8/9/2019 Economics of R.C http://slidepdf.com/reader/full/economics-of-rc 1/18 Economics of R.C.C. Water tank Resting Economics of R.C.C. Water tank Resting Economics of R.C.C. Water tank Resting Economics of R.C.C. Water tank Resting over Firm Ground vis-a-vis Pre-stressed over Firm Ground vis-a-vis Pre-stressed over Firm Ground vis-a-vis Pre-stressed over Firm Ground vis-a-vis Pre-stressed Concrete Water Tank Resting over Firm Concrete Water Tank Resting over Firm Concrete Water Tank Resting over Firm Concrete Water Tank Resting over Firm Ground Ground Ground Ground Posted in Concrete Engineering, Prestress Engineering, Project Reports, Research Papers | Email This Post | 10 Like Like By MS. SNEHAL R. METKAR (P.G. STUDENT) DEPARTMENT OF CIVIL ENGINEERING (STRUCTURAL ENGINEERING IIND YEAR) P.R.M.T OF TECH. & RESEARCH, BADNERA-AMRAVATI SANT. GADGE BABA (AMARAVATI) UNIVERSITY (MAHARASHTRA) COUNTRY INDIA – 444701 GUIDED BY Prof A. R. Mundhada (PROFESSOR) DEPARTMENT OF CIVIL ENGINEERING, P.R M.I.T.R., BADNERA, AMRAVATI. MAHARASHTRA, INDIA-4444701, Abstract Abstract Abstract Abstract Water tanks are used to store water and are designed as crack free structures, to eliminate any leakage. In this paper design of two types of circular water tank resting on ground is presented. Both reinforced concrete (RC) and prestressed concrete (PSC) alternatives are considered in the design and are compared considering the total cost of the tank. These water tank are subjected to the same type of capacity and dimensions. As an objective function with the properties of tank that are tank capacity, width &length etc. A computer program has been developed for solving numerical examples using the Indian std. Indian Standard Code 456-2000, IS-3370- I,II,III,IV & IS 1343-1980. The paper gives idea for safe design with minimum cost of the tank and give the designer the relationship curve between design variable thus design of tank can be more economical ,reliable and simple. The paper helps in understanding the design philosophy for the safe and economical design of water tank. Keywords Keywords Keywords Keywords Rigid based water tank, RCC water tank, Prestressed Concrete, design, details, minimum total cost, tank capacity I. INTRODUCTION I. INTRODUCTION I. INTRODUCTION I. INTRODUCTION Storage reservoirs and over head tanks are used to store water, liquid petroleum, petroleum products and similar liquids. The force analysis of the reservoirs or tanks is about the same irrespective of the chemical nature of the product. In general there are three kinds of water tanks-tanks resting on ground Underground tanks and elevated tanks. Here we are studying only the tanks resting on ground like clear water reservoirs, settling tanks, aeration tanks etc. are supported on ground directly. The wall of these tanks are subjected to pressure and the base is subjected to weight of Water. In this paper, both types of reinforced concrete and prestesses concrete water tanks resting on ground monolithic with the base Are design Pile Testing Systems Robust piling QA systems. See what our users say... nomics of R.C.C. Water tank Resting over Firm Ground vis-a-... http://www.engineeringcivil.com/economics-of-r-c-c-water-tank-... 18 2/4/2015 9:08 AM
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Economics of R.C.C. Water tank RestingEconomics of R.C.C. Water tank RestingEconomics of R.C.C. Water tank RestingEconomics of R.C.C. Water tank Restingover Firm Ground vis-a-vis Pre-stressedover Firm Ground vis-a-vis Pre-stressedover Firm Ground vis-a-vis Pre-stressedover Firm Ground vis-a-vis Pre-stressed
Concrete Water Tank Resting over FirmConcrete Water Tank Resting over FirmConcrete Water Tank Resting over FirmConcrete Water Tank Resting over Firm
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Posted in Concrete Engineering, Prestress Engineering, Project Reports, Research Papers | Email This Post |
10LikeLike
By
MS. SNEHAL R. METKAR
(P.G. STUDENT)
DEPARTMENT OF CIVIL ENGINEERING
(STRUCTURAL ENGINEERING IIND YEAR)
P.R.M.T OF TECH. & RESEARCH, BADNERA-AMRAVATI
SANT. GADGE BABA (AMARAVATI) UNIVERSITY (MAHARASHTRA)
COUNTRY INDIA – 444701
GUIDED BY
Prof A. R. Mundhada
(PROFESSOR)
DEPARTMENT OF CIVIL ENGINEERING,
P.R M.I.T.R., BADNERA, AMRAVATI.
MAHARASHTRA, INDIA-4444701,
Abstract Abstract Abstract Abstract
Water tanks are used to store water and are designed as crack free structures, to eliminate any leakage. In this paper design of two types
of circular water tank resting on ground is presented. Both reinforced concrete (RC) and prestressed concrete (PSC) alternatives are
considered in the design and are compared considering the total cost of the tank. These water tank are subjected to the same type of
capacity and dimensions. As an objective function with the properties of tank that are tank capacity, width &length etc.
A computer program has been developed for solving numerical examples using the Indian std. Indian Standard Code 456-2000, IS-3370-
I,II,III,IV & IS 1343-1980. The paper gives idea for safe design with minimum cost of the tank and give the designer the relationship curve
between design variable thus design of tank can be more economical ,reliable and simple. The paper helps in understanding the design
philosophy for the safe and economical design of water tank.
KeywordsKeywordsKeywordsKeywords
Rigid based water tank, RCC water tank, Prestressed Concrete, design, details, minimum total cost, tank capacity
I. INTRODUCTIONI. INTRODUCTIONI. INTRODUCTIONI. INTRODUCTION
Storage reservoirs and over head tanks are used to store water, liquid petroleum, petroleum products and similar liquids. The force analysis
of the reservoirs or tanks is about the same irrespective of the chemical nature of the product. In general there are three kinds of water
tanks-tanks resting on ground Underground tanks and elevated tanks. Here we are studying only the tanks resting on ground like clearwater reservoirs, settling tanks, aeration tanks etc. are supported on ground directly. The wall of these tanks are subjected to pressure and
the base is subjected to weight of Water.
In this paper, both types of reinforced concrete and prestesses concrete water tanks resting on ground monolithic with the base Are design
Pile Testing
SystemsRobust piling QA systems. See
what our users say...
nomics of R.C.C. Water tank Resting over Firm Ground vis-a-... http://www.engineeringcivil.com/economics-of-r-c-c-water-tank-...
utilizes both types of steel at the ultimate limit state effectively.
• Increasing the wall thickness is very effective in increasing the capacity of the section and improving its serviceability by increasing the
compression zone depth and reducing the deformations.
Chetan Kumar Gautam [6] Highlights the point named “Comparison of Circular Reinforced Concrete and Prestressed Concrete Underground
Shelter”. In his paper, design of two types of large circular underground shelters is presented. The shelters are made of precast concrete
sections. Both RC and PSC alternatives are considered in the design and compared. The shelters are subjected to same type of external
loadings and support conditions. The study conclude that the feasibility of using the vertical casting process of making the modules of shelters as it is suitable for manufacturing of large diameter pipes. He also suggested that the incorporation of fibers, specially steel fibers
improves a host of properties of concrete, including its crack resistance, f lexural strength, ductility, etc. Thus, the possibility of incorporating
fibers in concrete shelter may be explored.
II DESIGN PHILOSOPHY II DESIGN PHILOSOPHY II DESIGN PHILOSOPHY II DESIGN PHILOSOPHY
For R.C.C. water tank
For Prestresed Concrete water tank
For R.C.C Structure
Permissible stresses in concrete
• For resistance to cracking:-
Design of liquid retaining structure is different from R.C.C. structures. As it requires that concrete should not crack and hence tensilestresses in concrete should be within permissible limit.(i.e. TYPE-I structure).A reinforced concrete member of liquid retaining structure is
design on the usual principle ignoring tensile resistance of concrete in bending. accordingly it should be ensure that tensile stresses on the
liquid retaining face of the equivalent concrete section dose not exceed the permissible tensile strength of concrete as given in table1.
Grade of
concrete
Permissible stress Shear=
(Q/bjd)
(N/mm^2)
Direct
Tension(?ct)
(N/mm^2)
Tension due
to
Bending(?cbt)
(N/mm^2)
M15 1.1 1.5 1.5
M20 1.2 1.7 1.7
M25 1.3 1.8 1.9
M30 1.5 2.0 2.2
M35 1.6 2.2 2.5
M40 1.7 2.4 2.7
Table 1(Permissible Compressive Stresses In Calculations Relating To Resistance To Cracking)
• For strength calculation
In strength calculations the permissible Concrete stresses shall be in accordance with Table1. Where the calculated shear stress in concrete
a lone exceeds the permissible value, reinforcement acting in conjunction with diagonal compression in the concrete shall be provided to
take the whole of the shear.
Permissible Stresses In Steel
• For resistance to cracking.
When steel and concrete are assumed to act together for checking the tensile stress in concrete for avoidance of crack, the tensile stress in
steel as in table 2will be limited by the requirement that the permissible tensile stress in the concrete is not exceeded so the tensile stress
in steel shall be equal to the product of modular ratio of steel and concrete, and the corresponding allowable tensile stress in concrete.
• For strength calculations
In strength calculations the permissible stress shall be as given in table 2.
TYPE OF STRESS IN
STEEL REINFORCE
MENT
PERMISSIBLE STRESSES
IN N/mm2
Plain round High yield
nomics of R.C.C. Water tank Resting over Firm Ground vis-a-... http://www.engineeringcivil.com/economics-of-r-c-c-water-tank-...
storage tanks. Strand Wrapped circular pre-stressed concrete tanks are long life liquid storage structure with virtually no maintenance.
Concrete construction makes for a substantial, sturdy tank structure that easily contain the internal liquid pressure while comfortably
resisting external forces such as earthquake, wind.
Pre-stressed concrete is the most efficient material for water tanks and coupled with the circular shape, eliminates all stress conditions. By
placing the steel of the pre-stressed strands in tension and the concrete in compression, both materials are in an ideal states and the loads
are uniformly distributed around the tank circumference.
Properties 1) Low maintenance can be enjoyed throughout the life as these are built with concrete, durable material that never corrodes and does not
require coatings when in contact with water or the environment.
2) Pre-stressing counteracts the differential temperature and dryness loads that a tank core wall experience. The tank walls are wet on the
inside and dry on outside and the temperature varies between the two sides. If not properly accounted for, these moisture and temperature
differential will cause a tank wall to bend and crack. Counteract these force in both the vertical and horizontal direction and diminish
subsequently the cracking and leaking
3) Tanks are very ductile, enabling to withstand seismic forces and varying water backfill.
4) Tanks utilize material efficiently – steel in tension, concrete in compression
5) Pre-cast tanks can store or treat anything from potable water to hazardous waste to solid storage bins.
6)Storage capacities can range from 0.4 to 120 mega liters
7) Diameters of the tank can vary up to 90 m
V Design philosophy
A. Loads: Circumferential prestressing also typically causes vertical bending moment from other loading condition.
B. Freeboard: freeboard should be provided in the tank wals to minimize earthquake- induced hydrodynamic effects on a flat roof.
C. Wall: The design of the wall should be based on elastic cylindrical shell analysis, considering the effects of prestressing, internal loads
and other external loads.cast in place concrete walls is usually priestesses circumferentially with high-strength strand tendons placed in
ducts in the wall .the wall may be priestesses with bonded and unbounded tendons. Vertical prestessed reinforcement near the center of
the wall thickness, or vertical non prestessed reinforcement near each face, may be used. Non priestesses reinforcement may be provided
vertically in conjunction with vertical prestressing.
Precast concrete walls usually consist of precast panels curved to the tank radius with joints between panels filled with high-strength
concrete. the panels are post-tensioned circumferentially by high strength strand tendons. the tendons maybe embedded within the precast
panels or placed on the external surface of the wall and protected by shortcreat .the wall panels may be prestessesd vertically with
pretensioned strands or post-tensioned tendons.non prestesses reinforcement may be provided vertically with or without vertical
prestressing.
Construction Methodology The construction of the tanks is in the following sequence. First, the concrete core is cast and cured. The surface is prepared by sand or
hydro blasting. Next, the circumferential prestressing is applied by strand wrapping machine. Shotcrete is applied to provide a coat of
concrete over the prestressing strands. A few photographs are provided for il lustration.
nomics of R.C.C. Water tank Resting over Firm Ground vis-a-... http://www.engineeringcivil.com/economics-of-r-c-c-water-tank-...
The values of the coefficients are tabulated in IS:3370 – 1967, Part 4, for various values of H2/Dt, at different depths of the liquid. D and t
represent the inner diameter and the thickness of the wall, respectively. The typical variations of CT and CM with depth, for two sets of
boundary conditions are illustrated. The roof can be made of a dome supported at the edges on the cylindrical wall. Else, the roof can be a
flat slab supported on columns along with the edges. IS:3370 – 1967, Part 4, provides coefficients for the analysis of the floor and roof
slabs.
Design steps
• Calculate diameter and height of water tank
• Assumed suitable thickness
• Calculate designed constants
• Calculate hoop tension, maximum bending moment by using IS 1370 part IV.
• Check the assume thickness with given permissible values of tensile stresses of concrete in direct tension for the given grade of concrete.
• Actual circumferential prestress i.e. actual direct compressive stress (fc)
• Provide circumferential steel , Provide vertical steel
• Check for ultimate collapse and cracking
• Non prestressing steel /untensioned steel
• Design base slab
• Draw detail
Comparison of R.C.C. water tank and Prestrssed water tank Comparison of R.C.C. water tank and Prestrssed water tank Comparison of R.C.C. water tank and Prestrssed water tank Comparison of R.C.C. water tank and Prestrssed water tank
The tanks to be consider having some common data such as the tanks are having same capacity, same diameter, same height, same grade
of concrete i. e. (M40) & (M50), the thickness of tank floor should be taken either 150mm or equal to the wall thickness(if greater than
150mm) for RCC water tank and minimum thickness for priestesses concrete water tank is 120mm.We consider tank capacity for both the
cases (i.e. RCC & Priestesses) reimaging from 1000 m3 to 9000 m3. for both the grade of concrete i.e. (M40 & M50). The result so
obtained as given in following table3
Schedule For RCC Water Tanks & Prestressed
Concrete Water Tanks Estimate Details
CAPACITYGRADE OF
CONCRETE
COST
OF P.C.
% OF
COST
COST OF
R.C.
nomics of R.C.C. Water tank Resting over Firm Ground vis-a-... http://www.engineeringcivil.com/economics-of-r-c-c-water-tank-...
Figure 4 Variation of % of saving for given capacity with given grade of concrete(M40)
Figure 5 Variation of % of saving for given capacity with given grade of concrete(M50)
The aim of this paper is to compare the cost of R.C.C. water tanks resting over firm ground with the cost of Prestressed concrete water
tanks. In India at least, most of the small & medium sized water tanks are constructed in RCC. Senior engineers and those in the know
maintain that prestressed concrete water tanks are not worth trying for smaller capacities. Besides cost, other reason may be that
prestressed concrete construction involves skilled labor & supervision. Furthermore, prestressing is a closely guarded technology in this
country & information is not available that easily.
There is no clear-cut definition of “Medium Size”. The thumb rule passed on in the field from one generation of engineers to the next, fixes
a value around 10 lac liters. Therefore, this study encompasses tanks from 10 lac liter capacity to 90 lac liter capacity. A couple of cases of
both varieties were designed manually. Design & Estimation programs were developed in MS EXCEL for both RCC & Prestressed concrete.
The programs were finalized after a number of trial runs & corrections.
Results obtained are compiled in figures numbered 1 to 5 & Table numbered 3. D/H ratio for all the tanks is maintained at 4 based on the
recommendations of the Preload Engineering Company of the US, a world leader in the field of prestressed concrete water tanks. It should
be noted that an increase in tank wall thickness results in decreased flexural steel in case of RCC. However, in case of prestressed concrete,
an increased thickness leads to a greater prestressing force & consequently more prestressing steel. Thus, increased thickness leads to
increased cost in case of prestressed concrete.
Table3 presents the total cost of each tank along with the % difference. “+” means costlier prestressing & “-“ means cheaper prestressing.
As the tank capacity increases, the cost of tank increases. But the concept of “economics of scale” holds good i.e. the cost of a tank of 20
lac liter capacity is less than double the cost of a tank of 10 lac liter capacity. Similarly, the cost of a tank of 90 lac liter capacity is less than
9 times the cost of a tank of 10 lac liter capacity. It can be clearly established that the grade of concrete hardly makes any difference in the
costing. Because of its nature, the water tank design is never an impending or boundary line design. The factor of safety is high & the
actual stresses are much lower than the permissible ones. An increased permissible stress for a higher grade of concrete hardly makes any
difference to the final outcome.
Finally, a study of the same Table3 confirms that the RCC tank is cheaper only for 10 lac liter capacity. For higher capacities, prestress
concrete tank is always cheaper by @ (20 +/- 5) %. This is because the thickness of an RCC tank increases many-folds for higher
capacities. Thickness in fact seems to be an important criterion even for prestressed tanks. An increased thickness leads to an increased
nomics of R.C.C. Water tank Resting over Firm Ground vis-a-... http://www.engineeringcivil.com/economics-of-r-c-c-water-tank-...
prestressing force. More steel is required to generate this higher prestressing force resulting in higher cost.
CONCLUSIONCONCLUSIONCONCLUSIONCONCLUSION
RCC tanks are cheaper only for smaller capacities up to 10-12 lac liters. For bigger tanks, Prestressing is the superior choice resulting in a
saving of @ 20%.
REFERENCES:REFERENCES:REFERENCES:REFERENCES:
1 Tanetal (1966) “Minimum Cost Design Of Reinforced Concrete Cylindrical Water Tanks Based On The British Code For Water Tanks, Using
A Direct Search Method And The (SUMT). European Journal Of Scientific Research ISSN 1450 -216XVol.49No.4(2011),pp.510-520.2 Thakkar and Sridhar Rao (1974)”Cost Optimization Of Cylindrical Composite Type Prestesses Concrete Pipes Based On The Indian Code”
Journal of Structural Engineering 131: 6.
3 Al-Badri (2005) “Cost Optimization Of Reinforced Concrete Circular Grain Silo Based On ACI Code (2002)American Concrete Institute
Structural Journal, May- June 2006.
4 Hassan Jasim Mohammed “ Economical Design Of Water Tanks” European Journal Of Scientific Research ISSN 1450
-216XVol.49No.4(2011),pp.510-520.
5 Abdul-Aziz & A. Rashed “Rational Design Of Priestesses And Reinforced Concrete Tanks” Dept Of Civil & Environmental Engineering.
University Of Alberta, Edmontan, Alberta Canada T6g-267.Eurojournals Publishing. Inc.2011
6 Chetan Kumar Gautam “Comparison Of Circular RC And PSC Underground Shelters” The Indian Concrete Journal April 2006.
7 Precon “Designing Of Circular Prestressed Concrete Tanks To The Industry Standards Of The AWWA And ACI” journal of priestesses
concrete institute vol.12,apr. 1967
8 IS: 456-2000. Indian Standard Code of Practice For Reinforced Concrete.
9 IS 3370-Part I,II,III,IV 1965 & IS Code 1343-1980 Indian Standard Code of Practice For Liquid Retaining Structures.
10 IS: 1343- 1980. Indian Standard Code of Practice For Prestressed Concrete (First Revision).
11 Lin, T.Y, and NED H BURNS “Prestressed Concrete”, Third Edition , John Wiley & Sons[ ASIA] Pt e Ltd. , Singapore 129809.
12 N. Krishna Raju, 2007. “Prestressed Concrete”, Fourth Edition, Tata McGraw- Hill Company Ltd., New Delhi.
13 A.K Jain Reinforced concrete (vol-1,vol-2)
14 B.N Dutta, 2009 “Estimating and Costing In Civil Engineering”, Twenty- Sixth Revised Edition UBS Publishers’ Distributors Pvt. Ltd. New
Delhi.
15 Current Schedule of Rates (CSR), 2010-2011, for Public Works Region, Amravati.
16 Schedule Of Rates Year 2010-2011, For Maharashtra Jeevan Pradhikaran, Nagpur Region17 Bundy , B. D. , 1984. ” Basic Optimization Methods “, Edward Arnold Publishers.
18 Fintel, M., ,1974. ” Handbook of Concrete Engineering”, USA.
19 Gray ,W.S. and Manning ,G.P., 1960. ” Concrete Water Tower, Bunkers, Silos and Other Elevated Structures” , 3rd ed. , London.