gd_kt_pro-0282-1104_#sus_#abs_#v1

EcoCut - Drilling and turningwith only one tool

2

Headquarters and parent company in MAMER / Luxembourg

Parent company in REUTTE / Austria

Direct sales and distribution partners

CERATIZIT - the parent companies

North America• USA

Europe• Austria• Bulgaria• France• Germany• Italy• Luxembourg• Netherlands• Switzerland• Spain• United Kingdom

Asia• China• India• Japan

3

EcoCut benefits 4

Productivity 7

EcoCut Mini - drilling depth / feed rate 8

EcoCut Mini Ø .157-.315 9-13

EcoCut Mini adapters 14

EcoCut Mini application advantages 15

EcoCut Classic - drilling depth / feed rate 16

EcoCut Classic Ø .315-1.260 17-21

EcoCut Classic UTS 40/50/63 22-23

EcoCut Classic UTS MIY 24

EcoCut Rebore Ø 1.575-2.362 26

EcoCut Rebore UTS MIY 27

Adapters - UTS 40/50/63 (for metric tooling only) 28-30

Adapters - UTS MIY (for metric tooling only) 31

EcoCut inserts Ø .315-1.260 33-35

MasterGuide 36-37

Grade description 38-40

Grade overview 41

Cutting data 42-43

EcoCut Mini depth of cut / feed rate 44-45

EcoCut Classic depth of cut / feed rate 46-48

EcoCut Rebore depth of cut / feed rate 51

Application recommendations 52-55

Densimet 56

UTS tool connection 57

Problems / corrective measures 58

Machining examples 60

Special application 61

Contents

4

Conventional

Four machining operations with only one tool

EcoCut

Reverse directionof rotation

Drilling into solid material with flat bottom holes

Drilling into solid material with flat bottom holes

External turning applications

External turning applications

Internal turning applications

Internal turning applications

Turning of face profiles

Turning of face profiles

5

Conventional EcoCut

Benefits

Problem solver for insufficient tool storage

Less programming effort

Produces a flat bottom hole

Reduced stock-keeping costs for tools and indexable

inserts

Considerable cost savings concerning tool acquisition

Shorter set-up timesReduced pre-setting times

6

7

Turn the cost screw together with CERATIZIT

Increased tool life:

Increase in productivity (parts produced per time unit):

Productivity

Break-down of workpiece costs

EcoCut

As the average tool costs amount to only 2 - 6% of the workpiece costs, prolonging tool life typically can only reduce total costs minimally.

Due to improved utilization of the available machine capacity considerable cost reduction per workpiece becomes possible.In this context CERATIZIT EcoCut makes a decisive contribution through:

- Fewer tool changes- Increased vc- Increased f- Increased ap

Increase in productivity by

+30%

results in

reduction of workpiece costs by

-19%

Increase of tool life by +30%

results in

reduction of workpiece costs by

-1%

Manufacturing costs (machine / manpower)78 - 82%

Material costs14 - 18%

Tooling costs2 - 6%

8

L(i

nc

h)

.197

.394

.591

.787

.984

1.181

1.378

1.575

EC 04 EC 05 EC 06 EC 07 EC 08

1.772

1.969

.709

.620.531

.443.354

1.260

1.102

.787

.630

.945

4,0 x D

2,25 x D2,25 D

D

4,0 D

D

.197

.394

.591

.787

.984

1.181

1.378

1.575

1.772

1.969

f(i

nch

/rev.)

.0004

.0010

.0012

.0016

.0020

.0024

.0028

.0031

EC 04

EC 05

EC 06

EC 07 EC 08

4,0 x D

2,25 x D2,25 D

D

4,0 D

D

.0004

.0010

.0012

.0016

.0020

.0024

.0028

.0031

Page 44-45

Drilling depth / feed rateEcoCut Mini

Drilling depth L

Drilling feed rate f

9

Page 42-43Page 42-43

Uncoated Coated

Type,description TS

M30

CM

45

D dA l1 l2 f rinch inch inch inch inch inch0.157 EC 04L-2.25D L ● 0.236 1.378 0.354 0.079 0.008

0.157 EC 04L-2.25D-27 L ● 0.236 1.378 0.354 0.079 0.008

0.157 EC 04L-4.00D L ● 0.236 1.614 0.630 0.079 0.008

0.157 EC 04L-4.00D-27 L ● 0.236 1.614 0.630 0.079 0.008

0.157 EC 04R-2.25D R ● 0.236 1.378 0.354 0.079 0.008

0.157 EC 04R-2.25D-27 R ● 0.236 1.378 0.354 0.079 0.008

0.157 EC 04R-4.00D R ● 0.236 1.614 0.630 0.079 0.008

0.157 EC 04R-4.00D-27 R ● 0.236 1.614 0.630 0.079 0.008

Steel ●Stainless ●Cast iron ○

Non ferrous metals ●Heat resistant ○ ○

Hard materials

Main application

Extended application Stock item

Ordering example: 10 pieces EC 04L-2.25D CM45

Uncoated Coated

Type,description TS

M30

CM

45


0.157 EC 04L-2.25D-27 L ● 0.236 1.378 0.354 0.079 0.008

0.157 EC 04L-4.00D L ● 0.236 1.614 0.630 0.079 0.008

0.157 EC 04L-4.00D-27 L ● 0.236 1.614 0.630 0.079 0.008

0.157 EC 04R-2.25D R ● 0.236 1.378 0.354 0.079 0.008

0.157 EC 04R-2.25D-27 R ● 0.236 1.378 0.354 0.079 0.008

0.157 EC 04R-4.00D R ● 0.236 1.614 0.630 0.079 0.008

0.157 EC 04R-4.00D-27 R ● 0.236 1.614 0.630 0.079 0.008



Hard materials

Main application



Page

EC-AD...06

14Page

EC-AD...06

14

Page 44-45Page 44-45

Picture shows right-hand versionPicture shows right-hand version

ToolsToolsEcoCut Mini Ø .157 inchEcoCut Mini Ø .157 inch

Solid carbideSolid carbide

10

Page 42-43

Uncoated Coated

Type,description TS

M30

CM

45

D dA l1 l2 f r

inch inch inch inch inch inch0.197 EC 05L-2.25D L ● 0.236 1.457 0.443 0.098 0.008

0.197 EC 05L-2.25D-27 L ● 0.236 1.457 0.443 0.098 0.008

0.197 EC 05L-4.00D L ● 0.236 1.772 0.787 0.098 0.008

0.197 EC 05L-4.00D-27 L ● 0.236 1.772 0.787 0.098 0.008

0.197 EC 05R-2.25D R ● 0.236 1.457 0.443 0.098 0.008

0.197 EC 05R-2.25D-27 R ● 0.236 1.457 0.443 0.098 0.008

0.197 EC 05R-4.00D R ● 0.236 1.772 0.787 0.098 0.008

0.197 EC 05R-4.00D-27 R ● 0.236 1.772 0.787 0.098 0.008



Hard materials

Main application



Page

EC-AD...06

14

Page 44-45

Picture shows right-hand version

ToolsEcoCut Mini Ø .197 inch

Solid carbide

11

Page 42-43

Uncoated Coated

Type,description TS

M30

CM

45


0.236 EC 06L-2.25D-27 L ● 0.315 1.496 0.531 0.118 0.008

0.236 EC 06L-4.00D L ● 0.315 1.929 0.945 0.118 0.008

0.236 EC 06L-4.00D-27 L ● 0.315 1.929 0.945 0.118 0.008

0.236 EC 06R-2.25D R ● 0.315 1.496 0.531 0.118 0.008

0.236 EC 06R-2.25D-27 R ● 0.315 1.496 0.531 0.118 0.008

0.236 EC 06R-4.00D R ● 0.315 1.929 0.945 0.118 0.008

0.236 EC 06R-4.00D-27 R ● 0.315 1.929 0.945 0.118 0.008



Hard materials

Main application



Page

EC-AD...08

14

Page 44-45



Solid carbide

12

Page 42-43

Uncoated Coated

Type,description TS

M30

CM

45

D dA l1 l2 f r

inch inch inch inch inch inch0.276 EC 07L-2.25D L ● 0.315 1.654 0.620 0.138 0.008

0.276 EC 07L-2.25D-27 L ● 0.315 1.654 0.620 0.138 0.008

0.276 EC 07L-4.00D L ● 0.315 2.087 1.102 0.138 0.008

0.276 EC 07L-4.00D-27 L ● 0.315 2.087 1.102 0.138 0.008

0.276 EC 07R-2.25D R ● 0.315 1.654 0.620 0.138 0.008

0.276 EC 07R-2.25D-27 R ● 0.315 1.654 0.620 0.138 0.008

0.276 EC 07R-4.00D R ● 0.315 2.087 1.102 0.138 0.008

0.276 EC 07R-4.00D-27 R ● 0.315 2.087 1.102 0.138 0.008



Hard materials

Main application



Page

EC-AD...08

14

Page 44-45



Solid carbide

13

Page 42-43

Uncoated Coated

Type,description TS

M30

CM

45


0.315 EC 08L-2.25D-27 L ● 0.315 1.772 0.709 0.157 0.008

0.315 EC 08L-4.00D L ● 0.315 2.244 1.260 0.157 0.008

0.315 EC 08L-4.00D-27 L ● 0.315 2.244 1.260 0.157 0.008

0.315 EC 08R-2.25D R ● 0.315 1.772 0.709 0.157 0.008

0.315 EC 08R-2.25D-27 R ● 0.315 1.772 0.709 0.157 0.008

0.315 EC 08R-4.00D R ● 0.315 2.244 1.260 0.157 0.008

0.315 EC 08R-4.00D-27 R ● 0.315 2.244 1.260 0.157 0.008



Hard materials

Main application



Page

EC-AD...08

14

Page 44-45



Solid carbide

14

Type,description

d1 dA d3 l1 l2 Ainch inch inch inch inch

EC-ADX12-08-E 0.315 0.750 0.984 2.500 0.550 1/8"-27 NPT

EC-ADX12-06-E 0.236 0.750 0.984 2.500 0.550 1/8"-27 NPT

EC-AD12-08-E 0.315 0.750 0.984 2.500 0.550 1/8"-27 NPT

Ordering example: 1 piece EC-ADX12-08-E

ADX = improved coolant supply

d1

inch 1 piece0.315 7897990/M8X1X8 DIN913

0.236 7897990/M8X1X8 DIN913

Page

EC..04-05 EC..06-08

9-10 11-13

EcoCut MiniAdapters

15

EcoCut MiniApplication advantages

Solid carbide

Longitudinal abutment face(permits exact positioning of the cutting edge)

Internal coolant supply

In order to be able to benefit from all EcoCut advantages (boring with flat bottom hole, face turning, longitudinal turning with only one tool) at smaller bore diameters we also offer EcoCut tools Ø .157, .197, .236, .276, .315 inch in solid carbide.

16

L(i

nch

)

.394

.787

1.181

1.575

1.969

2.362

2.756

3.150

EC 08 EC 10 EC 12 EC 14 EC 16 EC 18 EC 20 EC 25 EC 32

3.543

3.9373.780

2.953

1.890

2.953

2.224

1.476

2.362

1.772

1.181

2.126

1.594

1.063

1.890

1.417

.944

1.654

1.240

.827

1.417

1.063

.709

1.181

.886

.590

.945

.709.472

1,5 D

D1,5 x D

2,25 D

D2,25 x D

3,0 x D3,0 D

D

.394

.787

1.181

1.575

1.969

2.362

2.756

3.150

3.543

3.937

feed

ipr

.0008

.0016

.0024

.0031

.0039

.0047

.0055

.0063

1,5 D

D1,5 x D

2,25 D

D2,25 x D

3,0 x D

EC 08 EC 10 EC 12 EC 14 EC 16 EC 18 EC 20 EC 25 EC 32

3,0 D

D

.0008

.0016

.0024

.0031

.0039

.0047

.0055

.0063

Page 46-48

Drilling depth / feed rateEcoCut Classic

Drilling depth L

Drilling feed rate f

17

Page 42-43

D dA d2 l1 l2 l3 f AType,description inch inch inch inch inch inch inchEC 08L-1.5D 04-E L 0.315 0.500 3.15 0.47 0.157 1/16" -27 NPT XC.. 0401..

EC 08L-2.25D 04-E L 0.315 0.375 0.472 2.37 0.71 0.870 0.157 1/8" XC.. 0401..

EC 08L-3.0D 04 H-E L 0.315 0.500 3.15 0.94 0.157 1/16" -27 NPT XC.. 0401..

EC 08R-1.5D 04-E R 0.315 0.500 3.15 0.47 0.157 1/16" -27 NPT XC.. 0401..

EC 08R-2.25D 04-E R 0.315 0.375 0.472 2.37 0.71 0.870 0.157 1/8" XC.. 0401..

EC 08R-3.0D 04 H-E R 0.315 0.500 3.15 0.94 0.157 1/16" -27 NPT XC.. 0401..

EC 10L-1.5D 05-E L 0.394 0.500 3.54 0.59 0.197 1/16" -27 NPT XC.. 0502..

EC 10L-2.25D 05-E L 0.394 0.500 0.630 2.71 0.89 1.085 0.197 1/16" -27 NPT XC.. 0502..

EC 10L-3.0D 05 H-E L 0.394 0.500 3.35 1.18 0.197 1/16" -27 NPT XC.. 0502..

EC 10R-1.5D 05-E R 0.394 0.500 3.54 0.59 0.197 1/16" -27 NPT XC.. 0502..

EC 10R-2.25D 05-E R 0.394 0.500 0.630 2.71 0.89 1.085 0.197 1/16" -27 NPT XC.. 0502..

EC 10R-3.0D 05 H-E R 0.394 0.500 3.35 1.18 0.197 1/16" -27 NPT XC.. 0502..

Ordering example: 1 piece EC 08L-1.5D 04-E

supply details: basic body fitted with 1 piece of clamping screw and 2 pieces of spare screws, but without indexable insert and screw driver

1/8" = through hole only

Dinch 10 pieces 1 piece

XC.. 0401.. 0.315 7815108/M1,8X3,4/T06 7883305/TORX T06

XC.. 0502.. 0.394 7815110/M2,0X4,0/T06 7883305/TORX T06

Page

XC.. 0401.. XC.. 0502..

33 33

Page 46-48 Page 56


ToolsEcoCut Classic Ø .315 - .394 inch

H = heavy metal (Densimet)

18

Page 42-43

D dA d2 l1 l2 l3 f AType,description inch inch inch inch inch inch inchEC 12L-1.5D 06-E L 0.472 0.625 3.94 0.71 0.236 1/8"-27 NPT XC.. 0602..

EC 12L-2.25D 06-E L 0.472 0.625 0.787 3.05 1.06 1.300 0.236 1/8"-27 NPT XC.. 0602..

EC 12L-3.0D 06 H-E L 0.472 0.625 3.74 1.42 0.236 1/8"-27 NPT XC.. 0602..

EC 12R-1.5D 06-E R 0.472 0.625 3.94 0.71 0.236 1/8"-27 NPT XC.. 0602..

EC 12R-2.25D 06-E R 0.472 0.625 0.787 3.05 1.06 1.300 0.236 1/8"-27 NPT XC.. 0602..

EC 12R-3.0D 06 H-E R 0.472 0.625 3.74 1.42 0.236 1/8"-27 NPT XC.. 0602..

EC 14L-1.5D 07-E L 0.551 0.625 4.33 0.83 0.276 1/8"-27 NPT XC.. 0703..

EC 14L-2.25D 07-E L 0.551 0.625 0.787 3.27 1.24 1.520 0.276 1/8"-27 NPT XC.. 0703..

EC 14L-3.0D 07 H-E L 0.551 0.625 3.94 1.65 0.276 1/8"-27 NPT XC.. 0703..

EC 14R-1.5D 07-E R 0.551 0.625 4.33 0.83 0.276 1/8"-27 NPT XC.. 0703..

EC 14R-2.25D 07-E R 0.551 0.625 0.787 3.27 1.24 1.520 0.276 1/8"-27 NPT XC.. 0703..

EC 14R-3.0D 07 H-E R 0.551 0.625 3.94 1.65 0.276 1/8"-27 NPT XC.. 0703..




XC.. 0602.. 0.472 7722113/M2,2X5/T07 7724105/TORX T07

XC.. 0703.. 0.551 7815101/M2,5X6,0/T08 7724106/TORX T08

Page

XC.. 0602.. XC.. 0703..

34 34

Page 46-48 Page 56




19

Page 42-43


EC 16L-2.25D 08-E L 0.630 0.750 0.984 3.73 1.42 1.730 0.315 1/8"-27 NPT XC.. 0803..

EC 16L-3.0D 08 H-E L 0.630 0.750 4.33 1.89 0.315 1/8"-27 NPT XC.. 0803..

EC 16R-1.5D 08-E R 0.630 0.750 4.92 0.94 0.315 1/8"-27 NPT XC.. 0803..

EC 16R-2.25D 08-E R 0.630 0.750 0.984 3.73 1.42 1.730 0.315 1/8"-27 NPT XC.. 0803..

EC 16R-3.0D 08 H-E R 0.630 0.750 4.33 1.89 0.315 1/8"-27 NPT XC.. 0803..

EC 18L-1.5D 09-E L 0.709 1.000 5.31 1.06 0.354 1/4"-18 NPT XC.. 09T3..

EC 18L-2.25D 09-E L 0.709 1.000 1.260 4.36 1.59 2.110 0.354 1/4"-18 NPT XC.. 09T3..

EC 18L-3.0D 09 H-E L 0.709 1.000 5.05 2.12 0.354 1/4"-18 NPT XC.. 09T3..

EC 18R-1.5D 09-E R 0.709 1.000 5.31 1.06 0.354 1/4"-18 NPT XC.. 09T3..

EC 18R-2.25D 09-E R 0.709 1.000 1.260 4.36 1.59 2.110 0.354 1/4"-18 NPT XC.. 09T3..

EC 18R-3.0D 09 H-E R 0.709 1.000 5.04 2.12 0.354 1/4"-18 NPT XC.. 09T3..




XC.. 0803.. 0.630 7883203/M3,0X7,3/T08 7724106/TORX T08

XC.. 09T3.. 0.709 7883203/M3,0X7,3/T08 7724106/TORX T08

Page

XC.. 0803.. XC.. 09T3..

34 34

Page 46-48 Page 56




20

Page 42-43

D dA d2 l1 l2 l3 f AType,description inch inch inch inch inch inch inchEC 20L-1.5D 10-E L 0.787 1.000 5.91 1.18 0.394 1/4"-18 NPT XC.. 10T3..

EC 20L-2.25D 10-E L 0.787 1.000 1.260 4.42 1.77 2.170 0.394 1/4"-18 NPT XC.. 10T3..

EC 20L-3.0D 10 H-E L 0.787 1.000 5.12 2.36 0.394 1/4"-18 NPT XC.. 10T3..

EC 20R-1.5D 10-E R 0.787 1.000 5.91 1.18 0.394 1/4"-18 NPT XC.. 10T3..

EC 20R-2.25D 10-E R 0.787 1.000 1.260 4.42 1.77 2.170 0.394 1/4"-18 NPT XC.. 10T3..

EC 20R-3.0D 10 H-E R 0.787 1.000 5.12 2.36 0.394 1/4"-18 NPT XC.. 10T3..

EC 25L-1.5D 13-E L 0.984 1.250 7.09 1.48 0.492 1/4"-18 NPT XC.. 1304..

EC 25L-2.25D 13-E L 0.984 1.250 1.575 5.09 2.22 2.715 0.492 1/4"-18 NPT XC.. 1304..

EC 25L-3.0D 13 H-E L 0.984 1.250 5.91 2.95 0.492 1/4"-18 NPT XC.. 1304..

EC 25R-1.5D 13-E R 0.984 1.250 7.09 1.48 0.492 1/4"-18 NPT XC.. 1304..

EC 25R-2.25D 13-E R 0.984 1.250 1.575 5.09 2.22 2.715 0.492 1/4"-18 NPT XC.. 1304..

EC 25R-3.0D 13 H-E R 0.984 1.250 5.91 2.95 0.492 1/4"-18 NPT XC.. 1304..




XC.. 10T3.. 0.787 7883209/M3,5X8,6/T15 7724103/TORX T15

XC.. 1304.. 0.984 7822114/M4,5X10,5/T20 7724104/TORX T20

Page

XC.. 10T3.. XC.. 1304..

35 35

Page 46-48 Page 56




21

Page 42-43


EC 32L-2.25D 17-E L 1.260 1.500 1.969 6.21 2.83 3.460 0.630 1/4"-18 NPT XC.. 1705..

EC 32L-3.0D 17 H-E L 1.260 1.500 7.28 3.78 0.630 1/4"-18 NPT XC.. 1705..

EC 32R-1.5D 17-E R 1.260 1.500 7.87 1.89 0.630 1/4"-18 NPT XC.. 1705..

EC 32R-2.25D 17-E R 1.260 1.500 1.969 6.21 2.83 3.460 0.630 1/4"-18 NPT XC.. 1705..

EC 32R-3.0D 17 H-E R 1.260 1.500 7.28 3.78 0.630 1/4"-18 NPT XC.. 1705..




XC.. 1705.. 1.260 7822114/M4,5X10,5/T20 7724104/TORX T20

Page

XC.. 1705..

35

Page 46-48 Page 56


ToolsEcoCut Classic Ø 1.260 inch


22

Page 42-43

D dA l1 l2 fType,description inch mm inch inch inchUT40-EC 16L-2.25D 08 L 0.630 40 2.362 1.417 0.315 XC.. 0803..

UT40-EC 16R-2.25D 08 R 0.630 40 2.362 1.417 0.315 XC.. 0803..

UT40-EC 18L-2.25D 09 L 0.709 40 2.560 1.594 0.354 XC.. 09T3..

UT40-EC 18R-2.25D 09 R 0.709 40 2.560 1.594 0.354 XC.. 09T3..

UT40-EC 20L-2.25D 10 L 0.787 40 2.756 1.772 0.394 XC.. 10T3..

UT40-EC 20R-2.25D 10 R 0.787 40 2.756 1.772 0.394 XC.. 10T3..

UT40-EC 25L-2.25D 13 L 0.984 40 3.150 2.224 0.492 XC.. 1304..

UT40-EC 25R-2.25D 13 R 0.984 40 3.150 2.224 0.492 XC.. 1304..

UT40-EC 32L-2.25D 17 L 1.260 40 3.740 2.835 0.630 XC.. 1705..

UT40-EC 32R-2.25D 17 R 1.260 40 3.740 2.835 0.630 XC.. 1705..

Ordering example: 1 piece UT40-EC 16L-2.25D 08


D dA

inch mm 10 pieces 1 piece 1 pieceXC.. 0803.. 0.630 40 7883203/M3,0X7,3/T08 7724106/TORX T08 7896900/O-RING 40

XC.. 09T3.. 0.709 40 7883203/M3,0X7,3/T08 7724106/TORX T08 7896900/O-RING 40


XC.. 1304.. 0.984 40 7822114/M4,5X10,5/T20 7724104/TORX T20 7896900/O-RING 40


Page

XC.. 0803.. XC.. 09T3.. XC.. 10T3.. XC.. 1304.. XC.. 1705..

34 34 35 35 35

Page 47


ToolsEcoCut Classic UTS 40

2.25D (=l2)

23

Page 42-43

D dA l1 l2 fType,description inch mm inch inch inchUT50-EC 16L-2.25D 08 L 0.630 50 2.756 1.417 0.315 XC.. 0803..

UT50-EC 16R-2.25D 08 R 0.630 50 2.756 1.417 0.315 XC.. 0803..

UT50-EC 18L-2.25D 09 L 0.709 50 2.953 1.594 0.354 XC.. 09T3..

UT50-EC 18R-2.25D 09 R 0.709 50 2.953 1.594 0.354 XC.. 09T3..

UT50-EC 20L-2.25D 10 L 0.787 50 3.150 1.772 0.394 XC.. 10T3..

UT50-EC 20R-2.25D 10 R 0.787 50 3.150 1.772 0.394 XC.. 10T3..

UT50-EC 25L-2.25D 13 L 0.984 50 3.543 2.224 0.492 XC.. 1304..

UT50-EC 25R-2.25D 13 R 0.984 50 3.543 2.224 0.492 XC.. 1304..

UT63-EC 25L-2.25D 13 L 0.984 63 3.740 2.224 0.492 XC.. 1304..

UT63-EC 25R-2.25D 13 R 0.984 63 3.740 2.224 0.492 XC.. 1304..

UT50-EC 32L-2.25D 17 L 1.260 50 3.937 2.835 0.630 XC.. 1705..

UT50-EC 32R-2.25D 17 R 1.260 50 3.937 2.835 0.630 XC.. 1705..

UT63-EC 32L-2.25D 17 L 1.260 63 4.134 2.835 0.630 XC.. 1705..

UT63-EC 32R-2.25D 17 R 1.260 63 4.134 2.835 0.630 XC.. 1705..

Ordering example: 1 piece UT50-EC 16L-2.25D 08

D dA








Page

XC.. 0803.. XC.. 09T3.. XC.. 10T3.. XC.. 1304.. XC.. 1705..

34 34 35 35 35

Page 47


ToolsEcoCut Classic UTS 50 + UTS 63


2.25D (=l2)

24

l2

l1

dA

°

f

90D

Page 42-43

D dA l1 l2 fType,description inch mm inch inch inchUT63-EC 25L-2.25D 13-MIY L 0.984 63 3.740 2.224 0.492 XC.. 1304..

UT63-EC 25R-2.25D 13-MIY R 0.984 63 3.740 2.224 0.492 XC.. 1304..

UT63-EC 32L-2.25D 17-MIY L 1.260 63 4.134 2.835 0.630 XC.. 1705..

UT63-EC 32R-2.25D 17-MIY R 1.260 63 4.134 2.835 0.630 XC.. 1705..

Ordering example: 1 piece UT63-EC 25L-2.25D 13-MIY


D dA



Page

XC.. 1304.. XC.. 1705..

35 35

Page 47


EcoCut Classic UTS MIYTools for Mazak Integrex

2.25D (=l2)

25

26

1 2A

Page 42-43

D D1 dA d2 l1 l2 l3 fType,description inch inch inch inch inch inch inch inchECR 4020L03-2.25D 10 L 1.575 0.787 1.575 1.969 6.890 3.543 4.134 0.787 XC.. 10T3..

ECR 4020R03-2.25D 10 R 1.575 0.787 1.575 1.969 6.890 3.543 4.134 0.787 XC.. 10T3..

ECR 6032L03-2.25D 17 L 2.362 1.260 1.575 2.756 9.134 5.314 6.378 1.181 XC.. 1705..

ECR 6032R03-2.25D 17 R 2.362 1.260 1.575 2.756 9.134 5.314 6.378 1.181 XC.. 1705..

Ordering example: 1 piece ECR 4020L03-2.25D 10



XC.. 10T3.. 1.575 7883209/M3,5X8,6/T15 7724103/TORX T15

XC.. 1705.. 2.362 7822114/M4,5X10,5/T20 7724104/TORX T20

Page

XC.. 10T3.. XC.. 1705..

35 35

Page 50-51 Page 50

ToolsEcoCut Rebore Ø 1.575 - 2.362 inch

Initial bore necessary.

2.25D (=l2)

27

l2

dA

f

D

l1

D1

Page 42-43

D D1 dA l1 l2 fType,description inch inch mm inch inch inchUT63-ECR40L3-2.25D-MIY L 1.575 0.787 63 6.230 3.543 0.787 XC.. 10T3..

UT63-ECR40R3-2.25D-MIY R 1.575 0.787 63 6.230 3.543 0.787 XC.. 10T3..

Ordering example: 1 piece UT63-ECR40L3-2.25D-MIY


Dinch 10 pieces 1 piece 1 piece

XC.. 10T3.. 1.575 7883209/M3,5X8,6/T15 7724103/TORX T15 7896941/O-RING 63

Page

XC.. 10T3..

35

Page 50-51 Page 50


EcoCut Rebore UTS MIYTools for Mazak Integrex

Initial bore necessary.

2.25D (=l2)

28

Type,description

d1 dA D l1

mm mm mm mmUT40-AD-ZYL 06 6 40 25 40

UT40-AD-ZYL 08 8 40 28 40

UT40-AD-ZYL 10 10 40 35 45

UT40-AD-ZYL 12 12 40 40 50

UT40-AD-ZYL 16 16 40 40 55

UT40-AD-ZYL 20 20 40 40 60

UT40-AD-ZYL 25 25 40 40 75

Ordering example: 1 piece UT40-AD-ZYL 06

d1

mm 1 piece 1 piece6 62 950 006/M6X10 7896900/O-RING 40

8 62 950 008/M8x10 7896900/O-RING 40

10 62 950 010/M10x12 7896900/O-RING 40

12 62 950 012/M12x16 7896900/O-RING 40

16 62 950 016/M14x16 7896900/O-RING 40

20 62 950 020/M16X16 7896900/O-RING 40

25 62 950 025/M18x2x20 7896900/O-RING 40

AdaptersUTS 40

Adapter for metric - tooling only

29

Type,description

d1 dA D l1


UT50-AD-ZYL 12 12 50 42 50

UT50-AD-ZYL 16 16 50 48 55

UT50-AD-ZYL 20 20 50 50 60

UT50-AD-ZYL 25 25 50 50 80

UT50-AD-ZYL 32 32 50 50 85


d1

mm 1 piece 1 piece10 62 950 010/M10x12 7896940/O-RING 50

12 62 950 012/M12x16 7896940/O-RING 50

16 62 950 016/M14x16 7896940/O-RING 50

20 62 950 020/M16X16 7896940/O-RING 50

25 62 950 025/M18x2x20 7896940/O-RING 50

32 62 950 032/M20x2x20 7896940/O-RING 50

AdaptersUTS 50


30

Type,description

d1 dA D l1


UT63-AD-ZYL 20 20 63 52 60

UT63-AD-ZYL 25 25 63 63 80

UT63-AD-ZYL 32 32 63 63 85

UT63-AD-ZYL 40 40 63 63 95


d1

mm 1 piece 1 piece16 62 950 016/M14x16 7896941/O-RING 63

20 62 950 020/M16X16 7896941/O-RING 63

25 62 950 025/M18x2x20 7896941/O-RING 63

32 62 950 032/M20x2x20 7896941/O-RING 63

40 62 950 032/M20x2x20 7896941/O-RING 63

AdaptersUTS 63


31

Type,description

d1 dA D l1

mm mm mm mmUT63-WE06-80-MIY 6 63 25 80

UT63-WE08-80-MIY 8 63 28 80

UT63-WE10-80-MIY 10 63 35 80

UT63-WE12-80-MIY 12 63 42 80

UT63-WE14-80-MIY 14 63 44 80

UT63-WE16-80-MIY 16 63 48 80

UT63-WE18-80-MIY 18 63 50 80

UT63-WE20-80-MIY 20 63 52 80

UT63-WE25-80-MIY 25 63 65 80

UT63-WE32-80-MIY 32 63 72 80

UT63-WE40-95-MIY 40 63 63 95

Ordering example: 1 piece UT63-WE06-80-MIY

d1

mm 1 piece 1 piece6 62 950 006/M6X10 7896941/O-RING 63

8 62 950 008/M8x10 7896941/O-RING 63

10 62 950 010/M10x12 7896941/O-RING 63

12 62 950 012/M12x16 7896941/O-RING 63

14 62 950 012/M12x16 7896941/O-RING 63

16 62 950 016/M14x16 7896941/O-RING 63

18 62 950 016/M14x16 7896941/O-RING 63

20 62 950 020/M16X16 7896941/O-RING 63

25 62 950 025/M18x2x20 7896941/O-RING 63

32 62 950 032/M20x2x20 7896941/O-RING 63

Adapters for Mazak IntegrexUTS MIY


32

33

-27P EN

Uncoated Coated

Type,description

RNL

H21

6T

S40

T

SR

226

GM

40

CM

40

r l1 d s d1

inch inch inch inch inch0.008 XCET 040102FL-27P L ● 0.157 0.177 0.071 0.083

0.008 XCET 040102FR-27P R ● 0.157 0.177 0.071 0.083

0.008 XCNT 040102EL L ● ● ● ● 0.157 0.177 0.071 0.083

0.008 XCNT 040102ER R ● ● ● ● 0.157 0.177 0.071 0.083

0.016 XCET 040104FL-27P L ● 0.157 0.177 0.071 0.083

0.016 XCET 040104FR-27P R ● 0.157 0.177 0.071 0.083

0.016 XCNT 040104EL L ● ● ● ● 0.157 0.177 0.071 0.083

0.016 XCNT 040104ER R ● ● ● ● 0.157 0.177 0.071 0.083

0.008 XCET 050202FN-27P N ● 0.197 0.228 0.083 0.089

0.008 XCNT 050202EN N ● ● ● ● 0.197 0.228 0.083 0.089

0.016 XCET 050204FN-27P N ● 0.197 0.228 0.083 0.089

0.016 XCNT 050204EN N ● ● ● ● 0.197 0.228 0.083 0.089

Steel ● ○●○Stainless ○ ○●Cast iron ○ ●

Non ferrous metals ●Heat resistant ○

Hard materials

Main application


Ordering example: 10 pieces XCET 040102FL-27P H216T

Page

EC..

17

EcoCutInserts Ø .315 - .394 inch

34

-27P EN

Uncoated Coated

Type,description

RNL

H21

6T

S40

T

SR

226

GM

40

CM

40

r l1 d s d1

inch inch inch inch inch0.008 XCET 060202FN-27P N ● 0.236 0.256 0.094 0.098

0.008 XCNT 060202EN N ● ● ● ● 0.236 0.256 0.094 0.098

0.016 XCET 060204FN-27P N ● 0.236 0.256 0.094 0.098

0.016 XCNT 060204EN N ● ● ● ● 0.236 0.256 0.094 0.098

0.016 XCET 070304FN-27P N ● 0.276 0.299 0.125 0.110

0.016 XCNT 070304EN N ● ● ● ● 0.276 0.299 0.125 0.110

0.016 XCET 080304FN-27P N ● 0.315 0.335 0.125 0.134

0.016 XCNT 080304EN N ● ● ● ● 0.315 0.335 0.125 0.134

0.016 XCET 09T304FN-27P N ● 0.354 0.378 0.156 0.134

0.016 XCNT 09T304EN N ● ● ● ● 0.354 0.378 0.156 0.134



Hard materials

Main application


Ordering example: 10 pieces XCET 060202FN-27P H216T

Page

EC.. UT..EC..

18-19 22-23

EcoCutInserts Ø .472 - .709 inch

35

-27P EN

Uncoated Coated

Type,description

RNL

H21

6T

S40

T

SR

226

GM

40

CM

40

r l1 d s d1

inch inch inch inch inch0.016 XCET 10T304FN-27P N ● 0.394 0.417 0.156 0.173

0.016 XCNT 10T304EN N ● ● ● ● 0.394 0.417 0.156 0.173

0.031 XCET 10T308FN-27P N ● 0.394 0.417 0.156 0.173

0.031 XCNT 10T308EN N ● ● ● ● 0.394 0.417 0.156 0.173

0.016 XCET 130404FN-27P N ● 0.492 0.531 0.187 0.209

0.016 XCNT 130404EN N ● ● ● ● 0.492 0.531 0.187 0.209

0.031 XCET 130408FN-27P N ● 0.492 0.531 0.187 0.209

0.031 XCNT 130408EN N ● ● ● ● 0.492 0.531 0.187 0.209

0.031 XCET 170508FN-27P N ● 0.630 0.689 0.219 0.209

0.031 XCNT 170508EN N ● ● ● ● 0.630 0.689 0.219 0.209



Hard materials

Main application


Ordering example: 10 pieces XCET 10T304FN-27P H216T

Page

EC.. UT..EC.. ECR.. UT..ECR..

20-21 22-24 26 27

EcoCutInserts Ø .787 - 1.260 inch

36

MasterGuide

Machining application type

Based on VDI 3323 CERATIZIT's MasterGuide divides materials into six main groups.Each is given a colour, according to the system partly adopted in ISO 513.

F = fine machiningM = medium machiningR = rough machining

Each coloured segment is divided into three sections, and each section indicates the relevant machining application type:

Material

Blue: SteelMachining, cementation, tempered and constructional steels

Yellow: Stainless steelFerritic Cr-steels, austenitic CrNi-steels, martensitic Cr-steels, duplex steels

Green: Non ferrous metals and non metalsAl wrought and Al cast alloys, copper, copper alloys, non metal materials

Orange: Heat resistant alloys / titaniumNi/Co-base alloys, Ti alloys

Red: Cast ironCast iron, grey cast iron, tempered iron, spheroidal cast iron, CGI, sintered iron

White: Hard materialsHardened steels (≥ 45 HRC), chilled castings, hard cast irons

37

MasterGuide

The right indexable insert at a glance

The ideal application area for the insert is indicated by a black circle. Extended applications are indicated by an open circle. The CERATIZIT MasterGuide provides you with an easily understandable structure for choosing a product and enables you to reduce grade and geometry stocks.

● Main application

○ Extended application

Main application:Medium and fine machining of non ferrous metals and non metals

Extended application:Fine machining of cast iron

Application

38

8 102 4 60

8 102 4 60

8 102 4 60

8 102 4 60

8 102 4 60

8 102 4 60

8 102 4 60

8 102 4 60

S40T Composition:Co 11.0%; composite carbides 12.0%; WC rest

Grain size:1-2 µm

Hardness:HV 1420

(P40, M40)

Toughness:

Wear resistance:

SR226 Composition:Co 11.0%; composite carbides 12.0%; WC rest

Coating specification:CVDTi (C,N) + TiN + Al2O3

Coating thickness:6 µm

(P25, K20)

Toughness:

Wear resistance:

GM40 Composition:Co 11.0%; composite carbides 12.0%; WC rest

Coating specification:CVDTiC, Ti (C,N) + TiN

Coating thickness:5,5 µm

(P35, M30)

Toughness:

Wear resistance:

CM45 Composition:Co 10.0%; WC restGrain size:0.7 µm (submicron grade)Coating specification:PVDTiAINCoating thickness:2-4 µm

(P45, M40)

Toughness:

Wear resistance:

Grade descriptionSteel

39

8 102 4 60

8 102 4 60

8 102 4 60

8 102 4 60

8 102 4 60

8 102 4 60

8 102 4 60

8 102 4 60

S40T Composition:Co 11.0%; composite carbides 12.0%; WC rest

Grain size:1-2 µm

Hardness:HV 1420

(P40, M40)

Toughness:

Wear resistance:

GM40 Composition:Co 11.0%; composite carbides 12.0%; WC rest

Coating specification:CVDTiC, Ti (C,N) + TiN

Coating thickness:5,5 µm

(P35, M30)

Toughness:

Wear resistance:

CM40 Composition:Co 11.0%; composite carbides 12.0%; WC rest

Coating specification:PVDTiAIN

Coating thickness:2-4 µm

(P40, M35)

Toughness:

Wear resistance:

CM45 Composition:Co 10.0%; WC restGrain size:0.7 µm (submicron grade)Coating specification:PVDTiAINCoating thickness:2-4 µm

(P45, M40)

Toughness:

Wear resistance:

Stainless steelGrade description

40

8 102 4 60

8 102 4 60

8 102 4 60

8 102 4 60

8 102 4 60

8 102 4 60

8 102 4 60

8 102 4 60

H216T Composition:Co 6.0%; WC rest

Grain size:1 µm

Hardness:HV 1630

(K15)

Toughness:

Wear resistance:

SR226 Composition:Co 11.0%; composite carbides 12.0%; WC rest

Coating specification:CVDTi (C,N) + TiN + Al2O3

Coating thickness:6 µm

(P25, K20)

Toughness:

Wear resistance:

H216T Composition:Co 6.0%; WC rest

Grain size:1 µm

Hardness:HV 1630

(K15)

Toughness:

Wear resistance:

TSM30 Composition:Co 10,0%; WC Rest

Grain size:0.7 µm (submicron grade)

Hardness:HV 1550

(K30)

Toughness:

Wear resistance:

Cast iron / non ferrous metalsGrade description

41

A R F N S H

05 15 25 35 4501 10 20 30 40 50

H216T HW-K15

S40THW-P40

HW-M40

GM40HC-P35

HC-M30

SR226HC-P25

HC-K20

CM40HC-P40

HC-M35

01 10 20 30 40 5005 15 25 35 45

A R F N S H

05 15 25 35 4501 10 20 30 40 50

TSM30 HW-K30

CM45HC-P45

HC-M40

01 10 20 30 40 5005 15 25 35 45

Gradedescription

Standarddesignation

Application range Material group

Ste

el

Sta

inle

ss

Cas

t iro

n

Non

ferr

ous

met

als

Hea

t res

i-st

ant

mat

eria

ls

Har

d m

ate-

rials

Main application range

Extended application

Gradedescription

Standarddesignation

Application range Material group

Ste

el

Sta

inle

ss

Cas

t iro

n

Non

ferr

ous

met

als

Hea

t res

i-st

ant

mat

eria

ls

Har

d m

ate-

rials

Main application range

Extended application

Grade overview

42

H216T

A

1 125

2 150 - 250

3 300

6 180

7 / 8 250 - 300

9 350

10 200

11 350

12 200

13 325

R

14 200

14 180

14 230 - 260

14 330

F

15 180

16 260

17 160

18 –

19 130

20 230

N

21 60

22 100

23 80

24 90

25 130

26 –

27 –

28 90

29 100

29 100

29 –

30 –

S

31 200

32 280

33 250

34 –

35 –

36 Rm 440*

37 Rm 1050*

H

38 55 HRC

39 60 HRC

40 400

40 55 HRC

Workpiece material Type of treatment / alloy VD

I 332

3G

roup

Har

dnes

s

vcHB [sfm]

Non alloyed steel

annealed ≤ 0,15% C –

annealed 0,15% - 0,45% C –

tempered ≥ 0,45% C –

Low alloyed steel

annealed –

tempered –

tempered –

High alloyed steelannealed –

tempered –

Stainless steelannealed ferritic –

tempered martensitic –

Stainless steel

annealed ferritic / martensitic –

quenched austenitic –

quenched duplex –

hardened martensitic / austenitic –

Grey cast ironperlitic / ferritic 328 - 492

perlitic / martensitic 328 - 492

Grey cast iron with spheroidal graphite

ferritic 328 - 459

perlitic 328 - 459

Tempered ironferritic 328 - 525

perlitic 328 - 525

Aluminium wrought alloysnon hardened 328 - 1640

hardened 328 - 984

Aluminium cast alloys

non hardened < 12% Si 328 - 1640

hardened < 12% Si 328 - 984

non hardened > 12% Si 328 - 984

Copper and copper

alloys (bronze, brass)

machining alloy stock (1% Pb) 328 - 1640

brass, red bronze 328 - 1640

bronze 328 - 984

lead-free copper and electrolytic copper 328 - 984

Non metal materials

thermosetting plastics 262 - 590

fi bre reinforced plastics 197 - 492

hard rubber 328 - 820

Heat resistant alloys

annealed Fe-base –

hardened Fe-base –

annealed Ni or Co-base –

hardened Ni or Co-base 30 - 58 HRC –

cast Ni or Co-base 1500 - 2000 N/mm2 –

Titanium alloyspure titanium 164 - 694

alpha + beta alloys 98 - 164

Tempered steelhardened and tempered –

hardened and tempered –

Chilled castings cast –

Tempered cast iron hardened and tempered –

* Rm = maximum strength, measured in MPa

Cutting dataEcoCut

43

TSM30 SR226 GM40 CM40 CM45 S40T

vc vc vc vc vc vc[sfm] [sfm] [sfm] [sfm] [sfm] [sfm]

– 492 - 918 459 - 820 120 - 754 262 - 754 262 - 459

– 394 - 656 328 - 590 262 - 525 262 - 525 230 - 328

– 328 - 590 262 - 492 195 - 426 197 - 426 197 - 328

– 394 - 656 328 - 590 262 - 525 262 - 525 197 - 328

– 295 - 525 262 - 492 195 - 426 197 - 426 164 - 295

– 262 - 459 230 - 394 195 - 328 197 - 328 164 - 262

– 361 - 590 328 - 525 262 - 459 262 - 459 197 - 262

– 262 - 459 195 - 394 164 - 328 164 - 328 –

– – 328 - 590 164 - 656 164 - 656 –

– – 262 - 492 164 - 492 164 - 492 –

– – 328 - 656 164 - 656 164 - 656 164 - 525

– – 328 - 590 164 - 590 164 - 590 164 - 426

– – – 164 - 328 164 - 328 131 - 328

– – – 164 - 262 164 - 262 131 - 262

328 - 492 394 - 656 – – – –

328 - 492 394 - 656 – – – –

328 - 459 361 - 656 – – – –

328 - 459 361 - 656 – – – –

328 - 525 328 - 656 – – – –

328 - 525 328 - 656 – – – –

328 - 1640 – – – – –

328 - 984 – – – – –

328 - 1640 – – – – –

328 - 984 – – – – –

328 - 984 – – – – –

328 - 1640 – – – – –

328 - 1640 – – – – –

328 - 984 – – – – –

328 - 984 – – – – –

262 - 590 – – – – –

197 - 492 – – – – –

328 - 820 – – – – –

– – – 66 - 164 66 - 164 –

– – – 66 - 131 66 - 131 –

– – – 49 - 82 49 - 82 –

– – – 33 - 66 33 - 66 –

– – – 33 - 66 33 - 66 –

164 - 394 – – 164 - 394 164 - 394 –

98 - 164 – – 98 - 164 98 - 164 –

– – – – – –

– – – – – –

– – – – – –

– – – – – –

Cutting data

44

a(i

nch

)p

.039

.079

.118

.157

.197

.236

.276

.315

.0008.0016 .0024 .0032 .0039 .0047 .0055

EC 08

EC 04

EC 05

EC 06

EC 07

2,25D

feed ipr

.039

.079

.118

.157

.197

.236

.276

.315

a(m

m)

p

.0079

.0157

.0236

.0315

.0394

.0472

.0551

.0630

EC 06

EC 05

EC 04

EC 07

EC 08

2,25D

.0008.0016 .0024 .0031 .0039 .0047 .0055

.0079

.0157

.0236

.0315

.0394

.0472

.0551

.0630

feed ipr

EcoCut MiniDepth of cut / feed rate

Longitudinal turning

Face turning

45

EC 04

EC 05 + 06

EC 07

4,0D

EC 08

a(i

nch

)p

.039

.079

.118

.157

.197

.236

.276

.315

.0008.0016 .0024 .0032 .0039 .0047 .0055

feed ipr

.039

.079

.118

.157

.197

.236

.276

.315

4,0D

EC 06

EC 05

EC 04

EC 07

EC 08

a(m

m)

p

.0079

.0157

.0236

.0315

.0394

.0472

.0551

.0630

.0008.0016 .0024 .0031 .0039 .0047 .0055

.0079

.0157

.0236

.0315

.0394

.0472

.0551

.0630

feed ipr

EcoCut MiniDepth of cut / feed rate


Face turning

46

.079

.157

.315

.118

.394

.472

.551

.630

.0020 .0039 .0059 .0079 .0098 .0118 .0138

1,5D

EC 08

EC 10

EC 12

EC 14

EC 16

EC 18

EC 20

EC 25

EC 32

a(i

nch

)p

feed ipr

.079

.157

.315

.118

.394

.472

.551

.630

1,5D

EC 08EC 10

EC 12EC 14

EC 16

EC 18EC 20

EC 25

EC 32

.079

.157

.315

.118

.394

.472

.551

.630

.0020 .0039 .0059 .0079 .0098 .0118 .0138

a(i

nch

)p

feed ipr

.079

.157

.315

.118

.394

.472

.551

.630

Depth of cut / feed rateEcoCut Classic


Face turning

47

2,25D

.039

.079

.115

.157

.197

.236

.276

.315

EC 08

EC 10

EC 12

EC 14EC 16

EC 18

EC 20

EC 25

EC 32

.0020 .0039 .0059 .0079 .0098 .0118 .0138

a(i

nch

)p

feed ipr

.039

.079

.115

.157

.197

.236

.276

.315

2,25D

EC 08

EC 10

EC 12

EC 14

EC 16

EC 18

EC 20

EC 25

EC 32

.039

.079

.115

.157

.197

.236

.276

.315

.0020 .0039 .0059 .0079 .0098 .0118 .0138

a(i

nch

)p

feed ipr

.039

.079

.115

.157

.197

.236

.276

.315



Face turning

48

3,0D

EC 08

EC 10

EC 12

EC 14EC 16

EC 18

EC 20

EC 25

EC 32

.039

.079

.115

.157

.197

.236

.276

.315

.0020 .0039 .0059 .0079 .0098 .0118 .0138

a(i

nch

)p

feed ipr

.039

.079

.115

.157

.197

.236

.276

.315

3,0D

EC 08

EC 10EC 12

EC 14EC 16

EC 18EC 20

EC 25

EC 32

.039

.079

.115

.157

.197

.236

.276

.315

.0020 .0039 .0059 .0079 .0098 .0118 .0138

a(i

nch

)p

feed ipr

.039

.079

.115

.157

.197

.236

.276

.315



Face turning

49

50

a(i

nch

)p

.394

.787

1.181

1.575

1.969

2.362

2.756

3.150

.0079 .1575 .0236 .0315 .0393 .0472 .0551

ECR 40

ECR 60

feed ipr

.394

.787

1.181

1.575

1.969

2.362

2.756

3.150

Tools Initial bore (D2)

ECR 40 Ø 1.575 inch Ø min. = .787 inch

ECR 60 Ø 2.362 inch Ø min. = 1.260 inch

EcoCut ReboreDepth of cut / feed rate

Counterboring

51

.079

.157

.197

.315

.394

.472

.551

.630

.0039.0079 .0118 .0157 .0197 .0236 .0276

ECR 40

ECR 60

a(i

nch

)p

feed ipr

.079

.157

.197

.315

.394

.472

.551

.630

.020

.039

.059

.079

.098

.118

.138

.157

ECR 40

ECR 60

.0020 .0039 .0059 .0079 .0098 .0118 .0138

a(i

nch

)p

feed ipr

.020

.039

.059

.079

.098

.118

.138

.157

EcoCut ReboreDepth of cut / feed rate


Face turning

52

Application recommendationsEcoCut

Mounting of the insert

For tools Ø 8 inch right-hand or left-hand inserts are required. From Ø 10-32 inch neutral inserts are utilised.

Angular error

Axial displacement of the machine

Displacement in x-direction

Through hole

With through holes a sharp-edged disk is created as tool break-out occurs.Safety measures are necessary.

Turret position error

Left-hand tool Right-hand tool

53

EC 04 L/R - 2.25D

EC 05 L/R - 2.25D

EC 06 L/R - 2.25D

EC 07 L/R - 2.25D

EC 08 L/R - 2.25D

EC 08 L/R - ... 04

EC 10 L/R - ... 05

EC 12 L/R - ... 06

EC 14 L/R - ... 07

EC 16 L/R - ... 08

EC 18 L/R - ... 09

EC 20 L/R - ... 10

EC 25 L/R - ... 13

EC 32 L/R - ... 17

Nominal tool ∅ (inch) Workpiece bore diameter (inch)

Type of tool D (inch) Dmin (inch) Dmax (inch)

.157 .154 .166

.197 .193 .205

.236 .232 .244

.276 .272 .283

.315 .311 .323

.315 .309 .327

.394 .388 .413

.472 .467 .492

.551 .546 .571

.630 .624 .650

.709 .703 .728

.787 .780 .807

.984 .976 1.016

1.260 1.252 1.299

Solid carbide


Off-centre drilling

Due to the special construction of EcoCut tools and inserts off-centre drilling is possible. Thus desired devations from the tool's nominal diameter can be obtained (see table below).

54


Situation:In case of insufficient movement of the machine across the centre line the external diameter can not be machined with the same tool.

Solution:Use a right-hand EcoCut tool.

Machining across centre line

Maximum movement across centre line

55


With a stepped bore approach EcoCut tools EC.. 1.5D can be machined with holes of up to three times the nominal diameter (see picture). Operation sequences 1, 2 and 3 respectively should be followed.

Deep bores up to 3xD

Helical chip pocket (stability)

Chip booster / coolant pressure

EcoCut offers an innovative detail solution for range 2.25D, namely additional bidirectional coolant supply for better chip evacuation. An additional backwards directed coolant stream improves chip transportation from the flute area. Minimum coolant pressure required 1.5-3 bar.

Axial abutment face (stability)

Internal coolant supply (chip booster)

If the necessary coolant pressure is not available, it can be advantageous to interrupt the cutting action in order to clear the bore.

56

210 000 7,85

DENSIMET 360 000 17,50

Material Modulus of elasticity (N/mm2) Density (g/mm3)

Steel

EcoCutDensimet

Up to 50% reduced tensions in the tool through Finite Element Modelling (FEM), optimised chip pocket design

Version with helical chip flute

The new generation of our EcoCut 3.0D series with the new designation offers maximised performance. The tools are classified with the new designation "EC .. R/L-3.0D .. H" and have particularly been developed for bigger drilling depths and maximum precision requirements. The material used here is DENSIMET, a PLANSEE tungsten heavy metal alloy. The high modulus of elasticity as well as its density give this alloy very good vibration-damping properties. The result is highest precision, excellent surface quality and improved tool life.

The new chip flute design

The advantages of DENSIMET compared to steel

Vibration-damping

40% lower deflection than steel

Version with straight chip fluteMaximum tension

57

L

L

Page 42-43

EcoCut with direct UTS connection

The preferred solution is using EcoCut with a direct UTS connection. Even under difficult conditions the low weight and high stability obtained by compact construction make maximum cutting data possible.

Possibilities of tool connection

Depending on the stability of the system - machinery, workpiece, clamping - it is necessary to reduce the depth of cut and / or feed.

Additional advantages can also be obtained by applying the universal quick change tooling system CERATIZIT Maxiflex UTS. Maxiflex UTS is characterised by a short taper and axial abutment construction with high stability and accurate repeatability.

UTS MIY

Overhang length

Overhang length

Additionally, the application of standard tools is possible in conjunction with UTS adapters.Due to increased tool size, this combination is applied for machining operations where size / surface quality allow a larger tolerance.

Combination with UTS adapters

58

E

dge

chip

ping

Bui

lt-up

edg

e

Wea

r on

clea

ranc

e fa

ce

Pla

stic

def

orm

atio

n

Vib

ratio

ns

Sur

face

fini

sh

Chi

p to

o lo

ng (s

narl

chip

)

Chi

p to

o sh

ort (

fragm

ente

d ch

ip)

Workpiece problems

Wear type Swarf control

Cutting speed

Feed

Corner radius

Cutting material

Tool clamping

Workpiece clamping

Overhang

Tip height

Cooling lubricant

Cut

ting

valu

esIn

sert

sel

ectio

nG

ener

al c

rite

ria

Type of problem

Correctivemeasures

raise, increase, large infl uence

avoid, reducelarge infl uence

raise, increaselow infl uence

avoid, reducelow infl uence

check,optimize

use

larger

smaller

wear resistance

toughness

Corrective measures in the case of application problems

59

60

1.575

ø.6

30

ø.7

09

ø1

.53

9

.354

ø.4

72

H7

ø1

.89

0

.118

Criteria:> Deep hole with 90° shoulder with only

one tool

Result:> Machining time reduced by 50%

compared to original machining method

Technical data:Workpiece: BushMaterial: Sae 1045Tensile strength: 730 - 900 N/mm2

Tool: EC 16L-3.0D 08 HInsert: XCNT 080304EN GM40Competitor: 2 tools

Cutting data:> Drilling vc = 577 sfm f = .0024 inch ap = Ø .630 inch

Criteria:> Increase in productivity> Fewer tools in the turret> Reduction of tooling costs

Result:> 1 tool instead of 3> Machining time reduced by 45%> 2 additional tools in the turret

Technical data:Workpiece: FlangeMaterial: 16 MnCr5 / 1.7131Tool: EC 12L-1.5D 06Insert: XCNT 060204EN GM40Competitor: 3 tools

Cutting data:> Drilling > Face turning vc = 492 sfm vc = 656 sfm f = .0012 inch f = .0039 inch> Boring > External turning vc = 492 sfm vc = 492 sfm f = .0039 inch f = .0039 inch

Machining examplesEcoCut

61

dD

Vc

Vc

1.260

Ø1.1

02

Ø2.3

62

120 s

20 s

EcoCutSpecial application / axial grooving

Material: Machining steel 9SMn20

Insert:XCNT080304EN GM40

Cutting data:n = 1500 min-1 (rev./min)f = .0020 inch/rev.

EC16L-2,25D08vc = 928 sfm

EC16R-2,25D08vc = 433 sfm

Left-hand tool

Right-hand tool

Turret 2

Turret 1

Time saving: 83%

Special tool

Machining time:

CERATIZIT EcoCut

Machining time:

62

Europe Austria Bulgaria France Germany Italy Luxembourg Netherlands Spain Switzerland Sweden United Kingdom

North America USA

Asien China India Japan

“Just in time“ deliveryservice from the new centralCERATIZIT logistics centre.

Sales companies worldwideA CERATIZIT contact person is always close by!

www.ceratizit.com

Headquarters: CERATIZIT S.A.Main site LuxembourgCERATIZIT Luxembourg SarlRoute de Holzem, B.P. 51L-8201 MamerTel.:+352 312 085-1Fax:+352 311 911E-Mail:[email protected]

Main site AustriaCERATIZIT Austria Gesellschaft m.b.H.A-6600 Reutte/TyrolTel.:+43 (5672) 200-0Fax:+43 (5672) 200-502 E-Mail:[email protected]

Sales CompaniesAustriaCERATIZIT Austria Gesellschaft m.b.H.A-6600 Reutte/TyrolTel.:+43 (5672) 200-0Fax:+43 (5672) 200-502 E-Mail:[email protected]

BulgariaCERATIZIT Bulgaria AGBoulevard Stoletov 157BG-5301 GabrovoTel:+359 (66) 803 811Fax:+359 (66) 801 608E-Mail:[email protected]

ChinaCERATIZIT China Ltd.Room 1201-1204Hollywood Centre233 Hollywood Rd., Sheung WanHong KongTel.:+852 (2542)-1838Fax:+852 (2854) 3777E-Mail:[email protected]

FranceCERATIZIT France SarlPontoise20, Rue LavoisierF-95300 PontoiseTel.:+33 (1) 3433-3180Fax:+33 (1) 3030-9339E-Mail:[email protected]

GermanyCERATIZIT Deutschland GmbHOffice LangenfeldHans-Böckler-Straße 10D-40764 LangenfeldTel.:+49 (2173) 97 25-0Fax:+49 (2173) 97 25-25E-Mail:[email protected]

CERATIZIT Deutschland GmbHOffice Bad UrachSchützenstraße 29D-72574 Bad UrachTel.:+49 (7125) 1501-0Fax:+49 (7125) 8594 E-Mail:[email protected]

Great BritainCERATIZIT UK Ltd.Cliff LaneGrappenhallWarrington WA4 3JXTel.:+44 (1925) 261-161Fax:+44 (1925) 267-933E-Mail:[email protected]

IndiaCERATIZIT India Pvt. Ltd.58, Motilal Gupta RoadBarishaIN-700 008 KolkataTel.:+91 (33) 2494-5435Fax:+91 (33) 2494-1472Telex:021 8142 ihm inE-Mail:[email protected]

ItalyCERATIZIT Italia SpAPiazza F. Martelli, 7I-20162 MilanoTel.:+39 (02) 6441-111Fax: +39 (02) 6611-6040E-Mail:[email protected]

JapanCERATIZIT Japan Ltd.3-13-9, MizuhoShizuoka 421 - 0115Tel.:+81 (54) 268 1060Fax:+81 (54) 257 8181E-Mail:[email protected]

LuxembourgCERATIZIT Luxembourg SarlRoute de Holzem, B.P. 51L-8201 MamerTel.:+352 312 085-1Fax:+352 311 911E-Mail:[email protected]

NetherlandsCERATIZIT Nederland B.V.Bergrand 224NL-4707 AT RoosendaalTel.:+31 (165) 55 08 00Fax:+31 (165) 55 61 76E-Mail:[email protected]

SpainCERATIZIT Ibérica SLOffice PozueloVía de las Dos Castillas, 9cPortal 2, Bajo BE-28224 Pozuelo (Madrid)Tel.:+34 (91) 351-0609Fax:+34 (91) 351-2813E-Mail:[email protected]

CERATIZIT Ibérica SLOffice BilbaoAvda. Mazarredo 41 1 Izqda.E-48009 BilbaoTel.:+34 (944) 23 71 18Fax:+34 (944) 23 97 18E-Mail:[email protected]

USACERATIZIT USA Inc.777 Old Clemson RoadColumbiaSouth Carolina 29229Toll free:+1 (800) 334 1165Tel.:+1 (803) 736 1900Fax:+1 (803) 736 1902E-Mail:[email protected]

CERATIZIT USA, INC.777 Old Clemson RoadCOLUMBIASOUTH CAROLINA 29229USATel.: +1 (803) 736 1900Fax: +1 (803) 736 1902Order line : +1 (800) 334 1165

We

rese

rve

the

right

to m

ake

tech

nica

lch

ange

s fo

r im

prov

emen

t of t

he p

rodu

ct.

282 US 11.04

282/0

gd_kt_pro-0282-1104_#sus_#abs_#v1

Documents

basic body fitted

sheat resistant materials

grey cast iron

solid carbideuncoated coated

internal coolant supply

material group rstainless

flat bottom hole

flat bottom holes