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How to Manufacture Synthetic Resins (Actel Resins, Amino Resins, Casein Resins, Acrylonitrile Resins, Alkyd Resin, Epoxy Resins, Ion-exchange Resins, Polycarbonates Resins, Polyamide

Jul 05, 2018

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Page 1: How to Manufacture Synthetic Resins (Actel Resins, Amino Resins, Casein Resins, Acrylonitrile Resins, Alkyd Resin, Epoxy Resins, Ion-exchange Resins, Polycarbonates Resins, Polyamide

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  ow to Manufacture

Synthetic Resins

Actel Resins, Amino Resins, Casein Resins,

Acrylonitrile Resins, Alkyd Resin, Epoxy

Resins, Ion-exchange Resins, Polycarbonates

Resins, Polyamide Resins, Polyvinyl Acetate

Solid Resins, etc.)

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Introduction

Synthetic resin is typically manufactured using a chemical

 polymerization process. This process then results in thecreation of polymers that are more stable and homogeneous

than naturally occurring resin. Since they are more stable and

are cheaper, various forms of synthetic resin are used in a

variety of products such as plastics, paints, varnishes, and

textiles. There are various kinds of synthetic resins; acetal

resins, amino resins, casein resins, epoxy resins, emulsion

 polymers, hydrocarbon resins, polyamide resins, polyesters

rubber resins etc.

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The classic variety is epoxy resin, manufactured through

 polymerization, used as a thermoset polymer for adhesives and

composites. Epoxy resin is two times stronger than concrete,seamless and waterproof.

Polyamide resin is another example of synthetic resins.

Polyamide resins are products of polymerization of an amino

acid or the condensation of a diamine with a dicarboxylic acid.

They are used for fibers, bristles, bearings, gears, molded

objects, coatings, and adhesives. The term nylon formerly

referred specifically to synthetic polyamides as a class.

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Because of many applications in mechanical engineering,

nylons are considered engineering plastics. Resins are valued

for their chemical properties and associated uses, such as the production of varnishes, adhesives, lacquers, paints, rubber 

and pharmaceutical uses. The applications of synthetic resins

are seen in some important industries like paint industry,

adhesive industry, the printing ink industry, the textile

industry, the leather industry, the floor polish, paper,

agricultural industry etc. As it can be seen that there is an

enormous scope of application of resins hence it is one of the

major field to venture.

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The major contents of the book are properties,

manufacturing process, formulae of synthetic resins and

applications of synthetic resins, manufacture of emulsion polymers, polyesters, derivatives of resins, use of resins in

 polymer field, alkyd resin technology, epoxy resins,

application of emulsion polymers, manufacture of  

 polystyrene based ion-exchange, phenol formaldehyde

reactions, polycarbonates resins, polyester coating

compositions, synthetic rubbers, modification with

synthetic resins, water-soluble polymers, cross-linking of 

water-soluble coatings etc.

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This book also contains the list of manufacturers and dealers

of raw materials, list of chemical plant and equipment

manufacturers and so on in the directory section.

The book is very useful for new entrepreneurs,

manufacturers of synthetic resins who can easily extract the

relevant formulation and manufacturing process from the

 book.

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Table of Contents1. ACETAL RESINS

Properties of Formaldehyde and Trioxane

Preparation of Polymers

 New Polymers of Formaldehyde

Polymerization of Trioxane

Higher Aldehydes

Other Aldehydes

Properties of Aldehyde PolymersPolymers of Other Aldehydes

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Processing of Formaldehyde Polymers

Uses of Polymers of Formaldehyde

2. ACRYLIC SOLUTION RESINS

Terminology

Backbone Monomers

Thermoplastic Acrylics

Thermosetting Acrylics

Processing Industries

Aqueous Solution Acrylics Non-Aqueous Dispersions (NAD)

Machinery & Equipments

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3. ACRYLONITRILE RESINS

Manufacture of Acrylonitrile

From Acetylene

Acrylonitrile : styrene Copolymers

Acrylonitrile : butadiene-styrene

Uses and Economic Aspects

4. ALKYD RESIN TECHNOLOGY

The Nature of Alkyd Resins

Raw MaterialsModifiers for Alkyd Resins

Formulation of Alkyd Resins

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Formula Development

Calculation of Alkyd Formulations

Typical Formulations

Manufacture of alkyd Resins

Alcoholysis

Acidolysis

Fatty Acid Process

Estrification

Raw Materials Handling

Alkyd Manufacturing PlantCorrective Measures During Processing

Applications of Alkyd Resins

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5. AMINO RESINS

Formation of Amino Resins

Urea Formaldehyde Resins

Melamine Formaldehyde Resins

Other Amino Resins

Production of Amino Resins

Uses of Amino Resins

Machinery And Equipments

Economics of the Melamine-Formaldehyde

Resin/Urea-formaldehyde resin

6. BHILAWAN NUT SHELL LIQUID RESINS

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7. CASEIN RESINS

Manufacture

Properties

Casein Adhesves for Bonding Paper 

Casein Adhesive for a Binding Dissimilar Materials

Lime-Free Glue Formulations

Methods of Application

8. CASHEWNUT SHELL LIQUID RESINS

Chemistry of Cashew nUt shell LiquidUtilisation of Cashewnut Shell Liquid

Chemically Modified Cardanol Polymer 

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9. EPOXY RESINS

Introduction

Epoxy Resin Manufacture and Characterization

Curing Agents For Epoxy Resins

Principles in Formulating with Epoxy Resins

Solventless coating for application by heated two

componentair less spray equipment

Water Dispersible Epoxy Coatings

Epoxy Baking Enamels

Water-Dispersible Epoxy Resin Coatingsfor Electrodeposition

Epoxy Aqueuos powder Suspensions (APS)

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10. EMULSION POLYMERS: MANUFACTURE

Emulsion Polymerization

Process VariablesEmulsion Testing

Application of Emulsion Polymers

The Paint Industry

Adhesive Industry

The Printing Ink Industry

The Textile Industry

The Leather Industry

The Floor Polish, Paper, Agricultural Industry

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11. FURAN RESINS

12. HYDROCARBON RESINS

Petroleum Resins

Terpene Resins

Resins from Pure Monomers

13. ION-EXCHANGE RESINS

Theory and Mechanism

Types of Ion-Exchange ResinsTypes of Ion-Exchange Resins

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Properties

Applications

ManufactureManufacture of Polystyrene Based Ion-Exchange

Resins Polymerisation

Alternative Method of Synthesis of anIon-

Exchange Resin

Process of Manufacture

Methods of Analysis

Determination of Physcial Properties:

Chemical Properties

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14. INDENE-COUMARONE RESINS

Raw Material and Source

Method of Preparation

Mechanism of Polymerization

Physical Chemical Properties and Type

Hydrogenated Resins

Applications

Application in Adhesives

Coumarone-indene Resin Adhesives

Health and Hygiene FactorsTest Methods

Economics for Coumarone-indene Resin Plant

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15. PHENOLIC RESINS

Raw Materials

Phenol Formaldehyde ReactionsCatalysts

Modified Phenolic Resins

Baking PhenolicsDispersion Resins

 Novolak Resins

Resols

Fillers for Phenolic Moulding Powders

Thermal degradation

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Modified and Thermal - Resistance Resins

Oil Soluble Phenolic Resin

Heat and Sound Insulation Materials

Foundry Resins

16. BISPHENOL-FURFURAL RESIN

17. PARA-TOLUENE SULFONAMIDE RESINS

18. POLYCARBONATES RESINSProperties

Methods of Manufacture

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19. POLYAMIDE RESINS

Properties

Methods of Manufacture

20. POLYMIDE RESINS

Polymide Adhesives

Adhesive and Bonding Technology

21. POLYURETHANE RESINS

Raw MaterialsHazards of Isocyanates

Classification of Polyurethanes

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22. POLYURETHANE RESINS

Introduction

Chemical NaturePhysical Properties

Modifiers

Commercial uses : Compounding and Formulating

Commercial uses : Processing Aids

Formulations

Preparation Process

Adhesives

Economics for Polyvinyl alcohol

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23. POLYVINYL ACETATE SOLID

RESINS

Manufacture

Vinyl Acetate Copolymers

Polyvinyl Acetate Emulsions

Manufacture

Laboratory Preparation of Polyvinyl Acetate

Commercial Preparation

Special Formulation Acetate Adhesive

As Adhesives In the Building Industry

Economics for Polyvinyl acetate

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24. POLYESTERS

Saturated Polyesters

Effect of Structure on Properties of Cured Products

The Effect of Unsaturated Monomers on Properties

of Cured Products

Polyester Coating Compositions

Radiation Cure

Manufacture

Process controls

Common faultsReinforcing application

Match die moulding

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25. RUBBER RESINS

Introduction

 Natural Rubber Synthetic Rubbers

Chlorinated Rubber Resins

Cyclized Rubber Resins

Application And Formulations

High Styrene-Butadiene Rubber Resins

Styrene-Butadiene Rubber Adhesives

Chlorinated Biphenyls

Chlorinated Paraffins

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Synthetic Rubber Resin Latexes

 Nitrile rubber Adhesives

Butyl Rubber And Polysobutylene Adhesives

Processing for Butyl Polymers

Carboxylic Resin Polymers In Adhesives

Carboxylic elastoners in PSA

Carboxylic Functional Neoprenes as Contace

Adhesives

26. SILICONE RESINSPreparation of Silocones

Silicone Resins

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Preparation and Formulation of Silicone-Resin

 based Coatings

Application GuidesOther Silicone Resin Application

Other Silicones for Surface Coatings

27. SHELLAC RESINS

Commercial Forms of Lac

Chemical Composition

Modification with Synthetic Resins

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28. SUCROSE RESINS

Transesterification

Sucrose modified resinsSucrose acetate isobutyrate (SAIB)

29. USES OF ROSIN IN THE POLYMER FIEL

Adhesives

Hot Melt Adhesives

Chewing Gum

Flooring Materials (Vinyl Flooring)

Printing Inks

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Protective CoatingsProtective Coatings

Epoxy Esters

Lacquers

Varnishes

Rubber 

Pharmaceutical Uses

30. ROSIN & ROSIN DERIVATIVES

Composition, Reaction and Derivatives, Isomerizatio

MaleationOxidation, Photosensitized Oxidation

Hydrogenation

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Hydrogenless Hydrogenation

Hydrocaraking of Rosin

Phenolic Modification

Salt Formation

Hydrogenolysis

Polyesterification

Preparations, Typical Uses

Chemical and Physical Properties of Amine D Aceta

Decarboxylation

Hydroxymethylation and HydroxylationPoly-Oxyalkylation

Oxonation

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31. TERPENE RESINS

Hot Melt Adhesives (HMA) and coatings

Terpene-phenolic Resin (TPR)

32. WATER-SOLUBLE POLYMERS

Classification

Applications of Starches

The textile industry

Adhesive Applications

Liquid AdhesivesMiscellaneous Uses

Properties of Cellulose Ethers

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Emulsion Polymerization

33. ALKYL AND HYDROXY

ALKYLALKYLCELLULOSE

Cellulosic Ethers, General Information

Manufacture

Powder and Film properties

Physical and chemiclal properties

Commercial Uses : Compounding and

FormulatingCommercial Uses

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34. WATER-REDUCIBLE RESINS

Water Soluble Polymers

Cross-Linking of Water-Soluble CoatingsAdditives For Coatings, Pigments

Formulation of water-soluble coatings

Trouble Shooting with water-soluble polymers

35. DIRECTORY SECTION

Appendix (I)

Appendix (II)Appendix (III)

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Niir Project Consultancy Services (NPCS)can provide Process Technology Book on

Synthetic Resins &Their Applications

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