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Highlight Ways to Reduce Operating Costs when Utilizing ... · PDF file Highlight Ways to Reduce Operating Costs when Utilizing Temporary Power for Artificial Lift . 2 ... Power Automation

Mar 12, 2020

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  • Highlight Ways to Reduce Operating Costs when

    Utilizing Temporary Power for Artificial Lift

  • 2

    Highlighting case studies of how operators across NA are lowering their cost of

    production with creative temporary power applications:

    1. Power Automation - >30% reduction in cost

    2. Power On Demand - > 15% reduction in cost

    4. Scalable Micro-Grids - >50% reduction in cost

    3. Natural Gas - >40% reduction in cost

  • Power Automation for Artificial Lift

  • Power Automation for Dewatering

  • Power Automation on location

  • Power Automation cost savings

    Day $61.60

    Diesel $3.50 2.2 gallons 24 hours 30 day month $1,848.00

    Day $x.xx

    Diesel $3.50 4.3 gallons 8 hours 30 day month $x.xx

    Fuel Savings per:

    Lease Savings per:

    $120.40

    Automated System

    Fuel Cost per Day

    $182.00

    Cost per Gallon Usage per Hour Hours per day

    Usage per Hour Hours per day

    Today's System

    Fuel Cost per Day

    Power Automation Savings Calculator

    Project Notes:

    125 kW Diesel generator operating a 75 HP rod pump. Full load is calculated at 65 kW. Timer for auto start is allowing for

    5 minutes of warm up and 5 minutes of cool down.

    Cost per Gallon

  • Power on Demand

  • Power on Demand on location

  • Power on Demand cost savings (Diesel)

    0

    50

    100

    150

    200

    250

    300

    350

    1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00

    500 kW Installed Capacity for 24 hours

    500 kW Installed Capacity for 24 hours

    Single 500 kW fuel consumed - 454 gallons @ $1,588.00 (per day) 125 kW “Power on Demand” fuel consumed - 407 gallons @ $1,424.00 (per day)

    $4,920 per month savings

  • 10

    Natural Gas

  • Natural Gas on location

  • 0

    50

    100

    150

    200

    250

    300

    350

    1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00

    500 kW Installed Capacity for 24 hours

    500 kW Installed Capacity for 24 hours

    Single 500 kW fuel consumed - 454 gallons @ $1,588.00 (per day) 125 kW “Power on Demand” fuel consumed - 407 gallons @ $1,424.00 (per day)

    $4,920 per month savings

    Let’s compare this to powering the same site with field gas

  • Natural Gas cost savings

    Diesel $3.50 454 gallons

    LPG $2.60 590 gallons

    NG $3.00 55 MCF

    Alternative Fuel Generator Cost per Day $350.00 (cost to include all service, enviro, monitoring and lease)

    Alternative Fuel Accessory $0.00 Gas Liquid Separator / BTU reduction / H2S removal

    Total Diesel Generator Cost per Day $300.00 (cost to include all service, enviro, monitoring and lease)

    Diesel $1,889 per day LPG Cost $1,884 per day NG Cost $515 per day

    $56,670 per month $56,520 per month $15,450 per month

    SAVINGS OF: $5 Day SAVINGS OF: $1,374 Day

    $150 Month (30 day) $41,220 Month (30 day)

    Total Project Analysis - Diesel vs. LNG

    NG vs. Diesel Savings Calculator

    Cost per delivered Gallon Usage per Day Fuel cost per Day

    $1,589.00 Notes: This is an analysis for a 500 kW diesel vs. a 300

    kW NG operating a multi-well pad$1,534.00

    $165.00

  • Natural Gas cost savings

    Diesel $3.50 103 gallons

    LPG $2.60 192 gallons

    NG $3.00 19 MCF

    Alternative Fuel Generator Cost per Day $150.00 (cost to include all service, enviro, monitoring and lease)

    Alternative Fuel Accessory $0.00 Gas Liquid Separator / BTU reduction / H2S removal

    Total Diesel Generator Cost per Day $100.00 (cost to include all service, enviro, monitoring and lease)

    Diesel $461 per day LPG Cost $649 per day NG Cost $207 per day

    $13,815 per month $19,476 per month $6,210 per month

    SAVINGS OF: ($189) Day SAVINGS OF: $254 Day

    ($5,661) Month (30 day) $7,605 Month (30 day)

    Total Project Analysis - Diesel vs. LNG

    NG vs. Diesel Savings Calculator

    Cost per delivered Gallon Usage per Day Fuel cost per Day

    $360.50 Notes: This is an analysis for a 125 kW diesel vs. a 100

    kW NG operating a 75 HP rod pump.

    Average load for the day is 45 kW.

    $499.20

    $57.00

  • Micro-Grids

    15

  • 16

    Micro-Grids of all sizes

  • Micro-Grids on location

  • Diesel $3.50 103 gallons

    LPG $2.60 192 gallons

    NG $3.00 19 MCF

    Alternative Fuel Generator Cost per Day $150.00 (cost to include all service, enviro, monitoring and lease)

    Alternative Fuel Accessory $0.00 Gas Liquid Separator / BTU reduction / H2S removal

    Total Diesel Generator Cost per Day $100.00 (cost to include all service, enviro, monitoring and lease)

    Diesel $461 per day LPG Cost $649 per day NG Cost $207 per day

    $13,815 per month $19,476 per month $6,210 per month

    SAVINGS OF: ($189) Day SAVINGS OF: $254 Day

    ($5,661) Month (30 day) $7,605 Month (30 day)

    Micro-Grid

    Diesel $138,150

    LPG $194,760 Total HP: 750 Diesel $79,440 ($58,710)

    NG $62,100 Total kW: 560 NG $40,680 ($21,420)

    4 x 200 kW diesel operating in parallel and 3

    x 200 kW NG operating in parallel.

    Total Project Analysis - Diesel vs. LNG

    Number of Sites: 10

    Total Cost per Month:

    Total Cost per Month:

    NG vs. Diesel Savings Calculator

    Cost per delivered Gallon Usage per Day Fuel cost per Day

    $360.50 Notes: This is an analysis for a 125 kW diesel vs. a 100

    kW NG operating a 75 HP rod pump.

    Average load for the day is 45 kW.

    $499.20

    $57.00

    Micro-Grid cost savings

  • 19

    Proven applications that are making an impact:

    Highlighting case studies of how operators across NA are lowering

    their cost of production with creative temporary power applications:

    1. Power Automation - >30% reduction in cost

    2. Power On Demand - > 15% reduction in cost

    4. Scalable Micro-Grids - >50% reduction in cost

    3. Natural Gas - >40% reduction in cost