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B.Sc Thesis Proposal “Design, Prototype and controlling of Hospital Cot” Session 2012-16 Submitted By NAUSHERWAN AHMAD UET-12- ME-SCET-06 ASIF DUREZ UET-12-ME-SCET-02 HASAN SHEHWAR SHAH UET-12- ME-SCET -24 Supervisor SIR Abdul Rafay Co-Supervisor SIR Ali Fahad DEPARTMENT OF MECHANICAL ENGINEERING
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Fyp thesis

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Page 1: Fyp thesis

B.Sc Thesis Proposal

“Design, Prototype and controlling of Hospital Cot”

Session 2012-16

Submitted By

NAUSHERWAN AHMAD UET-12-ME-SCET-06 ASIF DUREZ UET-12-ME-SCET-02 HASAN SHEHWAR SHAH UET-12-ME-SCET -24

SupervisorSIR Abdul Rafay

Co-SupervisorSIR Ali Fahad

DEPARTMENT OF MECHANICAL ENGINEERING

SWEDISH COLLEGE OF ENGINEERING AND TECHNOLOGY, WAH CANTT

(Affiliated with University of Engineering & Technology Taxila)

December, 2015

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Table of Contents

1- Introduction-------------------------------------------------------------------------042- Aims and Objectives---------------------------------------------------------------053- Literature Review------------------------------------------------------------------05

3.1 Definition------------------------------------------------------------------------053.2 Research Papers-----------------------------------------------------------------053.3 Best Bed Design----------------------------------------------------------------05

4- Background-------------------------------------------------------------------------074.1 American Hospital Bed------------------------------------------------------------074.1.1 Intensive Care unit------------------- ---------------------------------------07

5- Methodology5.1 Evaluating Current Bed Designs-----------------------------------------------------085.2 Selecting the Best Bed Design-----------------------------------------------------09

6- Our Own Process------------------------------------------------------------------106.1 Bed Dimensioning------------------------------------------------------------------------------116.2 Sliding Surface Mechanism--------------------------------------------------------------------126.3 Currently Knee Gatch Mechanism/our Designed part--------------------------------------136.4 Side Support-------------------------------------------------------------------------------------146.5 Inflation Of sides--------------------------------------------------------------------------------156.6 Headboard, Footboard Design-----------------------------------------------------------------156.7 Bed Raising and Lowering Mechanism------------------------------------------------------166.8 Final Selection-----------------------------------------------------------------------------------177- Fabrication------------------------------------------------------------------------177.1- Material Selection--------------------------------------------------------------177.1.1 Parameter-----------------------------------------------------------------------197.1.2 Caster---------------------------------------------------------------------------207.1.3 Motors--------------------------------------------------------------------------237.1.4 Sliding Channel---------------------------------------------------------------247.1.5 Controller (Forward & Reverse Switch) ----------------------------------247.1.6 Rack & Pinions----------------------------------------------------------------267.1.7 Complete Model---------------------------------------------------------------27 8.0 Working Schedule Plan-------------------------------------------------------289.0 References-------------------------------------------------------------------------29

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1- Introduction:-

Hospitals, rehabilitation homes, nursing homes and retirement homes around the world are

dependent upon a quality medical staff to maximize safety of individuals. Staff

professionalism, facility quality and the condition of equipment are all key components in

medical care which must be taken into account when designing hospitals. Particularly,

hospital beds are of recent concern around the world.

In the United States, there have recent modifications to reduce the risk

of patient entrapment were introduced. In areas such as Africa, Eastern Europe, Asia and

other developing nations there is a particular need for improving and modernizing hospital

beds. Hospitals in Pakistan have begun to utilize the benefits of a technologically advanced

bed. These beds however, are being imported from the leading technological nations

including Japan and the United States for an exorbitant price. This increase in bed cost is then

passed down to the patients further increasing the cost for quality healthcare and thus

resulting in only the upper echelon of Pakistan citizens being able to utilize technologically

advanced hospital beds and hospital care. The nation’s hospitals are in need of a modern

hospital bed that can be produced at a moderate cost within Pakistan.

Recently, Pakistan engineers and machinists have worked together to

furnish the hospitals with modern beds. While the additional features of the beds are

desirable, the quality and reliability of the Pakistan beds conversely are quite questionable.

Because engineers have not been able to manufacture and market safe and reliable hospital

beds internally, even the neediest of hospitals in Pakistan have turned away their native

models.

The domestic manufacturing of modern hospital beds in Pakistan will

allow the nation’s hospitals to purchase substantially more modern economical hospital beds.

Savings will then be passed on to the citizens and modern hospital care will then be available

to a much greater percentage of the Pakistan population. The savings on hospital beds will not

only allow for more patients to be serviced in the Pakistan hospitals, it will also allow the

facilities to gear their focus toward other research and pressing Accommodations.

Our plan is to research existing models of both Chinese and American

brand hospital beds and to analyze the components and functions of each. Ultimately, we

hope to design and manufacture a reliable, reproducible and marketable bed for the People’s

Republic of Pakistan.

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2- Aims & objectives

The main objectives of this research work are:-

Transfer of patient from operation table after being operated by means of sliding of the

sleeping Surface to another bed with dual capability of doing it manually and automatically

keeping the economical factor and requirement of the government and private sector in mind

Lifting of the sides of the bed (right and left) of the patient by inflation of the bed using

vacuum technology for the purpose of providing ease to the patients back eliminating the use

of any local traditional way of doing it reducing the pain factor

Control of the axis motion system and folding (components, part)

3-Literature Review:-

3.1 Definition:-

A literature review is an account of what has been published on a topic by accredited scholars and

researchers.

3.2 Research Papers:-

1. Evaluation and Design of a Hospital Bed to be Manufactured and Used in China[1]

Authors

Brian Catalano Todd Coolidge

Abstract

We extract formulas from this paper, which then we used to calculate length, width & Height and

stress on different parts

Best Bed Design

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Considered in the performance and determination of a good bed is as follows:

Curatorial Industry Standards

Durability

Safety

Ease of Manufacturing

Cost

Ease of Operation.

Leg Mobility

Electric Functions

2. Hospital Costs and the Cost of Empty Hospital Beds [2]

Author:-

Martin Gaynor, Gerard F. Anderson

Abstract

The cost of excess capacity in the hospital industry has reemerged as an important policy issue.

Utilized capacity in the hospital industry, as measured by the inpatient hospital bed occupancy rate,

has declined over the past 10 years and now stands at approximately 65 percent. Congress and the

Administration are concerned that the costs associated with empty beds represent wasteful expense

and have proposed an adjustment to Medicare payment rates which will penalize hospitals with low

occupancy rates. Hospitals, on the other hand, have indicated that the costs of empty hospital beds are

low and that reimbursement adjustments are unnecessary. In order to provide more current and

representative estimates of the cost of an empty hospital bed we estimate the cost function model of

Friedman and Pauly using data from a national sample of 5315 hospitals for the years 1963-1987. We

find that empty beds account for approximately 18 percent of total costs, or $546 per admission (1987

dollars) . The estimate (in 1987 dollars) of the coat of an empty hospital bed is approximately

$36,000.

3. Variations in the hospital management of self-harm in adults in England[2]

Author

Keith Hawton, professor of psychiatry

Abstract

More than 140 000 people present to hospital after an episode of self-harm each year in England and

Wales. Improving the general hospital management of these people is a key area in preventing

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suicide. Although professional consensus has been reached on how self-harm services should be

organized and delivered, wide variations in care delivery have been reported in two regions in

England. Using a nationally representative sample, we investigated the variation in services and

delivery of care for self-harm patients in hospitals in England. We selected a stratified random sample

of 32 hospitals, four from each former health region at each hospital we interviewed two to five key

emergency and psychiatric staff about hospital service structures and made arrangements with them to

start audits of the processes of care. We assessed each hospital on 21 recommended self-harm service

standards In 2001-2 each hospital did a prospective eight week audit of their management of self-

harm (see bmj.com). Trust staff used emergency department, medical, and mental health records if

audit data were incomplete.

4. Dynamics of bed use in accommodating emergency admissions [4]

Abstract

To examine the daily bed requirements arising from the flow of emergency admissions to an acute

hospital, to identify the implications of fluctuating and unpredictable demands for emergency

admission for the management of hospital bed capacity, and to quantify the daily risk of insufficient

capacity for patients requiring immediate admission.

4-Background

4.1American Hospital Beds

The two largest producers of medical beds currently in operation within the United States, Stryker

Medical headquartered in Portage, Michigan and Hill-Rom located in Batesville, Indiana, are

responsible for the majority of medical beds provided to American hospitals. Two of the most

commonly used types of beds are manufactured by these two industries; the most technologically

advanced as well as the most costly of these beds are those produced specifically for use in intensive

care units, where the most attentive medical care is provided. The second type of bed produced is a

Medical/Surgical bed or a Med/Surg bed for short. Med/Surg beds are beds commonly found in

hospitals and nursing homes for most rehabilitation purposes. These are beds for patients who require

standard medical care and are less sophisticated and less expensive than the beds used in the ICU.

These beds come in models powered electrically, manually or a combination of the two. Both ICU

and Med/Surg beds share the common bond of serving a purpose to be patient-friendly and user-

friendly to accommodate the sick, injured and hospital staff.

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Fig:- Stryker Medical Bed

4.1.1 Intensive Care Unit Beds

Intensive Care Unit beds are designed upon effective treatment of the patient by both the medical and

nursing staffs. Intensive Care Unit beds, or ICU for short, are designed for their functions and abilities

as much as they are for patient satisfaction. Patients who will be placed into these beds have serious

medical conditions and so ICU beds are designed to give the medical staff a practical and safe

working area. Many of the ICU beds are also equipped with emergency releases which convert the

bed into immediate CPR mode incase complications from the treatment arise and the patient needs to

be revived. Stryker Medical has been producing beds for intensive care units for over sixty years.

Stryker’s first major design was known as the Wedge Turning Frame and was developed in 1939.

This bed allowed nurses to easily turn their patients and help elevate bed sores caused by long periods

of immobility. Stryker continues to design beds based on ease of use to allow nurses to focus less on

the beds and more on patient care.

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Intensive care unit American Bed

5-Methadology

5.1 Evaluating Current Bed Designs

The first step to evaluating hospital bed designs was to find out what products were currently

available. Our research started in Islamabad, where we visited the Quaid-e-Azam International

Hospital to view beds currently being used in an Pakistan Hospital. We also reviewed existing

hospital beds in books found at WPI’s Gordon Library The library revealed some information

regarding standards for hospital bed for patient entrapment. The FDA recently released reports that

new models of hospital beds used in the Pakistan must have components which minimize the risk of

patient entrapment including an emergency button for the patient to press and a warning signal in the

event that an entrapment takes place. The chief engineer of the biomedical department at Quaid-e-

Azam international Hospital met with us where he reported that the largest setback of existing hospital

beds from an engineer’s perspective is the location of the gearbox for repairs to electronic beds. The

engineer also gave us recommendations and standards regarding Imported American hospital beds. He

told us a number of functions regularly included with even the most inexpensive hospital beds

including an elevating mechanism, an incline to 60º for the back, collapsible safety rails and a

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requirement that all electronic beds are grounded. Lastly, he recommended to us that we use larger

casters than many beds currently employ which reduces the vibration to the patient when traveling

over grooves and allows for easier traversing of spaces between the elevator and the floor. The last

steps in our literature review [1] included a thorough examination of existing models from the two

largest manufacturers in the America: Hill-Rom and Stryker. We found that the beds they produce

vary in regard to their accessories and ease of operation but that the performance of the mattresses and

the degrees of freedom for the patient in each bed were similar. Standards for the Hill-Rom and

Stryker beds can be

We then made an effort to research hospital beds that are currently being produced in China. Our

investigation led us to currently one of the few producers of hospital beds in China. We evaluated the

pros and cons of their designs and compared them to the designs that are currently available in the

Pakistan. We found that many of the basic components and functions of the bed are similar, including

the variable litter positioning as well as some basic safety functions including locking castors.

However one main difference in the design is the opulence of the American made beds compared to

the pure functionality of the Chinese beds. American beds use electric motors to adjust the litter

position where the Chinese beds rely on manual power to do the same thing. American beds are also

accompanied by many creature comforts including nightlights and built in televisions. These features

all contribute to a higher price and increased bulk where Chinese beds are designed to be as small and

economical as possible. Our next step was to draw many as many conclusions as we could about the

beds that are currently available at Pakistan Hospital and are described in Section 4.1

5.2 Selecting the Best Bed Design

After we had completely reviewed all of the existing products available from companies in America,

Japan and China, it was time to select a bed design. This bed design would be the one that most

closely fit our ideal design for use in Pakistan. We went about deciding on the bed design by

comparing the beds currently available and most widely used in both the United States and China

In order to properly assess a bed design for the demands of the Pakistan hospital and a new innovation

of introducing sliding motion for sleeping surface and also for inflation of sides, we had to develop

and appropriate matrix for evaluation. The most important consideration was the satisfaction of the

Curatorial

Industry Standards to minimize ambiguities between what the hospitals used and the innovation we

are trying to impose. Durability and safety provided the second most important components for design

intent because the safety of patients and staff is an obvious necessity. Poor durability of the beds

increases their maintenance requirements thus contributing to additional costs, another important

consideration in the bed design. Manufacturability, cost and ease of operation provided the next

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largest sets of data for comparison. Manufacturability or the opportunity to easily produce the bed

within Pakistan, is an important component so that a high number of beds will be mass-produced to

meet the demands of all hospitals and also to ensure the company who designs and sells such beds

will not go belly-up in bankruptcy. The cost of the beds is extremely important so as to not only save

hospitals money from bed purchases but also to satisfy the needs of the Pakistan economy which is

not nearly as prominent as the United States economy. Rounding out the items for inclusion in the

decision matrix were the ease of transportation, sliding for sleeping surface, inflation of sides, lower

leg mobility, electrically powered functions and other additional features. Combined, these five

components contribute to 16% of the bed design and were used for additional performance and

marketability in our own design. A list and brief summary for each measure considered in the

performance and determination of a good bed is as follows:

• Curatorial Industry Standards (20%): Includes recommendations for articulation angles, size of

sliding rails, height variances for bed, etc. This is the most important consideration because most beds

in Pakistan follow these standards and they are a large component of hospitals’ inclination to

purchasing certain medical/surgical beds.

• Durability (15%): Durability includes the longevity and lifespan of the bed under normal working

conditions, ranging anywhere from two years to twenty. Durability considers the material(s) the bed

frame is designed from, the reliability of the type of motors/Hydraulics/Pneumatics used in electronic

beds, and the ease and cost of reparability amongst other functions.

• Safety (15%): The safety of the hospital bed designs is a large consideration at 15% because if the

beds provided by hospitals do not promote a healthy lifestyle for recovery the length of stay for the

patients may be longer, injury may result to patient and/or staff and lawsuit liabilities are an option.

The safety of each bed was determined by the material selections, compliance with FDA standards,

stress analyses on the weakest sections of the beds and the functions provided in case of emergency

• Ease of manufacturing (12%): Ease of manufacturing is a significant consideration in bed design

for a number of reasons, 0most notably the resultant profit margin that would result from the

production ratio, number of workers needed, development of unique parts, etc. Manufacturability was

determined by the reproducible components on each bed, difficulty for assembly, estimated number of

workers to complete each bed and approximation of time for completion of each bed.

• Cost (12%): Bed costs were considered in two dimensions. The first dimension considered was the

actual cost of bed assembly and purchase whereas the second element was the cost of shipment to the

hospital. Electronic beds manufactured in the United States, such as the Stryker and Hill-Rom brands,

are substantially more expensive to manufacture than the Paramount hand-cranked beds however the

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cost of distribution for the American beds throughout the United States and the Paramount beds

throughout Pakistan makes the cumulative cost of the two rather comparable.

• Ease of Operation (10%): Today’s fast-paced world requires expediting processes as much as

possible and in the hectic and crowded Pakistan atmosphere, there is little time to waste while

working in the hospital. One of the ways to reduce the nurse to patient time ratio is to make the beds

easy to operate and easy to learn to operate. Although electronic beds have an advantage because the

motors/Hydraulics/pneumatic can move faster than any human, the hand cranked beds should be

simple to use and as quick and efficient as possible.

• Leg Mobility (5%): Although the PMDC have recommendations for the articulation of the upper

leg, there is no consideration of the lower leg. Recent medical studies have revealed that the

articulation of the lower leg along with the upper leg portion of the body can help a patient to regain

full recovery in an expedited manner, will allow for patients to be far more comfortable and also

reduces the number of pressure sores in long term patients. Therefore, a wide range of lower leg

mobility as well as the ease to achieve such angles was a consideration for a good hospital bed design.

• Electric Functions (4%): Although all the American hospital beds we researched had electric

functions to operate them, many Pakistan hospitals use hand-cranked beds. The inclusion of electric

functions in beds today makes it easier for patients to achieve more comfort as they themselves can

often adjust their own beds to the patients’ own comfort levels.

Thus, for final basis of our design selection we adopted features of the two highest scoring beds, the

Hill-Rom Century+ and the Stryker LTC, and added those features to the potential of the Paramount

beds. While we did not convert our own design into an electronically powered design, the opportunity

does exist to change the bed from manually cranked to electrically driven and the power required for

all articulating parts can be found in subsequent sections.

6-Our own Bed Design

Although the primary focal point of our project was to design a bed that could be manufactured and

distributed in Pakistan we needed to make certain alterations into American Beds The beds

currently used in America, manufactured by Hill room Ltd. provide only the basic entities of bed

articulation and elevation changes. While our bed design focused primarily on these concepts, we

found that it would be necessary to make a few changes so as to spark interest in our bed design.

6.1 Bed Dimensioning

Through the advanced notice of the Chief Engineer at the University of Health Sciences Medical

Facilities along with the recommendations of the American Curatorial Industry Standards, we

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selected the angular restraints of the bed, we felt that an angle of at least 75 º and as high as 80 º

would be ideal. In order to establish a length for the entire hospital bed, we took into account of

data that we had researched

Table:-1 American Curatorial Industry Standards

Table: -2 Our Dimension

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Fig:-1 Bed Dimension

Table:-3 Parts For fabrication

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6.2 Sliding Surface Mechanism

The first consideration we wanted to deal with was the adjustment of sliding Mechanism For

sleeping surface. This attribute is currently being addressed by Sir Abdul Raffay but is still for the

most part in its infant stages. Presently in the United States, beds that are electrically powered have

been found to frequently is not using this technology .So neglecting all factors whether it’s an

innovation we will use Rack gear Mechanism For this Technology

Fig: -2 Sleeping Surface with Mechanism

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Fig: -3 Side view

6.3 Currently Knee Gatch Mechanism/Our Designed Part

In beds like the Paramount model, which are manually cranked, the lower leg mechanism provides a

different challenge. On these beds, the lower leg mechanism is adjusted after the upper leg

assembly has been placed into its proper position. The lower leg mechanism is not adjusted

manually by a crank, but by the nursing staff lifting the lower assembly and adjusting as can be seen

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Fig-4 Lower Leg Assembly mechanism

We will use the same Mechanism for Declination in our Bed Design

Fig:-5 Knee Gatch

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6.4 Sides Support

To provide Structural support and to connect Head board with Foot board we are using side

Supports .Our Designed Part Dimension is same as length of the bed and is Shown in the Figure

Fig:-6 Side Support

6.5 Inflation Of sides

We are going to use Electric pump operates on Dc power to inflate Sides (Right, left) .The mechanism

is installed in matters of sleeping surface it depends upon the cutting and stitching

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6.6 Headboard, Footboard Design

Certain compliances exist between the designs of the safety rails of hospital beds. In order to improve

safety features and increase the marketability of our own bed, we developed our own headboard,

footboard design respectfully..

Fig:-7 Headboard

6.7 Bed Raising and Lowering Mechanism

An additional feature of the bed that needed to be designed was the linkage system that would raise

and lower the entire top portion of the bed. We once again turned to the beds that are currently on the

market. After a thorough review of the products we found a linkage system that, after a few

modifications, would work well on our bed. Our bed employs a parallelogram linkage system at both

the head and the foot of the bed. The links are divided into two separate pieces which are then

connected to the lower bed and upper bed frames. The parallelogram linkages are connected together

by a rod across the top of the links. This rod ensures that the two ends of the bed will rise at the same

time and in turn evenly raise the bed. The upper bed frame is raised and lowered using the same screw

and worm gear method as is used for the back and upper leg. A handle is cranked manually, the

motion is transferred to the U-joint, which turns a screw which lengthens or contracts the worm gear

shaft. The worm gear shaft is attached to the rod that connects the front and back linkage systems and

either pulls the rod raising the top frame of the bed up or pushes the rod down lowering the top part of

the bed. The parallelogram linkage can be seen below in there were two major design considerations

for this specific linkage. There is limited space in the hospital wards so we could not have the bed

traversing large distances in the X-direction as it moves in the Y-direction. Our design does move in

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the X-direction but it is minimal. There is a total of three centimeters difference in the horizontal

position of the top portion of the bed at its highest and its lowest points. We feel that this is an

acceptable distance and will not cause any inconveniences in the hospital ward where the bed is used.

Another consideration was the Chinese Curatorial Industry Standards for the maximum height of the

bed. These standards dictate that the bed must be no higher the forty eight centimeters from the floor

to the top of the litter. To comply with these standards it required us to regulate the length of our

linkage bars to no more then nineteen centimeters. We decided to use the full allowable length for our

design so that we would get the maximum range of vertical motion out of our bed. Our mechanism for

raising and lowering the bed was designed to minimize the space required in the hospital

Fig:-8 Frame with pins for headboard attachment

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Fig:-9 Headboard with holes for attachment

6.8 Final Selection

What then does our design offer? Our final design combines the mechanics of the slider-crank

mechanism with the Pneumatic/Hydraulics at the end of the lower leg portion In order to keep the

manufacturing cost down, the lower leg mechanism of our bed is manually cranked to adjust the

bed, same as the slider-crank lifting device. The crank lower legs Our preliminary sketch, in Figure

Bed Dimension shows in a simple manner how the bed will articulate. The only portion of the

platform that rises is the two links where the wheels for the Sliding Mechanism are supported.

7- Fabrication

The process of constructing machines and structures from raw materials is called metal fabrication.

Metal fabricators (companies that specialize in this process) are called fab shops. Metal fabricators

are referred to as a value added processes because they add additional value at a certain stage of

production.

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7.1 Material Selection

For material selection following are the parameters which should kept in mind

1. Mechanical properties

2. Physical Properties

3. Manufacturability

4. Cost

By keeping this in mind we choose Re-roll Steel Rectangular tubes

Figure 1 Material Selection

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Figure 2 Our Meterial

7.1.1 Parameter

Sr. no. Parameter dimension

1 Length 7ft

2 Width 3ft

3 Height 1.38ft

4 Elevation 75degree

5 Declination 20degree

6 Mattress 3ft *7ft

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7 Weighing capacity 150kg

8 Maximum motor load 50kg

Figure 3 sleeping surface 1

7.1.2 Caster

Casters also come in a variety of sizes, mount types and load rating ranges to withstand diverse

weight capacities. With any medical caster, it's a high priority to reduce operator strain and provide

patient comfort especially on hospital beds. Medical casters have been used for diagnostic equipment,

hospital beds, hospital carts, stretchers, IV poles and other mobile medical equipment. Additionally,

casters come in a variety of aesthetically pleasing designs to avoid looking industrial or threatening to

patients.

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One of the most popular medical casters is the revolutionary twin wheel caster by Steinco (Series

551D) specifically designed for hospital and electro-medical equipment. Because of its design, this

medical caster makes it easy to enter and exit elevators in hospitals. It also may assist win compliance

with the IEC/EN 60601-1 standard.

By keeping this in view we choose this caster,

Figure 4 Caster

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Sr.No Iteam Description

1 Caster Type Swivel

2 Wheel Width 25mm

3 Wheel Description Solid Rubber on Nylon

4 Wheel Bearing Plain bore

5 Load Rating (lbs) 154

6 Mount Type Plug-in pin

7 Mounting Plate 43mm

8 Bolt Hole 11mm

9 Wheel Material Solid Rubber

10 Wheel Diameter 100mm

11 Overall Height 121mm

12 Manufacturer Blickle

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Figure 5 Our Model

7.1.3 Motors

We select motors on the basis of its output power .This is a condenser-run type induction motor,

designed for durability in repeated clockwise and counter-clockwise rotations as in door actuators and

lifts. This kind of model has high starting torque and short acceleration period. The maximum

continuous running time is 30 minutes. When the motor is stopped for a long enough time, it can be

used for a longer period in a repeated manner. The output is 6W to 120W. The rated voltages are

100V, 115V (UL Standard), 220V, and 240V (CE standard). it is recommended to select an

appropriate motor type that will fit the load characteristics and user’s conditions.

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Application examples

Copying machines, food washers, vending machines, medical equipment, voltage regulators, power

transformers, remote controllers,

Figure 6 Net Model of Motor

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Figure 7 Our Model

7.1.4 Sliding Channel

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The main objective of this project is to slide sleeping surface from one bed to another bed.

For this purpose we use a Sliding channel of length 0.125Ft and Width of 3ft and we weld

wheels

Figure 8 Sliding Channel Fabricated Part

7.1.5 Controller (Forward and Reverse Switch)

The motor will run only as long as each pushbutton switch is held down. If we wanted to keep the

motor running even after the operator takes his or her hand off the control switch (es), we could

change the circuit in a couple of different ways: we could replace the pushbutton switches with

toggle switches, or we could add some more relay logic to “latch” the control circuit with a single,

momentary actuation of either switch. Let’s see how the second approach is implemented, since it

is commonly used in industry [1]

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Figure 9 Controller Model

Figure 10 Our Model

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7.1.6 Rack & Pinions

The Rack & Pinion block represents rack and pinion gear that converts between translational and

rotational motion. The rotational-translational gear constrains the pinion (P) and rack (R) to,

respectively, rotate and translate together in a fixed ratio that you specify. You can choose whether

the rack axis translates in a positive or negative direction, as the pinion rotates in a positive direction,

by using the Rack direction parameter [2]

By keeping this in view we made

Sr.No 1st Rack 2nd Rack Pinions

Width 0.7inch 0.7inch 0.7inch

Length 21inch 15.5inch 36inch

Teeth 79 59 34

Figure 11 Our Model

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7.1.7 Complete Model

Figure 12Complete Bed Model

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8-Work Schedule Plan

Project Management Design

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7-References

[1]www.wpi.edu/Pubs/E-project/Available/E-project-100406125113/unrestricted/Catalano-Coolidge-

MQP-Report-10-3-2006.pdf 09/12/2015 2:21PM

[2] www.nber.org/papers/w3872 08/12/2015 9:49 PM

[3] www.bmj.com/content/328/7448/1108.short 08/12/2015 9:55PM

[4] www.bmj.com/content/319/7203/155?variant=full-text 08/12/2015 10:09PM

[5] www.coyotesteel.com/assets/img/PDFs/databook.pdf 12:23AM 4-01-2016

[7] au.mathworks.com/help/physmod/sdl/ref/rackpinion.html 12-37 AM 4-01-2.16

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