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Sep 11, 2018
Dodge6.7EGRDeleteKit
v.4.010314 1
Fits:20092013DodgeTruckswithCummins6.7DieselEngine
Readinstructionsthoroughlybeforeproceeding!
***Thiskitmayvoidfactorywarrantypleasecheckwithmanufacturer.***
***Thiskitisintendedforoffroaduseonly.***
Youwillneedthefollowingtoolsforthisinstallation:
8mmSocket 10mmSocket 14mmSocket 15mmSocket SocketWrench TorqueWrench(ft./lbs.) 11/8Wrench Lubricant Flashlight ShopTowels
PartsList:
Qty. Description
1 SupportBracket1 4.25x2.55BlockOffPlate1 4.25x3.04BlockOffPlate1 4.30x3.90BlockOffPlate2 ReplacementGaskets1 2.50AluminumSpacerTube1 AluminumPlugwithORingInstalled1 M10x20CapScrew1 M10Washer4 M8x25CapScrews4 M8NylockNuts8 5/16Washers1 HexSocketPlug1 HeaderStud1 1/8PipePlug
Werecommendthatadieselshoporprofessionalaftermarketpartsinstaller,withthenecessaryequipment,toolsandexperiencedpersonnelneededforproperinstallation,performtheinstallationofthissystem.However,ifyoudecidetoperformtheworkyourself,werecommendthatsomeoneshouldhelpyou.Ensurethattheinstallerusesallundercarsafetyprecautions,includingeyeprotection.
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Pleasetaketimetoreadandunderstandthefollowing:
ByinstallingyourEGRDeletekit,youindicatethatyouhavereadthisdocumentandyouagreewiththetermsstatedbelow.ItistheresponsibilityofthepurchasertofollowallinstallationinstructionguidelinesandsafetyproceduressuppliedwithyourEGRDeletekit.
Weassumenoresponsibilityfordamagesoccurringfrommisuse,abuse,improperinstallation,improperoperation,lackofresponsiblecare,orallpreviouslystatedreasonsresultingfromincompatibilitywithothermanufacturersproductsand/orsystems.
Beforeremovingtheoriginalpartsfromyourvehicle,pleasecomparethepartsyouhavereceivedwiththepartslistprovidedonpage1toassurethatyouhaveallthepartsnecessaryfortheinstallationofyournewEGRDeletekit.
Ifinstallingonausedvehicle,wesuggestapenetratingspraylubricantbeappliedliberallytoallexhaustfasteners,andallowasignificantperiodoftimeforthechemicaltolubricatethethreadsbeforeattemptingtodisassemble.
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1.
2.
Remove4x8mmbolts.Removedipstickandplasticcover.
Remove3x10mmboltsindipstickbracket.
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3.
4.
UnplugEGRairflowvalve(shownherewithintakemanifoldremovedforbetterpicture).
Remove4x10mmboltsinEGRhousing.UnplugEGRmainharness.
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5.
6.
LoosenclampsonbothsidesoftheEGRcrossoverpipe.Remove1x8mmboltinthecenterofthepipe(underneath).
Removecrossoverpipeandreinstall8mmbolt.
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7.
8.
Replacegaskets(included)andinstallbilletblockoffplatewithfactory10mmbolts.Torqueto18ft./lbs.
Remove3x10mmnutsand2x8mmbolts.Removeheatshield.
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9.
10.
Remove4x10mmboltsandremovehousing.
Installfrontblockoffplatewithfactory15mmbolts.Remove4x10mmbolts.
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11.
12.
Remove3x8mmboltsfromtopofservo.Remove4x10mmboltsandremovevalvehousingandservomotorplate.
Remove2x15mmnutsandloosenclamp.
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13.
14.
RemoveCCVhoseandcoolantlines.Itisnormalforittoleaksomecoolant.
Remove2x15mmnutsandremoveEGRcooler.
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10 v.4.010314
15.
16.
Remove2x14mmboltsandcoolermount.Boltsarehiddenfromviewontruck.
Installrearblockoffplate.Install1/8pipeplugifnothermocoupleisrequired.
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v.4.010314 11
17.
18.
Remove11/8coolantfitting.
Installthreadedplug.
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19.
20.
Installcoolantplugintocoolantpipe.Itisrecommendedthatyouapplyathincoatoflubricantontheoringbeforeinstallation.Ensurethattheplugispressedallthewayin.
Removeheaderbolt(thirdfromrear).
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21.
22.
Removespacerfrompreviouslyinstalledheaderboltandinstallspaceronsuppliedheaderstud.
Installheaderstud.Torqueto4050ft./lbs.
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23.
24.
Threadsuppliedspacerintopreviouslyinstalledheaderstud.Tightenasmuchaspossibleusingfingers.
UsingsuppliedM10boltandwasher,boltsuppliedbrackettospacer.Fingertightenonly.
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25.
v
26.
Boltbrackettopressureline.Tightenuntilsnugdonotovertighten.
Boltbrackettocoolantpipebracket.Tightenuntilsnugdonotovertighten.
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27.
28.
Attachtransmissiondipstick(Automaticonly)tobracket.Donottightenatthistime.
Adjustbracketandcoolantpipesothattheplugandbracketarepressingagainsteachotherfirmly.Tightenallbolts.
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v.4.010314 17
29.
Boltcrankcasebreatherpipebrackettosupportbracket,andtighten.