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1 © BMGI. Except as may be expressly authorized by a written license agreement signed by BMGI, no portion may be altered, rewritten, edited, modified or used to create any derivative works. Understanding and Applying DFSS
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DfSS Webinar Part 1: An Introduction to DFSS

Apr 22, 2015

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Participants will gain an introduction to the methodology DFSS (Design for Six Sigma) and how to apply it within your business. Waldemar Wasiuk a principal at BMGI Europe Waldemar Wasiuk a principal at BMGI Europe will walk you through the DFSS basics, how to get started, select DFSS projects and deliver meaningful business results.
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Page 1: DfSS Webinar Part 1: An Introduction to DFSS

1 © BMGI. Except as may be expressly authorized by a written license agreement signed by BMGI, no portion may be altered, rewritten, edited, modified or used to create any derivative works.

Understanding and Applying DFSS

Page 2: DfSS Webinar Part 1: An Introduction to DFSS

2 © BMGI. Except as may be expressly authorized by a written license agreement signed by BMGI, no portion may be altered, rewritten, edited, modified or used to create any derivative works.

Webinar 1 – April 16th : - Introduction to DFSS - DFSS vs. Lean Six Sigma DMAIC

Webinar 2 – April 23rd : - Performing financial analysis on DFSS projects - Performing sensitivity analysis on financial analysis

Agenda

Page 3: DfSS Webinar Part 1: An Introduction to DFSS

3 © BMGI. Except as may be expressly authorized by a written license agreement signed by BMGI, no portion may be altered, rewritten, edited, modified or used to create any derivative works.

What is DFSS

Design for Six Sigma (DFSS) is the act of designing a product, process or service resulting in a Six Sigma (virtually defect-free) output that satisfies both external customer and internal business critical to quality, delivery and cost requirements

DFSS is cross functional and customer driven process

DFSS is structured problem solving process focused on predicting and preventing defects.

Page 4: DfSS Webinar Part 1: An Introduction to DFSS

4 © BMGI. Except as may be expressly authorized by a written license agreement signed by BMGI, no portion may be altered, rewritten, edited, modified or used to create any derivative works.

What is DMAIC

DMAIC is the act of improving a product, process or service resulting in a Six Sigma (virtually defect-free) output that satisfies selected external customer and/or internal business critical to quality, delivery or cost requirements

DMAIC is cross functional and customer driven process

DMAIC is structured problem solving process focused on eliminating defects.

Page 5: DfSS Webinar Part 1: An Introduction to DFSS

5 © BMGI. Except as may be expressly authorized by a written license agreement signed by BMGI, no portion may be altered, rewritten, edited, modified or used to create any derivative works.

Why it is Needed

70% 30%

Sources of Defects

Design

Manufacturing/

Operations

Most product and process defects are “designed” in!

Page 6: DfSS Webinar Part 1: An Introduction to DFSS

6 © BMGI. Except as may be expressly authorized by a written license agreement signed by BMGI, no portion may be altered, rewritten, edited, modified or used to create any derivative works.

The DFSS Cycle

Customer Requirements

System Requirements

Process Requirements

Require

ments

Flo

wdow

n C

apabili

ty F

low

up

Input Requirements

Page 7: DfSS Webinar Part 1: An Introduction to DFSS

7 © BMGI. Except as may be expressly authorized by a written license agreement signed by BMGI, no portion may be altered, rewritten, edited, modified or used to create any derivative works.

The DFSS Process: DMADV

Opportunities & Goals

Voice of Customer

Sub-systems, inputs, processes

Design satisfies VOC

Product/Service/ Process Options

Verify Design Analyze Measure Define

Page 8: DfSS Webinar Part 1: An Introduction to DFSS

8 © BMGI. Except as may be expressly authorized by a written license agreement signed by BMGI, no portion may be altered, rewritten, edited, modified or used to create any derivative works.

The DMAIC

Problem definition

Understanding of current situation

Solutions generated

Sustainable solutions implemented

List of root causes

Control Improve Analyze Measure Define

Page 9: DfSS Webinar Part 1: An Introduction to DFSS

9 © BMGI. Except as may be expressly authorized by a written license agreement signed by BMGI, no portion may be altered, rewritten, edited, modified or used to create any derivative works.

The DFSS Process: Tollgate Reviews

Verify Design Analyze Measure Define

Review Customer CTxs (Requirements)

Review Financial Analysis

Review Project Risk

Review Resource Needs

Review Timeline

Approve Charter

Close Project Review

Charter

Approve

Investment Approve

Concept

Page 10: DfSS Webinar Part 1: An Introduction to DFSS

10 © BMGI. Except as may be expressly authorized by a written license agreement signed by BMGI, no portion may be altered, rewritten, edited, modified or used to create any derivative works.

Benefits of DFSS

From

Reacting to poor

product quality Specification change and

scope creep Crisis Management

Quality by Inspection Bad projects never die

To

Proactive predictions of

product quality VOC documented clearly

and early Requirements

Management Quality by Design Bad projects are killed

early

Page 11: DfSS Webinar Part 1: An Introduction to DFSS

11 © BMGI. Except as may be expressly authorized by a written license agreement signed by BMGI, no portion may be altered, rewritten, edited, modified or used to create any derivative works.

DFSS vs. Lean Six Sigma DMAIC

Page 12: DfSS Webinar Part 1: An Introduction to DFSS

12 © BMGI. Except as may be expressly authorized by a written license agreement signed by BMGI, no portion may be altered, rewritten, edited, modified or used to create any derivative works.

Comparing DMADV to DMAIC

DMADV

Prevent Defects

All CTxs

Scope defines duration

Subject Matter Expert Problem Solvers

No predetermined source for solution

Uses Six Sigma Tools

Cross-functional Team

DMAIC

Eliminate Defects

A few CTxs

Duration defines scope

Generalist Problem Solvers

Solution assumed to be within existing process

Uses Six Sigma Tools

Cross-functional Team

Page 13: DfSS Webinar Part 1: An Introduction to DFSS

13 © BMGI. Except as may be expressly authorized by a written license agreement signed by BMGI, no portion may be altered, rewritten, edited, modified or used to create any derivative works.

DMADV or DMAIC

Does the product/ service exist?

Has the product/ service reached

its entitle-ment?

Will redesign be faster

or cheaper?

DMADV DMADV DMADV

DMAIC

no

yes no

yes

no

yes

Page 14: DfSS Webinar Part 1: An Introduction to DFSS

14 © BMGI. Except as may be expressly authorized by a written license agreement signed by BMGI, no portion may be altered, rewritten, edited, modified or used to create any derivative works.

Learn more about DFSS

23rd April: DFSS Lunchtime Series Part 2 Delivering Better Financial and Business ROI on DFSS Projects

Sign up: https://www2.gotomeeting.com/register/823027474

Classroom courses in Europe • 25-29 June, Amsterdam: Full 5 Day Training Course

• 24 May, Brussels: One-Day Innovation Workshop

More information: http://www.bmgi.com/training

Page 15: DfSS Webinar Part 1: An Introduction to DFSS

15 © BMGI. Except as may be expressly authorized by a written license agreement signed by BMGI, no portion may be altered, rewritten, edited, modified or used to create any derivative works.

Questions & Answers

Please keep in contact:

Email: [email protected]

Web: http://www.bmgi.com