Electrosteel UK Brochure

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Ductile iron PiPes & Fittings

The largest ductile iron manufacturer on

the Indian sub-continent, Electrosteel

Castings Ltd. (ECL) first manufactured

ductile iron in 1994. ECL recognised

the performance benefits provided by

ductile iron’s inherent strength, impact

resistance and handleability.

Electrosteel is based in Khardah, near

Kolkata, on the east coast of India and

has created modern state-of-the-art

facilities for the manufacture of ductile

iron pipes, fittings and flanged pipe

from 80mm diameter up to 1000mm.

Electrosteel’s manufacturing facilities

meet all current international standards

including IS:8329, ISO2531, BS EN545

and BS EN598. Over 50% of the pipe

and fittings supplied by the Khardah

plant are destined for international

markets including Europe, the Middle

East, South East Asia and Africa.

Electrosteel in EuropeRecognising the European market’s need for a competitive supplier base, Electrosteel has established subsidiary companies in UK, France and Spain. Electrosteel supplies product into many other European markets through these subsidiaries.

In order to service the UK market, Electrosteel UK provides a full service package that includes:

Comprehensive stock holding of pipes,

fittings and flanged pipe

‘Fast track’ manufacture of flanged pipe

‘specials’

Technical advice at the design stage

Full after-sales support for the product

As part of Electrosteel’s strategic European business unit, Electrosteel UK is able to call on the resources and support of its sister companies.

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Electrosteel’s modern facilities produce

high quality products in an efficient,

cost effective and environmentally-

friendly manner. Operating to ISO9001

and ISO14001 standards, Electrosteel

has adopted a strategy of full process

integration. In addition to continuous

investment in the manufacturing

process, emphasis has been placed

on investing in key stages within the

supply chain to provide greater control

of costs and increased price stability for

customers.

Areas where investments have taken

place include:

Coal mines

Coke ovens

Iron ore mines

Power generation

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INTRODUCTION

Electrosteel Castings (UK) Ltd.Tel: 01246 264 222

Fax: 01246 264 224Email: [email protected]

DUCTILE IRON PIPEAN OVERVIEW

Why ductile iron?Ductile iron (spheroidal graphite or nodular cast iron)

has replaced the use of cast iron in the manufacture of

pipes and fittings. Ductile iron has more than double

the tensile strength of cast iron (420Mpa compared to

180Mpa). Simple to joint ductile iron can also be laid

in all weather conditions without the need for selected

backfill. Its strength, high safety factor and ability

to accommodate ground movement make it the ideal

pipeline material for a wide range of applications.

Key features

High strength

High safety factor

Single rated system

Surge resistant

Tolerates ground movement

Proven ease of jointing and installation

Resistant to corrosion and chemical contamination

Extensive size range

Suitable for above and below ground applications

Applications

Raw and potable water pumping and gravity

applications

Distribution mains

Sewer pipelines, pumped and gravity applications

Drainage

Pump stations and treatment works

River crossings

Bridge crossings

Piling for ground stabilisation

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Photomicrograph showing graphite form in grey iron.

Photomicrograph showing graphite form in ductile iron.

PROPERTIES OFDUCTILE IRON PIPE

Properties Ductile Iron Pipe

Tensile strength Min. 420 MPa

Elongation (min) at break 10 %

Coefficient of thermal e xpansion 11x10-6 per oC

Modulus of elasticity 1.7x1010 kg/m2

Hardness Max. 230 BHN

Density 7050 kg/m3

Bending/Beam st rength Over 200 MPa (appx.)

Bursting strength (min) Factor of safety against bursting is 8 to 10.

Electrosteel Castings (UK) Ltd.Tel: 01246 264 222Fax: 01246 264 224Email: [email protected]

QUALITY CHECKS AT EVERYSTAGE OF MANUFACTURING

Strict selection of raw materials is an indispensable requirement to produce

quality ductile iron pipes & fittings. Electrosteel endeavours to achieve 'Quality

- right the first time' with strict quality control on raw material selection and

procurement.

Electrosteel commissioned its Mini Blast Furnace (MBF) at its plant at Khardah

using TKES technology. MBF produces liquid metal suited to the manufacture

of ductile iron pipes. The liquid metal is further processed and superheated in

induction furnaces. It is then treated with magnesium for nodularisation and

transferred to the centrifugal spun casting machines.

The pipes are heat treated, zinc coated, hydrostatically tested, cement mortar

lined and finished with a layer of bitumen coating/epoxy.

The in-process inspection and quality control at all points during the

production cycle is strictly maintained and documented as per ISO 9001

quality systems.

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PIPE MANUFACTURINGPROCESS

Process Testing Process Testing


QUALITYASSURANCE

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ECL is committed to providing goods and services which meet its customers’

expectations and needs.

The aim is to achieve ‘Quality - right the first time’

ECL constantly strives for continuous improvement through teamwork, training

and motivation

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CertificationsCertificate of approval from the British Standards Institution (BSI) certifying

that our quality management system complies with the requirements of ISO

9001:2000.

Certificate of approval from Indian Register Quality Systems an accredited

body of Raad Voor de Certificate of the Netherlands certifying that our quality

management system is in accordance with the requirements of ISO 9001:2000.

BSI has granted ECL the right & license to use the KITEMARK symbol on ‘Ductile

Iron Pipes & Fittings’ manufactured and supplied in accordance with ISO 2531 /

BS EN 545 / BS EN 598.

We also have KSA (South Korea), DVGW (Germany) and SIRIM (Malaysia) approvals

for our products.

IRQS A DEPARTMENT OF INDIAN REGISTER OF SHIPPING

RvC ACCREDITED BY THE DUTCH COUNCIL FOR ACCREDITATION

Licensed to use KITEMARK

KM 34577KM 39560KM 52142

KM 39166KM 39167KM 39168

Electrosteel is committed to providing

goods and services which meet its

customers’ expectations and needs.

The aim is to achieve 'Quality - right the

first time'

Electrosteel is committed to complying

with the requirements of its quality

management system.

Electrosteel seeks to continuously

improve the effectiveness of its quality

management system through teamwork,

training and motivation.

Electrosteel shall formulate quality

objectives for all functions and involve

employees in the fulfilment of these

objectives.

The quality policy and quality objectives

will be continuously reviewed to ensure

they are fit for purpose.

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QUALITYPOLICY

ECL is also a member of the IWO

(Institute of Water Officers)Electrosteel Castings (UK) Ltd.

Tel: 01246 264 222Fax: 01246 264 224

Email: [email protected]

RANGE OF PIPESSocket and spigot flexible push-fit joint

Restrained flexible weld bead joint

Mechanical flexible joint

‘Tied’ socket and spigot joint

Welded flange pipes

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Electrosteel produces pipes and fittings in the range DN80mm

– DN1000mm in accordance with the following standards:

ISO2531

BS EN 545

BS EN 598

IS 8329 / IS 9523

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RANGE OF FITTINGSA comprehensive range of fittings and

ancillaries including:

Socketed fittings

Flanged fittings

Rotating flange fittings

Mechanical fittings

Fabricated steel specials

Valves

Couplings

Flanged adaptors

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PRODUCTRANGE


APPLICATION OFDUCTILE IRON PIPE

Electrofresh Plus (EN545)

Potable water trunk mains

Distribution mains

Raw water mains

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Sewer pipe (EN598)

Sewage pumping mains

Gravity sewers

Drainage

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Pump stations

Process and treatment works

Bridge crossings

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Fire mains

Ash and slurry handling

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Piling applications for ground

stabilisation

Road crossings

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JOINTINGSYSTEMS

Electrosteel ductile iron pipes and fittings

are available with the following types of

jointing systems:

Socket & spigot flexible push-fit joints

Restrained flexible weld bead joints

Mechanical flexible joints

‘Tied’ socket and spigot flexible joints

Flanged joints

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Socket and spigot push-fit jointsThe socket and spigot push fit joint is a simple male-female flexible joint that uses

the compression of a synthetic rubber gasket to provide the seal. The simplicity

of the joint and its flexible nature accommodates angular deflection and some

longitudinal withdrawal without any loss in performance

The design of the gasket incorporating a hard ‘heel’ and softer ‘bulb’ ensures that

gasket compression is achieved without it being displaced on insertion of the

spigot.

Benefits

Proven

Easy installation in the most difficult of conditions

Seal achieved by compression of the gasket

Deflection of up to 5° which accommodates ground movement or adjustment of

route during installation

Anchored joint options available where thrust blocks cannot be installed

Comprehensive range of fittings ensures a complete system

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DN OD Pipe Length

Cement Mortar Lined weight (kg) per pipe

(5.5m length)C-40 K-9 K-7

80 98 5500 72.30 74.40100 118 5500 88.15 91.25125 144 5500 109.55 112.95150 170 5500 134.50 135.30200 222 5500 188.85 179.15250 273 5500 249.75 234.25300 325 5500 316.10 293.10350 377 5500 402.65 363.05400 428 5500 506.00 430.80450 479 5500 613.40 501.30500 531 5500 712.75 586.75600 634 5500 928.35 762.75700 737 5500 1196.75 1037.75800 841 5500 1332.75 1179.55900 945 5500 1469.90 1337.501000 1048 5500 1767.80 1607.90

ELECTROSTEEL DUCTILE IRON PIPE JOINTS

ARE TYPE TESTED

The recommended Type Tests as per BS EN

545/598, ISO: 2531 are:

Leak tightness of joints to positive,

negative and dynamic internal pressure

Leak tightness of joints to positive

external pressure

Leak tightness and mechanical resistance

of flanged joints

Test for abrasion resistance

Test for chemical resistance to effluents

The British Standards Institute (BSI) has

supervised the type tests and issued the

relevant ‘KITEMARK’ licenses.

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JOINTING OFPIPES

Step 1 : Clean the socket grooves and the spigot

end. Ensure the spigot is correctly chamfered.

Step 2 : Hold the gasket as shown and place

inside the socket.

Step 3 : Apply a thin film of lubricant to the

inside surface of the gasket and the outside surface

of the spigot for about 50mm for sizes up to and

including DN600 and 120mm for pipe sizes DN700

and above.

Note: Please follow the health and safety guidance

provided with the lubricant.

Step 4 : Apply lubricant on the spigot. Please

check that the spigot end is properly chamfered.

Step 5 : Align both the pipes.

Step 6 : Gently push the spigot into the socket.

The sockets should point uphill when the

pipeline is laid on a slope.

The spigot should be inserted into the

socket. The direction of flow has nothing

to do with direction of the socket.

Never use petroleum based lubricants

during jointing. It may damage the

gasket.

All fittings should be suitably anchored

against displacement as recommended in

the laying specification.

Spigots should be inserted into the

socket up to the white insertion mark to

ensure proper jointing.

The joint deflection should not be more

than the recommended deflection.

Jointing Tips



Pipelines are subject to forces caused by changes in direction, bends, tees, blank

ends etc. At these points additional restraint is required to avoid spigot and

socket separation. In instances where external thrust blocks are not suitable, a

range of options are available each using the proven socket and spigot flexible

joint.

ANCHOREDOPTIONS

Anchor GasketsThe use of anchor gaskets provides a cost effective solution to anchoring problems.

Resistance to joint separation is provided by stainless steel teeth moulded into the

rubber gasket. As the joint is pressurised the teeth bite into the pipe spigot and

resist separation.

Benefits

Low cost solution in sizes 80-600mm

Easy to install

Ideal for confined spaces

Proven solution

In instances where the use of anchor gaskets is being considered contact the

Electrosteel UK technical team for advice on the number of anchored joints

required.

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‘Tied’ Socket & Spigot Joint‘The ‘tied’ socket and spigot joint utilises a standard gasket

together with flanges and tie rods to provide an anchored

solution as an alternative to the use of concrete anchor blocks.

Particularly useful in very soft ground conditions, or in remote

and difficult locations, the joint retains the flexibility of the

normal socket and spigot joint but resists joint separation.

The ‘tied’ joint comprises a simple welded spigot end flange

and a loose flange behind the socket together with tie bolts.

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Nominal Dia DN

Working pressure (bar)10 16 25 40

DTie Bars

DTie Bars

DTie Bars

DTie Bars

No. dia. No. dia. No. dia. No. dia.Dimensions in millimetres

150 275 4 10 275 4 10 275 4 10 275 4 10200 340 4 10 340 4 10 340 4 12 340 6 12250 400 4 10 400 4 12 400 6 12 400 6 16300 460 4 12 460 6 12 460 6 16 460 6 16350 525 4 12 525 4 16 525 6 16 525 6 20400 580 4 16 580 4 20 580 6 20 580 8 20450 635 4 16 635 6 16 635 8 16 635 10 20500 690 4 16 690 6 20 690 8 20 690 12 20600 800 4 20 800 8 20 800 12 20 800 16 20


Restrained JointThis is a joint where a restraining mechanism is incorporated into a normal flexible

push-fit joint. In some site conditions or laying profiles, axial pull-out forces are

generated by internal pressure at cross-sectional and directional changes. Normal

flexible push-fit joints are incapable of withstanding such axial forces, even with

the help of conventional thrust blocks. As a result, there is the potential for socket

and spigot separation.

Such joints ideally suit the following conditions :

Directional changes in pumping.

Unstable ground conditions such as marshy grounds,

areas of subsidence, seismic zones etc.

Hilly terrains.

Available in sizes ranging DN 80 to DN 1000, the mechanism adopted by Electrosteel

for the restrained joint involves a weld bead at the spigot end, glands, locking ring

and nuts and bolts. The gland and locking ring, connected to the socket collar by

nuts and bolts, create restraining force against the weld bead of the spigot. The

accessories are supplied generally in ductile iron.

The restrained joint from Electrosteel offers the same degree of deflection as that

of a flexible push-fit joint.

Please contact out technical department for further information.

Mechanical JointThe mechanical jointing system is an easy to assemble and bolted flexible jointing

system. A seal is obtained by applying pressure to the gasket by mechanical means

ie. a separate gland. When the pipe is bolted, the gland exerts pressure on the

sealing rubber gasket and makes the joint leak-proof. Accessories consist of a

gasket, a follower gland and hook bolts with hexagonal covered nuts. The gland

and bolts are made from ductile iron. The advantage of the mechanical joint is

that it does not require extra equipment to push the spigot into the socket, only a

ratchet spanner is needed to tighten the nuts on the hook bolt.

Main advantages of mechanical joints are:

If the joint leaks the bolts can be tightened to stop the leakage

Should the ‘joint’ fail, the gasket can be changed externally and the joint can

be reestablished.

Mechanical joints offer a higher angle of deflection than push-on joint.

Jointing procedure

Brush the spigot end of the pipe or fitting and the socket of the pipe or

fittings to be assembled.

Slide the gland over the spigot end followed by the gasket with the tip

pointing towards the spigot end.

Introduce the spigot with gasket and gland, into the socket and check the

assembly for alignment.

Slide the gasket along the spigot and engage it in the recess. Slide the gland

until it contacts with the gasket.

Engage the hook bolts and tighten the bolts in sequence.

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ANCHOREDOPTIONS



The flanged joint is a rigid pipe joint typically used in above

ground applications such as treatment works, pumping

stations or fire mains.

Flanged ratings from PN10 to PN40 available

Comprehensive range of fittings to complete the system

NB Due to the rigid nature of the joint and the risk of

excessive bending moment being imposed it is advised that

flanged pipework is not buried.

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Jointing of flanged joints

Align the pipes

Clean the flange faces to remove rust and dirt

Position the gasket. Use 3mm thick moulded rubber gaskets

Lubricate bolt threads, all mating surface and flanges

Insert the bolts one by one. Tighten diametrically opposite

bolts to the recommended torque

If necessary, retighten bolts before pressure testing

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Flanged Joints

DUCTILE IRONFLANGED PIPES


NOTES



DUCTILE IRONFITTINGS

Range 80 - 1000mmManufacture of fittingsThe lost foam process used in the manufacture of fittings

is an advanced casting approach offering improved quality

in the end product.

Ductile iron fittings are tested to the following

test pressure as specified in ISO:2531/

BSEN:545/IS:9523.

Hydrostatic Testing

Diameter Test Pressure(mm) (Kg/cm2)

80-300 25350-600 16700-800 10900-1200 10

Advantages of the lost foam processHigher productivity. The casting process is much faster.

No need for core setting. No core displacement resulting in uneven thickness.

Reduced potential for pinholes, slag inclusion or blowholes.

Maintains a high dimensional tolerance, vital for watertight joints. Lost foam

process.

In flanged fittings no drilling of holes is necessary as they are all cored.

Lost foam casting techniqueFirst an exact replica of the fitting is made with Styrofoam also known as

Thermocole.

This replica, moulded in special machines, acts as a pattern for the casting.

The patterns are placed in a mechanised moulding box and packed with sand.

When hot metal is poured, the Styrofoam pattern vapourises (a vacuum pump

removes the gases) and the metal takes the shape of the fitting by filling up

the resulting void.

After cooling, castings are taken out, shot blasted, fettled and cleaned.

After thorough inspection, the castings (fittings) are subjected to hydrostatic

testing.

Once tested, fittings are then finished specification. Coatings include fusion-

bonded epoxy, cement linings and bituminous coatings.

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FITTINGSRANGE

The principle joint types offered consist of:

Socketed

Flanged

Rotating flange

Mechanical

In the size range 80 - 1000mmA wide range of fittings to suit most requirements above and

below ground are available. These include:

Bends

Equal tees

Unequal tees

Tapers

Transition pieces

Blank ends

Fusion Bonded Epoxy CoatedTo ensure their performance Electrosteel fittings are finished with

a fusion bonded epoxy coating applied internally and externally.

Alternative coatings are also available on request.

NB - It should be noted that although the principal range of

pipe fittings offered is 80-1000mm, Electrosteel is able to offer a

limited range of fittings in diameters greater than 1000mm.

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Double Socket 22½˚ Bend

Double Socket 90˚ Bend

Double Socket 45˚ Bend

DUCTILE IRONSOCKET FITTINGS

TOLERANCEDN SIZE e L e L

+ve -ve +ve -ve80 7.00 55 No Limit -2.38 20 -20100 7.20 65 No Limit -2.40 20 -20150 7.80 85 No Limit -2.45 20 -20200 8.40 110 No Limit -2.50 20 -20250 9.00 130 No Limit -2.55 20 -20300 9.60 150 No Limit -2.60 20 -20350 10.20 175 No Limit -2.65 20 -20400 10.80 195 No Limit -2.70 20 -20450 11.40 220 No Limit -2.75 20 -20500 12.00 240 No Limit -2.80 20 -20600 13.20 285 No Limit -2.90 20 -20



Double Socket 11¼˚ Bend






Flanged Socket

TOLERANCEDN SIZE e L d e L

+ve -ve +ve -ve80 7.00 130 109 No Limit -2.38 10 -10100 7.20 130 130 No Limit -2.40 10 -10150 7.80 135 183 No Limit -2.45 10 -10200 8.40 140 235 No Limit -2.50 10 -10250 9.00 145 288 No Limit -2.55 10 -10300 9.60 150 340 No Limit -2.60 10 -10350 10.20 155 393 No Limit -2.65 10 -10400 10.80 160 445 No Limit -2.70 10 -10450 11.40 165 498 No Limit -2.75 10 -10500 12.00 170 550 No Limit -2.80 10 -10600 13.20 180 655 No Limit -2.90 10 -10


TOLERANCEDN SIZE e L c D e L

+ve -ve +ve -ve80 7.00 110 110 180 No Limit -2.38 20 -20100 7.20 130 125 200 No Limit -2.40 20 -20150 7.80 180 160 250 No Limit -2.45 20 -20200 8.40 230 190 300 No Limit -2.50 20 -20250 9.00 280 225 350 No Limit -2.55 20 -20300 9.60 325 255 400 No Limit -2.60 20 -20350 10.20 380 290 450 No Limit -2.65 20 -20400 10.80 430 320 500 No Limit -2.70 20 -20450 11.40 480 355 550 No Limit -2.75 20 -20500 12.00 530 385 600 No Limit -2.80 20 -20600 13.20 630 450 700 No Limit -2.90 20 -20

Double Socket 90˚ Duckfoot Bend

Flanged Spigot

TOLERANCEDN SIZE e DE L e L

+ve -ve +ve -ve80 7.00 98 350 No Limit -2.38 10 -10100 7.20 118 360 No Limit -2.40 10 -10150 7.80 170 380 No Limit -2.45 10 -10200 8.40 222 400 No Limit -2.50 10 -10250 9.00 274 420 No Limit -2.55 10 -10300 9.60 326 440 No Limit -2.60 10 -10350 10.20 378 460 No Limit -2.65 10 -10400 10.80 429 480 No Limit -2.70 10 -10450 11.40 480 500 No Limit -2.75 10 -10500 12.00 532 520 No Limit -2.80 10 -10600 13.20 635 560 No Limit -2.90 10 -10



Double Socket Concentric Tapers

SIZE TOLERANCEBody Branch e1 e2 L e e1 L DN dn +ve -ve +ve -ve +ve -ve100 80 7.20 7.00 90 No Limit -2.40 No Limit -2.38 20 -20150 80 7.80 7.00 190 No Limit -2.45 No Limit -2.38 20 -20150 100 7.80 7.20 150 No Limit -2.45 No Limit -2.40 20 -20200 80 8.40 7.00 290 No Limit -2.50 No Limit -2.38 20 -20200 100 8.40 7.20 250 No Limit -2.50 No Limit -2.40 20 -20200 150 8.40 7.80 150 No Limit -2.50 No Limit -2.45 20 -20250 80 9.00 7.00 390 No Limit -2.55 No Limit -2.38 20 -20250 100 9.00 7.20 350 No Limit -2.55 No Limit -2.40 20 -20250 150 9.00 7.80 250 No Limit -2.55 No Limit -2.45 20 -20250 200 9.00 8.40 150 No Limit -2.55 No Limit -2.50 20 -20300 80 9.60 7.00 490 No Limit -2.60 No Limit -2.38 20 -20300 100 9.60 7.20 450 No Limit -2.60 No Limit -2.40 20 -20300 150 9.60 7.80 350 No Limit -2.60 No Limit -2.45 20 -20300 200 9.60 8.40 250 No Limit -2.60 No Limit -2.50 20 -20300 250 9.60 9.00 150 No Limit -2.60 No Limit -2.55 20 -20350 100 10.20 7.20 560 No Limit -2.65 No Limit -2.40 20 -20350 150 10.20 7.80 460 No Limit -2.65 No Limit -2.45 20 -20350 200 10.20 8.40 360 No Limit -2.65 No Limit -2.50 20 -20350 250 10.20 9.00 260 No Limit -2.65 No Limit -2.55 20 -20350 300 10.20 9.60 160 No Limit -2.65 No Limit -2.60 20 -20400 150 10.80 7.80 560 No Limit -2.70 No Limit -2.45 20 -20400 200 10.80 8.40 460 No Limit -2.70 No Limit -2.50 20 -20400 250 10.80 9.00 360 No Limit -2.70 No Limit -2.55 20 -20400 300 10.80 9.60 260 No Limit -2.70 No Limit -2.60 20 -20400 350 10.80 10.20 160 No Limit -2.70 No Limit -2.65 20 -20450 200 11.40 8.40 560 No Limit -2.75 No Limit -2.50 20 -20450 250 11.40 9.00 460 No Limit -2.75 No Limit -2.55 20 -20450 300 11.40 9.60 360 No Limit -2.75 No Limit -2.60 20 -20450 350 11.40 10.20 260 No Limit -2.75 No Limit -2.65 20 -20450 400 11.40 10.80 160 No Limit -2.75 No Limit -2.70 20 -20500 250 12.00 9.00 560 No Limit -2.80 No Limit -2.55 20 -20500 300 12.00 9.60 460 No Limit -2.80 No Limit -2.60 20 -20500 350 12.00 10.20 360 No Limit -2.80 No Limit -2.65 20 -20500 400 12.00 10.80 260 No Limit -2.80 No Limit -2.70 20 -20500 450 12.00 11.40 160 No Limit -2.80 No Limit -2.75 20 -20600 300 13.20 9.60 660 No Limit -2.90 No Limit -2.60 20 -20600 350 13.20 10.20 560 No Limit -2.90 No Limit -2.65 20 -20600 400 13.20 10.80 460 No Limit -2.90 No Limit -2.70 20 -20600 450 13.20 11.40 360 No Limit -2.90 No Limit -2.75 20 -20600 500 13.20 12.00 260 No Limit -2.90 No Limit -2.80 20 -20



All Socket Tee


SIZE TOLERANCEBody Branch e e1 L H e e1 L & HDN dn +ve -ve +ve -ve +ve -ve80 80 7.00 7.00 170 85 No Limit -2.38 No Limit -2.38 20 -20100 80 7.20 7.00 170 95 No Limit -2.40 No Limit -2.38 20 -20100 100 7.20 7.20 190 95 No Limit -2.40 No Limit -2.40 20 -20150 80 7.80 7.00 170 120 No Limit -2.45 No Limit -2.38 20 -20150 100 7.80 7.20 195 120 No Limit -2.45 No Limit -2.40 20 -20150 150 7.80 7.80 255 125 No Limit -2.45 No Limit -2.45 20 -20200 80 8.40 7.00 175 145 No Limit -2.50 No Limit -2.38 20 -20200 100 8.40 7.20 200 145 No Limit -2.50 No Limit -2.40 20 -20200 150 8.40 7.80 255 150 No Limit -2.50 No Limit -2.45 20 -20200 200 8.40 8.40 315 155 No Limit -2.50 No Limit -2.50 20 -20250 80 9.00 7.00 180 170 No Limit -2.55 No Limit -2.38 20 -20250 100 9.00 7.20 200 170 No Limit -2.55 No Limit -2.40 20 -20250 150 9.00 7.80 260 175 No Limit -2.55 No Limit -2.45 20 -20250 200 9.00 8.40 315 180 No Limit -2.55 No Limit -2.50 20 -20250 250 9.00 9.00 375 190 No Limit -2.55 No Limit -2.55 20 -20300 80 9.60 7.00 180 195 No Limit -2.60 No Limit -2.38 20 -20300 100 9.60 7.20 205 195 No Limit -2.60 No Limit -2.40 20 -20300 150 9.60 7.80 260 200 No Limit -2.60 No Limit -2.45 20 -20300 200 9.60 8.40 320 205 No Limit -2.60 No Limit -2.50 20 -20300 250 9.60 9.00 380 215 No Limit -2.60 No Limit -2.55 20 -20300 300 9.60 9.60 435 220 No Limit -2.60 No Limit -2.60 20 -20350 80 10.20 7.00 185 220 No Limit -2.65 No Limit -2.38 20 -20350 100 10.20 7.20 205 220 No Limit -2.65 No Limit -2.40 20 -20350 150 10.20 7.80 265 225 No Limit -2.65 No Limit -2.45 20 -20350 200 10.20 8.40 325 230 No Limit -2.65 No Limit -2.50 20 -20350 250 10.20 9.00 380 240 No Limit -2.65 No Limit -2.55 20 -20350 300 10.20 9.60 440 245 No Limit -2.65 No Limit -2.60 20 -20350 350 10.20 10.20 495 250 No Limit -2.65 No Limit -2.65 20 -20400 80 10.80 7.00 185 245 No Limit -2.70 No Limit -2.38 20 -20400 100 10.80 7.20 210 245 No Limit -2.70 No Limit -2.40 20 -20400 150 10.80 7.80 270 250 No Limit -2.70 No Limit -2.45 20 -20400 200 10.80 8.40 325 255 No Limit -2.70 No Limit -2.50 20 -20400 250 10.80 9.00 385 265 No Limit -2.70 No Limit -2.55 20 -20400 300 10.80 9.60 440 270 No Limit -2.70 No Limit -2.60 20 -20400 350 10.80 10.20 500 275 No Limit -2.70 No Limit -2.65 20 -20400 400 10.80 10.80 560 280 No Limit -2.70 No Limit -2.70 20 -20450 80 11.40 7.00 190 270 No Limit -2.75 No Limit -2.38 20 -20450 100 11.40 7.20 215 270 No Limit -2.75 No Limit -2.40 20 -20450 150 11.40 7.80 270 275 No Limit -2.75 No Limit -2.45 20 -20450 200 11.40 8.40 330 280 No Limit -2.75 No Limit -2.50 20 -20450 250 11.40 9.00 385 290 No Limit -2.75 No Limit -2.55 20 -20450 300 11.40 9.60 445 295 No Limit -2.75 No Limit -2.60 20 -20450 350 11.40 10.20 505 300 No Limit -2.75 No Limit -2.65 20 -20450 400 11.40 10.80 560 305 No Limit -2.75 No Limit -2.70 20 -20450 450 11.40 11.40 620 310 No Limit -2.75 No Limit -2.75 20 -20500 80 12.00 7.00 195 295 No Limit -2.80 No Limit -2.38 20 -20500 100 12.00 7.20 215 295 No Limit -2.80 No Limit -2.40 20 -20500 150 12.00 7.80 275 300 No Limit -2.80 No Limit -2.45 20 -20500 200 12.00 8.40 330 305 No Limit -2.80 No Limit -2.50 20 -20500 250 12.00 9.00 390 315 No Limit -2.80 No Limit -2.55 20 -20500 300 12.00 9.60 450 320 No Limit -2.80 No Limit -2.60 20 -20500 350 12.00 10.20 505 325 No Limit -2.80 No Limit -2.65 20 -20500 400 12.00 10.80 565 330 No Limit -2.80 No Limit -2.70 20 -20500 450 12.00 11.40 620 335 No Limit -2.80 No Limit -2.75 20 -20500 500 12.00 12.00 680 340 No Limit -2.80 No Limit -2.80 20 -20600 80 13.20 7.00 200 345 No Limit -2.90 No Limit -2.38 20 -20600 100 13.20 7.20 220 345 No Limit -2.90 No Limit -2.40 20 -20600 150 13.20 7.80 280 350 No Limit -2.90 No Limit -2.45 20 -20600 200 13.20 8.40 340 355 No Limit -2.90 No Limit -2.50 20 -20600 250 13.20 9.00 395 365 No Limit -2.90 No Limit -2.55 20 -20600 300 13.20 9.60 455 370 No Limit -2.90 No Limit -2.60 20 -20600 350 13.20 10.20 510 375 No Limit -2.90 No Limit -2.65 20 -20600 400 13.20 10.80 570 380 No Limit -2.90 No Limit -2.70 20 -20600 450 13.20 11.40 630 385 No Limit -2.90 No Limit -2.75 20 -20600 500 13.20 12.00 685 390 No Limit -2.90 No Limit -2.80 20 -20600 600 13.20 13.20 800 400 No Limit -2.90 No Limit -2.90 20 -20



Double Flanged 11¼˚ Bend

DUCTILE IRONFLANGE FITTINGS

Double Flanged 22½˚ Bend

Double Flanged 45˚ Bend








Double Socket Level Invert Tee with Flanged Branch


SIZE TOLERANCEBody Branch e e1 L H e e1 L & HDN dn +ve -ve +ve -ve +ve -ve80 80 7.00 7.00 170 165 No Limit -2.38 No Limit -2.38 20 -20100 80 7.20 7.00 170 175 No Limit -2.40 No Limit -2.38 20 -20100 100 7.20 7.20 190 180 No Limit -2.40 No Limit -2.40 20 -20150 80 7.80 7.00 170 205 No Limit -2.45 No Limit -2.38 20 -20150 100 7.80 7.20 195 210 No Limit -2.45 No Limit -2.40 20 -20150 150 7.80 7.80 255 220 No Limit -2.45 No Limit -2.45 20 -20200 80 8.40 7.00 175 235 No Limit -2.50 No Limit -2.38 20 -20200 100 8.40 7.20 200 240 No Limit -2.50 No Limit -2.40 20 -20200 150 8.40 7.80 255 250 No Limit -2.50 No Limit -2.45 20 -20200 200 8.40 8.40 315 260 No Limit -2.50 No Limit -2.50 20 -20250 80 9.00 7.00 180 265 No Limit -2.55 No Limit -2.38 20 -20250 100 9.00 7.20 200 270 No Limit -2.55 No Limit -2.40 20 -20250 150 9.00 7.80 260 280 No Limit -2.55 No Limit -2.45 20 -20250 200 9.00 8.40 315 290 No Limit -2.55 No Limit -2.50 20 -20250 250 9.00 9.00 375 300 No Limit -2.55 No Limit -2.55 20 -20300 80 9.60 7.00 180 295 No Limit -2.60 No Limit -2.38 20 -20300 100 9.60 7.20 205 300 No Limit -2.60 No Limit -2.40 20 -20300 150 9.60 7.80 260 310 No Limit -2.60 No Limit -2.45 20 -20300 200 9.60 8.40 320 320 No Limit -2.60 No Limit -2.50 20 -20300 250 9.60 9.00 380 330 No Limit -2.60 No Limit -2.55 20 -20300 300 9.60 9.60 435 340 No Limit -2.60 No Limit -2.60 20 -20350 80 10.20 7.00 185 325 No Limit -2.65 No Limit -2.38 20 -20350 100 10.20 7.20 205 330 No Limit -2.65 No Limit -2.40 20 -20350 150 10.20 7.80 265 340 No Limit -2.65 No Limit -2.45 20 -20350 200 10.20 8.40 325 350 No Limit -2.65 No Limit -2.50 20 -20350 250 10.20 9.00 380 360 No Limit -2.65 No Limit -2.55 20 -20350 350 10.20 10.20 495 380 No Limit -2.65 No Limit -2.65 20 -20400 80 10.80 7.00 185 355 No Limit -2.70 No Limit -2.38 20 -20400 100 10.80 7.20 210 360 No Limit -2.70 No Limit -2.40 20 -20400 150 10.80 7.80 270 370 No Limit -2.70 No Limit -2.45 20 -20400 200 10.80 8.40 325 380 No Limit -2.70 No Limit -2.50 20 -20400 250 10.80 9.00 385 390 No Limit -2.70 No Limit -2.55 20 -20400 300 10.80 9.60 440 400 No Limit -2.70 No Limit -2.60 20 -20400 400 10.80 10.80 560 420 No Limit -2.70 No Limit -2.70 20 -20450 80 11.40 7.00 190 385 No Limit -2.75 No Limit -2.38 20 -20450 100 11.40 7.20 215 390 No Limit -2.75 No Limit -2.40 20 -20450 150 11.40 7.80 270 400 No Limit -2.75 No Limit -2.45 20 -20450 200 11.40 8.40 330 410 No Limit -2.75 No Limit -2.50 20 -20450 250 11.40 9.00 385 420 No Limit -2.75 No Limit -2.55 20 -20450 300 11.40 9.60 445 430 No Limit -2.75 No Limit -2.60 20 -20450 400 11.40 10.80 560 450 No Limit -2.75 No Limit -2.70 20 -20450 450 11.40 11.40 620 460 No Limit -2.75 No Limit -2.75 20 -20500 80 12.00 7.00 195 415 No Limit -2.80 No Limit -2.38 20 -20500 100 12.00 7.20 215 420 No Limit -2.80 No Limit -2.40 20 -20500 150 12.00 7.80 275 430 No Limit -2.80 No Limit -2.45 20 -20500 200 12.00 8.40 330 440 No Limit -2.80 No Limit -2.50 20 -20500 250 12.00 9.00 390 450 No Limit -2.80 No Limit -2.55 20 -20500 300 12.00 9.60 450 460 No Limit -2.80 No Limit -2.60 20 -20500 350 12.00 10.20 505 470 No Limit -2.80 No Limit -2.65 20 -20500 400 12.00 10.80 565 480 No Limit -2.80 No Limit -2.70 20 -20500 450 12.00 11.40 620 490 No Limit -2.80 No Limit -2.75 20 -20500 500 12.00 12.00 680 500 No Limit -2.80 No Limit -2.80 20 -20600 80 13.20 7.00 200 475 No Limit -2.90 No Limit -2.38 20 -20600 100 13.20 7.20 220 480 No Limit -2.90 No Limit -2.40 20 -20600 150 13.20 7.80 280 490 No Limit -2.90 No Limit -2.45 20 -20600 200 13.20 8.40 340 500 No Limit -2.90 No Limit -2.50 20 -20600 250 13.20 9.00 395 510 No Limit -2.90 No Limit -2.55 20 -20600 300 13.20 9.60 455 520 No Limit -2.90 No Limit -2.60 20 -20600 350 13.20 10.20 510 530 No Limit -2.90 No Limit -2.65 20 -20600 400 13.20 10.80 570 540 No Limit -2.90 No Limit -2.70 20 -20600 450 13.20 11.40 630 550 No Limit -2.90 No Limit -2.75 20 -20600 500 13.20 12.00 685 560 No Limit -2.90 No Limit -2.80 20 -20600 600 13.20 13.20 800 580 No Limit -2.90 No Limit -2.90 20 -20



Double Socket Flanged Branch Tee

SIZE TOLERANCEBody Branch e e1 L H e e1 L & HDN dn +ve -ve +ve -ve +ve -ve80 80 7.00 7.00 170 165 No Limit -2.38 No Limit -2.38 20 -20100 80 7.20 7.00 170 175 No Limit -2.40 No Limit -2.38 20 -20100 100 7.20 7.20 190 180 No Limit -2.40 No Limit -2.40 20 -20150 80 7.80 7.00 170 205 No Limit -2.45 No Limit -2.38 20 -20150 100 7.80 7.20 195 210 No Limit -2.45 No Limit -2.40 20 -20150 150 7.80 7.80 255 220 No Limit -2.45 No Limit -2.45 20 -20200 80 8.40 7.00 175 235 No Limit -2.50 No Limit -2.38 20 -20200 100 8.40 7.20 200 240 No Limit -2.50 No Limit -2.40 20 -20200 150 8.40 7.80 255 250 No Limit -2.50 No Limit -2.45 20 -20200 200 8.40 8.40 315 260 No Limit -2.50 No Limit -2.50 20 -20250 80 9.00 7.00 180 265 No Limit -2.55 No Limit -2.38 20 -20250 100 9.00 7.20 200 270 No Limit -2.55 No Limit -2.40 20 -20250 150 9.00 7.80 260 280 No Limit -2.55 No Limit -2.45 20 -20250 200 9.00 8.40 315 290 No Limit -2.55 No Limit -2.50 20 -20250 250 9.00 9.00 375 300 No Limit -2.55 No Limit -2.55 20 -20300 80 9.60 7.00 180 295 No Limit -2.60 No Limit -2.38 20 -20300 100 9.60 7.20 205 300 No Limit -2.60 No Limit -2.40 20 -20300 150 9.60 7.80 260 310 No Limit -2.60 No Limit -2.45 20 -20300 200 9.60 8.40 320 320 No Limit -2.60 No Limit -2.50 20 -20300 250 9.60 9.00 380 330 No Limit -2.60 No Limit -2.55 20 -20300 300 9.60 9.60 435 340 No Limit -2.60 No Limit -2.60 20 -20350 80 10.20 7.00 185 325 No Limit -2.65 No Limit -2.38 20 -20350 100 10.20 7.20 205 330 No Limit -2.65 No Limit -2.40 20 -20350 150 10.20 7.80 265 340 No Limit -2.65 No Limit -2.45 20 -20350 200 10.20 8.40 325 350 No Limit -2.65 No Limit -2.50 20 -20350 250 10.20 9.00 380 360 No Limit -2.65 No Limit -2.55 20 -20350 350 10.20 10.20 495 380 No Limit -2.65 No Limit -2.65 20 -20400 80 10.80 7.00 185 355 No Limit -2.70 No Limit -2.38 20 -20400 100 10.80 7.20 210 360 No Limit -2.70 No Limit -2.40 20 -20400 150 10.80 7.80 270 370 No Limit -2.70 No Limit -2.45 20 -20400 200 10.80 8.40 325 380 No Limit -2.70 No Limit -2.50 20 -20400 250 10.80 9.00 385 390 No Limit -2.70 No Limit -2.55 20 -20400 300 10.80 9.60 440 400 No Limit -2.70 No Limit -2.60 20 -20400 400 10.80 10.80 560 420 No Limit -2.70 No Limit -2.70 20 -20450 100 11.40 7.20 215 390 No Limit -2.75 No Limit -2.40 20 -20450 150 11.40 7.80 270 400 No Limit -2.75 No Limit -2.45 20 -20450 200 11.40 8.40 330 410 No Limit -2.75 No Limit -2.50 20 -20450 250 11.40 9.00 385 420 No Limit -2.75 No Limit -2.55 20 -20450 300 11.40 9.60 445 430 No Limit -2.75 No Limit -2.60 20 -20450 400 11.40 10.80 560 450 No Limit -2.75 No Limit -2.70 20 -20450 450 11.40 11.40 620 460 No Limit -2.75 No Limit -2.75 20 -20500 80 12.00 7.00 195 415 No Limit -2.80 No Limit -2.38 20 -20500 100 12.00 7.20 215 420 No Limit -2.80 No Limit -2.40 20 -20500 150 12.00 7.80 275 430 No Limit -2.80 No Limit -2.45 20 -20500 200 12.00 8.40 330 440 No Limit -2.80 No Limit -2.50 20 -20500 250 12.00 9.00 390 450 No Limit -2.80 No Limit -2.55 20 -20500 300 12.00 9.60 450 460 No Limit -2.80 No Limit -2.60 20 -20500 350 12.00 10.20 505 470 No Limit -2.80 No Limit -2.65 20 -20500 400 12.00 10.80 565 480 No Limit -2.80 No Limit -2.70 20 -20500 450 12.00 11.40 620 490 No Limit -2.80 No Limit -2.75 20 -20500 500 12.00 12.00 680 500 No Limit -2.80 No Limit -2.80 20 -20 600 80 13.20 7.00 200 475 No Limit -2.90 No Limit -2.38 20 -20600 100 13.20 7.20 220 480 No Limit -2.90 No Limit -2.40 20 -20600 150 13.20 7.80 280 490 No Limit -2.90 No Limit -2.45 20 -20600 200 13.20 8.40 340 500 No Limit -2.90 No Limit -2.50 20 -20600 250 13.20 9.00 395 510 No Limit -2.90 No Limit -2.55 20 -20600 300 13.20 9.60 455 520 No Limit -2.90 No Limit -2.60 20 -20600 350 13.20 10.20 510 530 No Limit -2.90 No Limit -2.65 20 -20600 400 13.20 10.80 570 540 No Limit -2.90 No Limit -2.70 20 -20600 450 13.20 11.40 630 550 No Limit -2.90 No Limit -2.75 20 -20600 500 13.20 12.00 685 560 No Limit -2.90 No Limit -2.80 20 -20600 600 13.20 13.20 800 580 No Limit -2.90 No Limit -2.90 20 -20



Double Flanged 90˚ Bend



Double Flanged Concentric Tapers


SIZE TOLERANCEBody Branch e1 e2 L e e1 L DN dn +ve -ve +ve -ve +ve -ve100 80 7.20 7.00 200 No Limit -2.40 No Limit -2.38 10 -10200 80 8.40 7.00 339 No Limit -2.50 No Limit -2.38 10 -10200 100 8.40 7.20 298 No Limit -2.50 No Limit -2.40 10 -10200 150 8.40 7.80 300 No Limit -2.50 No Limit -2.45 10 -10250 80 9.00 7.00 448 No Limit -2.55 No Limit -2.38 10 -10250 100 9.00 7.20 408 No Limit -2.55 No Limit -2.40 10 -10250 150 9.00 7.80 300 No Limit -2.55 No Limit -2.45 10 -10250 200 9.00 8.40 300 No Limit -2.55 No Limit -2.50 10 -10300 80 9.60 7.00 556 No Limit -2.60 No Limit -2.38 10 -10300 100 9.60 7.20 515 No Limit -2.60 No Limit -2.40 10 -10300 150 9.60 7.80 409 No Limit -2.60 No Limit -2.45 10 -10300 200 9.60 8.40 305 No Limit -2.60 No Limit -2.50 10 -10300 250 9.60 9.00 300 No Limit -2.60 No Limit -2.55 10 -10350 80 10.20 7.00 661 No Limit -2.65 No Limit -2.38 10 -10350 100 10.20 7.20 621 No Limit -2.65 No Limit -2.40 10 -10350 150 10.20 7.80 515 No Limit -2.65 No Limit -2.45 10 -10350 200 10.20 8.40 410 No Limit -2.65 No Limit -2.50 10 -10350 250 10.20 9.00 309 No Limit -2.65 No Limit -2.55 10 -10350 300 10.20 9.60 300 No Limit -2.65 No Limit -2.60 10 -10400 100 10.80 7.20 723 No Limit -2.70 No Limit -2.40 10 -10400 150 10.80 7.80 616 No Limit -2.70 No Limit -2.45 10 -10400 200 10.80 8.40 513 No Limit -2.70 No Limit -2.50 10 -10400 250 10.80 9.00 411 No Limit -2.70 No Limit -2.55 10 -10400 300 10.80 9.60 307 No Limit -2.70 No Limit -2.60 10 -10400 350 10.80 10.20 300 No Limit -2.70 No Limit -2.65 10 -10450 100 11.40 7.20 828 No Limit -2.75 No Limit -2.40 10 -10450 150 11.40 7.80 721 No Limit -2.75 No Limit -2.45 10 -10450 200 11.40 8.40 618 No Limit -2.75 No Limit -2.50 10 -10450 250 11.40 9.00 515 No Limit -2.75 No Limit -2.55 10 -10450 300 11.40 9.60 412 No Limit -2.75 No Limit -2.60 10 -10450 350 11.40 10.20 306 No Limit -2.75 No Limit -2.65 10 -10450 400 11.40 10.80 300 No Limit -2.75 No Limit -2.70 10 -10500 100 12.00 7.20 934 No Limit -2.80 No Limit -2.40 10 -10500 150 12.00 7.80 828 No Limit -2.80 No Limit -2.45 10 -10500 200 12.00 8.40 724 No Limit -2.80 No Limit -2.50 10 -10500 250 12.00 9.00 622 No Limit -2.80 No Limit -2.55 10 -10500 300 12.00 9.60 519 No Limit -2.80 No Limit -2.60 10 -10500 350 12.00 10.20 414 No Limit -2.80 No Limit -2.65 10 -10500 400 12.00 10.80 600 No Limit -2.80 No Limit -2.70 10 -10600 200 13.20 8.40 940 No Limit -2.90 No Limit -2.50 10 -10600 250 13.20 9.00 838 No Limit -2.90 No Limit -2.55 10 -10600 300 13.20 9.60 735 No Limit -2.90 No Limit -2.60 10 -10600 350 13.20 10.20 630 No Limit -2.90 No Limit -2.65 10 -10600 400 13.20 10.80 529 No Limit -2.90 No Limit -2.70 10 -10600 450 13.20 11.40 425 No Limit -2.90 No Limit -2.75 10 -10600 500 13.20 12.00 600 No Limit -2.90 No Limit -2.80 10 -10



All Flanged Radial Tee

Double Flanged 90˚ Duckfoot Bend

Nominal SizeL A B r

approxBody DN

Branch DN

mm mm mm mm mm mm80 80 545 165 380 330100 100 580 180 400 340150 150 670 220 450 385200 200 760 260 500 430250 250 900 350 550 475300 300 1000 400 600 515350 350 1100 450 650 560400 400 1200 500 700 406450 450 1300 550 750 450500 500 1400 600 800 490600 600 1600 700 900 780


TOLERANCEDN SIZE e L C D e L

+ve -ve +ve -ve80 7.00 165 110 180 No Limit -2.38 10 -10100 7.20 180 125 200 No Limit -2.40 10 -10150 7.80 220 160 250 No Limit -2.45 10 -10200 8.40 260 190 300 No Limit -2.50 10 -10250 9.00 350 225 350 No Limit -2.55 10 -10300 9.60 400 255 400 No Limit -2.60 10 -10350 10.20 450 290 450 No Limit -2.65 10 -10400 10.80 500 320 500 No Limit -2.70 10 -10450 11.40 550 355 550 No Limit -2.75 10 -10500 12.00 600 385 600 No Limit -2.80 10 -10600 13.20 700 450 700 No Limit -2.90 10 -10

Reducing Flange PN 16

Tolerance Tolerance Tolerance Tolerance HolesDN D +ve -ve g +ve -ve a= b +ve -ve c +ve -ve s1 pcd “ No. Dia d80 200 4.5 -4.5 132 4.0 -4.0 19.0 16.0 3.8 -3.8 3 1.5 -2.0 15.0 160 8 19100 220 4.5 -4.5 156 4.0 -4.0 19.0 16.0 3.8 -3.8 3 1.5 -2.0 15.0 180 8 19150 285 5.5 -5.5 211 4.5 -4.0 19.0 16.0 3.8 -3.8 3 1.5 -2.0 15.0 240 8 23200 340 5.5 -5.5 266 5.5 -4.5 20.0 17.0 3.9 -3.9 3 1.5 -2.0 16.0 295 12 23250 400 5.5 -2.5 319 5.5 -4.5 22.0 19.0 4.0 -4.0 3 1.5 -2.0 17.5 355 12 28300 455 5.5 -2.5 370 5.5 -4.5 24.5 20.5 4.0 -4.0 4 2.0 -3.0 19.5 410 12 28350 520 6.5 -6.5 429 5.5 -4.5 26.5 22.5 4.1 -4.1 4 2.0 -3.0 21.0 470 16 28400 580 6.5 -6.5 480 5.5 -4.5 28.0 24.0 4.2 -4.2 4 2.0 -3.0 22.5 525 16 31450 640 6.5 -6.5 548 5.5 -4.5 30.0 26.0 4.3 -4.3 4 2.0 -3.0 24.0 585 20 31500 715 6.5 -6.5 609 6.5 -5.0 31.5 27.5 4.4 -4.4 4 2.0 -3.0 25.0 650 20 34600 840 6.5 -6.5 720 6.5 -5.0 36.0 31.0 4.6 -4.6 5 2.5 -4.0 29.0 770 20 37700 910 7.5 -7.5 794 6.5 -5.0 39.5 34.5 4.7 -4.7 5 2.5 -4.0 27.5 840 24 37



SIZE TOLERANCEBody Branch e e1 L H e e1 L & HDN dn +ve -ve +ve -ve +ve -ve80 80 7.00 7.00 330 165 No Limit -2.38 No -2.38 10 -10100 80 7.20 7.00 360 175 No Limit -2.40 No -2.38 10 -10100 100 7.20 7.20 360 180 No Limit -2.40 No -2.40 10 -10150 80 7.80 7.00 440 205 No Limit -2.45 No -2.38 10 -10150 100 7.80 7.20 440 210 No Limit -2.45 No -2.40 10 -10150 150 7.80 7.80 440 220 No Limit -2.45 No -2.45 10 -10200 80 8.40 7.00 520 235 No Limit -2.50 No -2.38 10 -10200 100 8.40 7.20 520 240 No Limit -2.50 No -2.40 10 -10200 150 8.40 7.80 520 250 No Limit -2.50 No -2.45 10 -10200 200 8.40 8.40 520 260 No Limit -2.50 No -2.50 10 -10250 80 9.00 7.00 700 265 No Limit -2.55 No -2.38 10 -10250 100 9.00 7.20 700 275 No Limit -2.55 No -2.40 10 -10250 150 9.00 7.80 700 300 No Limit -2.55 No -2.45 10 -10250 200 9.00 8.40 700 325 No Limit -2.55 No -2.50 10 -10250 250 9.00 9.00 700 350 No Limit -2.55 No -2.55 10 -10300 80 9.60 7.00 800 290 No Limit -2.60 No -2.38 10 -10300 100 9.60 7.20 800 300 No Limit -2.60 No -2.40 10 -10300 150 9.60 7.80 800 325 No Limit -2.60 No -2.45 10 -10300 200 9.60 8.40 800 350 No Limit -2.60 No -2.50 10 -10300 250 9.60 9.00 800 375 No Limit -2.60 No -2.55 10 -10300 300 9.60 9.60 800 400 No Limit -2.60 No -2.60 10 -10350 80 10.20 7.00 850 325 No Limit -2.65 No -2.38 10 -10350 100 10.20 7.20 850 325 No Limit -2.65 No -2.40 10 -10350 150 10.20 7.80 850 325 No Limit -2.65 No -2.45 10 -10350 200 10.20 8.40 850 325 No Limit -2.65 No -2.50 10 -10350 250 10.20 9.00 850 325 No Limit -2.65 No -2.55 10 -10350 300 10.20 9.60 850 425 No Limit -2.65 No -2.60 10 -10350 350 10.20 10.20 850 425 No Limit -2.65 No -2.65 10 -10400 80 10.80 7.00 900 350 No Limit -2.70 No -2.38 10 -10400 100 10.80 7.20 900 350 No Limit -2.70 No -2.40 10 -10400 150 10.80 7.80 900 350 No Limit -2.70 No -2.45 10 -10400 200 10.80 8.40 900 350 No Limit -2.70 No -2.50 10 -10400 250 10.80 9.00 900 350 No Limit -2.70 No -2.55 10 -10400 300 10.80 9.60 900 450 No Limit -2.70 No -2.60 10 -10400 400 10.80 10.80 900 450 No Limit -2.70 No -2.70 10 -10450 100 11.40 7.20 950 375 No Limit -2.75 No -2.40 10 -10450 150 11.40 7.80 950 375 No Limit -2.75 No -2.45 10 -10450 200 11.40 8.40 950 375 No Limit -2.75 No -2.50 10 -10450 250 11.40 9.00 950 375 No Limit -2.75 No -2.55 10 -10450 300 11.40 9.60 950 475 No Limit -2.75 No -2.60 10 -10450 350 11.40 10.20 950 475 No Limit -2.75 No -2.65 10 -10450 400 11.40 10.80 950 475 No Limit -2.75 No -2.70 10 -10450 450 11.40 11.40 950 475 No Limit -2.75 No -2.75 10 -10500 80 12.00 7.00 1000 400 No Limit -2.80 No -2.38 10 -10500 100 12.00 7.20 1000 400 No Limit -2.80 No -2.40 10 -10500 150 12.00 7.80 1000 400 No Limit -2.80 No -2.45 10 -10500 200 12.00 8.40 1000 400 No Limit -2.80 No -2.50 10 -10500 250 12.00 9.00 1000 400 No Limit -2.80 No -2.55 10 -10500 300 12.00 9.60 1000 500 No Limit -2.80 No -2.60 10 -10500 350 12.00 10.20 1000 500 No Limit -2.80 No -2.65 10 -10500 400 12.00 10.80 1000 500 No Limit -2.80 No -2.70 10 -10500 500 12.00 12.00 1000 500 No Limit -2.80 No -2.80 10 -10600 80 13.20 7.00 1100 450 No Limit -2.90 No -2.38 10 -10600 100 13.20 7.20 1100 450 No Limit -2.90 No -2.40 10 -10600 150 13.20 7.80 1100 450 No Limit -2.90 No -2.45 10 -10600 200 13.20 8.40 1100 450 No Limit -2.90 No -2.50 10 -10600 250 13.20 9.00 1100 450 No Limit -2.90 No -2.55 10 -10600 300 13.20 9.60 1100 550 No Limit -2.90 No -2.60 10 -10600 350 13.20 10.20 1100 550 No Limit -2.90 No -2.65 10 -10600 400 13.20 10.80 1100 550 No Limit -2.90 No -2.70 10 -10600 450 13.20 11.40 1100 550 No Limit -2.90 No -2.75 10 -10600 500 13.20 12.00 1100 550 No Limit -2.90 No -2.80 10 -10600 600 13.20 13.20 1100 550 No Limit -2.90 No -2.90 10 -10

All Flanged Tee



Nominal Sizee1 e2 L HBody

DNBranch

DNmm mm mm mm mm mm100 80 8.4 8.1 360 195150 80 9.1 8.1 440 220200 80 9.8 8.1 520 250200 100 9.8 8.4 520 250250 80 10.5 8.1 700 275250 100 10.5 8.4 700 275300 80 11.2 8.1 800 305300 100 11.2 8.4 800 305300 150 11.2 9.1 800 305350 80 11.9 8.1 850 340350 100 11.9 8.4 850 340350 150 11.9 9.1 850 340400 80 12.6 8.1 900 365400 100 12.6 8.4 900 365400 150 12.6 9.1 900 365400 200 12.6 9.8 900 365450 80 13.3 8.1 950 380450 100 13.3 8.4 950 380450 150 13.3 9.1 950 380450 200 13.3 9.8 950 380500 80 14.0 8.1 1000 400500 100 14.0 8.4 1000 400500 150 14.0 9.1 1000 400500 200 14.0 9.8 1000 400600 80 15.4 8.1 1100 435600 100 15.4 8.4 1100 435600 150 15.4 9.1 1100 450600 200 15.4 9.8 1100 450700 150 16.8 9.1 600 500700 200 16.8 9.8 650 500800 150 18.2 9.1 670 540800 200 18.2 9.8 690 540900 150 19.6 9.1 720 580900 200 19.6 9.8 730 5801000 150 21.0 9.1 770 6301000 200 21.0 9.8 770 630

All Flanged Level Invert Tees

Flanged Bellmouth

Nominal Size (DN) L D B R

mm mm mm mm mm80 135 160 80 100100 140 185 85 106150 155 245 95 119200 170 310 110 137250 190 340 120 150300 210 435 135 169350 225 495 145 181400 245 560 160 200450 260 620 170 212500 280 685 185 231600 300 810 210 262700 340 945 225 281800 380 1055 270 300900 420 1165 255 3191000 440 1290 240 337


Nominal Size (DN) A

mm mm 80 165100 180150 220200 260250 350300 400350 450400 500450 550500 600600 700

All Flanged ‘Y’ Pipe



All Flanged Cross

SIZE TOLER-Body Branch e1 e2 L B e1 e2 L & BDN dn +ve -ve +ve -ve +ve -ve80 80 7.00 7.00 330 165 No Limit -2.38 No Limit -2.38 50 -25100 80 7.20 7.00 360 175 No Limit -2.40 No Limit -2.38 50 -25100 100 7.20 7.20 360 180 No Limit -2.40 No Limit -2.40 50 -25150 80 7.80 7.00 440 205 No Limit -2.45 No Limit -2.38 50 -25150 100 7.80 7.20 440 210 No Limit -2.45 No Limit -2.40 50 -25150 150 7.80 7.80 440 220 No Limit -2.45 No Limit -2.45 50 -25200 80 8.40 7.00 520 235 No Limit -2.50 No Limit -2.38 50 -25200 100 8.40 7.20 520 240 No Limit -2.50 No Limit -2.40 50 -25200 150 8.40 7.80 520 250 No Limit -2.50 No Limit -2.45 50 -25200 200 8.40 8.40 520 260 No Limit -2.50 No Limit -2.50 50 -25250 80 9.00 7.00 700 265 No Limit -2.55 No Limit -2.38 50 -25250 100 9.00 7.20 700 275 No Limit -2.55 No Limit -2.40 50 -25250 150 9.00 7.80 700 300 No Limit -2.55 No Limit -2.45 50 -25250 200 9.00 8.40 700 325 No Limit -2.55 No Limit -2.50 50 -25250 250 9.00 9.00 700 350 No Limit -2.55 No Limit -2.55 50 -25300 80 9.60 7.00 800 290 No Limit -2.60 No Limit -2.38 50 -25300 100 9.60 7.20 800 300 No Limit -2.60 No Limit -2.40 50 -25300 150 9.60 7.80 800 325 No Limit -2.60 No Limit -2.45 50 -25300 200 9.60 8.40 800 350 No Limit -2.60 No Limit -2.50 50 -25300 250 9.60 9.00 800 375 No Limit -2.60 No Limit -2.55 50 -25300 300 9.60 9.60 800 400 No Limit -2.60 No Limit -2.60 50 -25350 80 10.20 7.00 850 325 No Limit -2.65 No Limit -2.38 50 -25350 100 10.20 7.20 850 325 No Limit -2.65 No Limit -2.40 50 -25350 150 10.20 7.80 850 325 No Limit -2.65 No Limit -2.45 50 -25350 200 10.20 8.40 850 325 No Limit -2.65 No Limit -2.50 50 -25350 250 10.20 9.00 850 325 No Limit -2.65 No Limit -2.55 50 -25350 300 10.20 9.60 850 425 No Limit -2.65 No Limit -2.60 50 -25350 350 10.20 10.20 850 425 No Limit -2.65 No Limit -2.65 50 -25400 80 10.80 7.00 900 350 No Limit -2.70 No Limit -2.38 50 -25400 100 10.80 7.20 900 350 No Limit -2.70 No Limit -2.40 50 -25400 150 10.80 7.80 900 350 No Limit -2.70 No Limit -2.45 50 -25400 200 10.80 8.40 900 350 No Limit -2.70 No Limit -2.50 50 -25400 250 10.80 9.00 900 350 No Limit -2.70 No Limit -2.55 50 -25400 300 10.80 9.60 900 450 No Limit -2.70 No Limit -2.60 50 -25400 400 10.80 10.80 900 450 No Limit -2.70 No Limit -2.70 50 -25450 100 11.40 7.20 950 375 No Limit -2.75 No Limit -2.40 50 -25450 150 11.40 7.80 950 375 No Limit -2.75 No Limit -2.45 50 -25450 200 11.40 8.40 950 375 No Limit -2.75 No Limit -2.50 50 -25450 250 11.40 9.00 950 375 No Limit -2.75 No Limit -2.55 50 -25450 300 11.40 9.60 950 475 No Limit -2.75 No Limit -2.60 50 -25450 350 11.40 10.20 950 475 No Limit -2.75 No Limit -2.65 50 -25450 400 11.40 10.80 950 475 No Limit -2.75 No Limit -2.70 50 -25450 450 11.40 11.40 950 475 No Limit -2.75 No Limit -2.75 50 -25500 80 12.00 7.00 1000 400 No Limit -2.80 No Limit -2.38 50 -25500 100 12.00 7.20 1000 400 No Limit -2.80 No Limit -2.40 50 -25500 150 12.00 7.80 1000 400 No Limit -2.80 No Limit -2.45 50 -25500 200 12.00 8.40 1000 400 No Limit -2.80 No Limit -2.50 50 -25500 250 12.00 9.00 1000 400 No Limit -2.80 No Limit -2.55 50 -25500 300 12.00 9.60 1000 500 No Limit -2.80 No Limit -2.60 50 -25500 350 12.00 10.20 1000 500 No Limit -2.80 No Limit -2.65 50 -25500 400 12.00 10.80 1000 500 No Limit -2.80 No Limit -2.70 50 -25500 500 12.00 12.00 1000 500 No Limit -2.80 No Limit -2.80 50 -25600 80 13.20 7.00 1100 450 No Limit -2.90 No Limit -2.38 50 -25600 100 13.20 7.20 1100 450 No Limit -2.90 No Limit -2.40 50 -25600 150 13.20 7.80 1100 450 No Limit -2.90 No Limit -2.45 50 -25600 200 13.20 8.40 1100 450 No Limit -2.90 No Limit -2.50 50 -25600 250 13.20 9.00 1100 450 No Limit -2.90 No Limit -2.55 50 -25600 300 13.20 9.60 1100 550 No Limit -2.90 No Limit -2.60 50 -25600 350 13.20 10.20 1100 550 No Limit -2.90 No Limit -2.65 50 -25600 400 13.20 10.80 1100 550 No Limit -2.90 No Limit -2.70 50 -25600 450 13.20 11.40 1100 550 No Limit -2.90 No Limit -2.75 50 -25600 500 13.20 12.00 1100 550 No Limit -2.90 No Limit -2.80 50 -25600 600 13.20 13.20 1100 550 No Limit -2.90 No Limit -2.90 50 -25



Blank Flanges Type PN16


All Flanged 45˚ Angle Branch

Nominal SizeType e1 & e2 L KBody

DNBranch

DNmm mm mm mm mm mm80 80 N 8.1 500 375100 100 N 8.4 540 405150 150 N 9.1 640 480200 200 N 9.8 735 560250 250 N 10.5 830 640300 300 N 11.2 930 715350 350 N 11.9 880 790400 400 M 12.6 970 870450 450 M 13.3 1060 950500 500 M 14.0 1140 1025600 600 M 15.4 1310 1180700 700 M 16.8 1550 1430800 800 M 18.2 1700 1570900 900 M 19.6 1850 17001000 1000 M 21.0 2050 1900

Tolerance Tolerance Tolerance HolesDN D +ve -ve b +ve -ve f +ve -ve pcd “C“ No. Dia d80 200 4.5 -4.5 16.0 3.8 -3.8 3 1.5 -2.0 160 8 19100 220 4.5 -4.5 16.0 3.8 -3.8 3 1.5 -2.0 180 8 19150 285 5.5 -5.5 16.0 3.8 -3.8 3 1.5 -2.0 240 8 23200 340 5.5 -5.5 17.0 3.9 -3.9 3 1.5 -2.0 295 12 23250 400 5.5 -2.5 19.0 4.0 -4.0 3 1.5 -2.0 355 12 28300 455 5.5 -2.5 20.5 4.0 -4.0 4 2.0 -3.0 410 12 28350 520 6.5 -6.5 22.5 4.1 -4.1 4 2.0 -3.0 470 16 28400 580 6.5 -6.5 24.0 4.2 -4.2 4 2.0 -3.0 525 16 31450 640 6.5 -6.5 26.0 4.3 -4.3 4 2.0 -3.0 585 20 31500 715 6.5 -6.5 27.5 4.4 -4.4 4 2.0 -3.0 650 20 34600 840 6.5 -6.5 31.0 4.6 -4.6 5 2.5 -4.0 770 20 37700 910 7.5 -7.5 34.5 4.7 -4.7 5 2.5 -4.0 840 24 37


NOTES



PROTECTION

100 - 300 3.5 -1.5350 - 600 5.0 -2.0700 - 1000 6.0 -2.5

DNmm

Thickness mm

Normal Value Tolerance

Electrosteel pipes may be supplied with a number of different

types of coatings and linings depending upon the proposed

application.

Cement Mortar LiningsPipes are generally supplied with a centrifugally applied cement

mortar lining. This lining creates an alkaline environment at

the internal metal surface and protects the pipe from corrosion

and tuberculation.

Electrosteel offers an Ordinary Portland Cement (OPC) for

use with drinking water applications and this may be further

enhanced by the application of a ‘seal’ coat of either epoxy (in

accordance with UK Drinking Water Regulation 31) or bitumen.

In sewer applications a High Alumina Cement (HAC) is applied

to allow for operating conditions ranging from pH4 to pH12.

Centrifugally applied CML provides a higher Hazen William’s C

value of 140 compared to 100 for bare metallic pipes.

Reduces frictional head loss and pumping cost.

CML passivates the pipe wall against corrosion through the

alkaline reaction of cement.

CML prevents pitting and tuberculation of pipes and stops the

production of red water.

CML helps to maintain the same flow area and coefficient of

friction over a long period of time.

•

•

•

•

•

Advantages of Cement Mortar Lining (CML)

Lining Thickness: The normal lining

thickness and the minimum permissible

values are given in the table below:

On contraction of the lining, the formation

of cracks cannot be avoided. These cracks,

together with other isolated cracks which

may develop during transportation, are

acceptable in the standard specifications

up to a width of 0.8 mm. These cracks

heal up when the pipe surface comes into

contact with water.

INTERNAL


EXTERNALPROTECTION

Electrosteel offers customers a choice of external protection

systems to suit the ground conditions that apply.

ZincThe use of an ‘active’ external coating of Zinc together with a top coat of bitumen

or a synthetic resin greatly enhances the resistance of the pipe to corrosive attack.

This proven protection system works in 2 stages:

Undamaged, the zinc provides a barrier protection layer adhering tightly to the

barrel.

If an area of zinc is damaged during installation neighbouring zinc cathodically

protects the exposed iron until a healing layer of zinc has migrated over the

damaged area.

Zinc coatings are available on customer request in either 130 gm/m, 200 gm/m or

400 gm/m

Zinc Aluminium Alloy/Pseudo AlloyThe use of a combined zinc and aluminium protective layer is the latest development

in the external protection of pipes. The introduction of an alloy type coating

containing a mix of zinc and aluminium has the impact of improving the protection

provided by reducing the rate at which the zinc is sacrificed. Whilst still allowing

the sacrificial galvanic healing process to take place, a more stable protective layer

is created. The use of this type of coating eliminates the need to externally wrap

the pipe in a certain of ground conditions.

•

•

All Electrofresh Plus and sewer pipes are

finished with a tough yet porous epoxy coating.

The coating is applied at an optimal thickness

which provides durability and robustness but

also allows the galvanic action of the zinc/

zinc aluminium to continue.

Epoxy Finishing Layer

Tape WrappingIn highly aggressive soil conditions, additional external protection in the form

of a spirally applied anti-corrosion mastic tape may be required. This can either

be applied at our works prior to despatch or, if the facility exists, it may be site

applied.

The tape wrap provides high electrical resistance and excellent corrosion protection

in highly aggressive environments.

The pipe is wrapped from just behind the socket to just prior to the spigot insertion

marks. Wrapping can be provided with either a 25mm or 55% overlap.



Epoxy Coated Fittings 80-1000mmAll ductile iron fittings in the sizes DN80-1000 are supplied

with an epoxy coating conforming to BS EN 14901.

Potable water fittings are coated internally and externally

with blue epoxy. The blue epoxy is approved to BS 6920.

Coated products up to and including DN600 are also approved

by the Secretary of State under Regulation 31 of the Water

Supply (Water Quality) Regulations 2000.

Compatibility with Pipe SystemsEpoxy coated fittings are designed to form a complete system

with Electrosteel pipes. The tough epoxy is able to cope with

aggressive soil conditions without the need for additional

protection. Epoxy coated fittings are therefore suitable for

use in conjunction with any pipe coating system offered by

Electrosteel.

Fusion Bonded Epoxy Coated FittingsDuctile iron fittings with fusion bonded epoxy coating/

lining is an effective barrier coating solution. A state of

the art automated facility has been created to coat fittings

with powdered epoxy. This inert coating colour, coded blue

for potable water or red for sewage, is suitable for most soil

conditions.

EXTERNALPROTECTION

Advantages of Fusion Bonded Epoxy Coating (FBE)

Gives high gloss and smooth coatings with

excellent adhesion.

Difficult shapes can be coated evenly.

Provides enhanced corrosion resistance

properties.

A choice of blue or red colours for water or

sewage applications is available.

Film thickness between 100 – 250 micron,

can be specified as required.

High film thickness (>250 micron) can also

be applied as per required.

•

•

•

•

•

•


NOTES



RECOMMENDED PROTECTION FORBURIED DUCTILE PIPES

Ductile Iron Pipes for Sewage or Potable Water

Rang

e of

App

licat

ion

Pipe/Fittings for Potable WaterGround Conditions

mm

Pipe/Fittings for Sewage

Electrofresh Plus 80-800mm

Potable Water Fittings

Electrosteel Sewage Pipe 80-900mm Sewage Fittings

Pipe coated with 400g/m2 ZnAl pseudo alloy finished with blue epoxy coating

Blue fusion bonded epoxy coating

Natural soils with resistivity above 2500 ohm-cm

Pipe coated with 400g/m2 ZnAl pseudo alloy finished with red epoxy coating

Red fusion bonded epoxy coating

Natural soils with resistivity between 1500 and 2500 ohm-cm

Natural soils with resistivity less than 1500 ohm-cm with no water table

*Blue epoxy coated pipe +tape wrap (25mm overlap)

*Blue epoxy coated fittings +tape wrap (25mm overlap)

Natural soils with resistivity between 750 and 1500 ohm-cm with water table

*Red epoxy coated pipe +tape wrap (25mm overlap)

*Red epoxy coated fittings +tape wrap (25mm overlap)

Natural soils with resistivity below 750 ohm-cm

Natural soils containing coal, ironstone, shale or peat

Natural soils with a pH less than 5

Made ground with light chemical contamination eg. refuse sites, farmyard waste.

Stray electric currents, eg. close proximity to cathodically protected pipelines, DC traction systems

*Blue epoxy coated pipe +tape wrap (55% overlap)

*Blue epoxy coated fittings +tape wrap (55% overlap)

Made ground containing clinker, bricks, flints or other materials likely to cause mechanical damageMade ground with heavy chemical contamination, e.g. disused gas plants, industrial sites, mines, chemical plantsAcidic peaty soils, salty marshes, tidal waters, e.g. estuaries, shorelines

*Red epoxy coated pipe +tape wrap (55% overlap)

*Red epoxy coated fittings +tape wrap (55% overlap)

* Contact Electrosteel UK for exact tape wrap requirement

* Contact Electrosteel UK for exact tape wrap requirement


NOTES



STEELFABRICATIONS

At a time when manufacture of Ductile Iron pipes and fittings

takes place outside of the UK Electrosteel Castings (UK) Ltd

recognise the need to provide a comprehensive Pipework

package to our customers that enable an ‘alternative’

solution to be offered in instances of where only ‘short lead

times’ are available.

Equally we recognise that in certain applications a Steel

Fabricated pipework solution may offer greater flexibility for

example where space may be tight or special configurations

are required.

Our extensive and quality focussed Steel fabrication

facilities at Chesterfield enable us to manufacture pipe and

fittings ‘ specials’ from 50mm upto 2000mm. Examples of

fittings include:

Flanged Pipes

Bends

Tees

Crosses

Reducers (Concentric and Eccentric)

Bellmouths

‘Y’ Pipes

Hatchboxes

Manifolds

•

•

•

•

•

•

•

•

•


STEELFABRICATIONS

CapabilityOur extensive Steel Fabrication facilities at Chesterfield enable

us to manufacture a wide range of items including pipes and

fittings from 50mm upto 2500mm.. Examples of pipeline

products manufactured include; (then include the list however

the Flanged pipe is just a product not a heading). At the end

of the list it continues as follows: ‘ However with the flexibility

that fabricating steel provides we are able to manufacture items

to suit any site dimensions or customer requirement.’

Welding StandardsProducts are fabricated in accordance with BS 534, with welding

procedures in accordance with BS EN 288 pt3 and welder

approval to BS EN 287 pt1.

Product TestingAll fabricated pipeline products are hydrostatically tested to

the relevant test pressure and dye penetrant crack tested to BS

6443 ; 1984 as standard.

CoatingsIn addition we provide a range of fully approved coatings that

meet all major standards including DWI Regulation 31. These

include Fusion Bonded Epoxy, Scotchkote 206N and Rilsan and

wherever required full test and approvals certificates are available

and can be supplied.



ECL is a forward thinking company committed to the continuous

development of ductile iron pipeline systems. The information

contained in the ECL brochure pages provides guidance as to how

ductile iron is manufactured and how it may be used. Conditions and

standards will vary from country to country and we would recommend

that you contact your regional office should you require help and

advice.

QUALITYCERTIFICATION

Electrosteel Castings Ltd. (ECL) supplies ductile iron pipes & fittings to

a large international customer base. Quality consciousness supported

by stringent control is a hallmark of Electrosteel’s manufacturing

process. The quality system is assessed and approved by agencies of

international reputation and quality approvals have been received

from various national and international bodies.

Electrosteel is committed to providing

goods and services which meet its

customers’ expectations and needs.

The aim is to achieve 'Quality - right the

first time'

Electrosteel is committed to complying

with the requirements of its quality

management system.

Electrosteel seeks to continuously

improve the effectiveness of its quality

management system through teamwork,

training and motivation.

Electrosteel shall formulate quality

objectives for all functions and involve

employees in the fulfilment of these

objectives.

The quality policy and quality objectives

will be continuously reviewed to ensure

they are fit for purpose.

•

•

•

•

•

•

QUALITY POLICY

INT

ER

NA

TIO

NA

L

CERTIFICATE NO: FM 45346 FM 58775

BS EN ISO 9001 : 1994 BY BRITISH

STANDARDS INSTITUTION

IRQS A DEPARTMENT OF

THE INDIAN REGISTER OF

SHIPPING ISO 9001

RvC ACCREDITED BY THE

DUTCH COUNCIL FOR

ACCREDITATION ISO 9001

Marque de certification

KITEMARK

Malaysian Mark South Korean Mark German MarkInstitute of Water OfficersElectrosteel Castings (UK) Ltd.Tel: 01246 264 222Fax: 01246 264 224Email: [email protected]

Electrosteel Castings (UK) Ltd.(Formerly Chesterfield Ductile Group)Ambrose YardBroombank Trading EstateBroombank RoadOff Carrwood RoadChesterfieldDerbyshireS41 9QJTel: 01246 264 222Fax: 01246 264 224Email: [email protected]: www.electrosteel.co.uk

Head OfficeElectrosteel Castings Limited19, Camac Street, GK TowerKolkata - 700 017, IndiaPhone: +91-33-2283-9990Fax: +01-33-2289-4338Website: www.electrosteel.com

European OfficesElectrosteel SA Zone Industrielle Nord9, Rue Galilee13200 ArlesFranceTel: +33(0) 4 90 96 81 30Fax: +33(0) 4 90 96 81 31Email: [email protected]

Electrosteel SA Sucursal en EspanaEdificio ForumCtra.de Sant Cugat a Rubi 4008190 Sant CugatBarcelonaSpainTel: +34 93 583 05 22Fax: +34 93 589 70 93Email: [email protected]

CONTACTDETAILS



OUR VISIONWe will aim to achieve strong consistent year on year organic growth in our turnover and profitability through investment in our people, our customers, and our systems such that we meet the expectations of our Customers in Service and Quality.

We will demand the highest ethical standards from all associated with the Company and our success will not be at the expense of our integrity.

We shall respect our employees, provide them with a safe working environment and treat them with the importance that such a key resource demands.

We will respect our customers and their needs and will work with them constructively wherever we can to achieve continuous improvement.

We will respect our environment, recognise our place within it and will remain committed to reducing our impact upon it.

Electrosteel UK Brochure

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