Dodge 6.7 EGR Delete Kit - CDO Home - Canadian Dodge 6.7 EGR Delete... · PDF fileDodge 6.7 EGR Delete Kit 2 v.4.010314 Please take time to read and understand the following: By installing

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Fits:20092013DodgeTruckswithCummins6.7DieselEngine

Readinstructionsthoroughlybeforeproceeding!

***Thiskitmayvoidfactorywarrantypleasecheckwithmanufacturer.***

***Thiskitisintendedforoffroaduseonly.***

Youwillneedthefollowingtoolsforthisinstallation:

8mmSocket 10mmSocket 14mmSocket 15mmSocket SocketWrench TorqueWrench(ft./lbs.) 11/8Wrench Lubricant Flashlight ShopTowels

PartsList:

Qty. Description

1 SupportBracket1 4.25x2.55BlockOffPlate1 4.25x3.04BlockOffPlate1 4.30x3.90BlockOffPlate2 ReplacementGaskets1 2.50AluminumSpacerTube1 AluminumPlugwithORingInstalled1 M10x20CapScrew1 M10Washer4 M8x25CapScrews4 M8NylockNuts8 5/16Washers1 HexSocketPlug1 HeaderStud1 1/8PipePlug

Werecommendthatadieselshoporprofessionalaftermarketpartsinstaller,withthenecessaryequipment,toolsandexperiencedpersonnelneededforproperinstallation,performtheinstallationofthissystem.However,ifyoudecidetoperformtheworkyourself,werecommendthatsomeoneshouldhelpyou.Ensurethattheinstallerusesallundercarsafetyprecautions,includingeyeprotection.

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Pleasetaketimetoreadandunderstandthefollowing:

ByinstallingyourEGRDeletekit,youindicatethatyouhavereadthisdocumentandyouagreewiththetermsstatedbelow.ItistheresponsibilityofthepurchasertofollowallinstallationinstructionguidelinesandsafetyproceduressuppliedwithyourEGRDeletekit.

Weassumenoresponsibilityfordamagesoccurringfrommisuse,abuse,improperinstallation,improperoperation,lackofresponsiblecare,orallpreviouslystatedreasonsresultingfromincompatibilitywithothermanufacturersproductsand/orsystems.

Beforeremovingtheoriginalpartsfromyourvehicle,pleasecomparethepartsyouhavereceivedwiththepartslistprovidedonpage1toassurethatyouhaveallthepartsnecessaryfortheinstallationofyournewEGRDeletekit.

Ifinstallingonausedvehicle,wesuggestapenetratingspraylubricantbeappliedliberallytoallexhaustfasteners,andallowasignificantperiodoftimeforthechemicaltolubricatethethreadsbeforeattemptingtodisassemble.

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1.

2.

Remove4x8mmbolts.Removedipstickandplasticcover.

Remove3x10mmboltsindipstickbracket.

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3.

4.

UnplugEGRairflowvalve(shownherewithintakemanifoldremovedforbetterpicture).

Remove4x10mmboltsinEGRhousing.UnplugEGRmainharness.

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5.

6.

LoosenclampsonbothsidesoftheEGRcrossoverpipe.Remove1x8mmboltinthecenterofthepipe(underneath).

Removecrossoverpipeandreinstall8mmbolt.

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7.

8.

Replacegaskets(included)andinstallbilletblockoffplatewithfactory10mmbolts.Torqueto18ft./lbs.

Remove3x10mmnutsand2x8mmbolts.Removeheatshield.

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9.

10.

Remove4x10mmboltsandremovehousing.

Installfrontblockoffplatewithfactory15mmbolts.Remove4x10mmbolts.

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12.

Remove3x8mmboltsfromtopofservo.Remove4x10mmboltsandremovevalvehousingandservomotorplate.

Remove2x15mmnutsandloosenclamp.

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13.

14.

RemoveCCVhoseandcoolantlines.Itisnormalforittoleaksomecoolant.

Remove2x15mmnutsandremoveEGRcooler.

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15.

16.

Remove2x14mmboltsandcoolermount.Boltsarehiddenfromviewontruck.

Installrearblockoffplate.Install1/8pipeplugifnothermocoupleisrequired.

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17.

18.

Remove11/8coolantfitting.

Installthreadedplug.

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19.

20.

Installcoolantplugintocoolantpipe.Itisrecommendedthatyouapplyathincoatoflubricantontheoringbeforeinstallation.Ensurethattheplugispressedallthewayin.

Removeheaderbolt(thirdfromrear).

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21.

22.

Removespacerfrompreviouslyinstalledheaderboltandinstallspaceronsuppliedheaderstud.

Installheaderstud.Torqueto4050ft./lbs.

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23.

24.

Threadsuppliedspacerintopreviouslyinstalledheaderstud.Tightenasmuchaspossibleusingfingers.

UsingsuppliedM10boltandwasher,boltsuppliedbrackettospacer.Fingertightenonly.

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25.

v

26.

Boltbrackettopressureline.Tightenuntilsnugdonotovertighten.

Boltbrackettocoolantpipebracket.Tightenuntilsnugdonotovertighten.

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27.

28.

Attachtransmissiondipstick(Automaticonly)tobracket.Donottightenatthistime.

Adjustbracketandcoolantpipesothattheplugandbracketarepressingagainsteachotherfirmly.Tightenallbolts.

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29.

Boltcrankcasebreatherpipebrackettosupportbracket,andtighten.