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How Robots Work On the most basic level, human beings are made up of five major components: A body structure A muscle system to move the body structure A sensory system that receives information about the body and the surrounding environment A power source to activate the muscles and sensors A brain system that processes sensory information and tells the muscles what to do Of course, we also have some intangible attributes, such as intelligence and morality, but on the sheer physical level, the list above about covers it. A robot is made up of the very same components. A typical robot has a movable physical structure, a motor of some sort, a sensor system, a power supply and a computer "brain" that controls all of these elements. Essentially, robots are man-made versions of animal life -- they are machines that replicate human and animal behavior. In this article, we'll explore the basic concept of robotics and find out how robots do what they do. Photo courtesy NASA Jet Propulsion Laboratory NASA's Urban Robot, Urbie, features software-controlled cameras and sensors that allow it to operate autonomously in many types of terrain. URBIE checks out areas that would pose potential risks to human investigators. Photo courtesy NASA Like you, NASA's robonaut has a movable body, brain, power system and sensor system.
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Page 1: How Robots Work

How Robots Work On the most basic level, human beings are made up of five major components:

• A body structure • A muscle system to move the body structure • A sensory system that receives information

about the body and the surrounding environment

• A power source to activate the muscles and sensors

• A brain system that processes sensory information and tells the muscles what to do

Of course, we also have some intangible attributes, such as intelligence and morality, but on the sheer physical level, the list above about covers it.

A robot is made up of the very same components. A typical robot has a movable physical structure, a motor of some sort, a sensor system, a power supply and a computer "brain" that controls all of these elements. Essentially, robots are man-made versions of animal life -- they are machines that replicate human and animal behavior.

In this article, we'll explore the basic concept of robotics and find out how robots do what they do.

Photo courtesy NASA Jet Propulsion Laboratory

NASA's Urban Robot, Urbie, features software-controlled cameras and sensors that allow it to operate autonomously in

many types of terrain. URBIE checks out areas that would pose potential risks to human investigators.

Photo courtesy NASA

Like you, NASA's robonaut has a movable body, brain, power system and sensor system.

Page 2: How Robots Work

What is a Robot? Joseph Engelberger, a pioneer in industrial robotics, once remarked "I can't define a robot, but I know one when I see one." If you consider all the different machines people call robots, you can see that it's nearly impossible to come up with a comprehensive definition. Everybody has a different idea of what constitutes a robot.

You've probably heard of several of these famous robots:

• R2D2 and C-3PO: The intelligent, speaking robots with loads of personality in the Star Wars movies

• Sony's AIBO: A robotic dog that learns through human interaction

• Honda's ASIMO: A robot that can walk on two legs like a person

• Industrial robots: Automated machines that work on assembly lines

• Data: The almost human android from Star Trek • BattleBots: The remote control fighters on Comedy

Central • Bomb-defusing robots • NASA's Mars rovers • HAL: The ship's computer in Stanley Kubrick's

2001: A Space Odyssey • Robomower: The lawn-mowing robot from Friendly

Robotics • The Robot in the television series "Lost in Space" • MindStorms: LEGO's popular robotics kit

HowStuffWorks has several articles on other types of robots:

• How Robotic Surgery Will Work • How Robonauts Will Work • How Snakebots Will Work • How Rumble Robots Work • How Stinger Missiles Work

All of these things are considered robots, at least by some people. The broadest definition around defines a robot as anything that a lot of people recognize as a robot. Most roboticists (people who build robots) use a more precise definition. They specify that robots have a reprogrammable brain (a computer) that moves a body.

Photos courtesy NASA ARC NASA's Snakebots will

autonomously explore other planets, digging in soil, slithering in cracks, and

getting around obstacles.

Page 3: How Robots Work

By this definition, robots are distinct from other movable machines, such as cars, because of their computer element. Many new cars do have an onboard computer, but it's only there to make small adjustments. You control most elements in the car directly by way of various mechanical devices. Robots are distinct from ordinary computers in their physical nature -- normal computers don't have a physical body attached to them.

In the next section, we'll look at the major elements found in most robots today.

Robot Basics The vast majority of robots do have several qualities in common. First of all, almost all robots have a movable body. Some only have motorized wheels, and others have dozens of movable segments, typically made of metal or plastic. Like the bones in your body, the individual segments are connected together with joints. Robots spin wheels and pivot jointed segments with some sort of actuator. Some robots use electric motors and solenoids as actuators; some use a hydraulic system; and some use a pneumatic system (a system driven by compressed gases). Robots may use all these actuator types.

A robot needs a power source to drive these actuators. Most robots either have a battery or they plug into the wall. Hydraulic robots also need a pump to pressurize the hydraulic fluid, and pneumatic robots need an air compressor or compressed air tanks.

The actuators are all wired to an electrical circuit. The circuit powers electrical motors and solenoids directly, and it activates the hydraulic system by manipulating electrical valves. The valves determine the pressurized fluid's path through the machine. To move a hydraulic leg, for example, the robot's controller would open the valve leading from the fluid pump to a piston cylinder attached to that leg. The pressurized fluid would extend the piston, swiveling the leg forward. Typically, in order to move their segments in two directions, robots use pistons that can push both ways.

Photo courtesy NASA A robotic hand, developed by

NASA, is made up of metal segments moved by tiny

motors. The hand is one of the most difficult structures to

replicate in robotics.

Page 4: How Robots Work

The robot's computer controls everything attached to the circuit. To move the robot, the computer switches on all the necessary motors and valves. Most robots are reprogrammable -- to change the robot's behavior, you simply write a new program to its computer.

Photo courtesy NASA JPL

NASA's Urbie climbing stairs

Not all robots have sensory systems, and few have the ability to see, hear, smell or taste. The most common robotic sense is the sense of movement -- the robot's ability to monitor its own motion. A standard design uses slotted wheels attached to the robot's joints. An LED on one side of the wheel shines a beam of light through the slots to a light sensor on the other side of the wheel. When the robot moves a particular joint, the slotted wheel turns. The slots break the light beam as the wheel spins. The light sensor reads the pattern of the flashing light and transmits the data to the computer. The computer can tell exactly how far the joint has swiveled based on this pattern. This is the same basic system used in computer mice.

These are the basic nuts and bolts of robotics. Roboticists can combine these elements in an infinite number of ways to create robots of unlimited complexity. In the next section, we'll look at one of the most popular designs, the robotic arm.

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Page 5: How Robots Work

The Robotic Arm The term robot comes from the Czech word robota, generally translated as "forced labor." This describes the majority of robots fairly well. Most robots in the world are designed for heavy, repetitive manufacturing work. They handle tasks that are difficult, dangerous or boring to human beings.

Robotic arms are an essential part of car manufacturing.

The most common manufacturing robot is the robotic arm. A typical robotic arm is made up of seven metal segments, joined by six joints. The computer controls the robot by rotating individual step motors connected to each joint (some larger arms use hydraulics or pneumatics). Unlike ordinary motors, step motors move in exact increments (check out Anaheim Automation to find out how). This allows the computer to move the arm very precisely, repeating exactly the same movement over and over again. The robot uses motion sensors to make sure it moves just the right amount.

An industrial robot with six joints closely resembles a human arm -- it has the equivalent of a shoulder, an elbow and a wrist. Typically, the shoulder is mounted to a stationary base structure rather than to a movable body. This type of robot has six degrees of freedom, meaning it can pivot in six different ways. A human arm, by comparison, has seven degrees of freedom.

Page 6: How Robots Work

Your arm's job is to move your hand from place to place. Similarly, the robotic arm's job is to move an end effector from place to place. You can outfit robotic arms with all sorts of end effectors, which are suited to a particular application. One common end effector is a simplified version of the hand, which can grasp and carry different objects. Robotic hands often have built-in pressure sensors that tell the computer how hard the robot is gripping a particular object. This keeps the robot from dropping or breaking whatever it's carrying. Other end effectors include blowtorches, drills and spray painters.

Industrial robots are designed to do exactly the same thing, in a controlled environment, over and over again. For example, a robot might twist the caps onto peanut butter jars coming down an assembly line. To teach a robot how to do its job, the programmer guides the arm through the motions using a handheld controller. The robot stores the exact sequence of movements in its memory, and does it again and again every time a new unit comes down the assembly line.

Most industrial robots work in auto assembly lines, putting cars together. Robots can do a lot of this work more efficiently than human beings because they are so precise. They always drill in the exactly the same place, and they always tighten bolts with the same amount of force, no matter how many hours they've been working. Manufacturing robots are also very important in the computer industry. It takes an incredibly precise hand to put together a tiny microchip.

Page 7: How Robots Work

Writing About Robots The Czech playwright Karel Capek originated the term robot in his 1920 play "R.U.R." In the play, machine workers overthrow their human creators when a scientist gives them emotions. Dozens of authors and filmmakers have revisited this scenario over the years.

Isaac Asimov took a more optimistic view in several novels and short stories. In his works, robots are benign, helpful beings that adhere to a code of nonviolence against humans -- the "Laws of Robotics."

Mobile Robots Robotic arms are relatively easy to build and program because they only operate within a confined area. Things get a bit trickier when you send a robot out into the world.

Photo courtesy NASA

NASA's FIDO Rover is designed for exploration on Mars.

The first obstacle is to give the robot a working locomotion system. If the robot will only need to move over smooth ground, wheels or tracks are the best option. Wheels and tracks can also work on rougher terrain if they are big enough. But robot designers often look to legs instead, because they are more adaptable. Building legged robots also helps researchers understand natural locomotion -- it's a useful exercise in biological research.

Page 8: How Robots Work

Photo courtesy Fujitsu and K&D Technology, Inc.

Fujitsu's HOAP-1 robot

Typically, hydraulic or pneumatic pistons move robot legs back and forth. The pistons attach to different leg segments just like muscles attach to different bones. It's a real trick getting all these pistons to work together properly. As a baby, your brain had to figure out exactly the right combination of muscle contractions to walk upright without falling over. Similarly, a robot designer has to figure out the right combination of piston movements involved in walking and program this information into the robot's computer. Many mobile robots have a built-in balance system (a collection of gyroscopes, for example) that tells the computer when it needs to correct its movements.

Photo courtesy NASA

NASA's Frogbot uses springs, linkages and motors to hop from place to place.

Page 9: How Robots Work

Bipedal locomotion (walking on two legs) is inherently unstable, which makes it very difficult to implement in robots. To create more stable robot walkers, designers commonly look to the animal world, specifically insects. Six-legged insects have exceptionally good balance, and they adapt well to a wide variety of terrain.

Some mobile robots are controlled by remote -- a human tells them what to do and when to do it. The remote control might communicate with the robot through an attached wire, or using radio or infrared signals. Remote robots, often called puppet robots, are useful for exploring dangerous or inaccessible environments, such as the deep sea or inside a volcano. Some robots are only partially controlled by remote. For example, the operator might direct the robot to go to a certain spot, but not steer it there -- the robot would find its own way.

What is it Good For? Mobile robots stand in for people in a number of ways. Some explore other planets or inhospitable areas on Earth, collecting geological samples. Others seek out landmines in former battlefields. The police sometimes use mobile robots to search for a bomb, or even to apprehend a suspect.

Photo courtesy NASA JPL

Urbie can explore areas that are dangerous to humans.

Mobile robots also work in homes and businesses. Hospitals may use robots to transport medications. Some museums use robots to patrol their galleries at night, monitoring air quality and humidity levels. Several companies have developed robots that will vacuum your house while you sleep.

Page 10: How Robots Work

Autonomous Mobility Autonomous robots can act on their own, independent of any controller. The basic idea is to program the robot to respond a certain way to outside stimuli. The very simple bump-and-go robot is a good illustration of how this works.

This sort of robot has a bumper sensor to detect obstacles. When you turn the robot on, it zips along in a straight line. When it finally hits an obstacle, the impact pushes in its bumper sensor. The robot's programming tells it to back up, turn to the right and move forward again, in response to every bump. In this way, the robot changes direction any time it encounters an obstacle.

Photo courtesy NASA

The autonomous Urbie is designed for various urban operations, including military reconnaissance

and rescue operations.

Advanced robots use more elaborate versions of this same idea. Roboticists create new programs and sensor systems to make robots smarter and more perceptive. Today, robots can effectively navigate a variety of environments.

Simpler mobile robots use infrared or ultrasound sensors to see obstacles. These sensors work the same way as animal echolocation: The robot sends out a sound signal or a beam of infrared light and detects the signal's reflection. The robot locates the distance to obstacles based on how long it takes the signal to bounce back.

More advanced robots use stereo vision to see the world around them. Two cameras give these robots depth perception, and image-recognition software gives them the ability to locate and classify various objects. Robots might also use microphones and smell sensors to analyze the world around them.

Some autonomous robots can only work in a familiar, constrained environment. Lawn-mowing robots, for example, depend on buried border markers to define the Urbie's view

Page 11: How Robots Work

limits of their yard. An office-cleaning robot might need a map of the building in order to maneuver from point to point.

More advanced robots can analyze and adapt to unfamiliar environments, even to areas with rough terrain. These robots may associate certain terrain patterns with certain actions. A rover robot, for example, might construct a map of the land in front of it based on its visual sensors. If the map shows a very bumpy terrain pattern, the robot knows to travel another way. This sort of system is very useful for exploratory robots that operate on other planets (check out JPL Robotics to learn more).

An alternative robot design takes a less structured approach -- randomness. When this type of robot gets stuck, it moves its appendages every which way until something works. Force sensors work very closely with the actuators, instead of the computer directing everything based on a program. This is something like an ant trying to get over an obstacle -- it doesn't seem to make a decision when it needs to get over an obstacle, it just keeps trying things until it gets over it.

Homebrew Robots In the last couple of sections, we looked at the most prominent fields in the world of robots -- industry robotics and research robotics. Professionals in these fields have made most of the major advancements in robotics over the years, but they aren't the only ones making robots. For decades, a small but passionate band of hobbyists has been creating robots in garages and basements all over the world.

Homebrew robotics is a rapidly expanding subculture with a sizable Web presence. Amateur roboticists cobble together their creations using commercial robot kits, mail order components, toys and even old VCRs.

Homebrew robots are as varied as professional robots. Some weekend roboticists tinker with elaborate walking machines, some design their own service bots and others create competitive robots. The most familiar competitive robots are remote control fighters like you might see on "BattleBots." These machines aren't considered "true robots" because they don't have reprogrammable computer brains. They're basically souped-up remote control cars.

More advanced competitive robots are controlled by computer. Soccer robots, for example, play miniaturized soccer with no human input at all. A standard soccer bot team includes several individual robots that communicate with a central computer. The computer "sees" the entire soccer field with a video camera and picks out its own team members, the opponent's members, the ball and the goal based on their color. The computer processes this information at every second and decides how to direct its own team.

Check out the official RoboCup Web site for more information on Soccer robots, and Goggle > Computers > Robotics > Competitions for information on other robot competitions. Goggle > Computers > Robotics > Building will give you more information on building your own robots.

Page 12: How Robots Work

Adaptable and Universal The personal computer revolution has been marked by extraordinary adaptability. Standardized hardware and programming languages let computer engineers and amateur programmers mold computers to their own particular purposes. Computer components are sort of like art supplies -- they have an infinite number of uses.

Most robots to date have been more like kitchen appliances. Roboticists build them from the ground up for a fairly specific purpose. They don't adapt well to radically new applications.

This situation may be changing. A company called Evolution Robotics is pioneering the world of adaptable robotics hardware and software. The company hopes to carve out a niche for itself with easy-to-use "robot developer kits."

The kits come with an open software platform tailored to a range of common robotic functions. For example, roboticists can easily give their creations the ability to follow a target, listen to voice commands and maneuver around obstacles. None of these capabilities are revolutionary from a technology standpoint, but it's unusual that you would find them in one simple package.

The kits also come with common robotics hardware that connects easily with the software. The standard kit comes with infrared sensors, motors, a microphone and a video camera. Roboticists put all these pieces together with a souped-up erector set -- a collection of aluminum body pieces and sturdy wheels.

These kits aren't your run-of-the-mill construction sets, of course. At upwards of $700, they're not cheap toys. But they are a big step toward a new sort of robotics. In the near future, creating a new robot to clean your house or take care of your pets while you're away might be as simple as writing a BASIC program to balance your checkbook.

The Future: AI Artificial intelligence (AI) is arguably the most exciting field in robotics. It's certainly the most controversial: Everybody agrees that a robot can work in an assembly line, but there's no consensus on whether a robot can ever be intelligent. Like the term "robot" itself, artificial intelligence is hard to define. Ultimate AI would be a recreation of the human thought process -- a man-made machine with our intellectual abilities. This would include the ability to learn just about anything, the ability to reason, the ability to use language and the ability to formulate original ideas. Roboticists are nowhere near achieving this level of artificial intelligence, but they have had made a lot of progress with more limited AI. Today's AI machines can replicate some specific elements of intellectual ability.

Computers can already solve problems in limited realms. The basic idea of AI problem-solving is very simple, though its execution is complicated. First, the AI robot or computer gathers facts about a situation through sensors or human input. The computer compares this information to stored data and decides what the information

AI in the Movies

• The Matrix • AI • Blade Runner • 2001: A Space

Odyssey • Demon Seed • Bicentennial Man • Westworld • The Terminator • Short Circuit

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signifies. The computer runs through various possible actions and predicts which action will be most successful based on the collected information. Of course, the computer can only solve problems it's programmed to solve -- it doesn't have any generalized analytical ability. Chess computers are one example of this sort of machine.

Some modern robots also have the ability to learn in a limited capacity. Learning robots recognize if a certain action (moving its legs in a certain way, for instance) achieved a desired result (navigating an obstacle). The robot stores this information and attempts the successful action the next time it encounters the same situation. Again, modern computers can only do this in very limited situations. They can't absorb any sort of information like a human can. Some robots can learn by mimicking human actions. In Japan, roboticists have taught a robot to dance by demonstrating the moves themselves.

Some robots can interact socially. Kismet, a robot at M.I.T's Artificial Intelligence Lab, recognizes human body language and voice inflection and responds appropriately. Kismet's creators are interested in how humans and babies interact, based only on tone of speech and visual cue. This low-level interaction could be the foundation of a human-like learning system.

Kismet and other humanoid robots at the M.I.T. AI Lab operate using an unconventional control structure. Instead of directing every action using a central computer, the robots control lower-level actions with lower-level computers. The program's director, Rodney Brooks, believes this is a more accurate model of human intelligence. We do most things automatically; we don't decide to do them at the highest level of consciousness.

The real challenge of AI is to understand how natural intelligence works. Developing AI isn't like building an artificial heart -- scientists don't have a simple, concrete model to work from. We do know that the brain contains billions and billions of neurons, and that we think and learn by establishing electrical connections between different neurons. But we don't know exactly how all of these connections add up to higher reasoning, or even low-level operations. The complex circuitry seems incomprehensible.

Because of this, AI research is largely theoretical. Scientists hypothesize on how and why we learn and think, and they experiment with their ideas using robots. Brooks and his team focus on humanoid robots because they feel that being able to experience the world like a human is essential to developing human-like intelligence. It also makes it easier for people to interact with the robots, which potentially makes it easier for the robot to learn.

Just as physical robotic design is a handy tool for understanding animal and human anatomy, AI research is useful for understanding how natural intelligence works. For some roboticists, this insight is the ultimate goal of designing robots. Others envision a world where we live side by side with intelligent machines and use a variety of lesser robots for manual labor, health care and communication. A number of robotics experts predict that robotic evolution will ultimately turn us into cyborgs -- humans integrated with machines.

Photo courtesy Kitano Symbiotic Systems Project

Kitano's PINO "The Humanoid Robot"

Page 14: How Robots Work

Conceivably, people in the future could load their minds into a sturdy robot and live for thousands of years!

In any case, robots will certainly play a larger role in our daily lives in the future. In the coming decades, robots will gradually move out of the industrial and scientific worlds and into daily life, in the same way that computers spread to the home in the 1980s.

The best way to understand robots is to look at specific designs. The links on the next page will show you a variety of robot projects around the world.

How Rumble Robots Work Rumble Robots were one of the most popular toys to hit the shelves in 2001. While there's no revolutionary machinery involved in their design, they do combine several familiar technologies in an innovative way. The main hook of these toys is their gaming element: Players collect special cards to activate different fighting moves and increase their bot's power level.

Photo courtesy Trendmasters

Trendmasters Rumble Robots

In this edition of HowStuffWorks, we'll look at the various components that make a Rumble Robot work. As you'll see, the basic elements in a Rumble Robot are simply modified versions of common electronic devices we use on a daily basis.

Definitions of Robotics on the Web:

Tools that drive biotechnical manufacturing of food and fiber, and cloned beefsteaks grown in nutrient tanks that could provide consistent, high-quality protein without breeding, feeding, and caring for cattle. Similar processes for other products eliminate the plant or animal as intermediary between raw nutrients and the dinner table. Robotics and biotechnology could make a crucial difference for rural communities. Under the teleological paradigm, such technologies can be organized and structured to provide employment, services, and amenities for an educated, enlightened rural population. www.genencor.com/wt/gcor/glossary

A robot is "a reprogrammable, multifunctional manipulator designed to move material, parts, tools, or specialized devices through various programmed motions for the performance of a variety of tasks" (Robot Institute of America, 1979). Robotics involves engineering various strategies, involving hardware and software, whereby Artificial Intelligence might interact with the human environment in a productive and useful manner. www.pads.ahds.ac.uk:81/glossary3.html

A form of artificial Intelligence, robotic systems are used in healthcare in two main forms: they process sensory input from haptic interfaces and/or allow surgeons to act with more accuracy

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than the unassisted human hand. Robotic systems with miniaturized cameras and precision laser surgical instruments are now used to conduct minimally invasive surgery right down to the cellular level. pip.med.umich.edu/glossary/index17.htm

The use of automated machines to replace human effort, although they may not perform functions in a humanlike manner. www.space-station.com/glossary.htm

The technology of building machines (robots) with computer intelligence and humanlike physical capabilities. highered.mcgraw-hill.com/sites/0072440783/student_view0/chapter4/glossary.html

The study and use of robots challenge.enoreo.on.ca/teachers/resources/glossary.htm

Check this link to find out about the Robotics Soccer Cup www.tsof.edu.au/curriculum/online/atoz/ntos.htm

The use of computer-controlled machines that perform production tasks. wps.prenhall.com/ca_ph_ebert_busess_3/0,6518,224378-,00.html

Mechanically accomplished tasks done by automated equipment. imet.csus.edu/imet2/herzj/websites/fashion/resources/glossary.htm

Study of robot technology. www.computersandinternet.com/Dictionary/Terms-R.htm

"The application of any computer-controlled machine that can be programmed to move or carry out work."* hale.nrsd.net/HaleLibraryHome/LibraryWeb_folder/SciWebPages/Topic_Define.html

Field of study concerned with developing and using robots. www.mhhe.com/it/oleary/ce01-02/student/olc/glo_ch09.mhtml

The technology developed to combine software, mechanical manipulators, sensors, controllers and computers to provide programmable automation. hannawestside.anderson5.net/academyofengineering/Resource%20Materials/CIM%20Glossary.htm

The area of AI concerned with the practical use of robots www.cogsci.princeton.edu/cgi-bin/webwn