Top Banner

Click here to load reader

Dodge 6.7 EGR Delete Kit - CDO Home - Canadian Dodge 6.7 EGR Delete... · PDF fileDodge 6.7 EGR Delete Kit 2 v.4.010314 Please take time to read and understand the following: By installing

Sep 11, 2018

ReportDownload

Documents

vankhanh

  • Dodge6.7EGRDeleteKit

    v.4.010314 1

    Fits:20092013DodgeTruckswithCummins6.7DieselEngine

    Readinstructionsthoroughlybeforeproceeding!

    ***Thiskitmayvoidfactorywarrantypleasecheckwithmanufacturer.***

    ***Thiskitisintendedforoffroaduseonly.***

    Youwillneedthefollowingtoolsforthisinstallation:

    8mmSocket 10mmSocket 14mmSocket 15mmSocket SocketWrench TorqueWrench(ft./lbs.) 11/8Wrench Lubricant Flashlight ShopTowels

    PartsList:

    Qty. Description

    1 SupportBracket1 4.25x2.55BlockOffPlate1 4.25x3.04BlockOffPlate1 4.30x3.90BlockOffPlate2 ReplacementGaskets1 2.50AluminumSpacerTube1 AluminumPlugwithORingInstalled1 M10x20CapScrew1 M10Washer4 M8x25CapScrews4 M8NylockNuts8 5/16Washers1 HexSocketPlug1 HeaderStud1 1/8PipePlug

    Werecommendthatadieselshoporprofessionalaftermarketpartsinstaller,withthenecessaryequipment,toolsandexperiencedpersonnelneededforproperinstallation,performtheinstallationofthissystem.However,ifyoudecidetoperformtheworkyourself,werecommendthatsomeoneshouldhelpyou.Ensurethattheinstallerusesallundercarsafetyprecautions,includingeyeprotection.

  • Dodge6.7EGRDeleteKit

    2 v.4.010314

    Pleasetaketimetoreadandunderstandthefollowing:

    ByinstallingyourEGRDeletekit,youindicatethatyouhavereadthisdocumentandyouagreewiththetermsstatedbelow.ItistheresponsibilityofthepurchasertofollowallinstallationinstructionguidelinesandsafetyproceduressuppliedwithyourEGRDeletekit.

    Weassumenoresponsibilityfordamagesoccurringfrommisuse,abuse,improperinstallation,improperoperation,lackofresponsiblecare,orallpreviouslystatedreasonsresultingfromincompatibilitywithothermanufacturersproductsand/orsystems.

    Beforeremovingtheoriginalpartsfromyourvehicle,pleasecomparethepartsyouhavereceivedwiththepartslistprovidedonpage1toassurethatyouhaveallthepartsnecessaryfortheinstallationofyournewEGRDeletekit.

    Ifinstallingonausedvehicle,wesuggestapenetratingspraylubricantbeappliedliberallytoallexhaustfasteners,andallowasignificantperiodoftimeforthechemicaltolubricatethethreadsbeforeattemptingtodisassemble.

  • Dodge6.7EGRDeleteKit

    v.4.010314 3

    1.

    2.

    Remove4x8mmbolts.Removedipstickandplasticcover.

    Remove3x10mmboltsindipstickbracket.

  • Dodge6.7EGRDeleteKit

    4 v.4.010314

    3.

    4.

    UnplugEGRairflowvalve(shownherewithintakemanifoldremovedforbetterpicture).

    Remove4x10mmboltsinEGRhousing.UnplugEGRmainharness.

  • Dodge6.7EGRDeleteKit

    v.4.010314 5

    5.

    6.

    LoosenclampsonbothsidesoftheEGRcrossoverpipe.Remove1x8mmboltinthecenterofthepipe(underneath).

    Removecrossoverpipeandreinstall8mmbolt.

  • Dodge6.7EGRDeleteKit

    6 v.4.010314

    7.

    8.

    Replacegaskets(included)andinstallbilletblockoffplatewithfactory10mmbolts.Torqueto18ft./lbs.

    Remove3x10mmnutsand2x8mmbolts.Removeheatshield.

  • Dodge6.7EGRDeleteKit

    v.4.010314 7

    9.

    10.

    Remove4x10mmboltsandremovehousing.

    Installfrontblockoffplatewithfactory15mmbolts.Remove4x10mmbolts.

  • Dodge6.7EGRDeleteKit

    8 v.4.010314

    11.

    12.

    Remove3x8mmboltsfromtopofservo.Remove4x10mmboltsandremovevalvehousingandservomotorplate.

    Remove2x15mmnutsandloosenclamp.

  • Dodge6.7EGRDeleteKit

    v.4.010314 9

    13.

    14.

    RemoveCCVhoseandcoolantlines.Itisnormalforittoleaksomecoolant.

    Remove2x15mmnutsandremoveEGRcooler.

  • Dodge6.7EGRDeleteKit

    10 v.4.010314

    15.

    16.

    Remove2x14mmboltsandcoolermount.Boltsarehiddenfromviewontruck.

    Installrearblockoffplate.Install1/8pipeplugifnothermocoupleisrequired.

  • Dodge6.7EGRDeleteKit

    v.4.010314 11

    17.

    18.

    Remove11/8coolantfitting.

    Installthreadedplug.

  • Dodge6.7EGRDeleteKit

    12 v.4.010314

    19.

    20.

    Installcoolantplugintocoolantpipe.Itisrecommendedthatyouapplyathincoatoflubricantontheoringbeforeinstallation.Ensurethattheplugispressedallthewayin.

    Removeheaderbolt(thirdfromrear).

  • Dodge6.7EGRDeleteKit

    v.4.010314 13

    21.

    22.

    Removespacerfrompreviouslyinstalledheaderboltandinstallspaceronsuppliedheaderstud.

    Installheaderstud.Torqueto4050ft./lbs.

  • Dodge6.7EGRDeleteKit

    14 v.4.010314

    23.

    24.

    Threadsuppliedspacerintopreviouslyinstalledheaderstud.Tightenasmuchaspossibleusingfingers.

    UsingsuppliedM10boltandwasher,boltsuppliedbrackettospacer.Fingertightenonly.

  • Dodge6.7EGRDeleteKit

    v.4.010314 15

    25.

    v

    26.

    Boltbrackettopressureline.Tightenuntilsnugdonotovertighten.

    Boltbrackettocoolantpipebracket.Tightenuntilsnugdonotovertighten.

  • Dodge6.7EGRDeleteKit

    16 v.4.010314

    27.

    28.

    Attachtransmissiondipstick(Automaticonly)tobracket.Donottightenatthistime.

    Adjustbracketandcoolantpipesothattheplugandbracketarepressingagainsteachotherfirmly.Tightenallbolts.

  • Dodge6.7EGRDeleteKit

    v.4.010314 17

    29.

    Boltcrankcasebreatherpipebrackettosupportbracket,andtighten.

Welcome message from author
This document is posted to help you gain knowledge. Please leave a comment to let me know what you think about it! Share it to your friends and learn new things together.