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33

Drilling Tools Codes Rev1

Nov 03, 2015

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    Drilling tools codes

    definition

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    The CNC fixes an identification

    code (Details list) to the different

    working operations.

    Every single code defines a

    different tool.

    The following slides show some

    tools we can put into a drilling

    spindle

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    To install the tool into the drilling unit we will use some connections and tapers:

    ISO 45 [40] connection with : HSK A80 [A63] connection with.. :

    ..Morse Taper ..Weldon Taper ..Morse Taper ..Weldon Taper

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    Programming code: DRILL

    Comment: Sensitive twist drilling

    Tool type: standard HSS drill-bit

    Working operation: standard hole

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    Technical features:

    1. Low cutting speed

    2. Inexpensive

    3. Grinding frequently

    4. Long life

    5. Long chips

    6. Int/Ext coolant

    HSS drill-bit - DRILL

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    Tool type: inserts drill-bit

    Working operation: programmed hole

    Programming code: DRILL_32

    Comment: Special programmed drilling

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    INSERTS drill-bit DRILL 32/33

    Technical features:

    1. High cutting speed

    2. Expensive

    3. Not grinding inserts

    4. Inserts short life

    5. Short chips

    6. Int. Coolant only

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    Tool type: inserts/carbide and HSS drill-bit

    Working operation: blind and/or standard hole

    Programming code: DRILL_33

    Comment: Twist programmed drilling

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    INSERTS or CARBIDE drill-bit DRILL_33/32

    Technical features:

    See DRILL_32 code tools

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    Programming code: DEBURR

    Comment: Normal deburring

    Tool type: deburring tool

    Working operation: removing burrs from the hole output

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    Tool type: countersink at 90

    Working operation: countersinking

    Programming code: FLARE

    Comment: Countersink

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    COUNTERSINK at 90

    Technical features:

    1.Pre hole already made

    2. Low feedrate

    3. Virtual tool length

    4. Two diameter to

    define a working

    range

    5. No coolant

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    Programming code: DEBURR_36

    Comment: Deburring with NBT

    Tool type: special deburring tool

    Working operation: removing burrs from the hole

    output passing across

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    Tool type: standard HSS drill-bit

    Working operation: pointing and marking

    Programming code: POINT_37

    Comment: Twist pointing

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    Technical features:

    1. Roughness (on time)

    2. Depth on time

    3. Low feedrate

    4. Known tool length

    5. No coolant

    POINTING with DRILL - BIT

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    Programming code: SPOT - FACING

    Comment: Spot - Facing

    Tool type: counterbore

    Working operation: enlarging a preformed hole

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    COUNTERBORE SPOT FACING

    Technical features:

    1. Pre hole already made

    2. Rigth speeds

    3. Virtual tool length

    4. Coolant

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    Tool type: small tool only for pointing

    Working operation: pointing and marking

    Programming code: POINT

    Comment: Pointing with point

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    POINTING with POINT TOOL

    Technical features:

    1. Depth on time

    2. Low feedrate

    3. Known tool length

    4. No coolant

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    Tool type: screw tap

    Working operation: tapping different threads

    Programming code: TAP _ xx

    Comment: Tapping type

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    ISO METRIC TAPPING

    Measuring unit : mm

    TAP : Standard (gross pitch) M10

    TAP 42 : Fine pitch M10x1* [*Size of pitch in mm]

    WHITWORTH TAPPING

    Measuring unit : inches or inch fractions

    TAP 43 : Standard (gross pitch) 13/8 W

    TAP 44 : Fine pitch 11/4x11* W [*Threads per inch]

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    UNF and UNC American TAPPING

    Measuring unit : inches or inch fractions

    TAP 45 : Standard (fine pitch ) -16* UNF

    TAP 47 : Standard (gross pitch ) -10* UNC [*Threads per inch]

    GAS TAPPING (only on pipes)

    Measuring unit : inches or inch fractions

    TAP 46 : Standard G 1 * [*Size of pipe]

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    TAP

    Technical features:

    1. Preformed hole

    2. Feedrate = Screwpitch

    3. Special taper (return)

    4. Flat tool (180)

    5. Rigth tool length

    6. Long output stroke

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    Tool type: end mill

    Working operation: milling on single pass

    Programming code: MILL

    Comment: Milling

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    END MILLING TOOL

    Technical features:

    1. Hole already made

    2. Contouring speed

    3. Good connection and taper

    4. Fast downstroke

    5. Milling parameters

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    Tool type: face and round inserts mill

    Working operation: multi steps pocketing or drawing

    Programming code: POCKET

    Comment: Pocketing

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    INSERTS POCKETING TOOL

    Technical features:

    1. Slow downstroke

    2. Contouring speed

    3. Locked material

    4. Pocketing

    parameters

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    Programming code: POCKET_63

    Comment: Chamfering

    Tool type: side and square inserts mill

    Working operation: top multi steps bevelling

    Tecnical features : milling parameters

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    Programming code: POCKET_64

    Comment: Back Chamfering

    Tool type: side and square inserts mill

    Working operation: bottom multi steps bevelling

    Tecnical features : milling parameters

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    Programming code: POCKET_65

    Comment: Round insert face milling

    Tool type: face and rounds inserts mill

    Working operation: top multi steps bevelling or pocketing

    Tecnical features : milling parameters

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    Programming code: POCKET_66

    Comment: Round insert back face milling

    Tool type: face and rounds inserts mill

    Working operation: bottom multi steps bevelling or pocketing

    Tecnical features : milling parameters

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    Programming code: POCKET_67

    Comment: Pocketing helical interpolation

    Tool type: side inserts mill (rouds or rect.)

    Working operation: helical interpolation hole

    Tecnical features : milling parameters

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    Programming code: POCKET_68

    Comment: Scribing

    Tool type: face square insert mill

    Working operation: drawing or pocketing

    Tecnical features : milling parameters