Elevating Work Platform Repair Parts Manual · PUSH 6 ECO / PUSH 8 ECO - 513612-000 Repair Parts - 3 The aerial platform is not electrically insulated. Death or serious injury will

Elevating Work PlatformRepair Parts ManualFor PUSH 6 ECO & PUSH 8 ECO

PN 513612-000October 2012

PUSH 6 ECO sn: 4223+PUSH 8 ECO sn: 0796+

Repair Parts - 3 PUSH 6 ECO / PUSH 8 ECO - 513612-000

The aerial platform is not electrically insulated. Death or serious injury will result from contact with, or inadequate clearance from, an energized conductor.

Regard all conductors as energized.

Allow for electrical wire sag and aerial platform sway.

If the platform, scissors structure, or any part of the aerial platform contacts a high-voltage electrical con-ductor, the entire machine can become electrically charged.

If that happens, remain on the machine and do not contact any other structure or object. This includes the ground, adjacent buildings, poles, and any other objects that are not part of the aerial platform.

Such contact could make your body a conductor to the other object, creating an electrical shock hazard resulting in death or serious injury.

If an aerial platform is in contact with an energized conductor the platform operator must warn ground per-sonnel in the vicinity to stay away. Their bodies can conduct electricity creating an electrical shock hazard resulting in death or serious injury.

Do not approach or leave the aerial platform until the electricity has been turned off.

Do not attempt to operate the lower controls when the platform, boom structure, or any part of the aerial platform is in contact with a high-voltage electrical conductor or if there is an immediate danger of such contact.

Personnel on or near an aerial platform must be continuously aware of electrical hazards, recognizing that death or serious injury can result from contact with an energized conductor.

local/national regulation.

Table of Contents

Electrical Hazard .......................................................3

Repair PartsGeneral Assembly - PUSH 6 ECO ..............................5


7.............................. OCE 8 HSUP - ylbmessA lareneG............................................... ylbmessA yarT rewoL 10

Handrail Assembly....................................................12 Cylinder Assembly - PUSH 6 ECO...........................14 Cylinder Assembly - PUSH 8 ECO...........................15 Scissor Assembly - PUSH 6 ECO ............................16 Scissor Assembly - PUSH 8 ECO ............................17

............................................... kcaPc PoweriluardyH 18

Emergency Release Solenoid ..................................20 ................................................................. sresilibatS 19

Plunger Assembly .....................................................21 Electrics ....................................................................22

GENERAL ASSEMBLY - PUSH 6 ECO

45

31

44

6

7

8

26

30

3

4

5

2122

17 / 18 / 19

27 / 28 / 29

8

41 42

43

46

24

48 4950

33

34

23

40

32

55

56

57 / 58

1

2

9

10

11

12

13

15

17

1819

1623 / 24 / 25

35

36

38

3947 20

51 / 29

9

37

14

16

52

53 58

59

60

61

62 / 63


Item Ref Man Ref. Part No Descri on Qty. Item Ref Man Ref. Part No. Descri on Qty.

1 1001 POPS0106 Handrail assembly 1 38 1038 POPS0122 Sha 12 1002 POPS0032 Toe-board assembly 1 39 1039 POPS0123 Bubble Level cover 13 1003 POPS0030 Scissors assembly 1 40 1040 POPS0035 Bubble Level 14 1004 POPS0033 Chassis assembly 1 41 1041 POPS0147 *Control cable 15 1005 POPS0104 Swivel castor 200mm 2 42 1042 POPS0148 *Cable clamp 76 1006 POPS0105 Fixed castor 200mm 2 43 1043 POPS0124 Screw 47 1007 POPS0024 Hydraulic power assembly 1 44 1044 POPS0125 Sha 18 1008 POPS0014 Cylinder assembly 1 45 1045 POPS0074 Cushion Pad 49 1009 POPS0136 *Cable Gland 1 46 1046 POPS0126 Grease Nipple 5

10 1010 POPS0137 Protec ve Shroud 1 47 1047 POPS0036 Handrail Securing Screw 411 1011 POPS0138 *Junc on box 1 48 1048 POPS0127 A skid pad 112 1012 POPS0139 *Screw 2 49 1049 POPS0128 Tow Eye 113 1013 POPS0140 *Washer 19 50 1050 POPS0129 PU cover for Maintenance Prop 414 1014 POPS0141 *Spring washer 19 51 1051 POPS0130 Screw 415 1015 POPS0142 *Nut 3 52 1052 POPS0083 LOLER plate 116 1016 POPS0143 *Screw 5 53 1053 POPS0131 Chassis plate 117 1017 POPS0144 *Washer 10 54 1054 POPS0132 Rivet 418 1018 POPS0145 *Spring washer 9 55 1055 POPS0061 Cable Velcro strap 219 1019 POPS0146 *Nut 1 56 1056 POPS0133 Screw 220 1020 POPS0107 Screw 16 57 1057 POPS0134 Screw 317 1021 POPS0108 Washer 4 58 1058 POPS0135 Nut 422 1022 POPS0109 Nut 2 59 1059 POPS0085 Decal Pack 123 1023 POPS0110 Washer 4 60 1060 POPS0087 Ins on Card Lanyard 124 1024 POPS0111 Spring washer 4 61 1061 POPS0088 Emergency Stop Lock Kit 125 1025 POPS0112 Nut 4 62 1062 POPS0089 Pendant Control Switch N/O 126 1026 POPS0113 Screw 4 63 1063 POPS0090 Pendant Control Switch N/C 127 1027 POPS0114 Screw 3 64 1064 POPS0018 Swivel castor 160mm 228 1028 POPS0115 Spring washer 4 65 1065 POPS0017 Fixed castor 160mm 229 1029 POPS0116 Washer 330 1030 POPS0117 Split pin 131 1031 POPS0118 Retaining ring 2 * ORDER ALL PARTS TO MAKE UP STRAIGHT CABLE KIT POPS008032 1032 POPS0119 Dowty Washer 433 1033 POPS0012 Hydraulic Hose assembly 134 1034 POPS0120 Banjo Nut 235 1035 POPS0005 Control Pendant 136 1036 POPS0149 *Coiled cable 137 1037 POPS0121 Circlip 2


GENERAL ASSEMBLY - PUSH 8 ECO

Item Ref Man Ref Part No Description Qty

1 6001 POPS0243 Scissors assembly 12 6002 POPS0244 n Pin 23 6003 POPS0245 Circlip 24 6042 POPS0286 Seal ring 45 6004 POPS0246 Cylinder assembly 16 6005 POPS0247 Control cable 1



7 6006 POPS0248 Cable clamp 78 6007 POPS0249 Cable clamp 49 6008 POPS0250 P-Clip' 1

10 6009 POPS0251 Screw 111 1013 POPS0140 Washer 512 1015 POPS0142 Nut 313 1001 POPS0106 Handrail assembly 114 1035 POPS0005 Control Pendant 115 6010 POPS0252 Coiled cable 116 1052 POPS0083 LOLER Plate 117 1051 POPS0130 Screw 718 1029 POPS0116 Washer 1019 6011 POPS0253 Sh 120 5004 POPS0214 Circlip 221 6012 POPS0254 Hydraulic Hose assembly 122 6013 POPS0255 An d Pad 123 6014 POPS0256 Toe-board assembly 124 6015 POPS0257 Stabiliser 225 6016 POPS0258 Stabiliser Right 226 6017 POPS0259 Chassis assembly 127 6018 POPS0261 Screw 2028 6019 POPS0263 Spring washer 429 6020 POPS0264 Screw 1630 1017 POPS0144 Washer 2431 1018 POPS0145 Spring washer 2332 1019 POPS0146 Nut 2133 6021 POPS0265 Limit switch 934 6022 POPS0266 Nut 1635 6023 POPS0267 Washer 436 6024 POPS0268 Plunger Assy (red) 437 1043 POPS0124 Screw 938 1024 POPS0111 Spring washer 1339 1023 POPS0110 Washer 1640 3009 POPS0181 Nut 841 6025 POPS0269 Interlock Guard 242 6026 POPS0270 Yellow led 443 1020 POPS0107 Screw 1644 1021 POPS0108 Washer 1645 1022 POPS0109 Nut 1646 1005 POPS0104 Swivel castor 200mm 247 1006 POPS0105 Fixed castor 200mm 248 6027 POPS0271 Sh 149 6028 POPS0272 Lower tray assembly 150 6029 POPS0273 Solenoid valve assembly 151 6030 POPS0274 Release Valve Cover 152 6031 POPS0275 Draw Bar 153 6032 POPS0276 Nut 1


1


54 6033 POPS0277 Draw bar seat 155 6034 POPS0278 Knob 156 6035 POPS0279 Screw 157 6036 POPS0280 Cylinder Bracket 158 6037 POPS0281 Banjo Nut 159 1039 POPS0123 Bubble level cover 160 1040 POPS0035 Bubble level 161 6038 POPS0282 Chassis Plate 162 2005 POPS0153 Screw 563 1054 POPS0132 Rivet 464 6039 POPS0283 Screw 465 1025 POPS0112 Nut 466 6040 POPS0284 Cover 167 2011 POPS0156 Screw 468 6041 POPS0285 Screw 269 6042 POPS0286 Delay Switch Moun ng Plate 170 1026 POPS0113 Screw 271 6043 POPS0288 Cable Gland 172 1010 POPS0137 ve Shroud 173 1047 POPS0036 Screw 47474 10111011 POPS0138POPS0138 Junc on boxJunc on box 175 1012 POPS0139 Screw 276 1014 POPS0141 Spring washer 377 6044 POPS0289 Screw 378 1028 POPS0115 Spring washer 479 1057 POPS0134 Screw 380 1058 POPS0135 Nut 381 6045 POPS0290 Instru n Manual Tube Cover 182 2019 POPS0160 Screw 183 1034 POPS0120 Banjo Nut 184 1032 POPS0119 Seal ring 285 1055 POPS0061 Cable Velcro Strap 2


LOWER TRAY ASSEMBLY


1 7001 POPS0291 Endplate 22 2002 POPS0026 13 1026 POPS0113 Screw 44 2003 POPS0151 Securing Tag 45 2004 POPS0152 Fuse bracket 16 2005 POPS0153 Screw 37 1018 POPS0145 Spring washer 98 1017 POPS0144 Washer 159 1019 POPS0146 Nut 3

10 2006 POPS0067 Fuse（4A） 111 2007 POPS0066 Fuse（63A） 112 2008 POPS0154 Screw 113 1014 POPS0141 Spring washer 1914 1013 POPS0140 Washer 19


63 7014 POPS0304 Cover plate for solenoid 1


15 1015 POPS0142 Nut 316 2009 POPS0155 Fuse bracket 117 2010 POPS0101 Fuse Box Covering plate 118 2011 POPS0156 Screw 819 2012 POPS0157 Screw 420 1029 POPS0116 Washer 821 2013 POPS0048 y indicator 122 2014 POPS0064 Charging Indicator 123 7002 POPS0292 Power LED (Red) 124 7003 POPS0293 Lower Tray 125 2017 POPS0159 Screw 1226 2018 POPS0099 Charger (1599 to present) 127 2019 POPS0160 Screw 428 1028 POPS0115 Spring washer 429 1058 POPS0135 Nut 430 1029 POPS0116 Screw 231 7004 POPS0294 Bracket for limit switch 132 2021 POPS0162 Fixing Plate 133 2022 POPS0029 Scissor Travel Limit Switch 134 2023 POPS0163 Screw 435 7005 POPS0295 Time Relay 136 7006 POPS0296 Top Cover plate 137 7007 POPS0297 Insulated pad 138 2027 POPS0078 Cover plate for solenoid 140 2029 POPS0167 Bolt 241 2030 POPS0168 Spring washer 242 1021 POPS0108 Washer 243 2031 POPS0050 Buzzer 144 7009 POPS0299 Buzzer fixing board 145 2033 POPS0062 Switch 146 2034 POPS0060 Cable (110V) 147 2035 POPS0059 Cable (230V) 148 2036 POPS0170 Terminal Cover (red) 149 2037 POPS0171 Terminal Cover (black) 150 1025 POPS0112 Nut 451 2038 POPS0172 Power cable 252 2039 POPS0173 ve clamp 153 2040 POPS0174 Bolt 254 2041 POPS0175 Ne ve clamp 155 7010 POPS0300 Time Relay Connector Block 156 1023 POPS0110 Washer 457 2045 POPS0177 Nut 458 2044 POPS0178 Insulator pad 159 1012 POPS0139 Screw 260 7011 POPS0301 Screw 261 7012 POPS0302 Box assembly 162 7013 POPS0303 Hydraulic Power Pack (Hydr-App) 1


4

910

12

13

81

5

2

7

6

3

HANDRAIL ASSEMBLY


1 3001 POPS0020 handrail 12 3002 POPS0179 *Screw 43 3003 POPS0097 Rear handrail 14 3004 POPS0019 Right handrail 15 3005 POPS0023 Magnet 16 3006 POPS0180 Screw 27 3007 POPS0071 Catch plate 18 3008 POPS0069 Gate 19 1023 POPS0110 *Washer 4

10 1024 POPS0111 *Spring washer 511 3009 POPS0181 *Nut 412 3010 POPS0102 Nylon-bushing small 113 3011 POPS0058 Gate Spigot Block 114 3012 POPS0182 Screw 1

18

11

13

10

14

15

1617

19

12 - straP riapeR PUSH 6 ECO / PUSH 8 ECO - 513612-000


15 3013 POPS0183 Tube Plug 116 3014 POPS0070 Torsion spring 117 3015 POPS0103 Nylon-bushing large 118 3016 POPS0184 Screw 119 3017 POPS0185 Washer 1

* Order together to make up Endframe Bolt Kit POPS0072


2 3002 POPS0179 *Screw 49 1023 POPS0110 *Washer 4

10 1024 POPS0111 *Spring washer 511 3009 POPS0181 *Nut 4


Cylinder Assembly - PUSH 6 ECO

8

1

3

4

5

6

7

9

2

10 11 12

15

14

13

17

15

16

Item Ref Man Ref. Part No. Descrip on Qty. Item Ref Man Ref. Part No. Descrip on Qty.

1 4001 POPS0186 Dustproof seal ring 1 10 4010 POPS0203 Press spring 12 4002 POPS0187 Y-ring 1 11 4011 POPS0204 Seal ring 13 4003 POPS0188 Cylinder cover 1 12 4012 POPS0205 Check Valve 14 4004 POPS0189 Retaining ring 1 13 4013 POPS0206 Snap ring 15 4005 POPS0190 O-ring 1 14 4014 POPS0207 Piston rod 16 4006 POPS0191 Cylinder 1 15 4015 POPS0208 Washer 27 4007 POPS0192 USS seal kit 1 16 4016 POPS0209 Bushing 18 4008 POPS0193 Screw bolt 1 17 4017 POPS0210 Pin 19 4009 POPS0194 Safety valve 1

10 4010 POPS0195 Press spring 1 Main Cylinder Seal Kit POPS0015 comprising of:11 4011 POPS0196 Seal ring 112 4012 POPS0197 Check Valve 1 Item Ref Man Ref Part No Descrip on Qty.13 4013 POPS0198 Snap ring 1 1 4001 POPS0186 Dustproof seal ring 114 4014 POPS0199 Piston rod 1 2 4002 POPS0187 Y-ring 115 4015 POPS0200 Washer 2 4 4004 POPS0189 Retaining ring 116 4016 POPS0201 Bushing 1 5 4005 POPS0190 O-ring 117 4017 POPS0202 Pin 1 13 4013 POPS0198 Snap ring 1


CYLINDER ASSEMBLY - PUSH 8 ECO

Item No. Man Ref. Part No. Description Qty.

1 8001 POPS0305 Seal ring 12 8002 POPS0306 Block ring 13 8003 POPS0307 Piston 14 8004 POPS0308 Cylinder 15 4008 POPS0193 Blanking Plug 16 4007 POPS0192 USS seal ring 17 8005 POPS0309 Bush 48 8006 POPS0310 Piston Rod 19 8007 POPS0311 Wiper Seal 1

10 8008 POPS0312 Circlip 111 8009 POPS0313 Circlip 112 8010 POPS0314 Cap 113 8011 POPS0315 Bush 1


SCISSOR ASSEMBLY - PUSH 6 ECO

4

9 10

10

1311

1

2

3

4

67

8

12 11

5

13

5

14

15

1211

13

1112

13

161717

19

18

20 21 22 78 9

Item Ref Man Ref. Part No. Descrip on Qty. Item Ref Man Ref. Part No. Descrip on Qty.

1 5001 POPS0211 Internal scissors for table 1 12 1024 POPS0222 Spring Washer 42 5002 POPS0212 Bush Type 'B' 2 13 5011 POPS0073 Scissor Arm Pivot Sha 43 5003 POPS0213 Roller for table 2 14 5012 POPS0223 Internal scissors for chassis 14 5004 POPS0214 Retaining ring 4 15 5013 POPS0224 External scissors for chassis 15 5005 POPS0215 Bush Type 'C' 10 16 1022 POPS0225 Nut 26 5006 POPS0216 External scissors for table 1 17 1021 POPS0226 Washer 47 5007 POPS0217 Washer 4 18 5014 POPS0227 Maintenance Prop 28 5008 POPS0218 Split pin 4 19 5015 POPS0228 Bolt 29 5009 POPS0219 Castellated Nut 4 20 5016 POPS0077 Roller for chassis 2

10 5010 POPS0220 Bushing 2 21 5017 POPS0229 Bush Type 'A' 211 1043 POPS0221 Screw 4 22 5018 POPS0230 Bissell pin 2


SCISSOR ASSEMBLY - PUSH 8 ECO

Item No Man Ref Part No Description Qty

1 9001 POPS0316 Upper Inner Scissor 12 9002 POPS0317 Bearing 23 9003 POPS0318 Roller for table 24 5004 POPS0214 Retaining ring 45 9004 POPS0319 External scissors for table 1 16 9005 POPS0320 External scissors for table 2 17 9006 POPS0321 Washer 88 9007 POPS0322 Nyloc Nut 89 1046 POPS0126 Grease Nipple 6

10 5005 POPS0215 Bush Type ‘C’ 1611 1045 POPS0074 Cushion pad 412 9008 POPS0323 Inner middle scissor assembly 113 9009 POPS0324 Outer middle scissor 1 114 9010 POPS0325 Outer middle scissor 2 115 9011 POPS0326 Pivot Sha (A) 216 1024 POPS0111 Spring washer 8


18 9012 POPS0327 Cushion pad 419 9013 POPS0328 Lower Internal Scissor 120 9014 POPS0329 Lower external Scissor 121 9015 POPS0330 Bearing 222 9016 POPS0331 Roller for chassis 223 9017 POPS0332 Bolt 224 1021 POPS0108 Washer 625 9018 POPS0333 Maintenance Prop 226 5018 POPS0230 Bissell pin 227 2030 POPS0168 Washer 228 1022 POPS0109 Prevailing torque nut 229 1050 POPS0129 PU Cover for Maintenance 230 9019 POPS0334 Pivot Sha (B) 231 9020 POPS0335 Bearing 232 9021 POPS0336 Pivot Sha ( C ) 4


HYDRAULIC POWER PACK


1 DA08H1 POPS0038 Motor 12 H05 POPS0041 Pump 13 XH5 POPS0042 Center block 14 300508 POPS0236 Check valve 15 300507 POPS0043 Relief valve 16 F2 POPS0237 Orifice 17 SC11 POPS0011 Solenoid valve 18 400359 POPS0238 Coupling 19 XR01 POPS0013 Tank 1

10 400281 POPS0239 Su on filter 111 400849 POPS0240 Suc on pipe 112 400710 POPS0241 Air breather 113 401014 POPS0242 Return pipe 114 I1 POPS0040 Relay 1


STABILISERS

Item Ref

Man Ref Part No Description Qty

1 10001 POPS0337 Ball 12 10002 POPS0338 Handle 13 10003 POPS0339 Bissell pin 24 10004 POPS0340 Washer 15 10005 POPS0341 Plunger Assy (Blue) 16 10006 POPS0342 Stabiliser Arm 17 10007 POPS0343 Leg Outer Case 18 10008 POPS0344 Key 19 10009 POPS0345 Bissell pin 1

10 10010 POPS0346 Stabiliser Foot 111 10011 POPS0347 Slider Tube 112 10012 POPS0348 Screw cover 113 10013 POPS0349 Bolt 214 10014 POPS0350 Screw pole 115 10015 POPS0351 Ring 116 6018 POPS0352 Bolt 117 6019 POPS0353 Spring washer 118 10016 POPS0354 Nut 119 10017 POPS0355 Bolt 1


EMERGENCY RELEASE SOLENOID

Item Ref

Man Ref.Man Ref. Part No DescriptionDescription Qty.Qty.

1 11001 POPS0354 Solenoid 12 11002 POPS0355 Valve block 13 11003 POPS0356 O ring 14 11004 POPS0357 O ring 15 11005 POPS0358 STU block ring 16 11006 POPS0359 Valve block 17 4011 POPS0186 Seal washer 18 11007 POPS0360 Hydraulic Hose Connector 1


f p

PLUNGER ASSEMBLY

Item Ref

Man Ref. Part No. Description Qty.Q y

1 12001 POPS0361 Lock Pin 12 12002 POPS0362 Spring 13 12003 POPS0363 Body 14 12004R POPS0364 Cap (Red) 15 2011 POPS0156 M4 x 8mm Cross Head Screw 15 12004B POPS0370 Cap (Blue) 1


ELECTRONICS


1 13001 POPS0365 Cover 12 13002 POPS0366 Circuit Board 13 13003 POPS0367 Case 14 13004 POPS0368 Cable Gland 15 13005 POPS0369 Screw 3


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Elevating Work Platform Repair Parts Manual · PUSH 6 ECO / PUSH 8 ECO - 513612-000 Repair Parts - 3 The aerial platform is not electrically insulated. Death or serious injury will

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