ... Scraped surface crystallizers 149

IHS Chemical | PEP Report 145C Battery Limit Cost Estimation

© 2017 IHS 8 January 2017

Figure 6.8 Compressor, reciprocating air, gas engine (CS) labor requirements 236 Figure 6.9 Compressor, centrifugal gas, motor (CS) material costs 237 Figure 6.10 Compressor, centrifugal gas, motor (CS) labor requirements 238 Figure 6.11 Compressor, centrifugal gas, turbine (CS) material costs 239 Figure 6.12 Compressor, centrifugal gas, turbine (CS) labor requirements 240 Figure 6.13 Compressor, centrifugal gas, gas engine (CS) material costs 241 Figure 6.14 Compressor, centrifugal gas, gas engine (CS) labor requirements 242 Figure 6.15 Compressor, integrated centrifugal gas, motor (CS) material costs 243 Figure 6.16 Compressor, integrated centrifugal gas, motor (CS) labor requirements 244 Figure 6.17 Compressor, integrated centrifugal gas, turbine (CS) material costs 245 Figure 6.18 Compressor, integrated centrifugal gas, turbine (CS) labor requirements 246 Figure 6.19 Compressor, integrated centrifugal gas, gas engine (CS) material costs 247 Figure 6.20 Compressor, integrated centrifugal gas, gas engine (CS) labor requirements 248 Figure 6.21 Compressor, integrated centrifugal gas, motor (316 SS) material costs 249 Figure 6.22 Compressor, integrated centrifugal gas, motor (316 SS) labor requirements 250 Figure 6.23 Compressor, integrated centrifugal gas, turbine (316 SS) material costs 251 Figure 6.24 Compressor, integrated centrifugal gas, turbine (316 SS) labor requirements 252 Figure 6.25 Compressor, integrated centrifugal gas, gas engine (316 SS) material costs 253 Figure 6.26 Compressor, integrated centrifugal gas, gas engine (316 SS) labor requirements 254 Figure 6.27 Compressor, reciprocating gas, motor (CS) material costs 255 Figure 6.28 Compressor, reciprocating gas, motor (CS) labor requirements 256 Figure 6.29 Compressor, reciprocating gas, turbine(CS) material costs 257 Figure 6.30 Compressor, reciprocating gas, turbine(CS) labor requirements 258 Figure 6.31 Compressor, reciprocating gas, gas engine (CS) material costs 259 Figure 6.32 Compressor, reciprocating gas, gas engine (CS) labor requirements 260 Figure 6.33 Fan, centrifugal, motor (CS) material costs 262 Figure 6.34 Fan, centrifugal, motor (CS) labor requirements 263 Figure 6.35 Fan, centrifugal, turbine (CS) material costs 264 Figure 6.36 Fan, centrifugal, turbine (CS) labor requirements 265 Figure 6.37 Fan, propeller (CS) material costs 266 Figure 6.38 Fan, propeller (CS) labor requirements 267 Figure 6.39 Fan, vaneaxial (CS) material costs 268 Figure 6.40 Fan, vaneaxial (CS) labor requirements 269 Figure 6.41 Blower (CS) material costs 270 Figure 6.42 Blower (CS) labor requirements 271 Figure 6.43 Motor, open drip-proof induction material costs 273 Figure 6.44 Motor, open drip-proof induction labor requirements 274 Figure 6.45 Motor, totally enclosed induction material costs 275 Figure 6.46 Motor, totally enclosed induction labor requirements 276 Figure 6.47 Motor, explosion-proof induction material costs 277 Figure 6.48 Motor, explosion-proof induction labor requirements 278 Figure 6.49 Motor, TEFC variable speed drive material costs 279 Figure 6.50 Motor, TEFC variable speed drive labor requirements 280 Figure 6.51 Turbine, steam, condensing material costs 281 Figure 6.52 Turbine, steam, condensing labor requirements 282 Figure 6.53 Turbine, steam, noncondensing material costs 283 Figure 6.54 Turbine, steam, noncondensing labor requirements 284 Figure 6.55 Turbine, gas combustion (CS) material costs 285 Figure 6.56 Turbine, gas combustion (CS) labor requirements 286 Figure 6.57 Turboexpander HP (CS) material costs 287 Figure 6.58 Turboexpander HP (CS) labor requirements 288 Figure 6.59 Turboexpander LP (CS) material costs 289 Figure 6.60 Turboexpander LP (CS) labor requirements 290 Figure 6.61 Pump, centrifugal, motor (CS) material costs 292 Figure 6.62 Pump, centrifugal, motor (CS) labor requirements 293 Figure 6.63 Pump, centrifugal, motor (316 SS) material costs 294 Figure 6.64 Pump, centrifugal, motor (316 SS) labor requirements 295

Downloaded 1 February 2017 09:13 AM UTC by Ellen Blue, IHS INC ([email protected])

Page 10: IHS CHEMICAL Battery Limit Cost Estimation - IHS … · 2018-01-13 · IHS CHEMICAL . Battery Limit Cost Estimation . ... New equipment types ... Scraped surface crystallizers 149

IHS Chemical | PEP Report 145C Battery Limit Cost Estimation

© 2017 IHS 9 January 2017

Figure 6.65 Pump, centrifugal, VFD (CS) material costs 296 Figure 6.66 Pump, centrifugal, VFD (CS) labor requirements 297 Figure 6.67 Pump, centrifugal, VFD (316 SS) material costs 298 Figure 6.68 Pump, centrifugal, VFD (316 SS) labor requirements 299 Figure 6.69 Pump, centrifugal, turbine (CS) material costs 300 Figure 6.70 Pump, centrifugal, turbine (CS) labor requirements 301 Figure 6.71 Pump, centrifugal, turbine (316 SS) material costs 302 Figure 6.72 Pump, centrifugal, turbine (316 SS) labor requirements 303 Figure 6.73 Pump, centrifugal, gas engine (CS) material costs 304 Figure 6.74 Pump, centrifugal, gas engine (CS) labor requirements 305 Figure 6.75 Pump, centrifugal, gas engine (316 SS) material costs 306 Figure 6.76 Pump, centrifugal, gas engine (316 SS) labor requirements 307 Figure 6.77 Pump, reciprocating, motor (CS) material costs 308 Figure 6.78 Pump, reciprocating, motor (CS) labor requirements 309 Figure 6.79 Pump, reciprocating, motor (316 SS) material costs 310 Figure 6.80 Pump, reciprocating, motor (316 SS) labor requirements 311 Figure 6.81 Pump, reciprocating, steam (CS) material costs 312 Figure 6.82 Pump, reciprocating, steam (CS) labor requirements 313 Figure 6.83 Pump, PD rotary sliding vane (CI) material costs 314 Figure 6.84 Pump, PD rotary sliding vane (CI) labor requirements 315 Figure 7.1 Agitator (CS) material costs 317 Figure 7.2 Agitator (CS) labor requirements 318 Figure 7.3 Agitator (SS) material costs 319 Figure 7.4 Agitator (SS) labor requirements 320 Figure 7.5 Agitated tank, open-top (CS) material costs 322 Figure 7.6 Agitated tank, open-top (CS) labor requirements 323 Figure 7.7 Agitated tank, open-top (316 SS) material costs 324 Figure 7.8 Agitated tank, open-top (316 SS) labor requirements 325 Figure 7.9 Agitated tank, enclosed (CS) material costs 326 Figure 7.10 Agitated tank, enclosed (CS) labor requirements 327 Figure 7.11 Agitated tank, enclosed (316 SS) material costs 328 Figure 7.12 Agitated tank, enclosed (316 SS) labor requirements 329 Figure 7.13 Agitated tank, enclosed, jacketed (CS) material costs 330 Figure 7.14 Agitated tank, enclosed, jacketed (CS) labor requirements 331 Figure 7.15 Agitated tank, enclosed, jacketed (316 SS) material costs 332 Figure 7.16 Agitated tank, enclosed, jacketed (316 SS) labor requirements 333 Figure 7.17 Exchanger, TEMA shell and tube (CS/CS) material costs 336 Figure 7.18 Exchanger, TEMA shell and tube (CS/CS) labor requirements 337 Figure 7.19 Air cooler (CS) material costs 338 Figure 7.20 Air cooler (CS) labor requirements 339 Figure 7.21 Air cooler (316 LW) material costs 340 Figure 7.22 Air cooler (316 LW) labor requirements 341 Figure 7.23 Furnace, process, gas (CS) material costs 343 Figure 7.24 Furnace, process, gas (CS) labor requirements 344 Figure 7.25 Furnace, process, gas (316 LW) material costs 345 Figure 7.26 Furnace, process, gas (316 LW) labor requirements 346 Figure 7.27 Furnace, process, liquid (CS) material costs 347 Figure 7.28 Furnace, process, liquid (CS) labor requirements 348 Figure 7.29 Furnace, process, liquid (316 LW) material costs 349 Figure 7.30 Furnace, process, liquid (316 LW) labor requirements 350 Figure 7.31 Furnace, pyrolysis, gas (CS) material costs 351 Figure 7.32 Furnace, pyrolysis, gas (CS) labor requirements 352 Figure 7.33 Furnace, pyrolysis, gas (316 LW) material costs 353 Figure 7.34 Furnace, pyrolysis, gas (316 LW) labor requirements 354 Figure 7.35 Furnace, pyrolysis, liquid (CS) material costs 355 Figure 7.36 Furnace, pyrolysis, liquid (CS) labor requirements 356 Figure 7.37 Furnace, pyrolysis, liquid (316 LW) material costs 357

Downloaded 1 February 2017 09:13 AM UTC by Ellen Blue, IHS INC ([email protected])

Page 11: IHS CHEMICAL Battery Limit Cost Estimation - IHS … · 2018-01-13 · IHS CHEMICAL . Battery Limit Cost Estimation . ... New equipment types ... Scraped surface crystallizers 149

IHS Chemical | PEP Report 145C Battery Limit Cost Estimation

© 2017 IHS 10 January 2017

Figure 7.38 Furnace, pyrolysis, liquid (316 LW) labor requirements 358 Figure 7.39 Furnace, reformer, gas (CS) material costs 359 Figure 7.40 Furnace, reformer, gas (CS) labor requirements 360 Figure 7.41 Furnace, reformer, gas (316 LW) material costs 361 Figure 7.42 Furnace, reformer, gas (316 LW) labor requirements 362 Figure 7.43 Furnace, reformer, liquid (CS) material costs 363 Figure 7.44 Furnace, reformer, liquid (CS) labor requirements 364 Figure 7.45 Furnace, reformer, liquid (316 LW) material costs 365 Figure 7.46 Furnace, reformer, liquid (316 LW) labor requirements 366 Figure 7.47 Vessel, horizontal, process (CS) material costs 368 Figure 7.48 Vessel, horizontal, process (CS) labor requirements 369 Figure 7.49 Vessel, horizontal, process (316 SS) material costs 370 Figure 7.50 Vessel, horizontal, process (316 SS) labor requirements 371 Figure 7.51 Vessel, horizontal, receiver (CS) material costs 372 Figure 7.52 Vessel, horizontal, receiver (CS) labor requirements 373 Figure 7.53 Vessel, horizontal, receiver (316 SS) material costs 374 Figure 7.54 Vessel, horizontal, receiver (316 SS) labor requirements 375 Figure 7.55 Vessel, horizontal, surge (CS) material costs 376 Figure 7.56 Vessel, horizontal, surge (CS) labor requirements 377 Figure 7.57 Vessel, horizontal, surge (316 SS) material costs 378 Figure 7.58 Vessel, horizontal, surge (316 SS) labor requirements 379 Figure 7.59 Vessel, vertical, process (CS) material costs 380 Figure 7.60 Vessel, vertical, process (CS) labor requirements 381 Figure 7.61 Vessel, vertical, process (316 SS) material costs 382 Figure 7.62 Vessel, vertical, process (316 SS) labor requirements 383 Figure 7.63 Vessel, vertical, receiver (CS) material costs 384 Figure 7.64 Vessel, vertical, receiver (CS) labor requirements 385 Figure 7.65 Vessel, vertical, receiver (316 SS) material costs 386 Figure 7.66 Vessel, vertical, receiver (316 SS) labor requirements 387 Figure 7.67 Vessel, vertical, surge (CS) material costs 388 Figure 7.68 Vessel, vertical, surge (CS) labor requirements 389 Figure 7.69 Vessel, vertical, surge (316 SS) material costs 390 Figure 7.70 Vessel, vertical, surge (316 SS) labor requirements 391 Figure 7.71 Tank, storage, cone roof (CS) material costs 393 Figure 7.72 Tank, storage, cone roof (CS) labor requirements 394 Figure 7.73 Tank, storage, cone roof (316 SS) material costs 395 Figure 7.74 Tank, storage, cone roof (316 SS) labor requirements 396 Figure 7.75 Tank, storage, floating roof (CS) material costs 397 Figure 7.76 Tank, storage, floating roof (CS) labor requirements 398 Figure 7.77 Tank, storage, floating roof (316 SS) material costs 399 Figure 7.78 Tank, storage, floating roof (316 SS) labor requirements 400 Figure 7.79 Tank, storage, sphere (CS) material costs 401 Figure 7.80 Tank, storage, sphere (CS) labor requirements 402 Figure 7.81 Tank, storage, sphere (316 SS) material costs 403 Figure 7.82 Tank, storage, sphere (316 SS) labor requirements 404 Figure 7.83 Evaporator, falling film (SS) material costs 406 Figure 7.84 Evaporator, falling film (SS) labor requirements 407 Figure 7.85 Evaporator, forced circulation (CS/CS) material costs 408 Figure 7.86 Evaporator, forced circulation (CS/CS) labor requirements 409 Figure 7.87 Evaporator, long tube, vertical (CS/Cu) material costs 410 Figure 7.88 Evaporator, long tube, vertical (CS/Cu) labor requirements 411 Figure 7.89 Evaporator, wiped film (316 SS) material costs 412 Figure 7.90 Evaporator, wiped film (316 SS) labor requirements 413 Figure 8.1 Column, tray, distillation, thermosiphon setup (CS) material costs 415 Figure 8.2 Column, tray, distillation, thermosiphon setup (CS) labor requirements 416 Figure 8.3 Column, tray, distillation, thermosiphon setup (316 SS) material costs 417 Figure 8.4 Column, tray, distillation, thermosiphon setup (316 SS) labor requirements 418

Downloaded 1 February 2017 09:13 AM UTC by Ellen Blue, IHS INC ([email protected])

Page 12: IHS CHEMICAL Battery Limit Cost Estimation - IHS … · 2018-01-13 · IHS CHEMICAL . Battery Limit Cost Estimation . ... New equipment types ... Scraped surface crystallizers 149

IHS Chemical | PEP Report 145C Battery Limit Cost Estimation

© 2017 IHS 11 January 2017

Figure 8.5 Column, tray, distillation, kettle setup (CS) material costs 419 Figure 8.6 Column, tray, distillation, kettle setup (CS) labor requirements 420 Figure 8.7 Column, tray, distillation, kettle setup (316 SS) material costs 421 Figure 8.8 Column, tray, distillation, kettle setup (316 SS) labor requirements 422 Figure 8.9 Column, tray, stripper, thermosiphon setup (CS) material costs 423 Figure 8.10 Column, tray, stripper, thermosiphon setup (CS) labor requirements 424 Figure 8.11 Column, tray, stripper, thermosiphon setup (316 SS) material costs 425 Figure 8.12 Column, tray, stripper, thermosiphon setup (316 SS) labor requirements 426 Figure 8.13 Column, tray, stripper, kettle setup (CS) material costs 427 Figure 8.14 Column, tray, stripper, kettle setup (CS) labor requirements 428 Figure 8.15 Column, tray, stripper, kettle setup (316 SS) material costs 429 Figure 8.16 Column, tray, stripper, kettle setup (316 SS) labor requirements 430 Figure 8.17 Column, tray, extraction (CS) material costs 431 Figure 8.18 Column, tray, extraction (CS) labor requirements 432 Figure 8.19 Column, tray, extraction (316 SS) material costs 433 Figure 8.20 Column, tray, extraction (316 SS) labor requirements 434 Figure 8.21 Column, tray, absorption (CS) material costs 435 Figure 8.22 Column, tray, absorption (CS) labor requirements 436 Figure 8.23 Column, tray, absorption (316 SS) material costs 437 Figure 8.24 Column, tray, absorption (316 SS) labor requirements 438 Figure 8.25 Column, tray, desorption (CS) material costs 439 Figure 8.26 Column, tray, desorption (CS) labor requirements 440 Figure 8.27 Column, tray, desorption (316 SS) material costs 441 Figure 8.28 Column, tray, desorption (316 SS) labor requirements 442 Figure 8.29 Tray, bubble cap (each) material costs 443 Figure 8.30 Tray, bubble cap (each) labor requirements 444 Figure 8.31 Tray, sieve (each) material costs 445 Figure 8.32 Tray, sieve (each) labor requirements 446 Figure 8.33 Tray, valve (each) material costs 447 Figure 8.34 Tray, valve (each) labor requirements 448 Figure 8.35 Column, packed, distillation, thermosiphon setup (CS) material costs 449 Figure 8.36 Column, packed, distillation, thermosiphon setup (CS) labor requirements 450 Figure 8.37 Column, packed, distillation, thermosiphon setup (316 SS) material costs 451 Figure 8.38 Column, packed, distillation, thermosiphon setup (316 SS) labor requirements 452 Figure 8.39 Column, packed, distillation, kettle setup (CS) material costs 453 Figure 8.40 Column, packed, distillation, kettle setup (CS) labor requirements 454 Figure 8.41 Column, packed, distillation, kettle setup (316 SS) material costs 455 Figure 8.42 Column, packed, distillation, kettle setup (316 SS) labor requirements 456 Figure 8.43 Column, packed, stripper, thermosiphon setup (CS) material costs 457 Figure 8.44 Column, packed, stripper, thermosiphon setup (CS) labor requirements 458 Figure 8.45 Column, packed, stripper, thermosiphon setup (316 SS) material costs 459 Figure 8.46 Column, packed, stripper, thermosiphon setup (316 SS) labor requirements 460 Figure 8.47 Column, packed, stripper, kettle setup (CS) material costs 461 Figure 8.48 Column, packed, stripper, kettle setup (CS) labor requirements 462 Figure 8.49 Column, packed, stripper, kettle setup (316 SS) material costs 463 Figure 8.50 Column, packed, stripper, kettle setup (316 SS) labor requirements 464 Figure 8.51 Column, packed, extraction (CS) material costs 465 Figure 8.52 Column, packed, extraction (CS) labor requirements 466 Figure 8.53 Column, packed, extraction (316 SS) material costs 467 Figure 8.54 Column, packed, extraction (316 SS) labor requirements 468 Figure 8.55 Column, packed, absorption (CS) material costs 469 Figure 8.56 Column, packed, absorption (CS) labor requirements 470 Figure 8.57 Column, packed, absorption (316 SS) material costs 471 Figure 8.58 Column, packed, absorption (316 SS) labor requirements 472 Figure 8.59 Column, packed, desorption (CS) material costs 473 Figure 8.60 Column, packed, desorption (CS) labor requirements 474 Figure 8.61 Column, packed, desorption (316 SS) material costs 475

Downloaded 1 February 2017 09:13 AM UTC by Ellen Blue, IHS INC ([email protected])

Page 13: IHS CHEMICAL Battery Limit Cost Estimation - IHS … · 2018-01-13 · IHS CHEMICAL . Battery Limit Cost Estimation . ... New equipment types ... Scraped surface crystallizers 149

IHS Chemical | PEP Report 145C Battery Limit Cost Estimation

© 2017 IHS 12 January 2017

Figure 8.62 Column, packed, desorption (316 SS) labor requirements 476 Figure 8.63 Column, packed, gas adsorption (CS) material costs 477 Figure 8.64 Column, packed, gas adsorption (CS) labor requirements 478 Figure 8.65 Column, packed, gas adsorption (316 SS) material costs 479 Figure 8.66 Column, packed, gas adsorption (316 SS) labor requirements 480 Figure 8.67 Column, packed, liquid adsorption (CS) material costs 481 Figure 8.68 Column, packed, liquid adsorption (CS) labor requirements 482 Figure 8.69 Column, packed, liquid adsorption (316 SS) material costs 483 Figure 8.70 Column, packed, liquid adsorption (316 SS) labor requirements 484 Figure 8.71 Packing (per cubic foot) material costs 485 Figure 8.72 Packing (per cubic foot) labor requirements 486 Figure 8.73 Packing (per cubic foot) material costs 487 Figure 8.74 Packing (per cubic foot) labor requirements 488 Figure 8.75 Packing (per cubic foot) material costs 489 Figure 8.76 Packing (per cubic foot) labor requirements 490 Figure 8.77 Packing (per cubic foot) material costs 491 Figure 8.78 Packing (per cubic foot) labor requirements 492 Figure 8.79 Packing (per cubic foot) material costs 493 Figure 8.80 Packing (per cubic foot) labor requirements 494 Figure 8.81 Vessel, horizontal, three-phase separator (CS) material costs 496 Figure 8.82 Vessel, horizontal, three-phase separator (CS) labor requirements 497 Figure 8.83 Vessel, horizontal, three-phase separator (316 SS) material costs 498 Figure 8.84 Vessel, horizontal, three-phase separator (316 SS) labor requirements 499 Figure 8.85 Vessel, horizontal, decanter (CS) material costs 500 Figure 8.86 Vessel, horizontal, decanter (CS) labor requirements 501 Figure 8.87 Vessel, horizontal, decanter (316 SS) material costs 502 Figure 8.88 Vessel, horizontal, decanter (316 SS) labor requirements 503

Downloaded 1 February 2017 09:13 AM UTC by Ellen Blue, IHS INC ([email protected])

Page 14: IHS CHEMICAL Battery Limit Cost Estimation - IHS … · 2018-01-13 · IHS CHEMICAL . Battery Limit Cost Estimation . ... New equipment types ... Scraped surface crystallizers 149

IHS Customer Care: Americas: +1 800 IHS CARE (+1 800 447 2273); [email protected] Europe, Middle East, and Africa: +44 (0) 1344 328 300; [email protected] Asia and the Pacific Rim: +604 291 3600; [email protected]

IHS Customer Care: Americas: +1 800 IHS CARE (+1 800 447 2273); [email protected] Europe, Middle East, and Africa: +44 (0) 1344 328 300; [email protected] Asia and the Pacific Rim: +604 291 3600; [email protected]

Downloaded 1 February 2017 09:13 AM UTC by Ellen Blue, IHS INC ([email protected])