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High Speed High Performance Machining Vertical Center · HIGH SPEED HIGH PERFORMANCE M ACHINING VERTICAL CENTER Various High-Speed Spindle Options for Selection to Meet the Utmost

Jun 06, 2018

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Page 1: High Speed High Performance Machining Vertical Center · HIGH SPEED HIGH PERFORMANCE M ACHINING VERTICAL CENTER Various High-Speed Spindle Options for Selection to Meet the Utmost

High Speed High Performance Machining Vertical Center

Page 2: High Speed High Performance Machining Vertical Center · HIGH SPEED HIGH PERFORMANCE M ACHINING VERTICAL CENTER Various High-Speed Spindle Options for Selection to Meet the Utmost

The YEONG CHIN FV-Series High-Speed, High-Power Vertical Machining Centers are specially designed for industries that demand high precision, high productivity application such as automotive, aerospace, electronic, and job shop industries.

With our unique IDD (Isolated Direct Drive) Spindle Design and our ultra-wide, ultra-rigid internally ribbed construction, our FV-Series delivers exceptional cutting finish and accuracy.

With the addition of ATC system that changes tool-to-tool in 1 second for 30# spindle, and 3.5 seconds for 40# spindle, the newly developed NR type linear motion guide ways from THK, and the FANUC high responsive AC servo units, our FV-Series will more than pay for its value in no time, and we will bring you success.

HIGH SPEED HIGH PERFORMANCE MACHINING VERTICAL CENTER

HIGH SPEED HIGH PERFORMANCE MACHINING VERTICAL CENTER

1

Page 3: High Speed High Performance Machining Vertical Center · HIGH SPEED HIGH PERFORMANCE M ACHINING VERTICAL CENTER Various High-Speed Spindle Options for Selection to Meet the Utmost

F:600mm/min.F:23.62ipm

F:5,000mm/min.F:196.85ipm

The most cost-effective solution in high-speed, high-precision mold & die machining.0.1μm High Resolution Modular (HRM)* + Simultaneously Differential Feedrate Control (SDFC)* Take a YCM FV-Series Vertical Machining Center with the HRM and SDFC functions, conduct tests and then check by Heidenhain Grid Encoder with the following results, which prove

HRM and SDFC not only enhance the feed rate control but also keep good accuracy.

Circularity: 5μF: 5,000mm/min.F: 196.85ipm

Circularity: 4μF: 600mm/min.F: 23.62ipm

Error: 6μ Error: 6μ

HEIDENHAINACCOM

HEIDENHAINACCOM

10μm /div 10μm /div

* Optional functions under FANUC 18 i-MB control system.

Conduct 45mm ■ 1.77" linear interpolation on XY plane with 600mm/min 23.62ipm and 5000mm/min 196.85ipm cutting feed respectively.

Conduct R = 40mm ■ 1.58" circular interpolation on XY plane with 600mm/min 23.62ipm and 5000mm/min 196.85ipm cutting feed respectively.

2

Page 4: High Speed High Performance Machining Vertical Center · HIGH SPEED HIGH PERFORMANCE M ACHINING VERTICAL CENTER Various High-Speed Spindle Options for Selection to Meet the Utmost

HIGH SPEED HIGH PERFORMANCE MACHINING VERTICAL CENTER

Unique direct coupled spindle design could isolate heat source, reduce the thermal deformation, increase the spindle precision and prolong spindle life.

Isolated polyurethane flexible coupling is used between motor and spindle.

Optional spindle cooling system could achieve better accuracy control.

Direct power transfer from spindle shaft to the cutting edge, ensures the power efficiency. Detecting the spindle speed from the build-in encoder of spindle ensures the best performance of rigid tapping.

Unique Spindle IDD Design

3

Hi-Speed, Hi-Power Spindle Design

FV56T (30#)

■ Ceramic bearings are applied on 15,000rpm spindle, with features of lighter weight, low centrifugal force, high rigidity, low coefficient of heat expansion, so as to achieve better accuracy and spindle life.

■ High horse power design, maximum output for acceleration can achieve 20kW 27HP.

■ High torque, low inertia-form 0 to 6,000rpm takes only 0.3sec. to reach. Excellent in mass drilling and tapping works.

■ The high precision spindle bearing system, with ID. 45mm, is to match the small & precise mold making requirements.

■ Max. rigid tapping speed: 6,000rpm.

FV56A/85A/102A/125A (40#)

■ The 10000rpm spindle deploys precision ceramic ball bearings of light mass, low centrifugal force, low swell factor, but high rigidity, which assure the optimal accuracy and spindle life span.

■ Oil-Air lubrication 12,000rpm or 15,000rpm spindle is available for option.

HIGH SPEED HIGH PERFORMANCE MACHINING VERTICAL CENTER

Page 5: High Speed High Performance Machining Vertical Center · HIGH SPEED HIGH PERFORMANCE M ACHINING VERTICAL CENTER Various High-Speed Spindle Options for Selection to Meet the Utmost

HIGH SPEED HIGH PERFORMANCE MACHINING VERTICAL CENTER

Various High-Speed Spindle Options for Selection to Meet the Utmost Machining Requirements.

4

FOR : FV85A / FV102A / FV125A12,000rpm (Opt.)

FOR : FV85A / FV102A / FV125A 15,000rpm (Opt.)

FOR : FV56A / FV85A / FV102A 10,000rpm (Std.)

FOR : FV56T - 15,000rpm

FOR : FV56A / FV85A / FV102A12,000rpm (Opt.)

FOR : FV85A / FV102A (Opt.)FV125A(Std.) -10,000rpm

15,000 1,500 4,500 8,000 10,0008,0005,5003,000

1,500 4,500 8,000 12,000

12,0001,500 1,500 15,000

1,500 10,000

Page 6: High Speed High Performance Machining Vertical Center · HIGH SPEED HIGH PERFORMANCE M ACHINING VERTICAL CENTER Various High-Speed Spindle Options for Selection to Meet the Utmost

5

HIGH SPEED HIGH PERFORMANCE MACHINING VERTICAL CENTERHigh Efficiency Utmost performance Integration, Solution & Automation

Shuttle Type Automatic Pallet Changer (FV102A, Option)

■ APC's swivel arm is driven by X-axis servo motor with unique rack transmission design, features fast and accurate pallet change mechanism.

■ APC time is around 15 seconds.

■ Over sized taper pins are applied to ensure backlash-free positioning and rigid clamping on the pallet.

■ APC feed rate is adjustable to appropriate speed for different work pieces' demand.

Reliable ATC Unit

■ Fast and reliable roller gear cam ATC allows ATC time in 1 second (for FV56T), and 3.5 secods (for FV56A/FV85A/ FV102A/FV125A), lowers the idle time and enhances the machining efficiency.

■ The ATC units were running tested more than million times before their mass production to ensure high reliability.

Complete chips disposal system

■ Ensure the cleanness of machining environment. Optional flush coolant can be used to prove the chips disposal efficiently.

■ Screw type chip conveyor makes the chips disposal more easily & efficiently. (FV85A / FV102A)

■ Complete set of the Y-axis back side plate well protects the guide-way for durable operation.

Advanced APC Design (FV56T/A, Option)

■ Hi-speed rotary auto-pallet changer.

■ APC time takes 9 seconds only.

■ Reliable rotary mechanism driven by servo motor reducer achieves quick APC speed.

■ Rotary speed is adjustable to ensure better stability when heavy loading on the pallet.

■ Shot flush coolant could clean the positioning block automatically.

■ The minimum floor space required, saving floor space and saving money.

Page 7: High Speed High Performance Machining Vertical Center · HIGH SPEED HIGH PERFORMANCE M ACHINING VERTICAL CENTER Various High-Speed Spindle Options for Selection to Meet the Utmost

//

6

HIGH SPEED HIGH PERFORMANCE MACHINING VERTICAL CENTER

Extra Wide Machine Base 960mm 37.80"

FV56T Headstock

Extra Wide Column Base

Super-Accuracy & Rigidity Construction for High Speed Epoch ■ Tough and durable MEEHANITE castings deliver exceptional cutting stability and consistent accuracy - the massive,

rigid internally ribbed construction reduces damping effect for superb part finishing.

■ The extra wide column base and machine base maximize the cutting rigidity, and enhance machine stability during heavy-duty machining.

■ Hardened & ground ballscrews are precisely pre-tensioned at both ends, supported by angular contact thrust bearings, and directly coupled with high responsive AC servomotors of backlash-free for outstanding positioning repeatability and accuracy during long machining cycles.

■ All axes utilize the newly developed NR type linear motion guide ways from THK of its superior rigidity, low friction, low noise, thus to assure much smoother movement in high-speed traverse.

■ All linear motion guide ways are mounted on the very fine surface for maximum surface contact and exceptional cutting rigidity and stability.

Axial Rapid Feedrate (opt.)

X 36m/min. (48m/min.) 1,417ipm (1,890ipm)

Y 36m/min. (48m/min.) 1,417ipm (1,890ipm)

Z 24m/min. (48m/min.) 9,45ipm (1,890ipm)

Page 8: High Speed High Performance Machining Vertical Center · HIGH SPEED HIGH PERFORMANCE M ACHINING VERTICAL CENTER Various High-Speed Spindle Options for Selection to Meet the Utmost

//

7

HIGH SPEED HIGH PERFORMANCE MACHINING VERTICAL CENTER

Extra Wide Column Base

Extra Wide Machine Base 1,090mm 42.91"

Super-Accuracy & Rigidity Construction for High Speed Epoch ■ Tough and durable MEEHANITE castings deliver exceptional cutting stability and consistent accuracy - the

massive, rigid internally ribbed construction reduces damping effect for superb part finishing.

■ The extra wide column base and machine base maximize the cutting rigidity, and enhance machine stability during heavy-duty machining.

■ Hardened & ground ballscrews are precisely pre-tensioned at both ends, supported by angular contact thrust bearings, and directly coupled with high responsive AC servomotors of backlash-free for outstanding positioning repeatability and accuracy during long machining cycles.

■ All axes utilize the newly developed NR type linear motion guide ways from THK of its superior rigidity, low friction, low noise, thus to assure much smoother movement in high-speed traverse.

■ All linear motion guide ways are mounted on the very fine surface for maximum surface contact and exceptional cutting rigidity and stability.

Axial Rapid Feedrate

X 36m/min. 1,417ipm

Y 36m/min. 1,417ipm

Z 24m/min. 9,45ipm

Page 9: High Speed High Performance Machining Vertical Center · HIGH SPEED HIGH PERFORMANCE M ACHINING VERTICAL CENTER Various High-Speed Spindle Options for Selection to Meet the Utmost

//

8

HIGH SPEED HIGH PERFORMANCE MACHINING VERTICAL CENTER

Extra Wide Machine Base 1,455mm 57.28"

Extra Wide Column Base

Y-Aaxis 4-Slideway Design

Super-Accuracy & Rigidity Construction for High Speed Epoch ■ Tough and durable MEEHANITE castings deliver exceptional cutting stability and consistent accuracy - the massive,

rigid internally ribbed construction reduces damping effect for superb part finishing.

■ The extra wide column base and machine base maximize the cutting rigidity, and enhance machine stability during heavy-duty machining.

■ Hardened & ground ballscrews are precisely pre-tensioned at both ends, supported by angular contact thrust bearings, and directly coupled with high responsive AC servomotors of backlash-free for outstanding positioning repeatability and accuracy during long machining cycles.

■ All axes utilize the newly developed NR type linear motion guide ways from THK of its superior rigidity, low friction, low noise, thus to assure much smoother movement in high-speed traverse.

■ All linear motion guide ways are mounted on the very fine surface for maximum surface contact and exceptional cutting rigidity and stability.

Axial Rapid Feedrate

X 24m/min. 9,45ipm

Y 24m/min. 9,45ipm

Z 24m/min. 9,45ipm

Page 10: High Speed High Performance Machining Vertical Center · HIGH SPEED HIGH PERFORMANCE M ACHINING VERTICAL CENTER Various High-Speed Spindle Options for Selection to Meet the Utmost

HIGH SPEED HIGH PERFORMANCE MACHINING VERTICAL CENTER

9

DIN

BT

R540 R540

R673.5

FV56A : 250 9.84

2,74

0 10

7.87

1,20

0 47

.24

865

34.

06

1,350 53.15

202

FV56

T : 2

,145

84.

45, F

V56

A : 2

,470

97.

24

2,15

5 84

.84

1,99

5 78

.54

260

10.

24

1,94

0 76

.38

2,24

0 88

.19

2,730 107.48

1,595 62.80

1,600 62.99

800

31.

50

FV56T : 125 4.92FV56A : 250 9.84FV56T : 125 4.92

FV56A : 1,850 72.83FV56T : 1,620 63.78

R26.52

R21.26R21.26

FV56A : 2,315 91.14 (Opt.)FV56T : 2,200 86.61 (Opt.)

678 26.69 (Door Open)

2,19

0 86

.22

(top

cove

r,opt

.)

FV56

A : 2

,675

105

.31

(αT6

,CTS

*, O

pt.)

420 16.54100 100 110

700

27.

56

3.94 3.94 3.941103.94

TABLE SIZE

T-SLOTS

Unit : mm inch

3.94 3.94 4.33

0.55

0.02

0.35

700

27.

56

420 16.54110100100

30°

14

2 0

.08

14 0.55

90.

5

27.5

1.0

8

23 0.91

H8

//

DIMENSIONS

Page 11: High Speed High Performance Machining Vertical Center · HIGH SPEED HIGH PERFORMANCE M ACHINING VERTICAL CENTER Various High-Speed Spindle Options for Selection to Meet the Utmost

HIGH SPEED HIGH PERFORMANCE MACHINING VERTICAL CENTER

10

FV85

A : 1

,000

39.

37 /

FV

102A

: 1,

120

44.0

9

60100 100100520 20.47

60 1002.36 2.363.943.94 3.94 3.94

0.71

18

321.26

31 1.22

0.5

0.02

13 0.51

H8

TABLE SIZE

T-SLOTS

Unit : mm inch

920 36.22 (door open)

FV85A : 2,835 111.61 / FV102A : 3,040 119.69

FV102A : 2,530 99.61

FV85A : 2,120 83.46

1,350 53.15

675

26.

57

1,21

5 4

7.83

2,65

4 1

04.4

9

3,45

5 1

36.0

2

2,44

5 9

6.26

2,38

0 9

3.70

2,23

5 8

7.99

2,03

0 7

9.92

2,01

5 79

.33

2,43

5 95

.87

1,630 64.17

2,820 111.02

2,92

0 11

4.96

(MA

X.)

3,11

012

2.44

(W/C

TS*)

// DIMENSIONS

Page 12: High Speed High Performance Machining Vertical Center · HIGH SPEED HIGH PERFORMANCE M ACHINING VERTICAL CENTER Various High-Speed Spindle Options for Selection to Meet the Utmost

HIGH SPEED HIGH PERFORMANCE MACHINING VERTICAL CENTER

11

R900

330

12.9

9

2,06

0 8

1.10

1,03

0 40

.55

2,37

0 9

3.31

1,88

0 7

4.02

925

36.

42

290

540

21.

26

2,38

5 9

3.90

2,46

0 9

6.85

2,24

0 8

8.19

695

R35.43

27.36 11.42

1,275 50.20 (door open)

2,9

75 1

17.1

3 (M

AX

. 3,1

65 1

24.6

1)

2,1

25 8

3.66

2,8

20 1

11.0

2

3,1

35 1

23.4

3

3,100 122.05

100 100 601001003.94 3.94 2.363.943.94

520 20.47

1350

53.

15

TABLE SIZE

T-SLOTS

Unit : mm inch

1350

53.

15

18

32 1.26

31 1

.22

0.5

0.0

2

100520 20.47

100 10010060

13 0

.51

H8

2.36 100100100100

0.71

//

DIMENSIONS

Page 13: High Speed High Performance Machining Vertical Center · HIGH SPEED HIGH PERFORMANCE M ACHINING VERTICAL CENTER Various High-Speed Spindle Options for Selection to Meet the Utmost

HIGH SPEED HIGH PERFORMANCE MACHINING VERTICAL CENTER

12

2,500 98.43 (option)

2,19

0 86

.22

(top

cove

r , o

ptio

n)

FV56

A :2

,675

105

.31

(αT6

,C

TS*,

optio

n)

1,93

0 75

.98

1,17

5 4

6.26

2,18

5 8

6.02

1,960 77.17

3,095 121.85

R540R540

250 9.841,350 53.15

1957.68

1,850 72.83

3,29

5 1

29.7

2

250 9.84

2,230 87.80

R675

1,10

0 4

3.31

865

34.

06

800

31.

50

1,600 62.99

2,04

5 8

0.51

31012.20

2,21

0 8

7.01

2,15

5 84

.84

260

10.

24

FV56

T : 2

,145

84.

45 /

FV56

A : 2

,470

97.

24

R26.57

R21.2646

018

.11

R21.26

560

22.

05

240

9.4

524

0 9

.45

160

6.3

016

0 6

.30

8080

160 6.30160 6.30

80

410 16.14

ø13.5

118°

22.5

0.8

9

0.5

0.0

2

M12x1.75P

3.15

3.15

803.15 3.15

ø0.53

APC TABLE SIZE SCREW HOLE

DIMENSIONS

Relevant Specifications of APC (Option)

Model FV56T FV56APallet Size 560 x 410mm 22.05" x 16.14"

Table Load Capacity 120kg 265 lbDistance Between Spindle Nose and Table Top

25 ~ 475mm 0.98"~18.70"

Axial Rapid Feedrate (X/Y/Z)

36/36/24 m/min. 1,417/1,417/945ipm

Machine Weight 3,630kg 8,003 lb 3,850kg 8,488 lb

Unit : mm inch

//

DIMENSIONS

Page 14: High Speed High Performance Machining Vertical Center · HIGH SPEED HIGH PERFORMANCE M ACHINING VERTICAL CENTER Various High-Speed Spindle Options for Selection to Meet the Utmost

HIGH SPEED HIGH PERFORMANCE MACHINING VERTICAL CENTER

13

2,03

0 7

9.92

1,630 64.17

2,01

5 7

9.33

995

39.

17

170 6.69

2,820 111.02

2,45

5 9

6.65

920 36.22 (door open)

87034.25

63525

1,210+4047.64+1.57(handle)

4,090 161.02

2,525 99.41

1,36

553

.74

3,475 136.81

1,35

0 5

3.15

1,360 53.54 2459.65

1,68

0 6

6.14

4,09

0 1

61.0

2

67526.57

R400R15.75

CTS

* : 3

,110

122.

442,

920

114.

96 (M

AX

.)

240 9.45

3 0.12

100x

91,

000

39.

37

500

19.

69

50 1

.97

100x4480 18.90

40 1.57

60°

60°

60°

60°

M16x2P

120°ø20

35 452C

18

2C

6

18

ø50

ø110

2C 2C

TABLE SIZE SCREW HOLE

DIMENSIONS

Relevant Specifications of APC (Option)

Model FV102APallet Size 1,000 x 480mm 39.37" x 18.9"

Table Load Capacity 400kg 882 lbDistance Between Spindle Nose and Table Top

30~570mm 1.18"~22.44"

Axial Rapid Feedrate (X/Y/Z)

24/24/24 m/min. 945/945/945ipm

Machine Weight 6,360kg 14,021 lb

Unit : mm inch

// DIMENSIONS

Page 15: High Speed High Performance Machining Vertical Center · HIGH SPEED HIGH PERFORMANCE M ACHINING VERTICAL CENTER Various High-Speed Spindle Options for Selection to Meet the Utmost

HIGH SPEED HIGH PERFORMANCE MACHINING VERTICAL CENTER

User-friendly G-menu function provides multiple machining cycles that greatly simplifies programming steps

Detailed troubleshooting procedures are automatically displayed when machine alarm occurs that allows users to quickly restore machine status to minimize downtime

Comprehensive tool data management function allows operators to conveniently monitor and efficiently manages all position in tool magazine

Intelligent Tool Data Management

Pre-set macros and graphical procedure are provided for operation of automatic tool length measurement function

Automatic Tool LengthMeasurement

Easy setup of tool length measurement provides convenient settingof tool offsets data fromone tool to the other

Manual Tool LengthMeasurement

Easy to use conversational software offers convenience of part programming right on the shop-floor with 3D graphical display and full simulation function

Pre-set maintenanceschedules are programmedto remind operators toinspect periodically and to prolong machine life

Intelligent MaintenanceReminder

Allows user to easily keep track on number of workpieces with:Main CounterPeriodical CounterDaily CounterOver Cycle Alarm

Counter Function

Pop-up Alarm Display

Convenient calculatorfunction provides fastcalculation and settingof workpiece offsets

Easy Shop-floor ProgrammingManual Guide i

G-menu Function Calculator Function

Easily select multiple windows from the following list of display for your monitoring needs.

Tool DataWork Coordination

Parts CountMachining Hours

Artificially intelligent machining function that is developed from accumulation of all YCM knowledge and experience on high speed to achieve the fastest cycle time with best machining results.Machining efficiency improved by 25% without sacrificing machining accuracy.

G-code StatusM-code StatusSpindle Status

Multi-function Display

High Speed Machining Mode: M400

+25%+25%+25%Efficiency increased by

Wireless Message Notification (opt.)Integrating GSM communication and CNC technology, YCM developed the WMN system for wireless notification of machine and work status report.

YCMWORKPIECE

STATUS:COMPLETE

YCM

WORKPIECE

STATUS:

COMPLETE

Date and Time

Controller Running HoursSpindle LoadFunction Display

OPERATIONOPERATION Software enhancement exclusively from YCM

High performance mode with 5 settings that allows user to select for the best machining results

High Performance Machining Mode: M300

Feedrate

A remote monitoring system

Individual machine status display

Production data graphical analysisOverall machines status display

Complete production, standby and down time record

Machine model, number, e-mail, SMS and IP setup

User account administration

i-Direct, the latest YCM software enhancement innovation is designed for remote monitoring of factory production line. Its powerful features include reporting back complete machine operation status, record, history and data analysis. As soon as the system gets an alarm signal, instant messages will be sent thru e-mail or SMS (can input 3 sets of cell phone numbers).

domain Policy

E-mail SMSInternetReport

System Chart

AlarmData Program Parameter

CONTROLby

High performance AC digital servo & spindle drivesHigh responsive vector drives technology for high accuracy machiningPowerful servo motors with super precision absolute positioning encodersHigh resolution 10.4”color LCD display with dynamic graphic displayManual guide i conversational function greatly reduces programming and setup timeBuilt-in AI NANO CC and high-speed JERK functionHigh speed rigid tapping, helical interpolation, custom macro B, and tool path graphicsLarge program capacity with 1,280 meters of memoryFull alphanumeric keyboard allows easy program editingPCMCIA slot for easy file transfer and memory expansionRS-232C interface ready for fast program transferCombined uses of many high performance microprocessors, high speed memory and the adoption of Multi-CPU system for super high speed control processingThe most reliable CNC control, with the failure rate of under 0.01 per month

Page 16: High Speed High Performance Machining Vertical Center · HIGH SPEED HIGH PERFORMANCE M ACHINING VERTICAL CENTER Various High-Speed Spindle Options for Selection to Meet the Utmost

HIGH SPEED HIGH PERFORMANCE MACHINING VERTICAL CENTER

User-friendly G-menu function provides multiple machining cycles that greatly simplifies programming steps

Detailed troubleshooting procedures are automatically displayed when machine alarm occurs that allows users to quickly restore machine status to minimize downtime

Comprehensive tool data management function allows operators to conveniently monitor and efficiently manages all position in tool magazine

Intelligent Tool Data Management

Pre-set macros and graphical procedure are provided for operation of automatic tool length measurement function

Automatic Tool LengthMeasurement

Easy setup of tool length measurement provides convenient settingof tool offsets data fromone tool to the other

Manual Tool LengthMeasurement

Easy to use conversational software offers convenience of part programming right on the shop-floor with 3D graphical display and full simulation function

Pre-set maintenanceschedules are programmedto remind operators toinspect periodically and to prolong machine life

Intelligent MaintenanceReminder

Allows user to easily keep track on number of workpieces with:Main CounterPeriodical CounterDaily CounterOver Cycle Alarm

Counter Function

Pop-up Alarm Display

Convenient calculatorfunction provides fastcalculation and settingof workpiece offsets

Easy Shop-floor ProgrammingManual Guide i

G-menu Function Calculator Function

Easily select multiple windows from the following list of display for your monitoring needs.

Tool DataWork Coordination

Parts CountMachining Hours

Artificially intelligent machining function that is developed from accumulation of all YCM knowledge and experience on high speed to achieve the fastest cycle time with best machining results.Machining efficiency improved by 25% without sacrificing machining accuracy.

G-code StatusM-code StatusSpindle Status

Multi-function Display

High Speed Machining Mode: M400

+25%+25%+25%Efficiency increased by

Wireless Message Notification (opt.)Integrating GSM communication and CNC technology, YCM developed the WMN system for wireless notification of machine and work status report.

YCMWORKPIECE

STATUS:COMPLETE

YCM

WORKPIECE

STATUS:

COMPLETE

Date and Time

Controller Running HoursSpindle LoadFunction Display

OPERATIONOPERATION Software enhancement exclusively from YCM

High performance mode with 5 settings that allows user to select for the best machining results

High Performance Machining Mode: M300

Feedrate

A remote monitoring system

Individual machine status display

Production data graphical analysisOverall machines status display

Complete production, standby and down time record

Machine model, number, e-mail, SMS and IP setup

User account administration

i-Direct, the latest YCM software enhancement innovation is designed for remote monitoring of factory production line. Its powerful features include reporting back complete machine operation status, record, history and data analysis. As soon as the system gets an alarm signal, instant messages will be sent thru e-mail or SMS (can input 3 sets of cell phone numbers).

domain Policy

E-mail SMSInternetReport

System Chart

AlarmData Program Parameter

CONTROLby

High performance AC digital servo & spindle drivesHigh responsive vector drives technology for high accuracy machiningPowerful servo motors with super precision absolute positioning encodersHigh resolution 10.4”color LCD display with dynamic graphic displayManual guide i conversational function greatly reduces programming and setup timeBuilt-in AI NANO CC and high-speed JERK functionHigh speed rigid tapping, helical interpolation, custom macro B, and tool path graphicsLarge program capacity with 1,280 meters of memoryFull alphanumeric keyboard allows easy program editingPCMCIA slot for easy file transfer and memory expansionRS-232C interface ready for fast program transferCombined uses of many high performance microprocessors, high speed memory and the adoption of Multi-CPU system for super high speed control processingThe most reliable CNC control, with the failure rate of under 0.01 per month

Page 17: High Speed High Performance Machining Vertical Center · HIGH SPEED HIGH PERFORMANCE M ACHINING VERTICAL CENTER Various High-Speed Spindle Options for Selection to Meet the Utmost

SPINDLESpindle Speed (opt.) 45~15,000rpm 45~10,000rpm (12,000/15,000rpm)

Spindle Power (opt.) 2.2/3.7kW 3/5HP 5.5/7.5/11kW 7/10/11HP 5.5/7.5/11kW (7.5/11/15kW)7/10/15HP (10/15/20HP) 7.5/11/15kW 10/15/20HP

Spindle Taper BT30 BBT40Front Bearing Diameter ø45mm ø1.77" ø70mm ø2.76"TRAVEL X-axis Travel 560mm 22.05" 850mm 33.46" 1,020mm 40.16" 1,270mm 50"Y-axis Travel 410mm 16.14" 520mm 20.47"Z-axis Travel 450mm 17.72" 540mm 21.26" Distance Between Spindle Nose & Table Top 110~560mm 4.33"~22.05" 170~710mm 6.69"~27.95" 105~645mm 4.13"~25.39"

TABLETable size 700 x 420mm 27.56"~16.54" 1,000 x 520mm

39.37" x 20.47" 1,120 x 520mm44.09" x 20.47"

1,350 x 520mm53.15" x 20.47"

T-Slots × Size × Pitch 3 x 14mm x 100mm 3 x 0.55" x 3.94" 5 x 18mm x 100mm 5 x 0.71" x 3.94" Max. Load on Table 300kg 661 lb 500kg 1,102 lb 1,000kg 2,205 lbFEEDRATERapid Feedrate 36/36/24 m/min. (48/48/48 m/min.)

1,417/1,417/945ipm (1,890/1,890/1,890ipm) 36/36/24 m/min. 1,417/1,417/945ipm 24/24/24 m/min. 945/945/945ipm

Cutting Feedrate 1~10,000mm/min. (0.04~394ipm) ATCTool Magazine Capacity 16T (20T) 20T 24T (20T)Max. Tool Weight (per piece) 4kg 8.8 lb 6kg 13.2 lbPull Stud MAS-P30T-1 MAS-P40T-1

Max. Tool Dimensions ø63 x 200mm ø2.48" x 7.87"

ø90mm x 250mmø3.54" x 9.84"

ø80mm x 300mm (ø95mm x 300mm) ø3.15" x 11.81" (ø3.74" x 11.81")

Max.Tool Dimensions (Without adjacent tools) ø100mm ø3.94" ø125mm ø4.92"

Tool Changer Method Arm Type Arm Type (Armless Type)Tool Selection Method Random Random (By Sequence)

GENERALPneumatic Supplier 5.5kg/cm2 78.2psl Power Consumption 12kVA (17kVA) 19kVA (25kVA) 22kVA (25kVA) 25kVA (25kVA)Machine Weight 2,800kg 6,173 lb 3,000kg 6,614 lb 5,260kg 11,596 lb 5,350kg 11,795 lb 6,700kg 14,771 lb

Tool Kit ● ● ● ● ●Work Lamp ● ● ● ● ●Pilot Lamp ● ● ● ● ●Coolant Gun ● ● ● ● ●Coolant Equipment System ● ● ● ● ●Cuttng Air Blast ● ● ● ● ●Spindle Air Blast ● ● ● ● ●Spindle Air Seal ● ● ● ● ●Central Lubrication System ● ● ● ● ●Oil Skimmer ● ● ● ● ●Coolant Through Spindle System - ○ ○ ○ ○Foundation Bolts ○ ○ ○ ○ ○Leveling Blocks and Bolts ● ● ● ● ●Oil-Mist Coolant System ○ ○ ○ ○ ○Oil Hole Holder Function - ○ ○ ○ ○Chips Flush Coolant System ○ ○ ○ ○ ○Chip Conveyor ○ ○ ○ ○ ○Workpiece Measurement System ○ ○ ○ ○ ○Automatic Power Off Device ○ ○ ○ ○ ○Heat Exchanger for Electrical Cabinet ● ● ● ● ●A/C. Cooler for Electrical Cabinet ○ ○ ○ ○ ○

Mechanical, Electrical & Operating Manuals ● ● ● ● ●

Rigid Tapping ● ● ● ● ●Guideway Cover (X,Y,Z) ● ● ● ● ●Optical Scale ○ ○ ○ ○ ○Automatic Door ○ ○ ○ ○ ○Safty Door ○ ○ ○ ○ ○4th Axis Rotary Table ○ ○ ○ ○ ○Spindle Cooling System ○ ○ ○ ○ ○Heavy Duty Coolant Pump ○ ○ ○ ○ ○Auto Tool Length Measurement System ○ ○ ○ ○ ○

Full Chip Enclosure ○ ○ ○ ○ ○Chip Enclosure ● ● ● ● ●Circular Coolant Nozzle ○ ○ ○ ○ ○Screw Type Chip Conveyor - - ● ● -Air Gun ○ ○ ○ ○ ○Hydraulic System ○ ○ ○ ○ ○Oil-Mist Collector ○ ○ ○ ○ ○CNC Controller: MXP-200i ● ● ● ● ●CNC Controller: FANUC 18i-MB ○ ○ ○ ○ ○

SPECIFICATIONS

ACCESSORIES

PULL STUD TOOL SHANK

Note: The manufacturer reserves the right to modify the design, specifications, mechanisms, etc. to improve the performance of the machine without notice. All the specifications shown above are just for reference.

0.31”

ø0.4

9”

ø31.

8 ø1

.25”

ø46

ø1.8

1”

ø38

ø1.5

16 0

.63”

48.4 1.91”70.4 2.77”

2 0.08”22 0.87”

43 1.69”23 0.91” 4

0.16”3 0.12”

M12 x 1.75P

M12 x 1.75P

Taper 7/24

5 0.2”3.5 0.14”

2.5 0.1”

ø11 ø

0.43”

ø7

ø0.28

ø16.5

ø0.6

5”

ø9.5

ø0.37

”ø1

2.5 ø

0.49”

18 0.71”

65.42.57”

16.60.65”

Taper 7/24

M16

x 2

P

ø10 ø0.39”

ø44.

45 ø

1.75

1-0.005 250.98”

ø53

ø2.0

9”

ø75.

7 ø2

.98”

ø63

ø2.4

8”

30°

ø15

ø0.5

9”

28 1.10”30.13”

35 1.38” 40.16”

60 2.36”

ø17

ø0.6

7”

M16

x 2

P

ø10

ø0.

39” ø2

3ø0

.90”

45°

Ball Diameter

50.19”

BT30 MAS-P30T-1 BBT40 MAS-P40T-1

Page 18: High Speed High Performance Machining Vertical Center · HIGH SPEED HIGH PERFORMANCE M ACHINING VERTICAL CENTER Various High-Speed Spindle Options for Selection to Meet the Utmost

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認可登錄

A remote monitoring systemRemote Monitoring System

102010-E06-2000