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Presenting a new generation of valves: ‡ Type 546 Ball Valve ¬ Piping Systems «Hello, who are you?» «Type 546 and you?» Setting a new standard in piping systems.
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Page 1: +GF+ 546 Ball Valve Brochure

Presenting a new generation of valves:

‡ Type 546 Ball Valve

¬ ‡Piping Systems

«Hello,who are you?»

«Type 546and you?»

Setting a new standard in piping systems.

Page 2: +GF+ 546 Ball Valve Brochure

The new ‡ Type 546 Ball Valve.

Innovation for your needsDo ball valves play an important role inyour work?Do you judge the quality of a producton the functional reliability andoperational safety of the entire system?The type 546 ball valve, successor to theproven type 346 ball valve, is anestablished product behind which standGeorge Fischer’s 40 years of experienceand know-how in plastic piping systems.The type 546 ball valve is the core of amodular system. From manual valve toactuated valve with numerous options –from electric feedback unit to lockablehandle and pipe clamp, we haveeverything you require.A ball valve, as part of a system,which meets your operational safetyrequirements just as easily as yourecological and economical needs.The George Fischer name stands forreliability and longevity; this alsoapplies to the availability of spare partsand single components – now and inthe future.

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We promise

Highest qualityIn the raw materials we use as well as inthe entire production process. Fromincoming goods inspection all the wayto delivery.

Safety in operationThanks to a safe connection with thebuttress thread specially developed forplastics, new added features such as ahandle that locks, and our worldwidecustomer support service.

Space saving designShorter installation length enabling morecompact systems.

Tested through and throughExtensive prototype andpre-series testing in theEN ISO IEC 17025 accreditedGeorge Fischer test lab.100 % leakproof testing isintegrated in the productionprocess.

Designed for safetyDeveloped on state-of-the-artCAD systems and with FEM(Finite Element Method)calculations.

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Page 3: +GF+ 546 Ball Valve Brochure

«Well, whatcan youdo for me?»

«Just abouteverything!»

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Quicker mountingIntegrated fastening system for directmounting or with a mounting plate forthrough wall installations, designed to fitwith the +GF+ pipe clamps for completepiping systems.

More ergonomicLatest valve design and an operator-friendly handle.

Tailoring to your particularapplicationWould you like to have a multi-functionalvalve that gives you position feedbackeven with a manual valve?Would you like to use the ball valve as atransition valve?Just configurate it exactly as you wish!

Smart automationFast and easy to add pneumaticand electric actuators according to amodular principle.

The most comprehensive line of ballvalvesThe new generation of George Fischerball valves will be available long-term inthe materials: PVC-U, PVC-C, ABS, PP-Hand PVDF in the dimensionsDN 10–DN 100 as 2- and 3-way valvewith the consistent compatibility of allconnections, actuators and additionalservices.

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Page 4: +GF+ 546 Ball Valve Brochure

‡ Type 546 Ball Valve.

Innovative down to the last detail.

Plastics-oriented designThe new type 546 industrial ball valvehas a state-of-the-art design. The distinctdesign is internationally registered andprotected. But the changes are not onlycosmetic. It was our goal to develop aball valve that combines the lateststandards in technology, material, formand function. This is why we paid specialattention to your needs. The new type546 ball valve offers you added valuewith its multiple features and safetyaspects down to the last detail.

Integrated fastening systemThreaded inserts for fixed pointdirect mounting

Lockable handleProtects against unauthorizedoperation

Redesigned central partFlush-proof backing seals

Built-in toolFor easy adjustment of balltorque

Choice of colors for shorthandleRed or black

New stem for even moresafetyStronger seals

Shorter lengthFor more compact systems

Safer lockingMulti-functional handle

Safer connectionNew buttress thread devel-oped specially for plastics

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Page 5: +GF+ 546 Ball Valve Brochure

«So what’sdifferent?»

«It’s allin the details!»

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Page 6: +GF+ 546 Ball Valve Brochure

‡ Type 546 Ball Valve.

With multi-functional module.

The multi-functional module is theanswerWhat is the current status of the valvesin the system? Which ones are open,which are closed?To be able to answer these questions atall times means safety for you and youroperators.With this multi-functional module, wehave a tested and proven unit for youwhich has not been available before.The feedback concept includes aselection of 5 different limit switches,designed to fit your needs.With AS-Interface on request.

The multi-functional modulehas more to offerThanks to its robust construction andthe secure fastening on the ball valve(4 Torx screws), the multi-functionalmodule can be used as a mountingbracket. Through-wall/panel mountingwas never so easy.Replace the lid and the module isequipped with a DIN EN ISO 5211mounting interface. The new GeorgeFischer actuators can be connecteddirectly.

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Connection for actuationThe new electric and pneumaticactuators are built onto thestandardized mechanicalinterface of the multi-functionalmodule.

Mechanical interfaceThe multi-functional module isfastened on the ball valve with4 strong Torx screws and canbe used for through-wall/panel mounting.

One module with many usesThe new multi-functional modulesignificantly expands the number ofuses for the type 546 ball valve:

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Page 7: +GF+ 546 Ball Valve Brochure

«What’s the black box for?»

«Connections!»

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Electric feedback unitThe multi-functional module isalso an electric feedback unitwith AS-Interface.

Electric feedback unit andposition indicatorComplete process monitoringand documentation, also formanual valves.

Many optionsMulti-functional module aselectric feedback unit for manu-al valves with many options:Microswitch: Ag, Ni; AuInductive switch: NPN; PNP;Namur

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Page 8: +GF+ 546 Ball Valve Brochure

‡ Type 546 Ball Valve.

The new standard for automation.

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The new pneumatic actuatorsPA 1¢ and PA 2¢

Two optimized sizes• Adapted torques and very compact

construction:

PA 11from d 16/DN 10 to d 32/DN 25

PA 21from d 40/DN 32 to d 63/DN 50

New attractive design• All-plastic housing and with no metal

parts on the outside• Pre-loaded spring sets make

maintenance safe and easy• For long service life with guaranteed

250,000 cycles for the actuator

Comprehensive line of accessories• Optional emergency manual override• Multi-functional housing with inte-

grated limit switches as accessory• Stroke limiter as special version• ISO-Namur interfaces for limit switch,

pilot valve or valve mounting

Outstanding price-performance ratiofor all versions• FC fail safe to close function• FO fail safe to open function• DA double acting

Position feedback• Multi-functional module with different

limit switch versions (see pages 6/7)

Easy mountingon the multi-functional module

Manual overrideas an option, for limit switchoperation as well

Standard ISO-Namur connectionaccording to DIN ISO 5211

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Page 9: +GF+ 546 Ball Valve Brochure

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The new electric actuatorsEA 1¢ and EA 21

Two optimized sizes

EA 1¢for standard applications

EA 21for special requirements

Accessories for most functions• Operation status monitoring• Different input signals for set and

actual values in control applicationspossible

• Expandable to PID controller• Emergency manual override as a

standard feature• Communication interfaces• ISO-Namur interfaces

Connection versatility• Automatic adjustment of voltage and

frequency• Adjustment to supply voltage

¢00–230 V, 50–60 Hz• 24 V AC/DC

Application versatility• Implementable from simple applica-

tions up to process applications• Modular design

All new, inside and outside• New compact design• Plastics-oriented construction• Weight and space optimized• Actuator designed for long service life

with 250,000 cycles; this adds up toan optimal cost-benefit ratio

Certified worldwideCE, UL, CSA

Information and operation directly on locationDisplay for indication and configuration can beinstalled directly on the EA 21 actuator for controloperations.

Integrated manual overrideThe handle is built into thehousing.

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Page 10: +GF+ 546 Ball Valve Brochure

‡ Type 546 Ball Valve.

The system at a glance.

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Threaded socketSolvent cement socket

Standard ball valve Ball valve withlockable handle

A complete model range with manycombinationsFrom the manual valve to the electricactuated ball valve with LCD display.Modular design and expandable.From DN 10 to DN 50. Up to16 barpressure.In cementable materials: PVC-U, ABS,PVC-C and in fusible materials: PP-H,PVDFConnections in all the majorstandards:• metric: DIN, EN, ISO• inch: BS, ANSI• JISThis broad range of products enablesyou to find the right solution for yourapplication.

The new ‡ type 546 ball valveconforms to the followinginternational standards

prEN ISO 16135 (pending)Industrial valves – ball valves of thermo-plastic materials (ISO/DIS 16135:2001)

ISO 9393Thermoplastic valves –pressure test methods and requirements

EN 558Flanged valve dimensions are inaccordance with EN 558

ApprovalsDIBt approval pending

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Page 11: +GF+ 546 Ball Valve Brochure

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Fixed flangeBacking flangeSolvent cement spigot Fusion spigot and socket

Manual ball valve withelectric feedback unitin the multi-functionalmodule

d socket

he

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Ball valve with pneumaticactuator and manual override

Ball valve with electricactuator

Ball valve with handle extensionfor through-wall/panel mounting

Page 12: +GF+ 546 Ball Valve Brochure

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«Just what I need for my application!»

We already offer a wide range ofproducts in our catalogues. And that isnot going to change in the future.The new system components offer manynew solutions. We have put together aselection menu to make it easier for youto order exactly the ball valve you needfor your specific application.You choose. We deliver.

‡ Type 546 Ball Valve.

Always the right solution.

MaterialPVC-UPVC-CABSPP-HPVDF

VersionStandard, PTFE ball sealOil-free, PTFE ball sealSilicon-free, PTFE ball sealSilicon-free, PVDF ball seal

MaterialPVC-UPVC-CABSPP-HPVDF

DimensionDN 10 3/8”DN 15 1/2”DN 20 3/4”DN 25 1”DN 32 1 1/4”DN 40 1 1/2”DN 50 2”

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Page 13: +GF+ 546 Ball Valve Brochure

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Connections (individually selectable)Cement socket metric PVC-UCement socket JIS PVC-UCement socket inch ANSI PVC-UCement socket inch BS PVC-UCement spigot metric PVC-UThreaded socket Rp PVC-UThreaded socket Rp reinforced PVC-UThreaded socket Rc PVC-UThreaded socket NPT PVC-UCement socket metric PVC-CCement socket JIS PVC-CCement socket inch ANSI PVC-CCement spigot metric PVC-CThreaded socket Rp PVC-CThreaded socket Rp reinforced PVC-CThreaded socket NPT PVC-CCement socket metric ABSCement socket inch BS ABSThreaded socket Rp ABSThreaded socket Rp reinforced ABSFusion socket metric PP-HSocket fusion spigot metric PP-H

SealEPDM sealsFPM seals

Threaded insertswith threaded insertswithout threaded inserts

Manual handleStandard handle redStandard handle blackMulti-function handle red

Mounting platewithout mounting platewith mounting plate

Pneumatic actuatorPA 11/21 fail safe to closePA 11/21 fail safe to openPA 11/21 double acting

Manual overridewithout manual overridewith manual override

Electric actuatorEA 11EA 21

Mounting platewithout mounting platewith mounting plate

Multi-functional moduleNo multi-functional moduleEmpty moduleModule with microswitches Ag, NiModule with microswitches AuModule with inductive switches NamurModule with inductive switches PNPModule with inductive switches NPN

Threaded socket Rp reinforced PP-HThreaded socket NPT reinforced PP-HButt fusion spigot SDR11 metric IR-PLUS PP-HButt fusion spigot SDR17.6 metric PP-HButt fusion spigot long SDR11 metric PP-HFusion socket metric PE-100Butt fusion spigot SDR11 metric PE-100Butt fusion spigot SDR17.6 metric PE-100Butt fusion spigot long SDR11 metric PE-100Fusion socket metric PVDFSocket fusion spigot metric PVDFButt fusion spigot SDR21 metric IR-PLUS PVDFThreaded socket NPT PVDFFixed flange serrated metric PVC-UFixed flange flat metric PVC-UFixed flange JIS PVC-UFixed flange serrated metric PP-HFixed flange inch BS PVDFBacking flange PVC-U metricBacking flange PVC-U inch ANSIBacking flange PP-steel metricBacking flange PP-steel inch ANSI

Accessories EA 11No accessoriesStandard limit switchHeating elementFail safe unitAccessories EA 21No accessoriesHeating elementCycle time moduleCycle time monitoringCycles monitoringMotor current monitoring2 limit switches Ag, Ni2 limit switches Au2 limit switches NPN2 limit switches PNPPositionerElectric position indicatorFieldbus moduleFail safe return unit

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Page 14: +GF+ 546 Ball Valve Brochure

The new generation.

A smart system.

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Ball valvewith mounting plateMatching the height of theKLIP-IT spacer system.For the correct level of valveand pipeline.

Integrated threaded insertsFor direct mounting (optional).

FlangeThe flange connection isdesigned for mountingwith the KLIP-IT system.

The new fixed point installationThe ball valve unit easily becomes afixed point. Direct mounting with theintegrated threaded insert or themounting plate. Designed to fit with theKLIP-IT system for pipe fastening. Theplanning, installation and maintenanceof piping systems is now easier andfaster.

Handle extensionWith a standard metric pipeas an intermediate part, youcan cater for even the thickestinsulation.

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Page 15: +GF+ 546 Ball Valve Brochure

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The new CAD system planningIf you need the ball valve data for your2-D or 3-D engineering – you arejust a click away from downloadingthe new CAD product library for thetype 546 from the Internet or orderingit on CD-ROM directly from us.The library is compatible with most CADprogrammes.www.piping.georgfischer.com

The new integration in system anddata technologyThe type 546 manual ball valve withmulti-functional module and feedbackunit is also integrated in processmonitoring.

Pneumatic and electric actuators offerfully automatic operation.Take advantage of the synergies withGeorge Fischer products. The most com-pact version is achieved in combinationwith our PRO-FIT product series.

The technical data are notbinding. They are notwarranted characteristics andare subject to change. Pleaseconsult our General Conditionsof Supply.

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Page 16: +GF+ 546 Ball Valve Brochure

George Fischer Type 546 Ball Valve.One name. One system. Worldwide for you.

Fi 5677/4a (12.02) © Georg Fischer Rohrleitungssysteme AG, CH-8201 Schaffhausen/Schweiz, 2002 Printed in Switzerland

Excellent customer service is guaranteedby our global network of salesorganisations in 25 countries andrepresentatives in over 80 countries, with

the additional support of engineers andplant operators. These comprehensiveGeorge Fischer services mean moresafety for you worldwide.

Quality and environmentalmanagement systemsaccording to ISO 9001 and14001 are the basis for thecontinuous improvement of ourperformance.

email me direct at: [email protected]

¬ ‡Piping Systems

A Georg Fischer Rohrleitungssysteme GmbH, Sandgasse 16, 3130 Herzogenburg, Tel. +43(0)2782/856 43-0, Fax +43(0)2782/856 64, e-mail: [email protected] George Fischer Pty Ltd, 186–190 Kingsgrove Road, Kingsgrove NSW 2008, Tel. +61(0)2/95 54 39 77, Fax +61(0)2/95 02 25 61B/L Georg Fischer NV/SA, Digue du Canal 109-¢¢¢ — Vaartdijk 109-¢¢¢, 1070 Bruxelles/Brüssel, Tél. +32(0)2/556 40 20, Fax +32(0)2/524 34 26

e-mail: [email protected] George Fischer Ltda, Av. das Nações Unidas 21689, 04795-100 São Paulo, Brasil, Tel. +55(0)11/5687 1311, Fax +55(0)11/5687 6009CH Georg Fischer Rohrleitungssysteme (Schweiz) AG, Amsler-Laffon-Strasse ¢, Postfach, 8201 Schaffhausen, Tel. +41(0)52 631 30 26, Fax +41(0)52 631 28 97

e-mail: [email protected] Georg Fischer Piping Systems Ltd Shanghai, No. 2Ý8 Kang Qiao Dong Rd., Shanghai 201319, Tel. +86(0)2¢/58 13 33 33, Fax +86(0)2¢/58 13 33 66

e-mail: [email protected] Fischer Piping Systems (Trading) Ltd Shanghai, No 516 Fute Bei Road, Waigaoqiao Free Trade Zone, 200131 Pudong, ShanghaiTel. +86(0)21/5868 0278, Fax +86(0)21/5868 0264, e-mail: [email protected]

D Georg Fischer GmbH, Daimlerstraße 6, 73095 Albershausen, Tel. +49(0)7161/302-0, Fax +49(0)7161/30 2 111e-mail: [email protected], Internet: http://www.rls.georgfischer.deGeorg Fischer DEKA GmbH, Kreuzstrasse 22, 35232 Dautphetal-Mornshausen, Tel. +49(0)6468/915-0, Fax +49(0)6468/915 221/222e-mail: [email protected], Internet: http://www.dekapipe.de

DK/IS Georg Fischer A/S, Rugvænget 30, 2630 Taastrup, Tel. +45 70 22 19 75, Fax +45 70 22 19 76e-mail: [email protected], Internet: http://www.georgfischer.dk

E Georg Fischer S.A., Alcalá, 85, 2a, 28009 Madrid, Tel. +34(0)9¢/781 98 90, Fax +34(0)9¢/426 08 23e-mail: [email protected]

F George Fischer S.A., 105–1¢3, rue Charles Michels, 93208 Saint-Denis Cedex 1, Tél. +33(0)1/49 22 ¢3 4¢, Fax +33(0)¢/49 22 ¢3 10, e-mail: [email protected] George Fischer Sales Limited, Paradise Way, Coventry, CV2 2ST, Tel. +44(0)2476/535 535, Fax +44(0)2476/530 450

e-mail: [email protected], Internet: http://www.georgefischer.co.ukGR Georg Fischer S.p.A., Athens Branch, 101, 3rd September Str., 10434 Athen, Tel. +30(0)1/882 0491, Fax +30(0)1/881 0291, e-mail: [email protected] Georg Fischer S.p.A., Via Sondrio 1, 20063 Cernusco S/N (MI), Tel. +3902/921 86 20 1, Fax +3902/921 86 24 7, e-mail: [email protected] George Fischer Representative Office, c/o Wisma Aria, 3rd Floor, Jl. H.O.S. Cokroaminoto 81, Jakarta 10310, Indonesia, Tel. +62(0)21/391 48 62, Fax +62(0)21/391 48 63IND George Fischer Piping Systems Ltd, India Branch Office, Solitaire Corporate Park, 532, Building No. 5, 3rd Floor, Chakala, Ghatkopar Link Road, Andheri (E)

400 093 Mumbai, Tel. +91(0)22/820 2362, Fax +91(0)22/820 2462, e-mail: [email protected] Georg Fischer Ltd, 2–47, Shikitsuhigashi 1-chome, Naniwa-ku, 556-8601 Osaka, Tel. +81(0)6/664 82 59 4, Fax +81(0)6-664 82 56 5, e-mail: [email protected] Georg Fischer AS, Rudsletta 97, ¢35¢ Rud, Tel. +47(0)67 18 29 00, Fax +47(0)67 13 92 92, Internet: http://www.georgfischer.noNL Georg Fischer N.V., Postbus 35, 8160 AA Epe; Lange Veenteweg 19, 8161 PA Epe, Tel. +31(0)578/678222, Fax +31(0)578/621768

e-mail: [email protected], Internet: http://www.georgfischer.nlPL Georg Fischer Sp. z o.o., ul. Radiowa 1A, 01-485 Warszawa, Tel. +48(0)22/638 91 39, Fax +48(0)22/638 00 94RO Georg Fischer Rohrleitungssysteme AG, Rep. Office Romania, 11 Barbu Delavrancea, 70000 Bucharest - Sector 1, Tel. +40(0)1/222 91 36, Fax +40(0)1/222 91 77

e-mail: [email protected] Georg Fischer Piping Systems Ltd, Moscow Representative Office, Sheremetievskaya ul., 47, 127521 Moscow, Tel. +7 095/219 9604, Fax +7 095/232 3625

e-mail: [email protected]/FIN Georg Fischer AB, Box 113, 12523 Älvsjö-Stockholm, Tel. +46(0)8/506 77 500, Fax +46(0)8/749 23 70, e-mail: [email protected], Internet: http://www.georgfischer.seSGP George Fischer Pte Ltd, ¢5 Kaki Bukit Road 2, KB Warehouse Complex, 4¢7 845 Singapore, Tel. +65(0)7/47 06 ¢¢, Fax +65(0)7/47 05 77, e-mail: [email protected] George Fischer Inc., 2882 Dow Avenue, Tustin, CA 92780-7258, Tel. +1(714) 731 88 00, Toll Free 800/854 40 90, Fax +1(714) 73¢ 62 01

e-mail: [email protected], Internet: http://www.us.piping.georgefischer.comExport Georg Fischer Rohrleitungssysteme AG, Ebnatstrasse ¢¢¢, Postfach, CH-820¢ Schaffhausen, Tel. +41(0)52 63¢ ¢¢ ¢¢, Fax +41(0)52 63¢ 28 93/631 28 58

e-mail: [email protected], Internet: http://www.piping.georgfischer.com