DIESEL GENERATOR MMG25FHI Generateur puet demarrer automatiquement resultant en des accidents de personne. Deconnecter batterie avant tout entretien. Generator can automatically start

DIESEL GENERATOR

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MMG25FHI

PARTS MANUAL

INTRODUCTION

Before servicing this machine, make sure the engine start switch is turned to off “O”, the circuit breakers are open (off, “O”), the emergency stop switch is closed (pushed in), and the negative (-) terminal on battery is disconnected. Attach a “DO NOT START” sign to the control panel. This will notify everyone that the unit is being serviced and will reduce the chance of someone inadvertently trying to start the unit. If the unit is connected to a remote start or transfer switch, make sure the remote switch is also off and tagged.

WARNINGBefore operating or servicing this equipment, read and understand the Magnum

Operating Manual which was included with the unit when shipped form the factory. Failure to do so increases the risk of injury to yourself or others.

MAGNUM PRODUCTS LLC215 Power Drive • Berlin, WI 54923

U.S.A.Phone: 920-361-4442

FAX: 920-361-4416Toll Free: 1-800-926-9768

www.m-p-llc.comFor technical or parts QUESTIONS, please contact Magnum Products’ Customer Support or

Technical Support team at 920-361-4442 or toll free at 1-800-926-9768. Please have your serial number available.

To ORDER SERVICE PARTS, please contact the dealer from which you purchased the unit, or call Magnum Products to locate a dealer in your area.

Engine Make:__________________________________________Engine Serial Number:___________________________________Engine Model Number: __________________________________Generator Make: _______________________________________Generator Model Number:________________________________Generator Serial Number: ________________________________Unit Model Number:_____________________________________Unit Serial Number: _____________________________________

WARNINGCALIFORNIA PROPOSITION 65 WARNING:

Diesel engine exhaust and some of its constituents are known to the state of California to cause cancer, birth defects and other reproductive harm.

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TABLE OF CONTENTS

PageINTRODUCTION ............................................................................................................................... 2TABLE OF CONTENTS ..................................................................................................................... 3ENCLOSURE COMPONENTS ......................................................................................................... 4UNIT DECALS .............................................................................................................................. 5 - 7LUG DOOR ASSEMBLY ................................................................................................................... 8LUG PANEL ASSEMBLY .................................................................................................................. 9CONTROL PANEL ASSEMBLY .............................................................................................. 10 - 11CONTROL BOX ASSEMBLY ................................................................................................... 12 - 13CONTROL BOX ASSEMBLY ................................................................................................... 14 - 15CAM LOCK PANEL ASSEMBLY ..................................................................................................... 16RECEPTACLE PANEL ASSEMBLY ............................................................................................... 17CIRCUIT BREAKER ASSEMBLY ................................................................................................... 18EMERGENCY STOP SWITCH ASSEMBLY ................................................................................... 19AIR FILTER ASSEMBLY ................................................................................................................. 20EXHAUST SYSTEM ASSEMBLY ................................................................................................... 21FUEL TANK ASSEMBLY .......................................................................................................... 22 - 23ENGINE ASSEMBLY ...............................................................................................................24 - 25GENERATOR ASSEMBLY ...................................................................................................... 26 - 27SKID ASSEMBLY ..................................................................................................................... 28 - 29LIFT STRUCTURE ASSEMBLY ............................................................................................... 30 - 31COOLING SYSTEM ASSEMBLY ............................................................................................. 32 - 33ENGINE TO SKID ASSEMBLY ................................................................................................ 34 - 35FRONT HOOD ASSEMBLY ..................................................................................................... 36 - 37FRONT HOOD SUPPORT STRUCTURE ASSEMBLY ............................................................ 38 - 39REAR HOOD ASSEMBLY ....................................................................................................... 40 - 41REAR HOOD SUPPORT STRUCTURE ASSEMBLY .............................................................. 42 - 43CONTROL DOOR ASSEMBLY ................................................................................................ 44 - 45HOODS TO SKID ASSEMBLY ................................................................................................. 46 - 47TRAILER ASSEMBLY - SINGLE AXLE ....................................................................................48 - 49TRAILER ASSEMBLY - TANDEM AXLE .................................................................................50 - 51BRAKE LINES - SINGLE AXLE ...................................................................................................... 52BRAKE LINES - TANDEM AXLE .................................................................................................... 53SERVICE LOG ................................................................................................................................ 54NOTES ............................................................................................................................................ 55

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ENCLOSURE COMPONENTS

ITEM PAGE QTY DESCRIPTION NOTES1 Page 44 1 Control Door Assembly2 Page 40 1 Rear Hood Assembly3 Page 36 1 Front Hood Assembly

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PN: 22521Decal, Magnum Logo

PN: 225482” Red Stripe (12’)

PN: 22520Decal, Large “M”

DIESEL DIESEL

DANGERGEFAHRPELIGRODANGER

Lock doors. Access can cause electric shock or injury.

Türen schliessen! Zugang kann elektrischen schlagoder verletzung verursachen.

Cierre las puertas. Ya que de orto modo existe el peligro de una descarga electrica o de lesiones personales.

Fermer les portes d’acces ou il pourrait en resulterrisque d’electrocution ou accidents de personne.

DANGER

GEFAHR

PELIGRO

DANGER

CHECK DAILYÜBERPRÜFUNG TÄGLICH.

CHEQUE DIARIO.CONTRÔLE QUOTIDIEN.

PN: 26286Decal, Hood Service

PN: 24942Decal,

Patent Pending

WARNING

ADVERTENCIAAVERTISSEMENT

WARNUNG

WARNUNG

AVERTISSEMENT

WARNING

ADVERTENCIA

PN: 12142Decal, Ground

PN: 26386Decal,

Pinch Point

25 PN: 22545Decal, Number Set 25 - Red

UNIT DECALS

Note: All safety and operating decals are located on decal sheet 23599, unless otherwise noted.

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Generateur puet demarrer automatiquement resultant en desaccidents de personne. Deconnecterbatterie avant tout entretien.

Generator can automatically startwhich can cause serious injury. Disconnect battery before servicing.

Aggregat kann automatisch startenund körperliche verletzung verursachen. Vor servicearbeitbatterie abklemmen.

Generador puede arrancarautomaticamente y causar lesionespersonales. Desconecte la bateriaantes de prestar servicio.

WARNING

AVERTISSEMENT

WARNUNG

ADVERTENCIA

PN: 26409Decal, Rear Hood

Release Instructions

PN: 26386Decal,

Pinch Point

WARNING

ADVERTENCIAAVERTISSEMENT

WARNUNG

DANGERGEFAHRPELIGRODANGER

WARNUNG

ADVERTENCIA

WARNINGAFTER OPENING REAR HOOD, verify the red safety link is engaged and undamaged. If the link is not properly engaged, unintentional closing of the hood could result, causing personal injury or equipment damage. The link is located on the left side metal guide strap.

BEFORE CLOSING REAR HOOD, release the red safety link by rotating the link counter clockwise. Failure to do this could result in damage to the link or other components.

NACH ÖFFNUNG RÜCKSEITE HAUBE überprüfen, dass die rote Sicherheit Verbindung engagiert und unbeschädigt ist. Wenn die Verbindung nicht richtig engagiert, könnte unbeabsichtigter Closing der Haube resultieren und Personenschaden oder Ausrüstung Schaden verursachen. Die Verbindung ist auf dem linke Seite Metallführerbügel.

DESPUÉS DE CAPILLA de la PARTE POSTERIOR de la ABERTURA, verificar que el acoplamiento rojo de la seguridad sea enganchado e indemne. Si el acoplamiento no se dedica correctamente, el closing inintencional de la capilla podría resultar, estropeando daños corporales o equipo. El acoplamiento está situado en la correa de la guía del metal del lado izquierdo.

APRÈS CAPOT d'ARRIÈRE d'OUVERTURE, vérifier que le lien rouge de sûreté est engagé et intact. Si le lien n'est pas correctement engagé, la fermeture involontaire du capot pourrait résulter, entraînant le dommage corporel ou les dommages aux équipments. Le lien est plac sur la courroie de guide en métal d'aile gauche.

AVERTISSEMENT

BEVOR Sie HINTERE HAUBE SCHLIESSEN, die rote Sicherheit Verbindung freigeben, indem Sie nach rechts den Verbindung Kostenzähler drehen. Störung, dies zu tun konnte Schaden der Verbindung oder anderer Bestandteile ergeben.

ANTES DE CERRAR LA CAPILLA POSTERIOR, lanzar el acoplamiento rojo de la seguridad girando el contador del acoplamiento a la derecha. La falta de hacer esto podía dar lugar a daño al acoplamiento o a otros componentes.

AVANT CAPOT d'ARRIÈRE de FERMETURE, libérer le lien rouge de sûreté en tournant le compteur de lien dans le sens des aiguilles d'une montre. Le manque de faire ceci a pu avoir comme conséquence les dommages au lien ou à d'autres composants.

LINKENGAGED

LINKRELEASED

PN: 26387Decal, Rear Hood Latch

PN: 24942Decal,

Patent Pending

CHECK DAILYÜBERPRÜFUNG TÄGLICH.

CHEQUE DIARIO.CONTRÔLE QUOTIDIEN.

PN: 26286Decal, Hood Service

PN: 225482” Red Stripe (12’)

PN: 22521Decal, Magnum Logo

Lock doors. Access can cause electric shock or injury.

Türen schliessen! Zugang kann elektrischen schlagoder verletzung verursachen.

Cierre las puertas. Ya que de orto modo existe el peligro de una descarga electrica o de lesiones personales.

Fermer les portes d’acces ou il pourrait en resulterrisque d’electrocution ou accidents de personne.

DANGER

GEFAHR

PELIGRO

DANGER

PN: 22520Decal, Large “M”

25PN: 22545

Decal, Number Set25 - Red

UNIT DECALS

Note: All safety and operating decals are located on decal sheet 23599, unless otherwise noted.

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PN: 24945Decal, “M” Rear Door

PN: 24943Decal, Magnum Web

PN: 26408Decal, Rear Hood

Release Notice

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PN: 24944Decal, “M” Front Panel

PN: 24943Decal, Magnum Web PN: 29000 - standard axle

PN: 29011 - tandem axleDecal, Tire loading

Located on tongue of trailered units.

Located on tongue of trailered units.

50A

20A

DANGERGEFAHRPELIGRODANGER

L1 L2 L3

READ AND UNDERSTAND THE SUPPLIED OPERATOR’S MANUAL BEFORE OPERATINGTHIS MACHINE. FAILURE TO DO SO INCREASES THE RISK OF INJURY TO YOURSELF OR OTHERS.

LIRE ET COMPRENDRE LA NOTICE D’EMPLOI FOURNIE AVEC LAMACHINE AVANT DE LA METTRE EN SERVICE. A DEFAUT. VOUSAUGMENTERIEZ LE RISQUE DE VOUS EXPOSER ET LES AUTRESA DES BLESSURES.

LEA Y ENTIENDA EL MANUAL DE OPERACION PROVISTO CON ELEQUIPO ANTES DE QUE OPERE ESTE EQUIPO. DE NO HACERSEASI. PODRIA AUMENTAR EL RIESGO DE DAÑOS PERSONALES YA OTRAS PERSONAS.

VOR INBETRIEBNAHME DIESES GERÄTES BEIGEFÜGTE BETRIEBSVOR-SCHRIFT LESEN UND VERSTEHEN. NICHTBEFOLGUNG ERHÖHT DASRISIKO ZU EIGENER VERLETZUNG ODER ANDERER.

BETRIEBSANLEITUNG

INSTRUCTIONS D'OPERATION

AVANT LE DEMARRAGE1. LIRE LA NOTICE D’EMPLOI.2. NIVELER LA MACHINE.3. BLOQUER LES ROUES AVEC CALES DE ROUES.4. METTRE A TERRE LA MACHINE.5. VERIFIER LE NIVEAU DE TOUS LES FLUIDES.

DEMARRAGE A LA MAIN1. DECONNECTER TOUS LES REGIMES EXTERNES2. REGLER LE COMMUTATEUR DES TENSIONS D'ALIMENTATION.3. SERRER LE COMMUTATEUR DES TENSIONS D'ALIMENTATION.4. TOURNER LE BOUTON D’ARRET D’URGENCE A LA POSITION “ON”.5. PRESSER L’INTERRUPTEUR DE DEMARRAGE DU MOTEUR A LA POSITION “DEMARRAGE/MARCHE”.6. LE MOTEUR S’ESSAYERA DE DEMARRER 3 FOIS.

DEMARRAGE A DISTANCE1. LIRE LA NOTICE D’EMPLOI.

ARRET1. DECONNECTER TOUS LES REGIMES EXTERNES.2. PRESSER L’INTERRUPTEUR DE DEMARRAGE DUMOTEUR A LA POSTION “OFF”.3. REMPLIR LE RESERVOIR A CARBURANT.

ANTES DEL ARRANQUE1. LEA EL MANUAL DEL OPERARIO.2. NIVELE LA UNIDAD.3. COLOQUE CUÑAS DEBAJO DE LAS RUEDAS.4. CONECTE LA UNIDAD A TIERRA.5. CONTROLE TODOS LOS LIQUIDOS.

ARRANQUE MANUAL1. DESCONECTE TODAS LAS CARGAS EXTERNAS.2. AJUSTE LA LLAVE SELECTORA DE VOLTAJE.3. BLOQUEE LA LLAVE SELECTORA DE VOLTAJE.4. GIRE A LA POSICION “ON” EL BOTON DE PARADA DE EMERGENCIA.5. OPRIMA A LA POSICION “ARRANQUE/MARCHA” EL INTERRUPTOR DE ARRANQUE DEL MOTOR.6. EL MOTOR INTENTARA ARRANCAR 3 VECES.

ARRANQUE REMOTO1. VEA EL MANUAL DEL OPERARIO.

DETENCION DEL MOTOR1. DESCONECTE TODAS LAS CARGAS EXTERNAS.2. OPRIMA A LA POSICION “OFF” EL INTERRUPTOR DE ARRANQUE DEL MOTOR.3. LLENE EL TANQUE DE COMBUSTIBLE.

OPERATING INSTRUCTIONS

INSTRUCCIONES PARA LA PUESTA EN MARCHA

VOR DEM STARTEN1. BETRIEBSVORSCHRIFT LESEN2. GERÄT WAAGRECHT STELLEN.3. RÄDER BLOCKIEREN.4. GERÄT ERDEN5. STAND ALLER FLÜSSIGKEITEN PRÜFEN.

HANDSTARTEN1. ALLE ÄUSSEREN BELASTUNGEN ABSCHALTEN.2. SPANNUNGSWAHLSCHALTER SETZEN.3. SPANNUNGSWAHLSCHALTER VERRIEGELN.4. NOTSTOPKNOPF IN “ON” POSITION SETZEN.5. MOTORSTARTSCHALTER AUF POSITION “START/LAUF” DRÜCKEN.6. MOTOR VOLLZIEHT 3 STARTVERSUCHE.

FERNSTART1. SIEHE BETRIEBSVORSCHRIFT.

ABSCHALTEN1. ALLE ÄUSSEREN BELASTUNGEN ABSCHALTEN.2. MOTORSTARTSCHALTER AUF POSITION “OFF” DRÜCKEN.3. KRAFTSTOFFTANK FÜLLEN.

BEFORE STARTING1. READ OPERATOR'S MANUAL.2. LEVEL UNIT.3. BLOCK WHEELS.4. GROUND UNIT.5. CHECK ALL FLUID LEVELS.

MANUAL STARTING1. DISCONNECT ALL EXTERNAL LOADS.2. SET VOLTAGE SELECTOR SWITCH.3. LOCK VOLTAGE SELECTOR SWITCH.4. TURN EMERGENCY STOP BUTTON TO "ON" POSITION.5. PUSH ENGINE START SWITCH TO"START/RUN" POSITION.6. ENGINE WILL MAKE 3 ATTEMPTS TO START.

REMOTE START1. SEE OPERATOR'S MANUAL.

STOPPING1. DISCONNECT ALL EXTERNAL LOADS.2. PUSH ENGINE START SWITCH TO "OFF" POSITION.3. FILL FUEL TANK.

STARTING THE GENERATORDAS STARTEN DES GENERATORSCOMIENZO DEL GENERADORCOMMENCEMENT DU GÉNÉRATEUR

1. TURN CONTROL SWITCH “ON”

2. PUSH “ENGINE START” ENGINEENGINESTARTSTART

STOPPING THE GENERATORDAS AUFHÖREN DES GENERATORSPARADA DEL GENERADORARRÊT DU GÉNÉRATEUR

1. PUSH “ENGINE STOP”

2. TURN CONTROL SWITCH “OFF”

ENGINEENGINESTOPSTOP

CONTROLON

CONTROLOFF

CONTROLON

CONTROLOFF

PN: 23846Decal, Controller Start Instructions

WARNINGNEVER CHANGE SWITCH POSITION WITHENGINE RUNNING. RESULTS IN DAMAGETO MACHINE.

NIEMALS SCHLTER UNSTELLEN WENNMOTOR LÄUFT. VERURSACHT BESCHÄDIGUNG DES GERÄTES.

NUNCA CAMBIE LA POSICION DEL INTERRUPTOR AL ESTAR MARCHANDO ELMOTOR. YA QUE ESTO PODRIA CONDUCIRA DAÑOS EN EL EQUIPO.

NE JAMAIS CHANGER LA POSITION DE L’INTERRUPTEUR PENDANT QUE LE MOTEUR EST EN MARCHE. IL POURRAITEN RESULTER RISQUE DE DOMMAGES ALA MACHINE

ADVERTENCIA

AVERTISSEMENT

WARNUNG

REMOTE START/TERMINAL CONNECTIONS

FERNSTART/VERBINDUNGSKLEMMENARRANQUE REMOTO/BORNES DE CONEXION

DEMARRAGE A DISTANCE/RACCORDS TERMINALS

Not for use whengenerator is operated

at 480 volts.

CAUTION PN: 22870Decal, Caution for 480V CSA

NEUTRAL BONDED TO FRAMENULL-LEITER AM RAHMEN ANGESCHLOSSEN

CONDUCTOR NEUTRO CONECTADO AL CHASIS

CONDUCTEUR NEUTRE MIS A LA MASSE DU CHASSIS

CONTROLON

CONTROLOFF

PN: 23827Decal, Controller Switches

PN: 23597Decal, Panel Light Switch Option

OPERATOR’S MANUAL MUST BE STORED ON MACHINE. REPLACEMENT OPERATOR’S MANUAL CAN BE ORDERED THROUGH YOUR LOCAL MAGNUMDISTRIBUTOR.

DIE BETRIEBSVORSCHRIFT MUSS AN DER MASCHINE AUFBEWAHRT WERDEN. ZUR BESTELLUNG VON ERSATZBÜCHERN WENDEN SIE SICH BITTE AN IHREN ÖRTLICHEN MAGNUM HÄNDLER.

EL MANUAL DE OPERACION DEBE SER RETENIDO EN LA MAQUINA.CONTACTE A SU DISTRIBUIDOR MAGNUM MAS CERCANO PARA PEDIR UN EJEMPLAR ADICIONAL.

LA NOTICE D’EMPLOI DOIT ETRE MUNIE SUR LA MACHINE. CONTACTER LE DISTRIBUTEUR MAGNUM LE PLUS PROCHE POUR COMMANDER UNEXEMPLAIRE SUPPLEMENTAIRE.

Located on Manual Holder.

DANGERGEFAHRPELIGRODANGER

Generateur puet demarrer automatiquement resultant en desaccidents de personne. Deconnecterbatterie avant tout entretien.

Generator can automatically startwhich can cause serious injury. Disconnect battery before servicing.

Aggregat kann automatisch startenund körperliche verletzung verursachen. Vor servicearbeitbatterie abklemmen.

Generador puede arrancarautomaticamente y causar lesionespersonales. Desconecte la bateriaantes de prestar servicio.

WARNING

AVERTISSEMENT

WARNUNG

ADVERTENCIA

Located behind lug box door.

PN: 12142Decal, Ground

DANGERGEFAHRPELIGRODANGER

CONTROL PANELLIGHT

INTERIOR LIGHTS

TIRE AND LOADING INFORMATIONTIRE AND LOADING INFORMATION

SEE OWNER’S SEE OWNER’S MANUAL FORMANUAL FORADDITIONALADDITIONAL

INFORMATIONINFORMATION

The weight of cargo should never exceed 1588 kg or 3500 lbs.The weight of cargo should never exceed 1588 kg or 3500 lbs.

TIRE

FRONT

REAR

SPARE

SIZE

ST205/75 R-15(C) 345kPA or 50PSI

COLD TIRE PRESSURE

UNIT DECALS

Note: All safety and operating decals are located on decal sheet 23599, unless otherwise noted.

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LUG DOOR ASSEMBLY

ITEM PART QTY DESCRIPTION NOTES1 60398 4 Screw, pan head phil SS2 61045 4 Nut, 10-32 hx ser flg3 24583 1 Hinge, piano4 24293B 1 Panel, lug door 5 20762 2 Lock, door - 1/4 turn6 60652 1 Latch, door7 60268 4 Rivet, .188 dia-- 24322 -- Assembly, lug door

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6

2

43

53

7

11

3

89

103

12

1

LUG PANEL ASSEMBLY

ITEM PART QTY DESCRIPTION NOTES1 24278 1 Panel, glastic lug2 24319 1 Plate, glastic cover3 60020 4 Nut, M8-1.25 ser flg lock4 60243 1 Washer, .250 flat 5 61005 10 Screw, flat hd6 24820 1 Bus, ground to board 7 65692 1 Lug, terminal dual8 60206 10 Washer, split lock .3759 60140 10 Nut, .375-16 hx hd

10 18992 1 Stud, ground11 24819 1 Bus, N to ground12 65677 4 Lug terminal single-- 24279 -- Assembly, lug panel

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4

3

5

6 7

8

9

1011

1213

A

CONTROL PANEL ASSEMBLY

11

ITEM PART QTY DESCRIPTION NOTES1 24276W 1 Panel, control2 25077 1 Switch, toggle 3 26229 1 Kit, voltage adj. pot. 4 60406 2 Screw, pan hd phil5 60270 2 Nut, 8-32 hx hd nylock6 18556 1 Regulator, voltage-SE 3507 18598 1 Hinge, controller panel8 60375 1 Clamp, tubing - .312 lt duty 9 61045 4 Nut, 10-32 hx ser flg

10 60398 4 Screw, pan hd phil SS11 66195 1 Controller, eng/gen 12 60652 1 Latch, door13 60268 4 Rivet, .188 dia-- 18934 1 Guard, potentiometer Not shownA 25077 2 Switch, toggle Option: interior lights

12

1

35

34

2726

23

2425

17

18

30

2829

20

16

41

740

2021

42

22

16

3143

19

36 33

32

38

77

16

39

37

26

7 8

910

7

12

8 7

13

14

15

16

11

8

3

4 5

CONTROL BOX ASSEMBLY

13

ITEM PART QTY DESCRIPTION NOTES1 24320B 1 Bracket, door seal2 60231 5 Rivet, .188 dia3 60377 4 Screw, pan hd phil4 65334 1 Breaker, 90A5 24373B 1 Plate, breaker mounting 6 23583B 1 Weldment, control box7 61045 26 Nut, 10-32 hx ser flg8 60095 10 Nut, .312-18 hx ser flg 9 60270 4 Nut, 8-32 hx hd nylock

10 60161 14 Nut, .250-20 hx ser flg11 Page 9 1 Assembly, lug panel 12 60290 2 Nut, 6-32 hx nylock SS13 60375 1 Clamp, tubing - .312 lt duty14 18890 1 Block, terminal - 2 pos 15 60046 2 Screw, pan hd phil 16 60398 20 Screw, pan hd phil SS17 Page 17 1 Assembly, receptacle panel 18 61037 1 Plug, Heyco 1.75 hole 19 24317B 1 Panel, lug box side 20 61091 7 Screw, sflg hex G521 Page 16 1 Assembly, cam lock panel22 Page 8 1 Assembly, lug door23 24043 1 Striker, short pin24 24196 1 Washer, striker pin25 24046 1 Striker nut, .438 26 14204 1 Kit, ground bar27 60062 4 Screw, pan hd phil 28 Page 18 1 Assembly, breaker29 60459 2 Screw, pan hd phil30 24770B 2 Standoff, 1” long31 26214 1 Handle, phase switch 32 60479 2 Screw, hx ser flg33 65356 1 Block, terminal - 3 pole34 60516 3 Screw, hx ser flg35 15425 10 Nut, .312-18 cage36 60175 12 Screw, hx ser flg37 65722 3 Transformer, current38 65700 1 Switch, phase - 63A, 3-pos39 24342B 1 Bracket, phase switch40 50187 1 ft. Seal, door 41 19351 1 ft. Seal, gen box

42 61079 1 Screw, M3-0.50X12 soc hex43 60058 1 Washer, #6 split lock

Continued on next page.

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CD

F

45

E

4410

710

711

7

16

J

46

KL

GH

4727

48

36

A

36

49

B

CONTROL BOX ASSEMBLY

15

ITEM PART QTY DESCRIPTION NOTES44 65788 1 Strain relief - 2.00 Romex45 60648 2 Screw, 10-32 pan hd 46 14219 1 Strain relief - .75 Romex47 14203 1 Block, terminal - 10 pos. 48 18081 2 Relay, ignition solenoid49 23103 18 Bracket, selector switchA 21487 1 Transformer, 1-phase OptionB 65665 1 Switch, phase - 4-pos OptionC 65674 2 Stop, 35MM din rail end OptionD 65644 1 Base, relay - 8 pos. OptionE 65645 1 Relay, voltage sensing OptionF 66003 1 Rail, din - 35MM X 6.00" OptionG 65461 1 Relay, 120VAC power OptionH 60396 2 Screw, 10-32 pan hd phil OptionJ 65326 1 Charger, battery OptionK 65285 1 Receptacle, 120V/15A inlet Option: Edison plugL 60480 2 Screw, 10-16 pan phil Option: Edison plug

16

JA

B

C

D

F

E

1

2

34

G

H5

6

CAM LOCK PANEL ASSEMBLY

ITEM PART QTY DESCRIPTION NOTES1 18089 2 Receptacle, twist lock 120/240V 50A2 61045 4 Nut, 10-32 hx ser flg3 60398 4 Screw, pan hd phil SS4 12632 1 Switch, trigger safety 5 65830 1 Switch, trggr sfty rr trmnls6 24264B 1 Panel, lug box 35/55 FH -- 24289 1 Assembly, cam lock panel Items 1 - 6A 65551 1 Conn. cam lock fml - black Option: cam locksB 65552 1 Conn. cam lock fml - red Option: cam locksC 65553 1 Conn. cam lock fml - blue Option: cam locksD 65554 1 Conn. cam lock ml - white Option: cam locksE 65555 1 Conn. cam lock ml - green Option: cam locksF 60061 20 Nut, 10-32 nylk G5 Option: cam locksG 60397 20 Screw, pan phil G2 Option: cam locksH 60237 20 Washer, #10 flat Option: cam locksJ 24703 5 Bar, cam lock bus Option: cam locks

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RECEPTACLE PANEL ASSEMBLY

ITEM PART QTY DESCRIPTION NOTES1 24287W 1 Panel, 120V outlet2 60405 4 Screw, pan hd phil3 60058 4 Washer, split lock #6 4 14130 2 Receptacle, 120V/20A GFI-- 24288 1 Assembly, receptacle panel Items 1 - 4

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34

1

CIRCUIT BREAKER ASSEMBLY

ITEM PART QTY DESCRIPTION NOTES1 65754 2 Stop, 35mm din rail end2 65739 2 Breaker, 50A, 240V, 2-pole3 65738 2 Breaker, 20A, 240V, 1-pole4 65753 1 Rail, din - 35mm X 5.00" -- 65752 1 Assembly, breaker Items 1 - 4

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23

4

5

EMERGENCY STOP SWITCH ASSEMBLY

ITEM PART QTY DESCRIPTION NOTES1 65580 1 Block, e-stop contactor N.C.2 65584 1 Block, e-stop contactor N.O / N.O.3 22816B 1 Panel, emergency stop4 65470 1 Switch, e-stop operator 5 22550 1 Switch, e-stop 2N.O./1N.C.

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5

67

4

89

10

4

3

3

2

1

AIR FILTER ASSEMBLY

ITEM PART QTY DESCRIPTION NOTES1 21937 1 Element, air filter - 12" filter2 28618 1 Hose, air filter3 60316 2 Clamp, hose 4 60114 4 Screw, hx ser flg5 21505 1 Filter, air6 60095 2 Nut, hx ser flg 7 18609 1 Kit, filter minder gauge8 24793B 1 Plate, filter minder mntng9 61091 2 Screw, hx ser flg

10 28617B 1 Bracket, air filter

21

1

2

34

5

6

7

8

910

11

EXHAUST SYSTEM ASSEMBLY

ITEM PART QTY DESCRIPTION NOTES1 60114 4 Screw, hx ser flg2 28619 1 Pipe, exhaust3 18823 1 Clamp, muffler - 2” 4 26350 1 Pipe, exhaust5 26428B 1 Rain cap/restrictor - 2.5”6 61091 4 Screw, hx ser flg7 24332 1 Muffler, exhaust8 60095 4 Nut, .312-18 hx ser flg9 15550 1 Clamp, muffler - 2.5”

10 19336 2 Clamp, hose11 26479 4 ft. Sleeve, high temp - 3”

22

C

D

B

6

5

8

A

1

4

10

2

14

15

16 17

11

12

11 11

1311

3

4

9

8

7

6

5

FUEL TANK ASSEMBLY

23

ITEM PART QTY DESCRIPTION NOTES1 21451 1 Fitting, 1.00NPT x 1” barb2 24609B 1 Tank, fuel - 68 gal. 3 15142 1 Fitting, hose barb4 65636 1 Plug, flush mount 5 60062 5 Screw, pan hd phil 6 60252 5 Washer, split lock #107 18108 1 Sender, fuel - 6-9.5"8 22323 1 Gasket, fuel sending unit9 15693 1 Fitting, barb, 90° elbow

10 18394 1 Plug, hex socket11 14216 4 Clamp, hose 12 50018 2.5 ft. Hose, fuel - .312 ID 50psi13 50018 1.75 ft. Hose, fuel - .312 ID 50psi14 19338 1 Clamp, hose15 50019 3 ft. Hose, fuel 16 26379 1 Vent, plastic fuel 17 62040 1 Clamp, hoseA 26099B 1 Pan, 24 hr. containment OptionB 20571 1 Sender, fuel - 10-15” Option: 36 hourC 24308B 1 Tank, fuel - 110 gal. Option: 36 hourD 26100B 1 Pan, containment Option: 36 hour

24

1

2 34

5

6

7

8

9

10

11

12

1312

14

1516

1918

17

2021

27

26 25 24 2322

A

2931

45

44

43

42

41

37

38

40

39

36

35

30

31

32

33

34

A

28

26

ENGINE ASSEMBLY

25

ITEM PART QTY DESCRIPTION NOTES1 65956 1 Sensor, magnetic pick-up2 19247 1 Sensor, temperature 3 19513 1 Fitting, straight 4 16184 1 Cap, oil filler5 21674 1 Engine, Isuzu End SN: 0900277

27293 1 Engine, Isuzu SN: 0900278 - 090093021674 1 Engine, Isuzu Start SN: 0900931

6 26061 1 Cap - oil fill 7 19232 1 Fitting, straight 8 18106 1 Sensor, oil pressure9 60352 2 Screw, hx hd

10 60386 2 Washer, flat .37511 15331 1 Fuel filter element 12 26075 2 Hose clip (ID 14mm) 13 50018 1.37 ft. Hose, fuel - .312 ID 50psi 14 60115 2 Screw, hx ser flg 15 16143 2 Clamp, tubing - .5” 16 60145 2 Nut, hx ser flg lock 17 23899 1 Dipstick, oil 18 19232 1 Fitting, straight19 24924 1 Fitting, oring seal 20 15183 1 Filter, oil 21 16205 1 Fuel pump 22 23146 1 Fitting, 90° street23 25922 1 Nipple, pipe24 19280 1 Valve, ball .375NPTF25 25931 1 Fitting, hose barb26 60365 2 Clamp, hose 27 50201 2.5 ft. Hose, coolant - .625 ID 28 60502 1 Fitting, hose barb 29 26033 1 Starter assembly30 28599B 1 Weldment, eng. mnt - lft 31 60177 8 Screw, M10x30 hx hd 32 22788 2 Mount, rubber shock 33 18085 2 Washer, snubber34 61094 2 Screw, hx hd35 60416 2 Washer, flat .5”36 60307 2 Nut, .500-13 hx nylock37 61119 4 Screw, soc hd cap 38 60271 4 Washer, split lock .312 39 26049 1 Alternator40 28616 1 Spacer, fan41 41121 1 Fan, pusher - 18.00 CW 42 60049 4 Screw, hx hd43 60271 4 Washer, split lock .312 44 22258 1 Belt, fan - 4LE1-PV05 45 28598B 1 Weldment, eng. mnt - rht- 26351 1 Actuator, governor Not shownA 25931 2 Fitting, straight barb Option: kim hot start

Note: Engine and generator parts used in all Magnum Products LLC equipment carry the Original Equipment Manufacturer (OEM) warranty unless otherwise stated. OEM warranty parts must be purchased through an OEM dealer. Please contact Magnum Products LLC with questions.

26

1

2 3

4

57

6

8

22

232421

20

19

18

9

18

13

11

12

14

15

16

17

10

GENERATOR ASSEMBLY

27

ITEM PART QTY DESCRIPTION NOTES1 26432B 1 Panel, gen box - cover2 60119 8 Washer, flat .312 3 60271 8 Washer, split lock .3124 60168 8 Screw, hx hd5 15425 8 Nut, .312-18 cage6 26431B 1 Panel, gen box - lower 7 65788 1 Strain relief - 2.00 Romex8 60175 4 Screw, hx ser flg9 60717 8 Screw, soc hd

10 60703 8 Washer, split lock .375 11 60055 12 Screw, hx hd12 60416 2 Washer, .500 flat13 60026 12 Washer, M10 split lock14 60307 2 Nut, .500-13 nylock15 22788 2 Mount, rubber shock 350 lbs.16 18085 2 Washer, snubber 17 61094 2 Screw, hx hd18 22899 1 Generator, 282NSL150519 28628B 1 Plate, terminal block mntng 20 65519 1 Block, terminal - 4 pole21 61137 1 Screw, soc hd cap22 60146 2 Screw, pan hd23 60016 2 Washer, split lock 24 24899 1 Block, terminal 8-pos- 22616 1 Generator, 283PSL1707 Option: super start (not shown)

Note: Engine and generator parts used in all Magnum Products LLC equipment carry the Original Equipment Manufacturer (OEM) warranty unless otherwise stated. OEM warranty parts must be purchased through an OEM dealer. Please contact Magnum Products LLC with questions.

28

1

2

4

BA C

D

EF19

20

18

21

18

8

10

7

96

7

43

5

G

17

4

2

14

1215

1617

14

12

13

11

22

233

4

SKID ASSEMBLY

29

ITEM PART QTY DESCRIPTION NOTES1 Page 30 1 Assembly, lift structure2 60388 10 Screw, hx hd3 60307 10 Nut, .500-13 hx nylock4 60309 20 Washer, flat .5005 60065 4 Screw, M12X40 hx ser flg6 24152B 1 Weldment, 35/55 FH skid7 65407 2 Light, clearance - amber 8 60406 4 Screw, pan hd phil9 60270 4 Nut, 8-32 hx hd nylock

10 Page 22 1 Assembly, fuel tank11 65448 1 Light, stop/turn/tail - rht12 61089 4 Nut, U clip 13 22740B 1 Bracket, rear light - rht side 14 60144 4 Nut, .250-20 nylock 15 65449 1 Light, stop/turn/tail - lft16 26589B 1 Bracket, rear light - lft side17 60479 4 Screw, hx ser flg18 18394 2 Plug, hex socket19 60649 1 Clamp, tubing - .75020 61091 1 Screw, hx ser flg21 60095 1 Nut, .312-18 hx ser flg22 26395 1 Foam, tank sealing23 50358 13.39 ft. Seal, rubber - bubble typeA 22570 1 Fitting, straight Option: oil drainB 15396 1 Fitting, 90° street brass Option: oil drainC 19168 1 Hose assy, radiator drain Option: oil drainD 19300 1 Fitting, pipe, hex cap Option: oil drainE 60231 1 Rivet, .188 dia Option: oil drainF 19041 1 Clip, spring holder Option: oil drainG 60237 1 Washer, flat SAE #10 Option: oil drain

30

1

3738

345 3 4

5

3

2

89

15

14

13

1011

12

32

C

F 31 15

E

28

2221 20

29

D

1419

30

1920 29

22

2120

28

76

A

B

67

14 35 34

36

33

9

152021

22

26 25

24

27

1413

12

616

17

1814

20 19 23

19

20

10 11

LIFT STRUCTURE ASSEMBLY

31

ITEM PART QTY DESCRIPTION NOTES1 24212B 1 Weldment, top lift channel 2 23643 1 Pin, striker3 60416 4 Washer, flat .504 60276 2 Washer, split lock .5005 24046 2 Striker nut, .4386 60309 12 Washer, flat .5007 60307 6 Nut, .500-13 hx nylock 8 24779B 1 Link, hood hold open9 60145 2 Nut, .375-16 hx ser flg lock

10 60386 2 Washer, flat .37511 61062 2 Screw, .375 shoulder 12 24823 2 Spring, rear hood13 24925B 2 Spacer, 1.00 long14 60340 3 Washer, flat .312 SS 15 60095 4 Nut, hx ser flg16 60484 1 Screw, hx hd 17 60388 5 Screw, hx hd18 60785 1 Screw, hx hd SS 19 61036 13 Screw, hx hd SS20 60698 24 Washer, flat .375 USS SS21 60206 12 Washer, split lock .375

22 60140 12 Nut, .375-16 hx hd23 23707 1 Cap, fuel fill - 3.5024 24296B 1 Weldment, fuel fill25 22286 1 Elbow, 45° rubber26 19842 2 Clamp, hose27 24519B 1 Weldment, lift post - left28 28524B 2 Brckt, hood guide-lft/frnt, rht/rr29 28523B 2 Brckt, hood guide-rht/frnt, lft/rr30 61091 2 Screw, .312-18 X 1.00 ser flg 31 60716 1 Clamp, tubing - 1.50 lt duty32 24520B 1 Weldment, lift post - right33 41573B 1 Link, hood hold open 34 60654 1 Screw, hx soc button hd35 41568R 1 Latch, anti-shut36 60303 1 Nut, .312-18 hx nylock37 26979ZY 1 Pin, striker - 3.25 38 24196 1 Washer, striker pinA 26096B 2 Bracket, interior light OptionB 11947 2 Light, interior with switch OptionC 21489 1 Battery disconnect switch OptionD 26095B 1 Bracket, battery disconnect OptionE 60107 2 Screw, hx ser flg OptionF 60161 2 Nut, .250-20 hx ser flg Option

32

TO SKID

1

2

3

21

332

3

12

3410

35

37

36

3231

30

28

29

27

26

25

2

67 8

9

3

4 5 10

11

12

13

3

14 215

18

16

17

19

20

2423

22

2

38

3940

41

42

4324

2322

COOLING SYSTEM ASSEMBLY

33

ITEM PART QTY DESCRIPTION NOTES1 24309B 1 Panel, roof outlet2 60161 27 Nut, .250-20 hx ser flg 3 60175 27 Screw, hx ser flg4 27434 1 Plug, 3” hole5 65592 1 Sensor, low coolant6 60649 1 Clamp, tubing - .7507 60698 1 Washer, flat .375 8 60703 1 Washer, split lock .3759 60690 1 Screw, hx hd

10 60660 2 Clamp, hose - const. trq11 28625 1 Hose, radiator - upper12 60663 2 Clamp, hose - const. trq 13 50018 2.5 ft. Hose, fuel - .312 ID 50psi 14 19726 1 Clamp, overflow bottle15 60231 2 Rivet, .188 dia16 19714 1 Cap, overflow bottle17 41958 1 Jug, overflow 3.5 qt.18 60414 1 Screw, hx hd19 41206B 1 Bracket, overflow jug 20 60777 2 Clamp, hose - crimp style21 60237 2 Washer, flat SAE #1022 60119 12 Washer, flat .312 23 60271 12 Washer, split lock .312 24 60168 12 Screw, hx hd 25 28623B 1 Weldment, fan guard - rht26 28621B 1 Weldment, fan guard - lft27 60999 1 Fitting, barb - brass28 14216 2 Clamp, hose - mini29 50018 .812 ft. Hose, .312 ID 50 psi30 19180 1 Fitting, hose barb31 19280 1 Valve, ball 90°32 25922 1 Nipple, pipe33 24532B 2 Radiator shroud34 28626 1 Hose, radiator - lower 35 60095 3 Nut, .312-18 hx ser flg36 24849B 1 Panel, bulkhead lower37 60505 3 Nut, U clip38 41257 1 Radiator39 60068 2 Screw, pan phil40 24950 2 Magnet, disc - 2.03"41 61091 6 Screw, ser flg42 24951B 1 Panel, bulkhead43 60457 2 Nut, 10-24 nylock

34

1

B

A

E

8

5

1112

6

10

9

8

F

A

A

D

E

CE

DF

EG

A

2

3

4

7

7

ENGINE TO SKID ASSEMBLY

35

ITEM PART QTY DESCRIPTION NOTES1 60145 2 Nut, hx ser flg lock 2 60053 2 Washer, ext star lock3 19042 1 Strap, ground - 10 in. 4 60353 2 Screw, hx flg 5 41055B 1 Bracket, battery tie-down 6 41185 1 Battery pad7 60205 4 Screw, hx hd 8 60358 4 Nut, .375-16 hx nylock9 24777 1 Cable, battery - red

10 24778 1 Cable, battery - blk11 60820 2 Bolt, J - .250-20 X 9.0012 60090 2 Nut, .250-20 wing A 60365 4 Clamp, hose Option: coolant heaterB 50201 2 Hose, coolant 1.83 ft. Option: coolant heaterC 25914 1 Heater, coolant Option: coolant heaterD 60393 4 Screw, hx hd G5 Option: coolant heaterE 60243 8 Washer, .250 flat Option: coolant heaterF 60144 4 Nut, .250-20 nylock Option: coolant heaterG 26092 1 Bracket, coolant heater Option: coolant heater

36

1

7

621

23

18

17

2

19

20 14

12

32

16

23

15

12

12

11

10

3

29

8

5

4

3

2

13

14

FRONT HOOD ASSEMBLY

37

ITEM PART QTY DESCRIPTION NOTES1 24206W 1 Panel, front upper hood 2 60507 23 Screw, hx hd SS 3 60452 23 Washer, flat - bond. rubber4 60268 4 Rivet, .188 dia5 24676 1 Latch, paddle6 60237 4 Washer, flat SAE #107 15425 4 Nut, .312-18 cage 8 24677 1 Cable, remote latch - 56"9 24678 1 Crimp, cable

10 26200 1 Foam, front right panel11 26203 1 Foam, front top panel12 60095 8 Nut, .312-18 hx ser flg 13 26280B 1 Weldment, front hood hinge 14 60505 17 Nut, u clip15 26201 1 Foam, front left panel16 24207W 1 Panel, front side hood 17 24962 1 Foam, front cutout18 24828W 1 Panel, actuator hole 19 60340 2 Washer, flat .312 SS20 26288 1 Handle, front hood access21 26202 1 Foam, front panel -- 50354 19 ft. Seal, rubber - bubble type Not shown-- 24208 -- Assembly, front hood Items 1 - 21

38

1

2

3

3

45

69

25

19

2423

19

11

20 22

217

9

78 9 10

98

7

11

12

13

1415

161217

15

1618

22

2

3

2

FRONT HOOD SUPPORT STRUCTURE ASSEMBLY

39

ITEM PART QTY DESCRIPTION NOTES1 Page 36 1 Assembly, front hood2 60507 41 Screw, hx hd3 60452 39 Washer, flat - bond. rubber 4 60393 3 Screw, hx hd5 60286 3 Washer, split lock .250 6 60243 3 Washer, flat .2507 60062 4 Screw, pan hd phil8 60269 2 Washer, flat #89 60061 4 Nut, 10-32 hx nylock

10 24441 1 Pulley, cable - .750"11 24218B 2 Bracket, side sealing12 24538B 2 Weldment, front align. brckt13 60479 4 Screw, hx ser flg14 24539ZC 2 Bracket, front hood stop15 60426 8 Screw, 8-18X.750 T/S16 28521 4 Shoe, hood guide17 60161 4 Nut, .250-20 hx ser flg18 60095 10 Nut, .312-18 hx ser flg 19 60505 27 Nut, u clip20 60231 8 Rivet, .188 dia21 26287 1 Latch, remote right 22 61045 2 Nut, 10-32 hx ser flg23 24219B 1 Bracket, top sealing24 60237 12 Washer, flat SAE #1025 26162 1 Spring, rear hood

40

12 3

2

29

4

5

87

9

12

16

14

17

6

221819 20

21

17

23

132

24

25

26

27

5

5

5

28

12

28

6

10

11 12

1315

REAR HOOD ASSEMBLY

41

ITEM PART QTY DESCRIPTION NOTES1 60507 30 Screw, hx hd 2 60452 52 Washer, flat - bond. rubber3 61052 22 Screw, hx hd4 24221W 1 Panel, rear side hood5 60505 42 Nut, U clip6 60237 14 Washer, flat SAE #107 15215 1 Rubber bumper8 60267 1 Rivet, .125 dia9 26205 1 Foam, rear left panel

10 Page 12 1 Assembly, control box11 24216B 1 Weldment, hood hinge - rht 12 60095 16 Nut, .312-18 hx ser flg13 60320 2 Pin, cotter - .188X1.2514 60745 2 Pin, clevis- .500 dia X 1.5015 24217B 1 Weldment, hood hinge - lft16 24220W 1 Panel, rear upper hood 17 18462 2 Hinge, left (female)18 24676 1 Latch, paddle 19 60285 4 Nut, .312 - 18 hx 20 60271 4 Washer, split lock .312 21 60119 4 Washer, flat .31222 60268 4 Rivet, .188 dia 23 61066 4 Screw, carriage 24 26206 1 Foam, rear top panel25 24262B 2 Panel, rear duct back26 60119 8 Washer, flat .312 27 61061 8 Screw, .312-18X.875 hx hd28 24261W 2 Panel, rear duct lower29 26204 1 Foam, rear right panel -- 50354 15.83 ft. Seal, rubber - bubble type Not shown -- 24222 -- Assembly, rear hood Items 1 - 29

42

3

1

2

1

2

15

16

31

24 27 2625

28

30

29

30

2526

2728

29

1224

109

23

139

2221

20

1519

1817

12

4

5

67

98

611

1213

1014

10

REAR HOOD SUPPORT STRUCTURE ASSEMBLY

43

ITEM PART QTY DESCRIPTION NOTES1 60507 14 Screw, hx hd2 60452 14 Washer, flat - bond. rubber3 Page 40 1 Assembly, rear hood4 24677 1 Cable, remote latch - 56"5 24678 1 Crimp, cable6 60061 4 Nut, 10-32 hx nylock 7 26162 1 Spring, rear hood 8 61045 2 Nut, 10-32 hx ser flg

9 60062 5 Screw, pan head phil10 60237 10 Washer, flat SAE #1011 60161 3 Nut, .250-20 sflg G5 12 60505 10 Nut, U clip13 60144 2 Nut, .250-20 nylock G5 14 26978B 1 Bracket, top sealing - rear15 23717 2 Clip, rod locking - “L” on flat16 61138 1 Screw, .312 shoulder17 26390R 1 Handle, inside release18 26391Z 1 Rod, inside handle19 60143 3 Screw, pan phil G520 26385 1 Latch, remote21 60391 1 Screw, std hex G5 22 24822B 1 Bracket, prop rod23 24850ZC 1 Plate, secondary latch24 24218B 2 Bracket, side sealing25 60285 2 Nut, .312-18 hx hd26 60271 2 Washer, split lock .31227 60119 2 Washer, flat .312 28 24450B 2 Weldment, hood locator29 28521 2 Shoe, hood guide 30 60426 4 Screw, 8-18X.750 T/S31 60231 8 Rivet, .188 dia

44

1

2

3 4

5

6 7

10

2

11

10

15

1213

14

16

17

18

519

20

19

16 16

2122

9

58

CONTROL DOOR ASSEMBLY

45

ITEM PART QTY DESCRIPTION NOTES1 26275W 1 Door, rear control 2 60850 12 Screw, pan head phil3 61055 1 Clip, rod hold 4 21370Z 1 Rod, door prop5 60268 10 Rivet, .188 dia6 20916Z 1 Bracket, prop rod7 60048 1 Pin, roll .125 X .6258 23641 1 Latch, rotating element9 60231 4 Rivet, .188 dia

10 18459 2 Hinge, left - male 11 61066 4 Screw, carriage12 60119 4 Washer, flat .31213 60271 4 Washer, split lock .31214 60285 4 Nut, .312 - 18 hx 15 26285 1 Foam, control door lower16 60237 12 Washer, flat SAE #10 ZP17 24540 1 Holder, manual (plastic)18 26276W 1 Panel, door stiffener19 60457 12 Nut, 10-24 nylock 20 24996 1 Foam, control door

21 23512 1 Window, control door22 23511 1 Gasket, control door

46

12 11 10

9

4

8

7

6

543

2

1

HOODS TO SKID ASSEMBLY

47

ITEM PART QTY DESCRIPTION NOTES1 Page 36 1 Assembly, front hood 2 60784 2 Nut, .312-18 hx nylock 3 60696 2 Washer, flat .250 4 24748B 10 Spacer, rod end 5 60698 2 Washer, flat .375 6 61126 1 Screw, shoulder Left

61062 1 Screw, shoulder Right7 Page 40 1 Assembly, rear hood8 60989 4 Bolt, rod end9 60702 4 Washer, split lock .500

10 60681 4 Nut, .500-13 hx SS11 60745 4 Pin, clevis12 60320 4 Pin, cotter

48

TRAILER ASSEMBLY - SINGLE AXLE

119

15

M1516

L

K JH

G

E

D

24

C

B

A

2 3

24

56 7

6 3

85

9

22

23

N

15

19

1312

11

21

19

20

25 26 2728

30

3132

3334

38

37

29

15

16 18 17

1615

14

10

1112

13

O

P

Q 36

35

F

49

ITEM PART QTY DESCRIPTION NOTES1 60140 8 Nut, .375-16 hex hd2 60386 16 Washer, flat .3753 22743B 2 Fender, single wheel4 60179 8 Screw .375-16X.750 hex hd5 60504 6 Nut, .562-18 hex shackle lock6 19637 4 Plate, shackle bracket7 24811B 1 Weldment, trailer chassis8 60503 6 Screw, .562-18 hex shackle9 24691B 1 Brace, tongue shipping

10 60383 6 Screw, .750-10X1.500 hex hd11 60247 6 Washer, flat .750 12 60248 6 Washer, split lock .75013 15293 6 Nut, .750-10 hex14 22340 2 Bushing, 1.00 OD X .75 ID 15 60309 14 Washer, flat .50016 60307 7 Nut, .500-13 hex nylock17 61010 7 Clamp, tubing - .375 heavy duty18 23205 1 Harness, trailer 19 60659 7 Screw, .500-13X5.000 hex hd20 23367 2 Chain, safety - 7,800 lbs rated21 24812B 1 Weldment, flip tongue Non-adjustable22 23256 1 Pin, jack - 2000lb tube mounted23 23254 1 Jack, 3000lb top wind - tube mtd.24 15103 1 Coupler, 2.00 ball/3.00 channel Non-adjustable25 11254 2 Plug, grease cap - for zerk 26 11253 2 Cap, grease - with rubber plug 3500lb 27 40956 2 Outer bearing28 11276 2 Hub w/races 3500lb29 18358 1 Single (3500lb), no brakes30 40954 2 Inner bearing31 12307 2 Bearing seal DL350 32 60674 10 Stud, wheel - .500-20 GR833 11277 4 U-bolt 3500lb 34 11280 2 Leaf spring 3500lb35 15540 2 Wheel, ST205/75R15, 1820#-6 PR36 60096 10 Nut, .500-20 wheel lug37 26441 8 1/2-20 Clear-zinc plated U-bolt nut38 11278 2 Tie-plate 3500lbA 19379B 1 Weldment, hitch 4 pos. Option: adjustable hitch, elecB 24304 1 Actuator, hyd surge - 2” ball, 6000 lb Option: non-adjustableC 11032 1 Weldment, lun. ring - 3.0ID/3.0 tongue Option: non-adjustableD 12235B 1 Weldment, spare tire holder OptionE 19417 1 Breakaway Kit OptionF 19518 1 Coupler, 2.00 ball Option: adjustableG 19519 1 Coupler, 2.31 ball Option: adjustableH 19335B 1 Hitch, pintle eye - 3.00 ID Option: adjustableJ 60239 2 Screw, .625-11x5.000 hex hd Option: adjustableK 60180 4 Washer, flat .625 Option: adjustableL 60240 2 Nut, .625-11 hex nylock Option: adjustableM 40529 1 Actuator, hyd surge brake 7500lb Option: adjustable actuator, hydN 24824B 1 Weldment, flip tongue Option: for adj. actuator/hitchO 12311 2 Brake drum - 10" 5 on 4.5" OptionP 40765 2 10" surge free-backing brake assy RH Option

40764 2 10" surge free-backing brake assy LH Option26443 2 10" electric brake assembly kit, RH Option26442 2 10" electric brake assembly kit, LH Option

Q 19421 1 Axle, 3500lb hydraulic Option19422 1 Axle, 3500lb electric Option

50

1

23

10

1915

201514

4344

43

4241

G

E

F

3

9 78

4 5

6

1

79

6

8

7

221312

1525 19

23

24

A

30

32

34

3133

4039

3637

38

36

37

37

29282726

B35

1615

14 1312

11

17

15

14

D

C

1518

19

11

21

TRAILER ASSEMBLY - TANDEM AXLE

51

ITEM PART QTY DESCRIPTION NOTES1 22976B 2 Weldment, fender tandem2 60140 10 Nut, .375-16 hx hd3 60386 20 Washer, flat .3754 60179 10 Screw, .375-16X.750 hx hd5 24789B 1 Weldment, trailer6 60503 14 Screw, .562-18 hx shackle7 60504 14 Nut, .562-18 hx shackle lock8 19637 8 Plate, shackle bracket9 40545 2 Equalizer, tandem axle

10 60383 6 Screw, .750-10X1.500 hx hd 11 60247 12 Washer, flat .750 12 60248 6 Washer, split lock .75013 15293 6 Nut, .750-10 hx14 60307 5 Nut, .500-13 hx nylock15 60416 4 Washer, flat .500 16 23205 1 Harness, trailer17 16143 5 Clamp, tubing - .50018 23367 2 Chain, safety19 60659 7 Screw, hx hd20 40529 1 Actuator, hyd surge brake Adjustable21 22340 4 Bushing, 1.00 OD X .75 ID22 23256 1 Pin, jack - 2000lb tube mtd23 13051 1 Jack assy, 3000# top wind24 24691B 1 Brace, tongue shipping25 24824B 1 Weldment, flip tongue For adjustable actuator26 11254 4 Plug, grease cap - for zerk 27 11253 4 Cap, grease28 40956 4 Outer bearing29 12311 4 Brake drum - 10" 5 on 4.5" 30 40765 4 10" Surge brake assy RH Free backing

40764 4 10" Surge brake assy LH Free backing26443 4 10" Electric brake assy rht26442 4 10" Electric brake assy lft

31 40954 4 Inner bearing32 12307 4 Bearing seal DL35033 60674 20 Stud, wheel - .500-20 GR834 11277 8 U-bolt 3500lb 35 11280 4 Leaf spring 3500lb36 19421 2 Axle, 3500lb hydraulic

19422 2 Axle, 3500lb electric37 15540 4 Wheel, radial tubeless white38 60096 20 Nut, .500-20 wheel lug39 26441 16 Axis 1/2-20 U-bolt nut40 11278 4 Tie plate, 3500 lb 41 19335B 1 Coupler, lunette ring - 3” ID For adjustable actuator42 60239 2 Screw, hx hd43 60180 4 Washer, flat .625 44 60240 2 Nut, .625-11 hx nylock A 24812B 1 Weldment, flip tongue Option: non-adj actuatorB 19379B 1 Weldment, hitch elec 4 pos Option: adjustable actuaorC 24304 1 Actuator, hyd surge brake Option: 2” ballD 19417 1 Breakaway Kit OptionE 12235B 1 Weldment, spare tire holder OptionF 19519 1 Coupler, 2.31 ball Option: adjustable actuatorG 19518 1 Coupler, 2.00 ball Option: adjustable actuator

52

1

5

24

3

6

BRAKE LINES - SINGLE AXLE

ITEM PART QTY DESCRIPTION NOTES1 24688 1 Hose, brake - male/male 2 40495 1 Line, brake - 20”3 40494 1 Line, brake - 30”4 19252 1 Fitting, brake line T w/brckt5 61028 1 Clamp, muffler - 2.5”6 61010 1 Clamp, tubing - .375

53

1

2

3

43

2

4

5

7

65

4

7

6

BRAKE LINES - TANDEM AXLE

ITEM PART QTY DESCRIPTION NOTES1 24688 1 Hose, brake - male/male2 40494 2 Line, brake - .30”3 40817 2 Hose, brake - 33” male/male4 19252 3 Fitting, brake line T w/brckt5 40495 2 Line, brake - 20”6 61028 2 Clamp, muffler - 2.5”7 61010 2 Clamp, tubing - .375

54

SERVICE LOG

OIL GRADE: _____________________________________ BRAND:___________________________________

COOLANT MIXTURE: _____________________________ BRAND:___________________________________

__________________________________________________________________________________________

__________________________________________________________________________________________

__________________________________________________________________________________________

__________________________________________________________________________________________

__________________________________________________________________________________________

__________________________________________________________________________________________

__________________________________________________________________________________________

__________________________________________________________________________________________

__________________________________________________________________________________________

__________________________________________________________________________________________

55

NOTES

__________________________________________________________________________________________

__________________________________________________________________________________________

__________________________________________________________________________________________

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REV: CPART NO: 2861406.24.09