Data Sheets - Paints and Coatings

Previous Issue: 10 December 2006 Next Planned Update: 10 December 2011 Revised paragraphs are indicated in the right margin Page 1 of 398 Primary contact: Suller, Abe A. on 966-3-8760223

Copyright©Saudi Aramco 2006. All rights reserved.

Engineering Standard

SAES-H-101V 19 April 2009 Approved Saudi Aramco Data Sheets - Paints and Coatings Paints and Coatings Standards Committee Members Barouky, Fikry Fouad, Chairman Hammad, Bakr Sulaiman, Vice Chairman Homayed, Mohammed Ali Khashram, Maher Saud Mansour, Mana Hamad Nujaim, Salah Ahmed Seba, Zaki Ahmed Suller, Abraham A

Saudi Aramco DeskTop Standards Table of Contents 1 Arabian Danish – Approved Materials........... 2 2 Belzona – Approved Materials........... 5 3 Ciba Geigy Ltd. – Approved Materials........... 5 4 Corrocoat – Approved Products................... 10 5 Fosam – Approved Products........................ 13 6 Hempel – Approved Materials...................... 16 7 International – Approved Products............... 84 8 Jotun – Approved Materials....................... 140 9 Oasis Ameron – Approved Materials......... 188 10 Sipco – Approved Products........................ 231 11 Shell Chemicals – Approved Products....... 296 12 Sigma – Approved Products...................... 300 Attachment – Drying Time Graphs................... 359

Document Responsibility: Paints and Coatings Standards Committee SAES-H-101V

Issue Date: 19 April 2009 Approved Saudi Aramco

Next Planned Update: 10 December 2011 Data Sheets - Paints and Coatings

Page 2 of 398

1 Arabian Danish – Approved Materials

APCS-10 Koppers Super Service Bituminous: Black

Black 30255




Page 3 of 398

Manufacturer : Hempel Paints (Saudi Manufacturer - Approved Saudi Aramco Data Sheet

APCS-10

Type of Coating : Bituminuous

Manufacturer : Arabian Danish Paints Co. Ltd.

Product Name : Koppers Super Service Black 30255

SAMS S/N : 09-611-715/720/725

1. Storage

1.1 Shelf life, sheltered storage @ 35°C maximum : 1 year

2. Mixing

2.1 No. of Components : 1

2.2 Mixing Ratio : N/A

2.3 Thinner : Xylene (for cleaning only)

SAMS S/N : -

2.4 Thinning Requirements : None

2.5 Induction Time : N/A

2.6 Pot Life : N/A

3. Application

3.1 Maximum Allowable Substrate Temperature : 60°C

3.2 Typical Wet Film Thickness Per Coat : 500 micrometers

3.3 Typical Dry Film Thickness Per Coat : 350 micrometers

3.4 Theoretical Coverage @ 25 Micrometers : 27 M²/L

Dry Film Thickness

3.5 Minimum Number of Coats : 2




Page 4 of 398

Manufacturer - Approved Saudi Aramco Data Sheet

APCS-10 - Koppers Super Service Black 30255 (Cont'd)

3.6 Drying Time

Substrate Recoat Interval

Temperature To Handle Minimum Maximum To Immersion

10°C 10 Hours - None 16 Days



3.7 Recommended Equipment

Airless Spray

Brush

4. Technical Properties

4.1 Volume Solids (ASTM D2697) : 68%

4.2 Product Weight (ASTM D1475) : 1.45 Kg/L

4.3 Viscosity (ASTM D562) : 65 KU

4.4 Flash Point (ASTM D93 OR D56) : 28°C

Approval Date: July 15, 1986




Page 5 of 398

1 Belzona – Approved Materials

APCS-27 Belzona 1591

APCS-28 Belzona 1341




Page 6 of 398


APCS-27

Type of Coating : Epoxy-Phenol Novolac Coating

Manufacturer : Belzona Polymerics Ltd.

Product Name : Belzona 1591 (formerly Ceramic XHT)

SAMS S/N : 1000767601

1. Storage

1.1 Shelf life, sheltered storage @ 35°C maximum : 3 years

2. Mixing


2.2 Mixing Ratio : 10.5:1 by volume

2.3 Thinner : N//A

SAP M/N (SAMS S/N) : N/A

2.4 Thinning Requirements : N/A

2.5 Induction Time : None

2.6 Pot Life : 25 min. @ 30ºC

3. Application

3.1 Maximum Allowable Substrate Temperature : 50ºC

3.2 Typical Wet Film Thickness Per Coat : 650 - 850 micrometers

3.3 Typical Dry Film Thickness Per Coat : 650 - 850 micrometers


Dry Film Thickness





Page 7 of 398


APCS-27 - Belzona 1591 (Cont'd)

3.6 Drying Time


Temperature To Handle Minimum Maximum

10°C 110 Min Hours Hours

30°C 25 Min Hours Hours

50°C 6 Min Min Hours


Airless Spray : N/A

Conventional Spray : N/A

Brush/Spatula Suitable



4.2 Product Weight (ASTM D1475) : 1.97 to 2.06 Kg/L

4.3 Viscosity (ASTM D562) : KU – Liquid Putty

4.4 Flash Point (ASTM D93 or D56) : > 110°C

Approval Date: November 29, 2008

Replaces: New




Page 8 of 398


APCS-28

Type of Coating : Epoxy-phenol novolac coating

Manufacturer : Belzona Polymerics Ltd.

Product Name : Belzona 1341 (Supermetalglide)

SAP M/N (SAMS S/N) : 1000180328, 1000180337 and 1000180390

1. Storage


2. Mixing


2.2 Mixing Ratio : 1:1 by volume

2.3 Thinner : None




2.6 Pot Life : 20 min. @ 30ºC

3. Application

3.1 Maximum Allowable Substrate Temperature : 50ºC


3.3 Typical Dry Film Thickness Per Coat : 250 – 300 micrometers


Dry Film Thickness





Page 9 of 398


APCS-28 - Belzona 1341 (Cont'd)

3.6 Drying Time



10°C 1.5 Hours 24 Hours 24 Hours

30°C 30 Min 6.0 Hours 24 Hours

50°C 10 Min 1.5 Hours 24 Hours


Airless Spray : Tip size 0.019 to 0.029 inch

Fluid pressure 4,500 psi


Brush/Spatula : Suitable/Spatula


4.1 Volume Solids (ASTM D2697) : 100 %


4.3 Viscosity (ASTM D562) : 2,000 cps

4.4 Flash Point (ASTM D93 or D56) : > 110°C Close cup

Note: When applying over eroded-corroded surfaces, pits, crevices & rough welds, use Belzona 1111,

1131 or 1311 first to level surfaces before coating application.


Replaces: New




Page 10 of 398

2 Ciba Geigy Ltd. – Approved Materials

APCS-20A Araldite GY 257 Fiberglass Reinforced Epoxy: Hand Applied




Page 11 of 398


APCS-20A

Type of Coating : Fiberglass Reinforced Epoxy; Hand-Applied

Manufacturer : Ciba-Specialty Chemicals, Switzerland

Product Name : Araldite GY 257 (Curing Agents HY 830 and HY 850)

SAMS S/N : None

1. Storage


2. Mixing


2.2 Mixing Ratio : 100:52:8; GY 257:HY

830:HY 850 (by weight)

2.3 Thinner : N/A (clean up only)

SAMS S/N : None

2.4 Thinning Requirements : Nil

2.5 Induction Time : Not Applicable

2.6 Pot Life (GY 257 + HY 830 + HY 850);: : 3 hrs. 45 mins. @ 20°C

Measured with TECAM gel timer @ 65% relative

humidity. (1 kg. mixture)

3. Installation Procedure

3.1 Surface Preparation

3.1.1 The surface is degreased and cleaned to ensure the removal of all oil, grease,

salts, dirt, and other surface contaminants prior to further surface preparation.

3.1.2 Prior to the start of the blasting work, all the surface irregularities including

weld spatters, weld fluxes, rough capping, etc., shall be removed or smoothed

using mechanical tools. The surface is blasted to SA 2 ½ (near white metal).




Page 12 of 398


APCS-20A - Ciba's Araldite GY 257 (Cont'd)

3.1.3 Blasted surfaces shall be vacuumed or blown clean, and extra care should be

taken to avoid contamination of the blast cleaned surface. Severe corrosion,

undercuts, or weld porosity (larger than 1 inch in diameter) should be reported

for remedial work.

3.1.4 Priming shall take place while surface preparation is still fresh (directly after

blasting and before oxidation). The overall steel surfaces such as the shell wall,

support column, tank floor, and bottom shall be primed with a solvent based

epoxy to a dry film thickness (DFT) of 25-30 microns (~1 mil).

3.2 Caulking

Caulking shall be applied on all sharp edges, mainly between shell and floor, between

floor plates, in and around sumps, around connection between pipes and hull, and

around support pipes.

3.2.1 For the area between the shell and the floor, the amount of filler will determine

the sharpness of the turn. The sharper the turn, the more difficult it becomes to

construct a laminate that is free from wrinkles and air bubbles, and therefore

must be avoided. Use minimal epoxy filler as necessary to make the turn. A

throat of approximately 5 cm is usually adequate.

3.2.2 Caulking between the floor plates shall be applied directly before lamination,

and while the epoxy mortar is still wet, lamination on the floor can proceed.

3.3 Landing Plates

In floating roof tanks, steel panel may be inserted under the support legs. Landing

plates (~6 mm thick) are first blast cleaned and primed on both sides, and the

lamination system is applied to one side only. While still wet, sand (clean and dry) is

sprinkled on the perimeter to provide for subsequent mechanical bond. While blast

cleaning is in progress, work shall start on the landing legs in the following manner:

3.3.1 The welds on the striker plate are caulked.

3.3.2 Two to three hydraulic jacks are placed around the leg on timber spreaders,

clear of the area to be lined, and the roof is lifted about 15mm. The pin holding

the leg is removed, and the leg is raised.

3.3.3 The area under the leg is cleaned.

3.3.4 The lining is applied so it extends 10 cm from the landing plate. The lining

should be resin rich in the center.




Page 13 of 398



3.3.5 The prepared plate is placed, laminate side up, and forced slightly in the wet

laminate. The system is allowed to set, the leg is lowered, the pin replaced and

the jacks are released.

3.3.6 Any gaps between the landing plate and the striker plate should be filled with

epoxy mortar (caulking).

3.4 Laminate Application

3.4.1 Apply a generous amount of epoxy mix (~500 microns) onto the primed steel

surface, as evenly as possible.

3.4.2 Apply one layer of 450 g/m² fiberglass chopped strand mat (CSM) to the wet

epoxy mix.

3.4.3 Embed fully to remove wrinkles and roll with steel roller to remove trapped air.

Add resin where required and consolidate well with steel roller.

3.4.4 Apply a second generous coating of Epoxy mix.

3.4.5 Apply the second layer of 450 g/m² fiberglass CSM with a 50% of the nominal

width of the mat overlap on the previous layer in order to achieve a 2 layer

system. Care should be taken to ensure the second layer is overlapping the

previous one with the untrimmed edge.

3.4.6 Repeat smoothing and rolling as in step 3.4.3 and add resin mix if required.

3.4.7 Lay a surfacing tissue of 30 g/m² in such a manner that it overlaps the mat

without aligning with mat edge, and ensuring that the strands of mat are not

exposed or protruding @ the laminate surface.

3.4.8 Repeat smoothing and rolling as in step 3.4.3.

3.4.9 Apply a fourth coat of Epoxy mix/ gel coat to give a resin rich finish.

3.5 Repair of Defects

3.5.1 Air inclusion shall be cut out to a tapered edge, sanded around, and application

of mat and tissue carried out with an overlap of 50mm on the sound laminate.

If the overcoating interval was exceeded, the overlap shall be of 100mm.

3.5.2 Overlaps of less than 30mm shall be patched with a strip 100mm wide.

3.5.3 Areas where the laminate does not appear to be resin rich shall be patched with

an extra layer of surface tissue and resin.




Page 14 of 398




3.7 Drying Time


Temperature To Handle Minimum Maximum Full Cure

20°C 30 Hours 20 Hours 40 Hours 30 Hours



In case overcoating interval is past the maximum limit, abrade the cured film with sand

paper or sweep blast prior to application of fresh coat.


Hand application only.




4.3 Viscosity (@25°C) (ASTM D562) : 1,400 m Pa S

4.4 Flash Point (ASTM D93 or D56) : 138°C (GY 257)

183°C (HY 830)

163°C (HY 850)

Related Materials:

1. Fiberglass Mat: Vetrotex® M4 40 P3 (Emulsion bonded) by Vetrotex International,

Scandinavian Glass fiber (MK 12) by Owens Corning or equivalent

2. Surfacing Tissue: Fiberil® T 1773; 30-40 g/m²; Manufactured by Carl Freudenberg

3. Primer: Hempel's Hempadur 1559 or approved equivalent.

4. Caulking (either):

4.1 100 parts resin mix and 20 parts Aerosil 202, Cabosil or equivalent

4.2 Hempadur Caulking 3588

Approval Date: August 9, 1997

Replaces: New




Page 15 of 398

3 Corrocoat – Approved Products

APCS-2G Polyglass VEF Vinyl Ester Coating




Page 16 of 398

Manufacturer-Approved Saudi Aramco Data Sheet

APCS-2G

Type of Coating : Vinyl Ester Coating: One-coat

Manufacturer : Corrocoat Ltd.

Product Name : Polyglass VEF

SAP M/N (SAMS S/N) : Base plus catalyst in one box 1000709300 (09-000-502);

Retarder 1000709303 (09-000-505)

1. Storage

1.1 Shelf life, sheltered storage @ 27°C maximum : 6 months

2. Mixing

2.1 No. of Components : Three

2.2 Mixing Ratio : (contact OTC)

2.3 Cleaning Agent : Styrene Monomer Inhibited

SAP M/N (SAMS S/N) : 1000709301 (09-000-503-00)



2.6 Pot Life : ¾ hr at 25 °C

½ hr 40°C

3. Application




3.4 Theoretical Coverage @ 25 Micrometers : 39.6 M²/L

3.5 Minimum Number of Coats (Spray Application) : One




Page 17 of 398


APCS-2G

Polyglass VEF

3.6 Drying Time

Substrate Recoat Interval To Immersion

Temperature To Handle Minimum Maximum Water

10°C 4 Hours 3 Hours 3 Days 6 Days

30°C 1 Hour 1 Hour 2 ½ Days 3 Days

50°C 1 Hour 1 Hours 2 Days 1 Day


Airless Spray: Pump Ratio: 45:1 minimum

Tip Size: 0.030 to o.045 inch

Fluid Pressure: 3,000 psi

Paint Hose: 3/8 inch

Conventional Spray: Not recommended

Brush:




4.3 Viscosity (ASTM D562) : 250 to 350 Poise

4.4 Flash Point (ASTM D93 or D56) : 28°C

Notes:

1. For tool cleaning, use Styrene Monomer Inhibited available in SAP M/N (SAMS S/N) 1000709301

(09-000-503-00).

2. The main component of the coating mixture is the base and catalyst. If retarder is required to delay

curing in summer, contact the manufacturer on tel 812-1044 for instruction.

Approval Date: October 22, 2005

Replaces: New




Page 18 of 398

3 Fosam – Approved Products

APCS-10 Nitoproof 120 Bituminous Coating




Page 19 of 398


APCS-10

Type of Coating : Bituminous Coating: Self-Priming

Manufacturer : Fosam Co.

Product Name : Nitoproof 120

SAP M/N (SAMS S/N) : 1000194025 (09-611-715), 1000194029 (09-611-720) or 1000194032

(09-611-725)

1. Storage

1.1 Shelf life, sheltered storage @ 35°C maximum : 1-½ years

2. Mixing

2.1 No. of Components : One


2.3 Thinner : Fosroc Solvent 103

SAMS S/N : None



2.6 Pot Life : N/A

3. Application

3.1 Maximum Allowable Substrate Temperature : °C




3.5 Minimum Number of Coats (Spray Application): Three for buried.

Four for immersion.




Page 20 of 398


APCS-10

Nitoproof 120

3.6 Drying Time


Temperature To Handle Minimum Maximum Water Buried

10°C 8 to 16 Hours 12 Hours None 7 Days

30°C 2 to 4 Hours 4 Hours None 7 Days

50°C 30 Minutes 2 Hours None 4 Days


Airless Spray: Tip Size: 0.026 inch



Brush:




4.3 Viscosity (ASTM D562) : KU


Approval Date: February 4, 1999

Replaces: New




Page 21 of 398

4 Hempel – Approved Materials

APCS-1A Galvosil 85710 or 15780 Inorganic Zinc Primer: Solvent-Based

Galvosil 15610 Inorganic Zinc Primer: Water-Based

Hempadur Mastic 45881 Epoxy Topcoat: Red/Gray/Yellow

APCS-1B Hempadur HB Primer 17300 Epoxy Primer: Yellow

Hempadur 15570 Epoxy Primer: Red or Green


APCS-1C Hempadur Zinc 17360 Zinc-Rich Epoxy Primer: Gray


APCS-1D (Use APCS-1A as primer and intermediate coat.

Hempathane Topcoat 55210 Polyurethane Topcoat: Yellow/White

Gray/Green/Red

APCS-1E (Use APCS-1B as primer and intermediate coat.


Gray/Green/Red

APCS-1F (Use APCS-1C as primer and intermediate coat.


Gray/Green/Red

APCS-2A/B/C Hempadur 85671 Epoxy: Off White/ Red / Green

APCS-2D Hempadur 85210 Primer: Yellow FS 595a 23594

Topcoat: White FS 595a 27780

APCS-3 Hempel’s Coal Tar Epoxy Mastic 35670 Coal Tar Epoxy: Reddish Brown/Black

APCS-4 Hempel's ZP Alkyd Primer 12090 Zinc Phosphate Alkyd: Red

Hempel’s Silvium 51570 Aluminum Topcoat

APCS-6 Hempel's ZP Alkyd Primer 12090 Zinc Phosphate Alkyd: Red

Hempalin 52140 Alkyd Topcoat: Various Colors

APCS-9 Hempatex 46330 Chlorinated Rubber Primer: Red

Hempatex 46330 Chlorinated Rubber Topcoat: Gray/Green/Brown/Blue

APCS-10 Hempinol HB 10270 Bituminous: Black




Page 22 of 398

Hempels - Approved Materials (Cont'd)

APCS-11A Hempel's Galvosil 85710 or 15780 Inorganic Zinc Primer: Solvent-Based

Hempel's Galvosil 15610 Inorganic Zinc Primer: Water-Based

Hempel’s Silicone Aluminum 56910 Heat Resistant Topcoat: Aluminum

or Hempel’s Silicone Acrylic 56940

APCS-11B Hempel's Silicone Aluminium 56910 Heat Resistant Self-Priming System:

Aluminum

APCS-12 Hempadur HB Primer 17300 Epoxy Primer: Yellow

Hempadur 15570 Epoxy Primer: Red or Green

Hempadur Hi-Build 45881 Epoxy Topcoat: Red/Gray/Yellow

APCS-17A Hempel's Galvosil 85710 or 15780 Inorganic Zinc Primer: Solvent-Based

APCS-17B Hempel's Galvosil 15610 Inorganic Zinc Primer: Water-Based

APCS-19A Hempadur Multi-Mil 85490 Splash Zone Compound: Hand-Applied

APCS-19B Hempadur Spray-Guard 85550 Splash Zone Compound: Spray-Applied

APCS-20A Hempel’s Epoxy Resin System 05500 Fiberglass Reinforced Epoxy: Hand Lay-Up

APCS-20B Hempel's Sprayfibre 35890 Fiberglass Reinforced Epoxy: Hand Spray-

Applied

APCS-22A Hempadur 45070 Epoxy: Gray/Yellow/Black

APCS-23 Hempinol HB 10270 High Temperature Mastic: Black

APCS-26 Hempadur Mastic 45881 Epoxy Mastic: Aluminum/White/Orange/Red/

Yellow/Gray/Black

APCS-26T (Use APCS-26 as primer and Hempathane in APCS-1D as topcoat.)




Page 23 of 398


APCS-1A

Type of Coating : Inorganic Zinc Primer; Solvent-Based

Manufacturer : Hempel Paints (Saudi Arabia) W.L.L.

Product Name : Hempel's Galvosil 85710

SAP M/N (SAMS S/N) : 1000194146 (09-611-958)

1. Storage


2. Mixing


2.2 Mixing Ratio : 8.1 kg liquid: 20.5 kg Zinc dust

2.3 Thinner : Hempel's 08700

SAP M/N (SAMS S/N) : 1000198445 (09-738-220)

2.4 Thinning Requirements : Up to 30%

2.5 Induction Time : Nil

2.6 Pot Life : 6 hours @ 25°C

2 hours @ 40°C

3. Application





Dry Film Thickness





Page 24 of 398


APCS-1A Primer - Hempel's Galvosil 85710 (Cont'd)

3.6 Drying Time


Temperature To Handle Minimum Maximum*

10°C 4 Hours 7 days None

30°C 1 Hour 2 days None

50°C ¼ Hour 10 Hours None

* Before overcoating after exposure in a contaminated environment, clean thoroughly

by high pressure fresh water hosing and allow to dry.




Conventional Spray : Tip Size

Atomizing Pressure

Brush : For touch-up only.


4.1 Volume Solids (ASTM D2697) : 70 to 74%


4.3 Viscosity (ASTM D562) : 92 tro 98 KU


Note: Topcoating is done when the inorganic zinc primer is fully cured. The minimum overcoating

time is valid @ 75% relative humidity and sufficient ventilation.

Approval Date: March 25, 2002

Replaces : July 7, 1994




Page 25 of 398


APCS-1A

Type of Coating : Inorganic Zinc Primer; Water-Based



SAP M/N (SAMS S/N) : 1000194182 (09-611-969)

1. Storage


2. Mixing


2.2 Mixing Ratio : 8.1 kg liquid:23.3 kg Zinc Dust

2.3 Thinner : Fresh water (sweet water)




2.6 Pot Life : 3-¾ hours @ 25°C

1-¼ hours @ 40°C

3. Application





Dry Film Thickness





Page 26 of 398



3.6 Drying Time




30°C 1 Hour 7 days None

50°C ¼ Hour 2 Days None

* Before overcoating after exposure in a contaminated environment,

clean thoroughly by high pressure fresh water hosing and allow to dry.


Airless Spray : N/A

Conventional Spray : Tip Size: 0.070 to 0.085 inch

Atomizing Pressure: 20 to 35 psi





4.3 Viscosity (ASTM D562) : 67 to 73 KU

4.4 Flash Point (ASTM D93 or D56) : N/A



Approval Date: December 22, 2004

Replaces : March 25, 2002




Page 27 of 398


APCS-1A




SAP M/N (SAMS S/N) : 1000194146; 09-611-958

1. Storage


2. Mixing


2.2 Mixing Ratio : 10 L liquid: 17 kg Zinc Dust


SAP M/N (SAMS S/N) : 1000198445 (09-738-220)




3 hours @ 40°C

3. Application





Dry Film Thickness





Page 28 of 398



3.6 Drying Time




30°C 1 Hour 1 day None



clean thoroughly by high pressure sweet water hosing and allow to dry.


Airless Spray : Tip size: 0.019 to 0.023 inch

Fluid pressure: 1,500 psi








4.4 Flash Point (ASTM D93 or D56) : 14°C (57°F)








Page 29 of 398


APCS-1A

Type of Coating : Epoxy Topcoat: Polyamide Cured


Product Name : Hempadur Mastic 45881

SAP M/N (SAMS S/N) : 1000194629 (09-612-364), 1000194797 (09-612-369) or 1000194960

(09-612-375)

1. Storage


2. Mixing




SAP M/N (SAMS S/N) : 1000198572 (09-738-260)



2.6 Pot Life : 2-¼ hours @ 25°C

¾ hour @ 40°C

3. Application



3.3 Typical Dry Film Thickness Per Coat : 100 - 110 micrometers


Dry Film Thickness





Page 30 of 398


APCS-1A Topcoat - Hempadur Mastic 45881 (Cont'd)

3.6 Drying Time



10°C 16 Hours 10 Hours 60 Days






Conventional Spray : No












Page 31 of 398


APCS-1B

Type of Coating : Epoxy Primer: Polyamide Cured


Product Name : Hempadur Hi-Build 17300

SAP M/N (SAMS S/N) : 1000194626 (09-612-362)

1. Storage


2. Mixing



Base : hardener


SAP M/N (SAMS S/N) : 1000198445 (09-738-280)

2.4 Thinning Requirements : maximum 5%



1 hours @ 40°C

3. Application





Dry Film Thickness





Page 32 of 398


APCS-1B Primer - Hempadur Hi-Build 17300 (Cont'd)

3.6 Drying Time




30°C 1-½ Hours 2-½ Hours 18 Days

50°C 1 Hour 1 Hour 7 Days


Airless Spray : Tip size: 0.021 inch



Atomizing Pressure












Page 33 of 398


APCS-1B

Type of Coating : Epoxy Topcoat

Manufacturer : Hempel Paints (Saudi Arabia) W.L.L


SAP M/N (SAMS S/N) : 1000194629 (09-612-364), 1000194797 (09-612-369) or 1000194960 (09-

612-375)

See APCS-1A Data Sheet




Page 34 of 398


APCS-1C

Type of Coating : Zinc Rich Epoxy Primer


Product Name : Hempadur Zinc 17360

SAP M/N (SAMS S/N) : 1000195348 (09-612-580) or 1000195361 (09-612-590)

1. Storage


2. Mixing



Base: Hardener


SAP M/N (SAMS S/N) : 1000198449 (09-738-240)

2.4 Thinning Requirements : 5% maximum


2.6 Pot Life : 1-½ hours @ 25°C

½ hour @ 40°C

3. Application





Dry Film Thickness





Page 35 of 398


APCS-1C Primer - Hempadur Zinc 17360 (Cont'd)

3.6 Drying Time



10°C 5 Hours 4 Hours None

30°C 1 Hour 1 Hours None

50°C ½ Hour ½ Hours None







Atomizing Pressure












Page 36 of 398


APCS-1C




SAP M/N (SAMS S/N) : 1000194629 (09-612-364), 1000194797 (09-612-369) or 1000194960 (09-

612-375)

See APCS-1A Data Sheet




Page 37 of 398


APCS-1D/E/F Topcoat

Type of Coating : Polyurethane Topcoat: Aliphatic

Manufacturer : Hempel Paints (Saudi Arabia) W.L.L

Product Name : Hempathane Topcoat 55210

SAP M/N (SAMS S/N) : 1000194672 (09-612-365), 1000194675 (09-612-366), 1000194793 (09-612-

367), 1000194795 (09-612-368) or 1000194851 (09-612-371)

1. Storage


2. Mixing



Base:Hardener


SAP M/N (SAMS S/N) : 1000198479 (09-738-345)

2.4 Thinning Requirements : Up to 5% maximum



1 hour @ 40°C

3. Application





Dry Film Thickness





Page 38 of 398


APCS-1D/E/F Topcoat - Hempathane Topcoat 55210 (Cont'd)

3.6 Drying Time



10°C 1 Day 1-1/4 Days 90 Days






Conventional Spray : Tip size

Atomizing Pressure

Trowel/Hand : For touch-up only






Note: For APCS-1D, use APCS-1A as primer and intermediate coat. For APCS-1E, use APCS-1B as

primer and intermediate coat. For APCS-1F, use APCS-1C as primer and intermediate coat.


Replaces: March 25, 2002




Page 39 of 398


APCS-2A/C

Type of Coating : Phenolic Epoxy: Amine Adduct Cured


Product Name : Hempadur 85671

SAP M/N (SAMS S/N) : 1000195232 (09-612-425) or 1000195235 (09-612-453) for APCS-2A;

1000195317 (09-612-518) or 1000195341 (09-612-546) for APCS-2B; and 1000194295 (09-612-312),

1000194298 (09-612-313) or 1000194352 (09-612-314) for APCS-2C

1. Storage


2. Mixing


2.2 Mixing Ratio : 8.8:1.2 by volume,

base: hardener


SAP M/N (SAMS S/N): 1000198377 (09-738-140) for APCS-2A, 1000198372 (09-738-100)

for APCS-2B, and 1000198483 (09-738-380) for APCS-2C


2.5 Induction Time : 15 mins. @ 20°C


¾ hour @ 40°C

3. Application


3.2 Typical Wet Film Thickness Per Coat : 150 micrometers 3.3 Typical Dry Film Thickness Per Coat : 100 micrometers


Dry Film Thickness





Page 40 of 398


APCS-2A/C - Hempadur 85671 (Cont'd)

3.6 Drying Time



5°C 1.9 days 65 days 23 days

10°C 25 Hours 1.5 days 50 days 18 Days

15°C 1.3 days 35 days 12.5 Days

20°C 1 day 21 days 7 Days

25°C 18 hours 15 days 5.5 days

30°C 5 Hours 12 hours 10 days 3.5 days

35°C 10 hours 8.5 days 3.25 days

40°C 8 hours 7 days 3 days

45°C 6 hours 5 days 2.5 days

50°C 1 hour 3 hours 3 days 2 days

55°C 2.5 hours 2 days 1.5 days

60°C 2 hours 1 day 1 day

(Please see graphs in the Attachment.)





Brush : For touch-up only





4.4 Flash Point (ASTM D93 OR D56) : 24°C (75°F)

Approval Date: March 28, 2009

Replaces: Dec. 22, 2004




Page 41 of 398


APCS-2B

Type of Coating : Phenolic Epoxy: Amine Adduct Cured



SAP M/N (SAMS S/N) : 1000195232 (09-612-425) or 1000195235 (09-612-453) for APCS-2A;

1000195317 (09-612-518) or 1000195341 (09-612-546) for APCS-2B; and 1000194295 (09-612-312),

1000194298 (09-612-313) or 1000194352 (09-612-314) for APCS-2C

1. Storage


2. Mixing


2.2 Mixing Ratio : 8.8:1.2 by volume,

base: hardener


SAP M/N (SAMS S/N): 1000198377 (09-738-140) for APCS-2A, 1000198372 (09-738-100)

for APCS-2B, and 1000198483 (09-738-380) for APCS-2C


2.5 Induction Time : 15 mins. @ 20°C


¾ hour @ 40°C

3. Application


3.2 Typical Wet Film Thickness Per Coat : 150 micrometers 3.3 Typical Dry Film Thickness Per Coat : 100 micrometers


Dry Film Thickness





Page 42 of 398


APCS-2B - Hempadur 85671 (Cont'd)

3.6 Drying Time



10°C 25 Hours 90 hours 45 days 18 Days

15°C 60 hours 30 days 14 Days

20°C 36 hours 21 days 10 Days


30°C 5 Hours 18 hours 14 days 7 days



45°C 7 Hours 4 days 2.5 days

50°C 2 hours 5 Hours 3 days 2 days












Approval Date: Dec. 22, 2004





Page 43 of 398


APCS-2D

Type of Coating : Amine Adduct Cured Epoxy: Primer/Topcoat



SAP M/N (SAMS S/N) : 1000194354 (09-612-316) or 1000194357 (09-612-317)

1. Storage


2. Mixing


2.2 Mixing Ratio : 4:1 by volume,

base: hardener


SAP M/N (SAMS S/N) : 1000198458 (09-738-290)




½ hour @ 40°C

3. Application




3.4 Theoretical Coverage @ 25 Micrometers : 26.4M²/L

Dry Film Thickness

3.5Minimum Number of Coats : 2




Page 44 of 398


APCS-2D Primer/Topcoat - Hempadur 85210 (Cont'd)

3.6 Drying Time




15°C 24 Hours 5 Days 14 Days



30°C 6 Hours 6 Hours 36 Hours 5 Days



45°C 3 Hours 14 Hours 2.5 Days




Airless Spray : Tip size 0.021 inch














Page 45 of 398


APCS-3

Type of Coating : Coal Tar Epoxy


Product Name : Hempel's Coal Tar Epoxy Mastic 35670

SAP M/N (SAMS S/N) : 1000194372 (09-612-318) or 1000194375 (09-612-320)

1. Storage


2. Mixing


2.2 Mixing Ratio : 4:1 by volume;

Base : hardener


SAP M/N (SAMS S/N) : 1000198441 (09-738-180)




2 hours @ 40°C

3. Application





Dry Film Thickness





Page 46 of 398


APCS-3 - Hempel's Coal Tar Epoxy Mastic 35670 (Cont'd)

3.6 Drying Time



10°C 1 Day 2 Days 17 Days 17 Days

15°C 1.5 Days 11 Days 11 Days

20°C 1 Day 7 Days 7 Days

25°C 19 Hours 5.5 Days 5.5 Days





50°C 6 Hours 5 Hours 1 Day 1 Hour

55°C 2 Hours 1.1 Days 17 Hours

60°C 1.2 Hours 17 Hours 12 Hours









4.2 Product Weight (ASTM D1475) : 1. 47 to 1. 53 Kg/L

4.3 Viscosity (ASTM D562) : More than 141 KU







Page 47 of 398


APCS-4/6

Type of Coating : Zinc Phosphate Alkyd Primer


Product Name : Hempel's ZP Alkyd Primer 12090

SAP M/N (SAMS S/N) : 1000197976 (09-708-133) or 1000198011 (09-708-137)

1. Storage


2. Mixing




SAP M/N (SAMS S/N) : 1000198474 (09-738-340)



2.6 Pot Life : N/A

3. Application





Dry Film Thickness





Page 48 of 398


APCS-4/6 Primer – Hempel's ZP Alkyd Primer 12090 (Cont'd)

3.6 Drying Time





50°C 2 Hours 1.5 Hours 1 Day





Atomizing Pressure












Page 49 of 398


APCS-4

Type of Coating : Aluminum Topcoat


Product Name : Hempel’s Silvium 51570

SAP M/N (SAMS S/N) : 1000196402 (09-686-354)

1. Storage


2. Mixing



2.3 Thinner : N/A




2.6 Pot Life : N/A

3. Application





Dry Film Thickness





Page 50 of 398


APCS-4 – Hempel’s Silvium 51570 (Cont'd)

3.6 Drying Time



10°C 1.5 Days 18 Hours None







Atomizing Pressure







4.5 Gloss (ASTM D523) : 100 to 110






Page 51 of 398


APCS-6

Type of Coating : High Gloss Alkyd Enamel Topcoat


Product Name : Hempalin Enamel 52140

SAP M/N (SAMS S/N): 1000195487 (09-630-753), 1000195490 (09-630-758), 1000195495 (09-630-763),

1000195532 (09-630-768), 1000195571 (09-630-769), 1000195577 (09-630-770), 1000195631 (09-

630-771), 1000195637 (09-630-773), 1000195650 (09-630-785), 1000195683 (09-630-794),

1000195685 (09-630-796), 1000195687 (09-630-798), 1000195689 (09-631-301), 1000195742 (09-

631-322), 1000195745 (09-631-450), 1000195747 (09-631-455), 1000195749 (09-631-462),

1000195801 (09-631-465), 1000195803 (09-631-590) or 1000195831 (09-631-645)

1. Storage


2. Mixing



2.3 Thinner : Hempel's Thinner 08230

SAP M/N (SAMS S/N) : 1000198474 (09-738-340)



2.6 Pot Life : N/A

3. Application





Dry Film Thickness





Page 52 of 398


APCS-6 Topcoat - Hempalin Enamel 52140 (Cont'd)

3.6 Drying Time



10°C 2 Days 16 Hours None






Conventional Spray : Yes, Tip Size

Atomizing Pressure




44 to 48%


1.07 to 1.13 Kg/L



4.5 Gloss (ASTM D523) : 90 @ 60°C






Page 53 of 398


APCS-9

Type of Coating : Chlorinated Rubber (Self-Priming)


Product Name : Hempatex Hi-Build 46330

SAP M/N (SAMS S/N) : 1000196351 (09-685-442), 1000196312 (09-685-436), 1000196317

(09-685-438), 1000196355 (09-685-448), 1000196359 (09-685-450)

1. Storage


2. Mixing



2.3 Thinner : Hempel's 08080 (Xylene)

SAP M/N (SAMS S/N) :



2.6 Pot Life : N/A

3. Application





Dry Film Thickness





Page 54 of 398


APCS-9; Self-Priming - Hempatex 1635 (Cont'd)

3.6 Drying Time



10°C 1 Day 16 Hours None


50°C 2 Hours 1.5 hours None





Atomizing Pressure












Page 55 of 398


APCS-10

Type of Coating : Bituminous


Product Name : Hempinol HB 10270

SAP M/N (SAMS S/N) : 1000194025 (09-611-715), 1000194029 (09-611-720) or 1000194032 (09-

611-725)

1. Storage


2. Mixing







2.6 Pot Life : N/A

3. Application





Dry Film Thickness

3.5 Minimum Number of Coats : 2 for buried service

3 for immersion service




Page 56 of 398


APCS-10 - Hempinol HB 10270 (Cont'd)

3.6 Drying Time



10°C 3 Days 2 Days None 7 Days

30°C 1 Day 18 Hours None 5 Days

















Page 57 of 398


APCS-11A

Type of Coating : Inorganic Zinc Primer: Solvent Based



SAP M/N (SAMS S/N) : 1000194146 (09-611-958)

1. Storage


2. Mixing


2.2 Mixing Ratio : 10 L Liquid: 17.8 Kg Zinc Dust


SAP M/N (SAMS S/N) : 1000198445 (09-738-220)




3 hours @ 40°C

3. Application





Dry Film Thickness





Page 58 of 398



3.6 Drying Time



10°C 4 Hours 4 Days None

30°C 1 Hour 1 Day None







Conventional Spray : Tip Size 0.070 to 0.085 inch

Atomizing Pressure 20 to 35 psi







Note: Overcoating is to be done when the inorganic zinc is fully cured. The minimum overcoating







Page 59 of 398


APCS-11A

Type of Coating : Inorganic Zinc Primer: Water Based



SAP M/N (SAMS S/N) : 1000194182 (09-611-969)

1. Storage


2. Mixing


2.2 Mixing Ratio : 8.1 Kg Liquid: 23.3 Kg Zinc

Dust

2.3 Thinner : Fresh Water (sweet water)





1-¼ hours @ 40°C

3. Application





Dry Film Thickness





Page 60 of 398



3.6 Drying Time




30°C 1 Hour 7 Days None





Airless Spray : N/A









Note 1: This Manufacturer Approved Saudi Aramco Data Sheet is not a complete product datasheet.

For details, please consult Hempel’s (technical) product data sheets, or contact Hempel for

further information






Page 61 of 398


APCS-11A

Type of Coating : Silicone Aluminum Topcoat


Product Name : Hempel's Silicone Aluminium 56910

SAP M/N (SAMS S/N) : 1000196488 (09-687-325)

1. Storage


2. Mixing







2.6 Pot Life : N/A

3. Application





Dry Film Thickness





Page 62 of 398


APCS-11A Topcoat - Hempel's Silicone Aluminum 56910 (Cont'd)

3.6 Drying Time





50°C 1.5 Hour 8 Hours None







Atomizing Pressure



4.1 Volume Solids (ASTM D2697) : 33 to37%









Page 63 of 398


APCS-11A

Type of Coating : Acrylic Modified Silicone Topcoat

Arabia) W.L.L.

Product Name : Hempel's Silicone Acrylic 56940

SAP M/N (SAMS S/N) : 1000196488 (09-687-325)

1. Storage


2. Mixing







2.6 Pot Life : N/A

3. Application


3.2 Typical Wet Film Thickness Per Coat : 85 micrometers (Aluminum)

50 micrometers (colors)


3.4 Theoretical Coverage @ 25 Micrometers : 11.6 M²/L (Aluminum)

Dry Film Thickness 21.2 micrometers (colors)





Page 64 of 398


APCS-11A Topcoat - Hempel's Silicone Acrylic 56940 (Cont'd)

3.6 Drying Time




30°C 2 Hours 5 Hour None

50°C ½ Hour 1.5 Hours None





Atomizing Pressure



4.1 Volume Solids (ASTM D2697) : 27 to 31% (Aluminum)

51 to 55% (colors)

4.2 Product Weight (ASTM D1475) : 1.07 to 1.13 Kg/L (Aluminum)

1.37 to 1.43 kg/l (colors)

4.3 Viscosity (ASTM D562) : 59 to 65 KU (Aluminum)

78 to 83 KU (colors)







Page 65 of 398


APCS-11B

Type of Coating : Silicone Aluminum


Product Name : Hempel's Silicone Aluminium 56910

SAP M/N (SAMS S/N) : 1000196502 (09-687-330)

1. Storage


2. Mixing




SAP M/N (SAMS S/N) : 1000196502



2.6 Pot Life : N/A

3. Application





Dry Film Thickness





Page 66 of 398


APCS-11B - Hempel's Silicone Aluminium 56910 (Cont'd)

3.6 Drying Time





50°C 1.5 Hour 8 Hours None





Atomizing Pressure




4.2 Product Weight (ASTM D1475) : 1.07 to 1.13Kg/L








Page 67 of 398


APCS-12

Type of Coating : Epoxy Primer: Polyamide-Cured


Product Name : Hempadur HB Primer 17300 or Hempadur 15570

SAP M/N (SAMS S/N) : 1000194626 (09-612-362)

(Refer to APCS-1B Primer Data Sheet)






Page 68 of 398


APCS-12

Type of Coating : Epoxy Topcoat: Polyamide-Cured



SAP M/N (SAMS S/N) : 1000194629 (09-612-364), 1000194797 (09-612-369) or 1000194960 (09-

612-375)

(Refer to APCS-1B topcoat data sheets. Also, refer to APCS-12 of Saudi Aramco Engineering Standard

SAES-H-101 for application of aggregates (Hempel's Anti-Slint 67500).






Page 69 of 398


APCS-17A




SAP M/N (SAMS S/N) : 1000194146 (09-611-958)

1. Storage


2. Mixing


2.2 Mixing Ratio : 8.1 Kg Liquid: 20.5 Kg Zinc Dust


SAP M/N (SAMS S/N) : 1000198445 (09-738-220)




2 hours @ 40°C

3. Application





Dry Film Thickness





Page 70 of 398


APCS-17A - Hempel's Galvosil 85710 (Cont'd)

3.6 Drying Time












Atomizing Pressure














Page 71 of 398


APCS-17A




SAP M/N (SAMS S/N) : 1000194146 (09-611-958)

1. Storage


2. Mixing


2.2 Mixing Ratio : 10 L Liquid: 17.8 Kg Zinc Dust


SAP M/N (SAMS S/N) : 1000198445 (09-738-220)




3 hours @ 40°C

3. Application





Dry Film Thickness





Page 72 of 398


APCS-17A - Hempel's Galvosil 15780 (Cont'd)

3.6 Drying Time




30°C 1 Hour 1 Day None














4.4 Flash Point (ASTM D93 or D56) : 14°C C (57°F)

Note 1: Topcoating shall be applied when the inorganic zinc primer is fully cured. The minimum

overcoating time is valid @ 75% relative humidity and sufficient ventilation.






Page 73 of 398


APCS-17B

Type of Coating : Inorganic Zinc Primer: Water Based



SAP M/N (SAMS S/N) : 1000194182 (09-611-969)

1. Storage


2. Mixing


2.2 Mixing Ratio : 8.1 Kg Liquid:23.3 Kg Zinc Dust

2.3 Thinner : Fresh water (sweet water)


2.4 Thinning Requirements : 50% max. for conventional spray



1-¼ hours @ 40°C

3. Application


3.2 Typical Wet Film Thickness Per Coat : 95micrometers



Dry Film Thickness





Page 74 of 398


APCS-17B - Hempel's Galvosil 15610 (Cont'd)

3.6 Drying Time







clean thoroughly by fresh water hosing and allow to dry.


Airless Spray : N/A






4.2 Product Weight (ASTM D1475) : 3.07 to 3.13 g/L



Note 1: Topcoating shall be applied when the inorganic zinc primer is fully cured. The minimum

overcoating time is valid @ 75% relative humidity and sufficient ventilation.






Page 75 of 398


APCS-19A

Type of Coating : Splash Zone Compound: Hand-Applied


Product Name : HempadurMulti-Mil 85490

(Formerly Hempadur 3543-SA)

SAP M/N (SAMS S/N) : 1000194524 (09-612-345)

1. Storage

1.1 Shelf life, sheltered storage @ 35° C maximum : 2 years

2. Mixing


2.2 Mixing Ratio : 1:1, Base:Hardener by volume

2.3 Thinner : N/A





½ hour @ 40°C

3. Application


3.2 Typical Wet Film Thickness Per Coat : 2,500 micrometers

3.3 Typical Dry Film Thickness Per Coat : 2,500 micrometers


Dry Film Thickness





Page 76 of 398


APCS-19A - Multi-Mil 8549 (Cont'd)

3.6 Drying Time


Temperature To Handle Minimum Maximum Water Buried*

10°C 20 Hours 23 hours 7 days 10 hours 8 Days

30°C 9 Hours 6 hours 2 days 3 hours 2 Days

50°C 3 Hours 2 hours 15 hours 2 hours 12 hours

Note:

* For soil burial, the coating must be hard enough to withstand backfill. The backfill time can

be shortened or extended slightly @ the discretion of the Saudi Aramco coating inspector.


Airless Spray : N/A


Trowel/Hand : Suitable











Page 77 of 398


APCS-19B

Type of Coating : Splash Zone Compound: Spray-Applied


Product Name : Hempadur Spray-Guard 85550 (Old Reference Number 3549)

SAP M/N (SAMS S/N) : 1000194520 (09-612-339)

1. Storage


2. Mixing


2.2 Mixing Ratio : 5.3:1, Base:Hardener by volume

2.3 Thinner : N/A




2.6 Pot Life : ¾ hour @ 25°C

¼ hour @ 40°C

3. Application





Dry Film Thickness





Page 78 of 398


APCS-19B - Hempadur 85550 (Cont'd)

3.6 Drying Time


Temperature To Handle Minimum Maximum Water Buried*

10°C 16 hours 18 hours 60 days 2 days 14 days

30°C 8 hours 4 hours 14 days 12 hours 3-½ days

50°C 3 hours 1 hour 3 days 3 hours 21 hours

Note:

* For soil burial, the coating must be hard enough to withstand backfill. The backfill time can

be shortened or extended slightly @ the discretion of the Saudi Aramco coating inspector.


Airless Spray : Graco President 10:1 Model 225-

841, Carousel pump or quick spray

hopper gun (for small areas)


Hand Application : Not suitable





4.4 Flash Point (ASTM D93 or D56) : >60°C (140°F)






Page 79 of 398


APCS-20A

Type of Coating : Fiberglass Reinforced Epoxy: Hand-Applied


Product Name : Hempel's Epoxy Resin System 05500

SAP M/N (SAMS S/N) : None

1. Storage


2. Mixing


2.2 Mixing Ratio : 1.8:1, Base:Hardener by volume

2.3 Thinner : N/A



2.5 Induction Time : ¼ hour


1 hour @ 40°C

3. Application

3.1 For Corrosion Protection

3.1.1 Abrasive blast clean to Sa 2-1/2 with surface profile Rugotest #3 BN11 min.

Apply Hempadur 1559 or suitable blast primer/sealer recommended by the

coating manufacturer. All sharp dimensional changes such as welds, plate

laps, and fillets shall be filled with an epoxy patching or caulking compound

recommended by the coating manufacturer. The minimum throat dimension

of shell-to-bottom of storage tanks shall be 25 mm.

3.1.2 Apply epoxy resin @ about 500 micrometers wet film thickness (WFT) onto

primed surface.

3.1.3 Apply a layer of 450 G/M² fiberglass mat to the wet resin.




Page 80 of 398


APCS-20A - Hempel's 05500 (Cont'd)

3.1.4 Straighten out the mat and lay it onto the wet resin. Roll with serrated rollers

to remove wrinkles and entrapped air.

3.1.5 Apply epoxy resin @ about 500 micrometers WFT. (The total WFT of the

coating system up to this paragraph should be approximately 1500

micrometers.)

3.2

3.2.1 When the coating is dry, repeat procedures 3.1.2 to 3.1.5. However, the

fiberglass mat should be laid @ right angle (90 degrees) to that previously

installed.

3.2.2 When dry, apply one seal coat of epoxy resin @ a WFT of 300 micrometers.

3.3 Recommended Materials & Equipment

3.3.1 Primer : Hempadur 15590

3.3.2 Caulking Compound: Mixture of Hempel’s

Epoxy Resin 05500 and Hempel’s Anti Slint 67500

Approx. 2.0-2.5 kgs 67500 to 750 ml of mixed resin 05500

3.3.3 Hempadur Multi-Mil 85490: Filler for deep pittings

3.3.4. Roller/brush for the resin and hand application for the fiberglass mat.

3.3.5. Aluminium/Stainless Steel Serrated Rollers for pressing of fibermat

3.3.6. Hempel’s Glassfibre Mat 690SA/ Hempel’s Glassfibre Surfacing Tissue

691SA

Note: Please also refer to Hempel’s Application Instructions for Hempel’s Epoxy

Resin 05500


3.5 Drying Time



10°C 54 hours 54 hours 54 days 16 Days N/A

30°C 14 hours 14 hours 14 day 3-½ Days N/A

50°C 4 hour 4 hours 4 days 2 Days N/A




Page 81 of 398


APCS-20A - Hempel's 05500 (Cont'd)


Conventional spray for the resin and hand application for the fiberglass mat.











Page 82 of 398


APCS-20B

Type of Coating : Fiberglass Reinforced Epoxy: Spray-Applied


Product Name : Hempel's Sprayfibre 35890


1. Storage


2. Mixing


2.2 Mixing Ratio (Base: Hardener By Volume) : 2:1

2.3 Thinner : N/A




2.6 Pot Life :

3. Application

3.1 Abrasive blast clean to Sa 2-1/2 with surface profile Rugotest #3 BN11 min.

3.2 Apply one coat of primer (Hempadur 1559) to a dry film thickness of 40 micrometers.

3.3 When dry but within 30 days and by using modified "Graco" Hydracat, apply Hempel's

Sprayfibre 3588 caulking material to all welds, plate laps, fillets and other areas of

sharp dimensional changes.

3.4 When dry but within three days @ 20°C, apply a mixture of Hempel's Sprayfibre 35890

and a chopped fiberglass. The mixture is applied by a modified Graco hydracat to a

minimum of 1,250 micrometers dry film thickness. The fiberglass is applied @

approximately 450 g/m².

3.5 When dry but within two days @ 20°C, apply a gel coat of Sprayfibre 3589 by using a

Graco hydracat. The dry film thickness should be 350 micrometers minimum.




Page 83 of 398


APCS-20B - Sprayfibre 3589 (Cont'd)

3.6 The system should have a minimum total of 1,600 micrometers film thickness.

3.7 Recommended Materials & Equipment

3.7.1 Primer : Hempadur 15590

3.7.2 Caulking Compound: Mixture of Hempel’s

Epoxy Resin 35890 and Hempel’s Anti Slint 67500

Approx. 2.0-2.5 kgs 67500 to 750 ml of mixed resin 35890

3.7.3 Hempadur Multi-Mil 85490: Filler for deep pitting

3.7.4 Aluminum/Stainless Steel Serrated Rollers for pressing of chopped fiberglass

3.7.5 Hempel’s GlassFibre Roving 689SA


3.9 Drying Time



10°C 1 Day 1 Day 2.5 Days 16Days

30°C 12 Hours 12 Hours 1 Day 3-½ Days



Specialized "Graco" hydrocat with fiber chopper.





4.4 Flash Point (ASTM D93 or D56) : 26°C for 1559

96°C for 3589






Page 84 of 398


APCS-22A

Type of Coating : Polyamine Cured Epoxy; Two-Coat Epoxy



SAP M/N (SAMS S/N) : Primer: 09-612-352/357/358/359/360/361/459/462/465/467; 1000194560 (09-612-352) or 1000195239 (09-612-459); Topcoat:

1000194565 (09-612-357), 1000194568 (09-612-358), 1000194590

(09-612-359), 1000195273 (09-612-462), 1000195277 (09-612-465) or

1000195314 (09-612-467)

1. Storage


2. Mixing


2.2 Mixing Ratio (Base: hardener By Volume) : 4:1

2.3 Thinner : Hempel's Thinner 08450

SAP M/N (SAMS S/N) : 1000198471 (09-738-300)



2.6 Pot Life : 1-1/2 hours @ 25°C

1/2 hour @ 40°C

3. Application





Dry Film Thickness





Page 85 of 398


APCS-22A - Hempadur Mastic 45070 (Cont'd)

3.6 Drying Time




20°C 16 Hours 16 Hours 5 days

30°C 10 Hours 10 Hours 3 5 Days

40°C 6 Hours 6 9 Hours 1-½ Days









4.2 Product Weight (ASTM D1475) : 1.37 to 1.43 5 Kg/L

4.3 Viscosity (ASTM D562) : 105 to 115 03 KU







Page 86 of 398


APCS-23

Type of Coating : High Temperature Bituminous Coating


Product Name : Hempinol Black H.B. 10270

SAP M/N (SAMS S/N) : 1000194097 (09-611-754) or 1000194111 (09-611-757)

1. Storage


2. Mixing







2.6 Pot Life : N/A

3. Application





Dry Film Thickness

3.5 Minimum Number of Coats : 2 for buried service

3 for immersion service




Page 87 of 398


APCS-23 - Hempinol H.B. 10270 (Cont'd)

3.6 Drying Time



10°C 3 Days 2 Day None 7 Days


50°C 18 Hours 4-1/2 Hours None 3 Days





Atomizing Pressure












Page 88 of 398


APCS-26

Type of Coating : Polyamine Cured Epoxy Mastic



SAP M/N (SAMS S/N) : 1000194381 (09-612-330), 1000194386 (09-612-331), 1000194401

(09-612-332), 1000194407 (09-612-333), 1000194420 (09-612-334),

1000194427 (09-612-335) or 1000194471 (09-612-336)

1. Storage


2. Mixing


2.2 Mixing Ratio (By Volume) : 3:1


SAP M/N (SAMS S/N) : 1000198487 (09-738-420)



2.6 Pot Life : 2-1/4 hours @ 25°C

3/4 hour @ 40°C

3. Application


3.2 Typical Wet Film Thickness Per Coat : 200 micrometers;

169 micrometers (Aluminum)



Dry Film Thickness 29.6 M²/L (Aluminum)





Page 89 of 398


APCS-26 - Hempadur Mastic 45881 (Cont'd)

3.6 Drying Time





50°C 2 Hours 2 Hour 5 Days





Atomizing Pressure




72 to 76% (Aluminum)

4.2 Product Weight (ASTM D1475) : 1.37 to 1. 43 Kg/L

1.33 to 1.39 Kg/L (Aluminum)








Page 90 of 398


APCS-26T TOPCOAT

Type of Coating : Aliphatic Polyurethane Topcoat


Product Name : Hempathane Topcoat 55210

SAP M/N (SAMS S/N) : 1000194672 (09-612-365), 1000194675 (09-612-366), 1000194793

(09-612-367), 1000194795 (09-612-368) or 1000194851 (09-612-371)

(Refer to APCS-26 data sheet for the primer and to polyurethane of APCS-1D/E/F data sheet for the

topcoat.)




Page 91 of 398

5 International – Approved Products

APCS-1A Interzinc 22 Inorganic Zinc Primer: Solvent Based

Interzinc 250 Inorganic Zinc Primer: Water-Based

Intergard 410 Epoxy Topcoat: Red/Gray/Yellow

APCS-1B Intergard 291 Epoxy Primer: Red Oxide


APCS-1C Interzinc 52 Zinc-Rich Epoxy Primer: Gray


APCS-1D (Use APCS-1A as primer and internediate coat.)

Interthane 990 Polyurethane Topcoat: Yellow/White

Gray/Green/Red

APCS-1E (Use APCS-1B as primer and internediate coat.)


Gray/Green/Red

APCS-1F (Use APCS-1C as primer and internediate coat.)


Gray/Green/Red

APCS-2D Interline 925 Primer: Yellow FS 595a 23594


APCS-2G Interline 955 Vinyl Ester: Glass Flake Reinforced

APCS-3 Intertuf 708 Coal Tar Epoxy

APCS-4 Interprime 409 Zinc Phosphate Primer: Red

Intertherm 891 Aluminum Topcoat

APCS-6 Interprime 409 Zinc Phosphate Primer: Red

Interlac 665 Alkyd Topcoat: Various Colors

APCS-9 Interchlor 37 Chlorinated Rubber: Gray/Green/Brown/Blue

APCS-11A Interzinc 22 Inorganic Zinc Primer: Solvent-Based

or Interzinc 250 Inorganic Zinc Primer: Water-Based

Intertherm 50 Heat Resistant Topcoat: Aluminum

APCS-11B Intertherm 50 Heat Resistant System: Aluminum




Page 92 of 398

- 2 -

APCS-12 Intergard 291 Epoxy Primer: Red Oxide


APCS-17A Interzinc 22 Inorganic Zinc System: Solvent-Based

APCS-17A Interzinc 250 Inorganic Zinc System: Solvent-Based

APCS-20B Interline 982 Holding Primer (use if required)

Interline 983 Caulking Material

Interline 985 Matcote Resin

APCS-22A Interseal 414 Epoxy Primer: Red Oxide

Interzone 954 Epoxy Topcoat: Gray/Yellow/Black

APCS-22B Interzone 954 One-Coat Epoxy: Gray/Yellow/Red/Orange

Blue/Green/White

APCS-26 Interseal 738 Epoxy Mastic: Aluminum/White/Orange/Red/

Yellow/Gray/Black

APCS-26T (Use APCS-26 as primer and Interthane 990 in APCS-1D as topcoat.)




Page 93 of 398


APCS-1A Primer

Type of Coating : Inorganic Zinc Primer: Solvent-Based

Manufacturer : International Paint Saudi Arabia Ltd.

Product Name : Interzinc 22

SAP M/N (SAMS S/N) : 1000194146 (09-611-958)

1. Storage


2. Mixing


2.2 Mixing Ratio : 2.08 parts by weight QHA027

to 1 part weight of QHA028

2.3 Thinner : GTA 803

SAP M/N (SAMS S/N) : 1000198445 (09-738-220)

2.4 Thinning Requirements : Up to 5% by volume


2.6 Pot Life : 4 hours @ 25°C and 50% RH

2 hours @ 40°C and 50% RH

3. Application





Dry Film Thickness





Page 94 of 398


APCS-1A Primer - Interzinc 22 (Cont'd)

3.6 Drying Time



10° C 3 Hours 6 Hours Indefinite

30° C 2 Hours 4 Hours Indefinite

50°C ¾ Hour 4 Hours Indefinite




As with all Zinc Silicates, paint reservoir should be equipped with a mechanical

agitator.




Atomizing Pressure







5. Special Instruction - Curing stops @ below 50% relative humidity.

Approval Date: January 9, 2005

Replaces: April 6, 2002




Page 95 of 398


APCS-1A Primer

Type of Coating : Inorganic Zinc Primer: Water-Based



SAP M/N (SAMS S/N) : 1000194182 (09-611-969)

1. Storage


2. Mixing


2.2 Mixing Ratio : 2.43 parts by weight TQA252

to 1 part weight TAQ253

2.3 Thinner : Water: Sweet





4 hours @ 40°C

3. Application





Dry Film Thickness





Page 96 of 398



3.6 Drying Time



10°C 30 Minutes 6 Hours Indefinite







agitator.




Atomizing Pressure












Page 97 of 398


APCS-1A/B/C Topcoat



Product Name : Intergard 410

SAP M/N (SAMS S/N) : 1000194629 (09-612-364), 1000194797 (09-612-369) or 1000194960 (09-612-

375)

1. Storage


2. Mixing


2.2 Mixing Ratio : 4 parts EM series to 1 part

EBA 744 by volume

2.3 Thinner : GTA220

SAP M/N (SAMS S/N) : 1000198452 (09-738-260)




2 hours @ 40°C

3. Application


3.2 Typical Wet Film Thickness Per Coat : 167 to 250 micrometers

3.3 Typical Dry Film Thickness Per Coat : 100 to 150 micrometers


Dry Film Thickness





Page 98 of 398


APCS-1A/B/C Topcoat - Intergard 410 (Cont'd)

3.6 Drying Time





50°C 1 Hour 6 Hours 4 Days







Atomizing Pressure












Page 99 of 398


APCS-1B

Type of Coating : Epoxy Primer



SAP M/N (SAMS S/N) : 1000194626 (09-612-362)

1. Storage


2. Mixing


2.2 Mixing Ratio : 4:1 (EPA530:EPA501)

by volume


SAP M/N (SAMS S/N) : 1000198455 (09-738-280)




3 hours @ 40°C

3. Application





Dry Film Thickness





Page 100 of 398


APCS-1B Primer - Intergard 291 (Cont'd)

3.6 Drying Time



10°C 36 Hours 24 Hours Indefinite ???







Atomizing Pressure

Trowel/Hand : For touch-up and small areas only











Page 101 of 398


APCS-1C

Type of Coating : Zinc-Rich Epoxy Primer



SAP M/N (SAMS S/N) : 1000195348 (09-612-580) or 1000195361 (09-612-590)

1. Storage


2. Mixing


2.2 Mixing Ratio : 4:1 (EPA094:EPA095)

by volume


SAP M/N (SAMS S/N) : 1000198449 (09-738-240)




2 hours @ 40°C

3. Application





Dry Film Thickness





Page 102 of 398


APCS-1C Primer - Interzinc 52 (Cont'd)

3.6 Drying Time



10°C 2-½ Hours 6 Hours Indefinite

30°C 1 Hour 4 Hours Indefinite






Atomizing Pressure

Trowel/Hand : For touch-up and small areas only





4.4 Flash Point (ASTM D93 or D56) : Greater than 23°C






Page 103 of 398


APCS-1D/E/F Topcoat

Type of Coating : Polyurethane Enamel Topcoat


Product Name : Interthane 990

SAP M/N (SAMS S/N) : 1000194672 (09-612-365), 1000194675 (09-612-366), 1000194793

(09-612-367), 1000194795 (09-612-368) or 1000194851 (09-612-371)

1. Storage


2. Mixing


2.2 Mixing Ratio : 6 parts of A with

1 part B by volume


SAP M/N (SAMS S/N) : 1000198479 (09-738-345)




¾ hour @ 40°C

3. Application





Dry Film Thickness





Page 104 of 398


APCS-1D/E/F - Interthane 990 (Cont'd)

3.6 Drying Time







clean thoroughly by high pressure fresh water hosing and allow drying.



Fluid Pressure 2,200 psi minimum


Atomizing Pressure

Brush and Roller : For touch-up only




depending on color



5. Additional Notes, Precautions or Special Instructions : Like the other polyurethanes, the

applicator should wear an air fed

hood when spraying

Note: Use either APCS-1A, 1B or 1C (see previous data sheets) as primer and intermediate coat, and

the dry film thickness should be in accordance with APCS-1D, 1E or 1F of SAES-H-101.






Page 105 of 398


APCS-2D

Type of Coating : Epoxy Primer/Topcoat


Product Name : Interline 925 (THA125/THA126 Cream; THA125/THA127 White)

SAP M/N (SAMS S/N) : Primer 1000194354 (09-612-316) and 1000194357 (09-612-317)

1. Storage


2. Mixing


2.2 Mixing Ratio : 3:1 by volume, Base: Hardener


SAP M/N (SAMS S/N) : 1000198458 (09-738-290)




⅔ hour @ 40°C

3. Application





Dry Film Thickness





Page 106 of 398


APCS-2D Primer/Topcoat - Interline 925 (Cont'd)

3.6 Drying Time

Substrate Dry to Handle Ovecoat Interval To Immersion

Temperature and Walk-on Minimum Maximum (Minimum)



20°C 20 Hours 2.5 Days 7 Days













Conventional Spray : Not recommended








Replaces: January 6, 1998




Page 107 of 398


APCS-2G

Type of Coating : Vinyl Ester: Glass Flake Reinforced;


Product Name : Interline 955 (TEA600/TEA150/TEA075)

SAP M/N (SAMS S/N) : Base plus catalyst in one box 1000709300 (09-000-502); Retarder

1000709303 (09-000-505)

1. Storage

1.1 Shelf life, sheltered storage @ <20°C maximum : 6 months

2. Mixing

2.1 No. of Components : Two (without hardener)

2.2 Mixing Ratio : Base 19.6 liters: Hardener 400 ml:

Retarder 50 ml

2.3 Thinner : N/A



2.6 Pot Life : 40 minutes @ 25°C without retarder

40 minutes @ 35°C with retarder

3. Application


3.2 Typical Wet Film Thickness Per Coat : 706 to 1,176 micrometers

3.3 Typical Dry Film Thickness Per Coat : 600 to 1,000 micrometers


Dry Film Thickness





Page 108 of 398


APCS-2G - Interline 955 (Cont'd)

3.6 Drying Time





50°C 5 Hours 5 Hours 1 Day 1 Day


Airless Spray : Pump Ratio 45:1 minimum

Tip size 0.025 to 0.035 inch








4.4 Flash Point (ASTM D93 OR D56) : 32°C (Mixture)

Note:

1. For tool cleaning, use GTA 853 available in SAP M/N (SAMS S/N) 1000709301 (09-000-503-00).

2. The main component of the coating mixture is the base and catalyst. If retarder (third component) is

required to delay curing in summer, contact the manufacturer on tel 812-1044 for mixing instruction.


Replaces: New




Page 109 of 398


APCS-3

Type of Coating : Coal Tar Epoxy: Self-Priming


Product Name : Intertuf 708

SAP M/N (SAMS S/N) : 1000194372 (09-612-318) or 1000194375 (09-612-320)

1. Storage


2. Mixing


2.2 Mixing Ratio : 4 parts JXA323 or 324with

1 part JXA325 by volume


SAP M/N (SAMS S/N) : 1000198441 (09-738-180)




30 minutes @ 40°C

3. Application





Dry Film Thickness





Page 110 of 398


APCS-3 – Intertuf 708 (Cont'd)

3.6 Drying Time



5°C 2 Days 14 Days 14 Days

10°C 1 Day 1 Day 10 Days 10 Days











* Before overcoating after exposure in a contaminated environment, clean thoroughly by

high pressure fresh water hosing and allow to dry. (Please see graphs in the Attachment.)




Conventional Spray : Not normally recommended

Brush : For small areas only






5. Additional Notes: To ensure adequate curing, do not apply when steel temperature falls below

10°C.






Page 111 of 398


APCS-4/6

Type of Coating : Zinc Phosphate Primer


Product Name : Interprime 409

SAP M/N (SAMS S/N) : 1000197976 (09-708-133) or 1000198011 (09-708-137)

1. Storage


2. Mixing




SAP M/N (SAMS S/N) : 1000198474 (09-738-340)



2.6 Pot Life : N/A

3. Application





Dry Film Thickness





Page 112 of 398


APCS-4/6 Primer – Interprime 409 (Cont'd)

3.6 Drying Time



10°C 20 Hours 20 Hours Indefinite



















Page 113 of 398


APCS-4

Type of Coating : Aluminum Pigmented Alkyd Topcoat


Product Name : Intertherm 891

SAP M/N (SAMS S/N) : 1000196402 (09-686-354)

1. Storage


2. Mixing




SAP M/N (SAMS S/N) : 1000198474 (09-738-340)



2.6 Pot Life : N/A

3. Application





Dry Film Thickness





Page 114 of 398


APCS-4 Topcoat – Intertherm 891 (Cont'd)

3.6 Drying Time













4.1 Volume Solids (ASTM D2697) : 46% to 50%









Page 115 of 398


APCS-6

Type of Coating : High Gloss Enamel Topcoat


Product Name : Interlac 665

SAP M/N (SAMS S/N) : 1000195487 (09-630-753), 1000195490 (09-630-758), 1000195495

(09-630-763), 1000195532 (09-630-768), 1000195571 (09-630-769),

1000195577 (09-630-770), 1000195631 (09-630-771), 1000195637 (09-630-

773), 1000195650 (09-630-785), 1000195683 (09-630-794), 1000195685 (09-

630-796), 1000195687 (09-630-798), 1000195689 (09-631-301), 1000195742

(09-631-322), 1000195745 (09-631-450), 1000195747 (09-631-455),

1000195749 (09-631-462), 1000195801 (09-631-465), 1000195803 (09-631-

590) or 1000195831 (09-631-645)

1. Storage


2. Mixing




SAP M/N (SAMS S/N) : 1000198474 (09-738-340)



2.6 Pot Life : N/A

3. Application





Dry Film Thickness





Page 116 of 398


APCS-6 - Interlac 665 (Cont'd)

3.6 Drying Time











Brush/Roller :











Page 117 of 398


APCS-9

Type of Coating : Chlorinated Rubber: Self-Priming;


Product Name : Interchlor 37

SAP M/N (SAMS S/N) : Primer 1000196351 (09-685-442), Topcoat: 1000196312 (09-685-436),

1000196317 (09-685-438), 1000196355 (09-685-448), 1000196359 (09-685-450)

1. Storage


2. Mixing



2.3 Thinner : GTA007 (Xylene)


2.4 Thinning Requirements : Not recommended. If necessary,

10% maximum.


2.6 Pot Life : N/A

3. Application





Dry Film Thickness





Page 118 of 398


APCS-9 - Interchlor 37 (Cont'd)

3.6 Drying Time


Temperature To Handle Minimum Maximum* To Immersion

10°C 6 Hours 6 Hours None 7 Days


50°C 1 Hour 1 Hour None 2 Days



Fluid pressure 2,700 to 3,000 psi


Atomizing Pressure

Brush and roller : Touch-up only






Note: Interchlor 37 is a self-priming system, complying to Saudi Aramco S/N's 09-685-

442/436/438/448/450.






Page 119 of 398


APCS-11A




SAP M/N (SAMS S/N) : 1000194146 (09-611-958)

1. Storage


2. Mixing


2.2 Mixing Ratio : 2.08 parts by weight of QHA027

to 1 part by weight of QHA028


SAP M/N (SAMS S/N) : 1000198445 (09-738-220)





3. Application





Dry Film Thickness





Page 120 of 398



3.6 Drying Time





50°C 3/4 Hour 4 Hours Indefinite





agitator.


Fluid pressure not less than 1,600 psi


Atomizing Pressure

Brush and Roller : Not recommended






5. Additional Notes and Instructions : Curing stops when humidity goes

below 50%






Page 121 of 398


APCS-11A




SAP M/N (SAMS S/N) : 1000194182 (09-611-969)

1. Storage


2. Mixing


2.2 Mixing Ratio : 1 liquid to 2.43 zinc dust

by weight

2.3 Thinner : Sweet Water


2.4 Thinning Requirements : -



4 hour @ 40°C

3. Application





Dry Film Thickness





Page 122 of 398



3.6 Drying Time










agitator.




Atomizing Pressure

Brush and Roller : Not recommended











Page 123 of 398


APCS-11A

Type of Coating : Heat-Resistant Silicone Topcoat



SAP M/N (SAMS S/N) : 1000196488 (09-687-325)

1. Storage


2. Mixing



2.3 Thinner : GTA 007 (Xylene)




2.6 Pot Life : N/A

3. Application





Dry Film Thickness





Page 124 of 398


APCS-11A - Intertherm 50 (Cont'd)

3.6 Drying Time







clean thoroughly by high pressure fresh water hosing and allow drying.





Atomizing Pressure







5. Additional Notes, Precautions or Special Instructions : Does not require heating the

substrate between coats.






Page 125 of 398


APCS-11B

Type of Coating : Heat-Resistant Silicone Primer/Topcoat



SAP M/N (SAMS S/N) : 1000196502 (09-687-330)

1. Storage


2. Mixing



2.3 Thinner : GTA 007 (Xylene)




2.6 Pot Life : N/A

3. Application





Dry Film Thickness





Page 126 of 398


APCS-11B - Intertherm 50 (Cont'd)

3.6 Drying Time












Atomizing Pressure







5. Additional Notes, Precatuions or Special Instructions : Does not require stoving

between coats


Replaces:




Page 127 of 398


APCS-12




SAMS S/N : 1000194626 (09-612-362)





Page 128 of 398


APCS-12




SAP M/N (SAMS S/N) : 1000194629 (09-612-364), 1000194797 (09-612-369) or 1000194960 (09-

612-375)

(Refer to APCS-1B Topcoat Data Sheet. Also, refer to APCS-12 of Saudi Aramco Engineering

Standard SAES-H-101 for application of aggregate).




Page 129 of 398


APCS-17A




SAMS S/N : 1000194146 (09-611-958)

1. Storage


2. Mixing


2.2 Mixing Ratio : 2.08 parts by weight of QHA027

to 1 part by weight of QHA028


SAP M/N (SAMS S/N) : 1000198445 (09-738-220)





3. Application





Dry Film Thickness





Page 130 of 398


APCS-17A - Interzinc 22 (Cont'd)

3.6 Drying Time





50°C ¾ Hour 4 Hours Indefinite




As with all Zinc Silicates, paint reservoir should be equipped with a mechanical agitator.




Atomizing Pressure







5. Additional Notes, Precatuions or Special Instructions : Curing stops when relative

humidity goes below 50%






Page 131 of 398


APCS-17B




SAP M/N (SAMS S/N) : 1000194182 (09-611-969)

1. Storage


2. Mixing


2.2 Mixing Ratio : 1 liquid to 2.43 Zinc by weight



2.4 Thinning Requirements : -



4 hours @ 40°C

3. Application





Dry Film Thickness





Page 132 of 398


APCS-17B - Interzinc 250 (Cont'd)

3.6 Drying Time












Atomizing Pressure












Page 133 of 398


APCS-20B

Type of Coating : Fiberglass Reinforced Epoxy: Spray-Applied


Product Name : Interline 985 (Matcote)


1. Storage


2. Mixing



2.3 Thinner : Not recommended




2.6 Pot Life : 30 minutes @ 25°C

15 minutes @ 40°C

3. Installation Procedure

3.1 All surfaces to be coated should be clean, dry and free from contamination. Prior to

paint application all surfaces should be assessed and treated in accordance with

ISO8504:1992.

3.2 Where necessary, remove weld spatter and where required, smooth weld seams and

sharp edges. Oil or grease should be removed in accordance with SSPC-SP1 solvent

cleaning.

3.3 All surfaces must be abrasive blast cleaned to Sa 2½ (ISO8501-1:1998) or SSPC-SP10.

A sharp angular surface profile of 75-100 microns is recommended.

3.4 Interline 985 must be applied before oxidation of the steel occurs.




Page 134 of 398


APCS-20B - Interline 985 (Cont'd)

3.5 If necessary surfaces may be primed with Interline 982 applied to give a dry film

thickness of 25 microns. Provided that moisture does not settle on the surface, Interline

982 will prevent oxidation for up to 28 days.

3.6 All welds, seams, lap joints, plate edges, etc., should be caulked using Interine 983

applied by twin feed airless spray equipment.

3.7 Interline 985 should be applied using plural component airless spray equipment

(incorporating a fibreglass chopper for the laminate coat). Recommended tip sizes are

27-36 thou for laminate application and 31-36 thou for gel coat application.

3.8 Spray apply Interline 985 together with chopped International GQA015 fiberglass

roving and consolidate to a 1250-1400 microns dry film thickness laminate by rolling

with a ribbed roller. The chopped roving should be spread @ a rate of approximately

450 gm/m².

3.9 Prior to application of the gel coat, abrade the surface to remove any protruding fibre

glass strands and vacuum clean.

3.10 Using plural component airless spray equipment, apply a gel coat of Interline 985 to

give a dry film thickness of 250-500 microns according to specification. The total

system dry film thickness is 1,500 to 1,900 microns.

3.11 Dry film thickness of greater than 500 microns may be tested for pinholes or other

holidays using a suitable high voltage pulsating type holiday detector set @ 100 volts

per 25 microns dry film thickness.


3.13 Drying Time



10°C 2 Days 2 Days 3 Days 7 Days




Airless Spray: Modified plural airless spray incorporating a fiberglass chopper.

Conventional Spray: Not applicable




Page 135 of 398


APCS-20B - Interline 985 (Cont'd)

3.15 Material summary:

Holding Primer (optional) Interline 982

Caulk (putty) Interline 983

Laminate (Resin) Interline 985 incorporating

Fiberglass International GQA015











Page 136 of 398


APCS-22A

Type of Coating : Epoxy Primer: Damp Tolerant


Product Name : Interseal 414

SAP M/N (SAMS S/N) : 1000194560 (09-612-352) or 1000195239 (09-612-459)

1. Storage


2. Mixing


2.2 Mixing Ratio : 4 parts EPA414 to 1 part

EPA415 by volume


SAP M/N (SAMS S/N) : 1000198471 (09-738-300)




2 hours @ 40°C

3. Application





Dry Film Thickness





Page 137 of 398


APCS-22A Primer - Interseal 414 (Cont'd)

3.6 Drying Time























Page 138 of 398


APCS-22A

Type of Coating : Epoxy Topcoat: Damp Tolerant


Product Name : Interzone 954

SAP M/N (SAMS S/N) : 1000194565 (09-612-357), 1000194568 (09-612-358), 1000194590 (09-

612-359), 1000195273 (09-612-462), 1000195277 (09-612-465) or

1000195314 (09-612-467)

1. Storage


2. Mixing


2.2 Mixing Ratio : 4 parts base: 1 part

hardener by volume


SAP M/N (SAMS S/N) : 1000198471 (09-738-300)




45 minutes @ 40°C

3. Application





Dry Film Thickness





Page 139 of 398


APCS-22A Topcoat - Interzone 954 (Cont'd)

3.6 Drying Time



10°C 1 Day 1 Day 14 Days


50°C 3 Hours 3 Hours 5 Day
















Page 140 of 398


APCS-22B

Type of Coating : Epoxy: One Coat


Product Name : Interzone 954

SAP M/N (SAMS S/N) : 1000647350 (09-000-461), 1000647351 (09-000-462), 1000647352

(09-000-463), 1000647353 (09-000-464), 1000669337 (09-000-489), 1000669338

(09-000-490), 1000669339 (09-000-491), 1000669590 (09-000-492),

1. Storage


2. Mixing


2.2 Mixing Ratio : 4 parts base: 1 part

hardener by volume


SAP M/N (SAMS S/N) : 1000647354 (09-000-465)




45 minutes @ 40°C

3. Application





Dry Film Thickness





Page 141 of 398


APCS-22B - Interzone 954 (Cont'd)

3.6 Drying Time







Airless Spray : Pump Ratio 45:1 minimum

Tip size 0.021 to 0.026 inch










Replaces: New




Page 142 of 398


APCS-26

Type of Coating : Epoxy Mastic Coating (Self Priming)


Product Name : Interseal 738

SAP M/N (SAMS S/N) : 1000194381 (09-612-330), 1000194386 (09-612-331), 1000194401

(09-612-332), 1000194407 (09-612-333), 1000194420 (09-612-334),

1000194427 (09-612-335) or 1000194471 (09-612-336)

1. Storage


2. Mixing


2.2 Mixing Ratio : 6.4 parts of EY series with

1 part EYA001 by volume


SAP M/N (SAMS S/N) : 1000198487 (09-738-420)




2 hours @ 40°C

3. Application





Dry Film Thickness





Page 143 of 398


APCS-26 – Interseal 738 (Cont'd)

3.6 Drying Time













4.2 Product Weight (ASTM D1475) : 1.3 to 1.5 Kg/L depending on color



5. Additional Notes, Precautions or Special Instructions

To ensure adequate curing, do not apply when steel temperature falls below 10°C.

When overocating aged systems, be sure that all loose and flaking coatings are first removed.






Page 144 of 398


APCS-26T Topcoat

Type of Coating : Polyurethane Topcoat


Product Name : Interthane 990

SAP M/N (SAMS S/N) : 1000194672 (09-612-365), 1000194675 (09-612-366), 1000194793 (09-

612-367), 1000194795 (09-612-368) or 1000194851 (09-612-371)


topcoat.)




Page 145 of 398

6 Jotun – Approved Materials

APCS-1A Resist 78 Inorganic Zinc-Primer: Solvent-Based

Resist 5 WF Inorganic Zinc Primer: Water-Based

Penguard Express Epoxy Intermediate Coat

Penguard FC Epoxy Topcoat: Red/Gray/Yellow

APCS-1B Penguard Express ZP Epoxy Primer



APCS-1C Barrier 77 Zinc-Rich Epoxy Primer: Gray



APCS-1D (Use APCS-1A as primer and intermediate coat.)

Hardtop XP Polyurethane Topcoat: Yellow/White

Gray/Green/Red

APCS-1E (Use APCS-1B as primer and intermediate coat.)


Gray/Green/Red

APCS-1F (Use APCS-1C as primer and intermediate coat.)


Gray/Green/Rad

APCS-2A Tankguard A.R. Phenolic Epoxy : Grey/Red

APCS-2B Tankguard 412 Amine Aduct Solvent-Free Epoxy

APCS-2C Tankguard A.R. Phenolic Epoxy : Grey/Red

APCS-2D Tankguard Storage Epoxy : Yellow/White

APCS-2E Tankguard 412 Amine Aduct Solvent-Free Epoxy

APCS-2G Chemflake Special Vinyl Ester: Flake Glass Reinforced

APCS-4 Pilot Primer Zinc Phosphate Primer

Bengalac Silver Aluminium Alkyd Topcoat: Aluminum Color

APCS-6 Pilot Primer Zinc Phosphate Primer

Pilot II Alkyd Topcoat: Various Colors


Resist 5 WF Inorganic Zinc Primer: Water-Based

Solvalitt Al Heat-Resistant Topcoat: Aluminum

APCS-11B Solvalitt Al Heat Resistant System: (Self-Priming)




Page 146 of 398

APCS-12 Penguard Express ZP Epoxy Primer




APCS-17B Resist 5 WF Inorganic Zinc Primer: Water Based

APCS-19C Baltoflake Glass Flake Reinforced Polyester

APCS-20A Tankguard Storage Phenolic Epoxy

Chemtech GM Clear H.S. Epoxy

APCS-22A Jotamastic 80 Epoxy Primer: Damp-Tolerant

Penguard FC Topcoat; Gray/ Yellow/Black

APCS-26 Jotamastic 80 Epoxy Mastic: Aluminum/White/Orange/

Yellow/Gray/Black

APCS-26T (Use APCS-26 as primer and Hardtop XP in APCS-1D as topcoat.)




Page 147 of 398


APCS-1A


Manufacturer : Jotun Saudia Company Ltd.

Product Name : Resist 78

SAP M/N (SAMS S/N) : 1000194146 (09-611-958)

1. Storage


2. Mixing


2.2 Mixing Ratio : 9 L Liquid : 18.5 Zinc Dust

2.3 Thinner : Thinner No. 25 (Slow)

Thinner No. 4 (Fast)

SAP M/N (SAMS S/N) : 1000198445 (09-738-220)

2.4 Thinning Requirements : 0 to 5% by volume



4-6 hours @ 40°C

3. Application





Dry Film Thickness





Page 148 of 398


APCS-1A Primer - Resist 78 (Cont'd)

3.6 Drying Time



10°C 45 Minutes 13 Hours None


40°C 25 Minutes 1.5 Hours None

Curing Time to be verified by MEK test according to ASTM D4752-87.

During and after application, the Relative humidity shall be minimum 50%.



Fluid Pressure 1,400 psi


Atomizing Pressure

Brush and Roller : For small areas and stripe coating only






4.5 VOC : 470 Gram/Ltr

4.6 Metallic Zinc Content (AS1580.504.1) : 80 % ( in Dry Film)

Approval Date: May 14, 2008





Page 149 of 398


APCS-1A



Product Name : Resist 5 WF

SAP M/N (SAMS S/N) : 1000194182 (09-611-969)

1. Storage


2. Mixing


2.2 Mixing Ratio : 7.3 Kg Liquid: 26.0 Kg Zinc Dust

(Liquid 6.25 L : 3.75 L Zinc Dust)



2.4 Thinning Requirements : Not required



2 hours @ 40°C

3. Application





Dry Film Thickness





Page 150 of 398


APCS-1A Primer - Resist 5 WF (Cont'd)

3.6 Drying Time


Temperature To Handle Minimum Maximum Full Cured

10°C ⅔ Hour 1 Day None 10 Days

30°C ½ Hour 6 Hours None 5 Days

50°C ¼ Hour 4 Hours None 3 Days


Airless Spray : Viva High Pressure pump R-F-W-

G-34020


Atomizing Pressure

Brush and Roller : For small areas and touch-up only





4.4 Flash Point (ASTM D93 or D56) : Non-Flammable

4.5 Metallic Zinc Conten ( AS1580.504.1) : 88 % ( in Dry Film)






Page 151 of 398


APCS-1A/B/C Intermediate Coat

Type of Coating : Polyamide cured Epoxy-Intermediate


Product Name : Penguard Express

SAP M/N (SAMS S/N) : 1000194629 (09-612-364)

1. Storage


2. Mixing


2.2 Mixing Ratio (Base: Hardener by Volume) : 4:1

2.3 Thinner : Thinner No. 17

SAP M/N (SAMS S/N) : 1000198452 (09-738-260)


2.5 Induction Time : 10 minutes @ 23°C


Hours at 40°C

3. Application





Dry Film Thickness





Page 152 of 398


APCS-1A/B/C Intermediate - Penguard Express (Cont'd)

3.6 Drying Time








Fluid Pressure 2100 psi




4.1 Volume Solids (ASTM D2697) : 74% (+/-2)


4.3 Viscosity (ISO-2884) : 800 CP


4.5 VOC (UK-PG6-23-(97)App3) : 230 Gram/Ltr


Replaces: New




Page 153 of 398


APCS-1A/B/C Topcoat

Type of Coating : Polyamide cured Epoxy-Topcoat


Product Name : Penguard FC

SAP M/N (SAMS S/N) : 1000194797 (09-612-369) or 1000194960 (09-612-375)

1. Storage


2. Mixing


2.2 Mixing Ratio (Base: Hardener by Volume) : 4:1


SAP M/N (SAMS S/N) : 1000198452 (09-738-260)

2.4 Thinning Requirements : According to temp.


2.6 Pot Life : 2 hours @ 23°C (reduce at

higher temp.)

3. Application





Dry Film Thickness





Page 154 of 398


APCS-1A/B/C Topcoat - Penguard FC (Cont'd)

3.6 Drying Time




23°C 7.5 Hours 7.5 Hours 4 Days








4.1 Volume Solids (ASTM D2697) : 62% (+/-2)


4.3 Viscosity (ASTM D562) : 82 to 89 KU !!!!


4.5 VOC (UK-PG6-23-(97)App3) : 310 g/L

Approval Date: February 12, 2008





Page 155 of 398


APCS-1B



Product Name : Penguard Express ZP

SAP M/N (SAMS S/N) : 1000194626 (09-612-362)

1. Storage


2. Mixing


2.2 Mixing Ratio (base : hardener) by volume : 4:1


SAP M/N (SAMS S/N) : 1000198455 (09-738-280)


2.5 Induction Time : 10 minutes


hours @ 40°C

3. Application





Dry Film Thickness





Page 156 of 398


APCS-1B Primer - Penguard Express ZP (Cont'd)

3.6 Drying Time



10°C 6 Hours 4 Hours Unknown Days

30°C 3 Hours 2 Hours Unknown Days

50°C 2 Hours 1 Hour Unknown Days

















Page 157 of 398


APCS-1C

Type of Coating : Zinc-Rich Epoxy Primer


Product Name : Barrier 77

SAP M/N (SAMS S/N) : 1000195348 (09-612-580) or 1000195361 (09-612-590)

1. Storage


2. Mixing


2.2 Mixing Ratio (base: hardener) by volume : 3:1


SAP M/N (SAMS S/N) : 1000198449 (09-738-240)


2.5 Induction Time : ½ hour

2.6 Pot Life : 1 day @ 25°C

More than 12 hours @ 40°C

3. Application





Dry Film Thickness





Page 158 of 398


APCS-1C Primer - Barrier 77 (Cont'd)

3.6 Drying Time



10°C 2 Hours 2 Hours 6 Months

30°C 1.5 Hours 1.5 Hours 4 Months

50°C 2/3 Hours 2/3 Hours 2 Months










4.4 Flash Point (ASTM D93 or D56) : 27 °C

4.5 VOC : 400 g/L






Page 159 of 398


APCS-1D/E/F Topcoat



Product Name : Hardtop XP

SAP M/N (SAMS S/N) : 1000194672 (09-612-365), 1000194675 (09-612-366), 1000194793 (09-612-

367), 1000194795 (09-612-368) or 1000194851 (09-612-371)

1. Storage


2. Mixing




SAP M/N (SAMS S/N) : 1000198479 (09-738-345)

2.4 Thinning Requirements (Airless Spray) : 0 to 10% by volume

2.5 Induction Time : NA

2.6 Pot Life (mixture) : 1.5 hours @ 25°C

3. Application





Dry Film Thickness





Page 160 of 398


APCS-1D/E/F – Hardtop XP (Cont'd)

3.6 Drying Time



10°C 14 Days 14 Hours 45 Days







Atomizing Pressure

Brush & Roller : For touch-up and small areas only




4.3 Viscosity (ASTM D562) :


4.5 VOC : 360 g/L

Note: For APCS-1D, use APCS-1A as primer and intermediate coat. For APCS-1E, use APCS-1B as

primer and intermediate coat. For APCS-1F, use APCS-1C as primer and intermediate coat.






Page 161 of 398


APCS-2A

Type of Coating : Phenolic Epoxy

Manufacturer : Jotun Saudia Co Ltd (Saudi Arabia)

Product Name : Tankguard A.R.

SAP M/N (SAMS S/N) : 1000195232 (09-612-425) or 1000195235 (09-612-453)

1. Storage

1.1 Shelf life, sheltered storage at 35°C maximum : 1 year

2. Mixing


2.2 Mixing Ratio : 6.5 : 1 by volume,

base: hardener

2.3 Thinner : Jotun # 23

SAP M/N (SAMS S/N) : 1000198377 (09-738-140)


2.5 Induction Time : 10 mins. at 23°C

2.6 Pot Life : 2 hours at 23°C

1 hour at 40°C

3. Application




3.4 Theoretical Coverage at 25 Micrometers : 27.2 M²/L

Dry Film Thickness





Page 162 of 398


APCS-2A - Jotun Saudia Co Ltd Tankguard A.R. (Cont'd)

3.6 Drying Time



5°C

10°C



25°C 13 Hours 20 Days 5.5 Days

30°C 5 Hours 12 Hours 15 Days 3.5 Days




50°C 1 Hour 4 Hours 5 Days 2 Days

55°C 2.5 Hours 3 Days 1.5 Days

60°C 2 Hours 2 Day 1 Days






Atomizing Pressure



4.1 Volume Solids (ASTM D2697) : 68 ± 2%


4.3 Viscosity (ASTM D562) :

4.4 Flash Point (ASTM D93 OR D56) : 29°C ± 2


Replaces: May 18, 2005




Page 163 of 398


APCS-2B

Type of Coating : Amine Aduct Solvent Free Epoxy


Product Name : Tankguard 412

SAP M/N (SAMS S/N) : 1000195317 (09-612-518) or 1000195341 (09-612-546)

1. Storage


2. Mixing

2.1 No. of Components : Two


2.3 Thinner : None




2.6 Pot Life : 1 hr. at 23 °C

Notes :

Temp. of Comp A and B is recommended to be below 23 Deg C, when the paint is mixed due to

the short pot life.

Flush the application eqipment with Thinner No# 28 prior to application. Use Jotun Thinner No

# 17 for cleaning the equipment after the application.

3. Application





3.5 Minimum Number of Coats (Spray Application) : Three




Page 164 of 398


APCS-2E - Tankguard 412

3.6 Drying Time




30°C 12 Hour 12 Hour 48 Hours 7 Days

50°C 4 Hour 4 Hours 18 Hours 4 Days



Fluid pressure 3,600-5000 psi






4.3 Viscosity (ISO-2884) : 2000-2500 CPS




Replaces: New




Page 165 of 398


APCS-2C


Manufacturer : Jotun Saudia Co Ltd (Saudi Arabia)

Product Name : Tankguard A.R.

SAP M/N (SAMS S/N) : 1000194295 (09-612-312), 1000194298 (09-612-313) or 1000194352

(09-612-314)

1. Storage

1.1 Shelf life, sheltered storage at 35° C maximum : 1 year

2. Mixing


2.2 Mixing Ratio (Base : Hardener) by Volume : 6.5 : 1

2.3 Thinner : Jotun # 23

SAP M/N (SAMS S/N) : 1000198483 (09-738-380)


2.5 Induction Time : 10 mins. at 23°C

2.6 Pot Life : 2 hours at 23°C

1 hour at 40°C

3. Application




3.4 Theoretical Coverage at 25 Micrometers : 27.2 M²/L

Dry Film Thickness





Page 166 of 398


APCS-2C - Jotun Saudia Co Ltd Tankguard A.R. (Cont'd)

3.6 Drying Time



5°C

10°C








50°C 1 Hour 4 Hours 5 Days 2 Days

55°C 2.5 Hours 3 Days 1.5 Days







Atomizing Pressure



4.1 Volume Solids (ASTM D2697) : 68 ± 2%


4.3 Viscosity (ASTM D562) : 80-100 CPS

4.4 Flash Point (ASTM D93 OR D56) : 29°C ± 2


Replaces: May 18, 2005




Page 167 of 398


APCS-2D

Type of Coating : Modified Amine Cured Epoxy


Product Name : Tankguard Storage

SAP M/N (SAMS S/N) : Primer 1000194354 (09-612-316); Topcoat 1000194357 (09-612-317)

1. Storage


2. Mixing


2.2 Mixing Ratio (base: hardener) by volume : 6.5:1


SAP M/N (SAMS S/N) : 1000198458 (09-738-290)

2.4 Thinning Requirements (Airless Spray) :


2.6 Pot Life (mixture) : 4 hours @ 25°C

hours @ 40°C

3. Application





Dry Film Thickness





Page 168 of 398


APCS-2D – Tankguard Storage (Cont'd)

3.6 Drying Time


Temperature To Handle Minimum Maximum Fully Cured

10°C 20 Hrs 20 Hrs 8 Days ?? 30 Days

30°C 10 Hours 10 Hrs 2 Days ?? 30 Days

50°C 4 Hours 6 Hours 1 Days ?? 30 Days





Atomizing Pressure

Brush & Roller : For touch-up and small areas only








4.5 VOC : 560 g/L






Page 169 of 398


APCS-2E

Type of Coating : Amine Aduct Solvent Free Epoxy


Product Name : Tankguard 412

SAP M/N (SAMS S/N) : 1000608685 (09-000-447), 1000608684 (09-000-446) or 1000608683

(09-000-445)

1. Storage


2. Mixing

2.1 No. of Components : Two


2.3 Thinner : None




2.6 Pot Life : 1 hr. at 23 °C

Notes :

Temp. of Comp A and B is recommended to be below 23 Deg C, when the paint is mixed due to

the short pot life.

Flush the application eqipment with Thinner No# 28 prior to application. Use Jotun Thinner No

# 17 for cleaning the equipment after the application.

3. Application





3.5 Minimum Number of Coats (Spray Application) : Two




Page 170 of 398


APCS-2E - Tankguard 412

3.6 Drying Time




30°C 12 Hour 12 Hour 48 Hours 7 Days

50°C 4 Hour 4 Hours 18 Hours 4 Days



Fluid pressure 3,600-5000 psi






4.3 Viscosity (ISO-2884) : 2000-2500 CPS




Replaces: New




Page 171 of 398


APCS-2G

Type of Coating : Vinyl Ester Coating: One-coat; Spray-Applied;


Product Name : Chemflake Special

SAP M/N (SAMS S/N) : Base plus catalyst in one box 1000709300 (09-000-502); Retarder

1000709303 (09-000-505)

1. Storage


2. Mixing

2.1 No. of Components : *Two

2.2 Mixing Ratio : Depending on the temperature.

Refer to manufacturer data sheet

under the section “Application

Data”.

2.3 Thinner : Styrene Monomer Inhibited

SAP M/N (SAMS S/N) : 1000709301 (09-000-503-00)



2.6 Pot Life : 45 min. at 23 °C

3. Application









Page 172 of 398


APCS-2G - Polyglass VEF (Cont.)

3.6 Drying Time



10°C 6 Hours 5 Hours 36 Hours 8 ½ Days

30°C 4 Hour 2 Hour 24 Hours 4 ¼ Days

50°C 2 Hour 2 Hours 12 Hours 1 ½ Days


Airless Spray (Plural Component is recommended):

Pump Ratio: 45:1 minimum

Tip Size: 0.034 to o.045 inch


Paint Hose: 3/8 inch


Brush: For touch-up and small areas only


4.1 Volume Solids (ASTM D2697) : 94 to 98 %


4.3 Viscosity (ASTM D562) : 40 to 600 cpd

4.4 Flash Point (ASTM D93 or D56) : 34°C (mixture)

4.5 VOC : 36 g/L

Notes:

a) For tool cleaning, use Styrene Monomer Inhibited specified available in SAP M/N (SAMS S/N) 1000709301 (09-000-503-00).

b) The recommended spray equipment is Specialized "Coverdale Covercat 352 Hydrocat or 55:1 Graco.

c) The mixture basically consists of the base and catalyst. During summer, a retarder (third component) is required to slow down curing. Contact the coating manufacturer on tel. (03) 847-3090 regarding the mixture sequence.


Replaces: October 22, 2005




Page 173 of 398


APCS-4

Type of Coating : Alkyd-Based Primer


Product Name : Pilot Primer

SAP M/N (SAMS S/N) : 1000197976 (09-708-133) or 1000198011 (09-708-137)

1. Storage


2. Mixing




SAP M/N (SAMS S/N) : 1000198474 (09-738-340)



2.6 Pot Life : N/A

3. Application





Dry Film Thickness





Page 174 of 398


APCS-4 Primer – Pilot Primer (Cont'd)

3.6 Drying Time










Atomizing Pressure

Brush and Roller : Suitable






4.5 VOC : 504 g /L






Page 175 of 398


APCS-4

Type of Coating : Alkyd-Based Topcoat: Aluminum Color


Product Name : Bengalac Silver Aluminium

SAP M/N (SAMS S/N) : 1000196402 (09-686-354)

1. Storage


2. Mixing




SAMS S/N : 1000198474 (09-738-340)



2.6 Pot Life : N/A

3. Application





Dry Film Thickness





Page 176 of 398


APCS-4 Topcoat Bengalac Silver Aluminium (Cont'd)

3.6 Drying Time










Atomizing Pressure







4.5 VOC : 476 Gms /Ltr






Page 177 of 398


APCS-6

Type of Coating : Alkyd-Based Primer


Product Name : Pilot Primer

SAP M/N (SAMS S/N) : 1000197976 (09-708-133) or 1000198011 (09-708-137)

(See APCS-4 Primer's Data Sheet)




Page 178 of 398


APCS-6



Product Name : Pilot II

SAP M/N (SAMS S/N) : 1000195487 (09-630-753), 1000195490 (09-630-758), 1000195495 (09-630-763),

1000195532 (09-630-768), 1000195571 (09-630-769), 1000195577 (09-630-770),

1000195631 (09-630-771), 1000195637 (09-630-773), 1000195650 (09-630-785),

1000195683 (09-630-794), 1000195685 (09-630-796), 1000195687 (09-630-798),

1000195689 (09-631-301), 1000195742 (09-631-322), 1000195745 (09-631-450),

1000195747 (09-631-455), 1000195749 (09-631-462), 1000195801 (09-631-465),

1000195803 (09-631-590) or 1000195831 (09-631-645)

1. Storage


2. Mixing




SAP M/N (SAMS S/N) : 1000198474 (09-738-340)



2.6 Pot Life (mixture) : N/A

3. Application





Dry Film Thickness





Page 179 of 398


APCS-6 Topcoat - Pilot II (Cont'd)

3.6 Drying Time










Atomizing Pressure







4.5 VOC : 410 g/L






Page 180 of 398


APCS-11A




SAP M/N (SAMS S/N) : 1000194146 (09-611-958)

(Please see APCS-1A Primer Data Sheet






Page 181 of 398


APCS-11A




SAP M/N (SAMS S/N) : 1000194182 (09-611-969)

(Please see APCS-1A Primer Data Sheet


Replaces: August 14, 1994




Page 182 of 398


APCS-11A

Type of Coating : Silicone Topcoat


Product Name : Solvalitt

SAP M/N (SAMS S/N) : 1000196488 (09-687-325)

1. Storage


2. Mixing








3. Application


3.2 Typical Wet Film Thickness Per Coat : 70 micrometers (alum.)

60 micrometers (others)


3.4 Theoretical Coverage @ 25 Micrometers : 14 M²/L (alum.)

Dry Film Thickness 16.8 M²/L (others)





Page 183 of 398


APCS-11A Topcoat - Solvalitt (Cont'd)

3.6 Drying Time



10°C 5 Hours 5 Hours N/A


50°C 3 Hours 3 Hour N/A





Atomizing Pressure



4.1 Volume Solids (ASTM D2697) : 33 to 37% (alum.)

40 to 44% (others)

4.2 Product Weight (ASTM D1475) : 0.9 to 1.2 Kg/L (alum.)

1.1 to 1.3 Kg/L (others)

4.3 Viscosity (ASTM D562) : 100 to 150 cps (alum.)

220 to 300 cps (others)


4.5 VOC : 500 g/L






Page 184 of 398


APCS-11B (Self-Priming) / Topcoat

Type of Coating : Silicone Heat –Resistant


Product Name : Solvalitt

SAP M/N (SAMS S/N) : 1000196502 (09-687-325) Aluminium

(The same as APCS-11A Topcoat Data Sheet except that it is applied in two coats and double the

thickness.)

Approval Date: February 13 2008





Page 185 of 398


APCS-12



Product Name : Penguard Express ZP

SAP M/N (SAMS S/N) : 1000194626 (09-612-362)





Page 186 of 398


APCS-12

Type of Coating : Epoxy Intermediate Coat


Product Name : Penguard Express

SAP M/N (SAMS S/N) : 1000194629 (09-612-364)

(Refer to APCS-1B Intermediate Coat Data Sheet. Also, refer to APCS-12 of Saudi Aramco

Engineering Standard SAES-H-101 for application of aggregate).




Page 187 of 398


APCS-12




SAP M/N (SAMS S/N) : 1000194797 (09-612-369) or 1000194960 (09-612-375)

(Refer to APCS-1B Top Coat Data Sheet. Also, refer to APCS-12 of Saudi Aramco Engineering





Page 188 of 398


APCS-17A




SAP M/N (SAMS S/N) : 1000194146 (09-611-958)

(See APCS-11A Primer's Data Sheet)




Page 189 of 398


APCS-17B




SAP M/N (SAMS S/N) : 1000194182 (09-611-969)





Page 190 of 398


APCS-19C

Type of Coating : Glass Flake Reinforced Polyester


Product Name : Baltoflake

SAP M/N (SAMS S/N) : Base plus catalyst in one box; 1000788245 (09-000-532) or 1000788246

(09-000-5332)

1. Storage


2. Mixing

2.1 No. of Components : Multi

2.2 Mixing Ratio : Depending on the temperature.

Refer to manufacturer data sheet

under the section “Application

Data”.

2.3 Thinner : Styrene ( if needed max 5%)




2.6 Pot Life : 45-55 min. at 23 °C( reduce at

higher temp.)

2.7 Cleaner : Thinner No# 17

3. Application









Page 191 of 398


APCS-19C - Baltoflake (Cont.)

3.6 Drying Time








Fluid Pressure 2,100-4,000 psi


Brush : For touch-up and small areas only


4.1 Volume Solids (ASTM D2697) : 96% ( +/-2)


4.3 Viscosity (ASTM D562) : 70 KU !!!!


4.5 VOC : 75 g/L


Replaces: New




Page 192 of 398


APCS-20A

Type of Coating : High Solid Epoxy


Product Name : Chemtech GM Clear


1. Storage


2. Mixing


2.2 Mixing Ratio : 2.5 : 1 by Volume

2.3 Thinner / Cleaner : Thinner No. 17


2.4 Thinning Requirements (Airless Spray) : According to temp.


2.6 Pot Life (mixture) : 50-60 Minutes @ 23°C

Reduce at higher temp.

3. Application Procedure


Prior to start the blasting work, all surface irregularities such as weld spatters, weld fluxes shall be

removed. All surfaces shall be clean, dry and free from contamination. The surface shall be assessed

and treated in accordance with ISO 8504.

Any sharp edges, weld splatter, etc. should be removed or rounded.

3.2 Bare steel

Cleanliness: Blast cleaning to min. Sa 2 ½ (ISO 8501 1:2007). Roughness: use suitable abrasives to

achieve Grade Coarse G (75 - 130 microns, Ry5) (ISO 8503-2).

Blasted surfaces shall be vacuum cleaned or air blow clean to avoid contamination of the blasted

surface.




Page 193 of 398

3.3 Coated surfaces

Primer application: Approved on top of thin coat (40 μm) of clean, undamaged recommended Epoxy

Primer (Tankguard HB, Penguard Primer or Penguard Storage).

3.4 Other surfaces

The coating may be used on other substrates. Please contact your local Jotun office for more

information.

4. Application




4.4 Theoretical Coverage @ 25 Micrometers : Not Applicable

Dry Film Thickness


4.6 Drying Time







Airless Spray : N/A


Roller : Suitable


5.1 Volume Solids (ASTM D2697) : 100 %


5.3 Viscosity Comp A (ISO-2884) : 2000-2750 CPS

5.4 Viscosity Comp B (ISO-2884) : 250-350 CPS

5.5 Flash Point (ASTM D93 or D56) : Non Flammeable




Page 194 of 398

5.6 VOC : None


APCS-20A - Chemtech GM Clear (Cont'd)

Related Materials:

1. Fiberglass Mat: Vetrotex M 450 GM2 x 125 (Saint - Gobin - Vetrotex) - Approximate weight / roll -

65 kg

Equivalents: Aura Mat M 450 GM2 x 125 approximate weight / roll – 35 kg

2 - Surface Tissue: Tissue Mat 30 GM2 x 1 M

3 – Holding Primer: Tankguard HB dilluted 25% or approved equivalent.

4 - Every coat of Chemtech Clear need to have Glass Fibre Matt 450 Gms/ Sq. Mtr.

5 – Caulking

5.1 – To be done using Chemtech GM as epoxy filler by adding Component C (Aerosil 300) mixing

with component A and B at site.


Replaces: None




Page 195 of 398


APCS-22A Primer

Type of Coating : Epoxy: Damp-Tolerant


Product Name : Jotamastic 80

SAP M/N (SAMS S/N) : 1000194560 (09-612-352) or 1000195239 (09-612-459)

1. Storage


2. Mixing


2.2 Mixing Ratio : 7:1 by volume (colors)


SAP M/N (SAMS S/N) : 1000198471 (09-738-300)




1 hour @ 40°C

3. Application





Dry Film Thickness





Page 196 of 398


APCS-22A Primer - Jotamastic 80 (Cont'd)

3.6 Drying Time
















4.5 VOC : 145 g/L






Page 197 of 398


APCS-22A Topcoat

Type of Coating : Polyamide cured Epoxy-Topcoat



SAP M/N (SAMS S/N) : 1000194565 (09-612-357), 1000194568 (09-612-358), 1000194590 (09-612-

359), 1000195273 (09-612-462), 1000195277 (09-612-465) or 1000195314

(09-612-467)1000194797 (09-612-369) or 1000194960 (09-612-375)

(Please see APCS 1A/B/C Topcoat for requirements.




Page 198 of 398


APCS-26

Type of Coating : Self-Priming Epoxy Mastic


Product Name : Jotamastic 80

SAP M/N (SAMS S/N) : 1000194381 (09-612-330), 1000194386 (09-612-331), 1000194401 (09-612-

332), 1000194407 (09-612-333), 1000194420 (09-612-334), 1000194427 (09-612-335) or

1000194471 (09-612-336)

(Please see APCS-22A for data sheets. Application shall be in accordance with APCS-26)




Page 199 of 398


APCS-26T Topcoat



Product Name : Hardtop XP

SAP M/N (SAMS S/N) : 1000194672 (09-612-365), 1000194675 (09-612-366), 1000194793 (09-612-367),

1000194795 (09-612-368) or 1000194851 (09-612-371)

(Refer to APCS-22A data sheet for the primer and to polyurethane of APCS-1D/E/F data sheet for the

topcoat. Application shall be in accordance with APCS-26T.)




Page 200 of 398

7 Oasis Ameron – Approved Materials

APCS-1A Dimetcote 6 or Dimetcote 9 Inorganic Zinc Primer: Solvent-Based

Dimetcote 3A Inorganic Zinc Primer: Water-Based

Amercoat 383 HS Epoxy Topcoat: Red/Gray/Yellow

APCS-1B Amercoat 71 Epoxy Primer: Oxide Red


APCS-1C Amercoat 68 SA Zinc-Rich Epoxy Primer: Organic


APCS-1D (Use APCS-1A as primer and internediate coat.)

Amercoat 450 GL Polyurethane Topcoat: Yellow/White

Gray/Green/Red

APCS-1E (Use APCS-1B as primer and internediate coat.)


Gray/Green/Red

APCS-1F (Use APCS-1C as primer and internediate coat.)


Gray/Green/Red

APCS-2A/B Amercoat 253 Phenolic Epoxy For Immersion Service

APCS-2C Amercoat 346 Epoxy For Elevated Temperature (Self-

Priming)

APCS-2D Amercoat 56E Amine-Cured Epoxy

APCS-3 Amercoat 325 Coal Tar Epoxy: Red/Black

APCS-4 Amercoat 2214 Zinch Chromate Primer: Red

Amercoat 2213 Aluminum Topcoat

APCS-6 Amercoat 2214 Zinc Chromate Primer: Red

Amercoat 52HS High Gloss Enamel Topcoat: Various Colors

APCS-11A Dimetcote 6 Inorganic Zinc Primer: Solvent-Based

Amercoat 878 Heat Resistant Topcoat: Aluminum

APCS-11B Amercoat 878 Heat Resistant Aluminum (Self-Priming)




Page 201 of 398

Oasis - Approved Materials (Cont'd)

APCS-12 Amercoat 71 Epoxy Primer: Oxide Red


APCS-17A Dimetcote 6 or Dimetcote 9 Inorganic Zinc Primer: Solvent-Based

APCS-17B Dimetcote 3A Inorganic Zinc Primer: Water-Based

APCS-19B Tideguard 171X Splash Zone Compound: Spray-Applied

APCS-19C Amerlock 400 GFA Glass Reinforced Epoxy: Self-Priming

APCS-22A Amercoat 3323 Epoxy Primer

Amercoat 385 Epoxy Topcoat: Gray/Yellow/Black

APCS-26 Amerlock 400 Epoxy Mastic: Aluminum/White/Orange/Red

Yellow/Gray/Black

APCS-26T (Use APCS-26 as primer and Amercoat 450 GL in APCS-1D as topcoat.)




Page 202 of 398


APCS-1A


Manufacturer : Oasis Ameron Ltd.

Product Name : Dimetcote 6

SAP M/N (SAMS S/N) : 1000194146 (09-611-958)

1. Storage


2. Mixing


2.2 Mixing Ratio : 1.97 Liquid: 1 Zinc

Dust by weight

2.3 Thinner : Amercoat 65

SAP M/N (SAMS S/N) : 1000198445 (09-738-220)

2.4 Thinning Requirements (Airless Spray) : Up to 10%



8 hours @ 40°C

3. Application





Dry Film Thickness





Page 203 of 398


APCS-1A Primer - Dimetcote 6 (Cont'd)

3.6 Drying Time


Temperature To Handle Minimum Maximum *


30°C ⅓ Hour 1 Day None

50°C <5 Minutes 16 Hours None

* Minimum relative humidity to ensure cure is 50%.

Recoating (same product) shall be 24 hours maximum.




Conventional Spray : Pressure pot with agitator. Cap tip

704E (Devilbiss)

Brush & Roller : For small areas only











Page 204 of 398


APCS-1A/B/C Topcoat



Product Name : Amercoat 383 HS

SAP M/N (SAMS S/N) : 1000194629 (09-612-364), 1000194797 (09-612-369) or 1000194960 (09-612-

375)

1. Storage


2. Mixing




SAP M/N (SAMS S/N) : 1000198452 (09-738-260)




2 hours @ 40°C

3. Application





Dry Film Thickness

3.5 Minimum Number of Coats : Three coats, when overcoating zinc silicate primer

(APCS-1A) and the first coat shall be mist coat

(10% thinned). Two coats, when overcoating zinc-

rich epoxy.




Page 205 of 398


APCS-1A/B/C Topcoat - Amercoat 383 HS (Cont'd)

3.6 Drying Time









Conventional Spray : Pressure pot with agitator. Cap tip

78 or 765 (Devilbiss)

Brush & Roller : For touch up of small areas











Page 206 of 398


APCS-1B

Type of Coating : Polyamide-Cured Epoxy Primer


Product Name : Amercoat 71

SAP M/N (SAMS S/N) : 1000194626 (09-612-362)

1. Storage


2. Mixing


2.2 Mixing Ratio (base : hardener) by Volume : 4 : 1

2.3 Thinner : Amercoat 9HF

SAP M/N (SAMS S/N) : 1000198455 (09-738-280)

2.4 Thinning Requirements (Airless Spray) : Maximum 10% by volume



2 hours @ 40°C

3. Application





Dry Film Thickness





Page 207 of 398


APCS-1B Primer - Amercoat 71 (Cont'd)

3.6 Drying Time









Conventional Spray : Pressure pot with agitator.

Nozzle/cap (Devilbiss) 78 or 765












Page 208 of 398


APCS-1C

Type of Coating : Polyamide-Cured Zinc-Rich Epoxy Primer (Organic)


Product Name : Amercoat 68 SA

SAP M/N (SAMS S/N) : 1000195348 (09-612-580), 1000195361 (09-612-590) or 1000195361 (09-612-

590)

1. Storage


2. Mixing


2.2 Mixing Ratio (base : hardener) by volume : 4 : 1

2.3 Thinner : Amercoat 9HF

SAP M/N (SAMS S/N) : 1000198449 (09-738-240)

2.4 Thinning Requirements (Airless Spray) : Maximum 10% by volume


2.6 Pot Life (mixture) : 1 day @ 25°C

8 hours @ 40°C

3. Application





Dry Film Thickness





Page 209 of 398


APCS-1C Primer - Amercoat 68 SA (Cont'd)

3.6 Drying Time





50°C 2 Hours 1 Hour N/A





Nozzle/cap (Devilbiss) 78 or 765












Page 210 of 398


APCS-1D/E/F Topcoat

Type of Coating : Aliphatic Polyurethane


Product Name : Amercoat 450GL

SAP M/N (SAMS S/N) : 1000194672 (09-612-365), 1000194675 (09-612-366), 1000194793 (09-612-367),

1000194795 (09-612-368) or 1000194851 (09-612-371)

1. Storage


2. Mixing




SAP M/N (SAMS S/N) : 1000198479 (09-738-345)




hours @ 40°C

3. Application





Dry Film Thickness





Page 211 of 398


APCS-1D/E/F Topcoat - Amercoat 450GL (Cont'd)

3.6 Drying Time



10°C 2 Hours 12 Hours Days - -

30°C ¾ Hour 6 Hours Days - -

50°C ⅓ Hour 4 Hours Days - -



Fluid Pressure: 1,700 to 2,300 psi


Atomizing Pressure














Page 212 of 398


APCS-2C




SAP M/N (SAMS S/N) : Primer 1000194295, Topcoat 1000194298 (09-612-313) or 1000194352 (09-612-

314)

1. Storage


2. Mixing



2.3 Thinner : Amercoat 9 HF

SAP M/N (SAMS S/N) : 1000198483 (09-738-380)

2.4 Thinning Requirements : 10%



Less than 1 hour @ 40°C

3. Application





Dry Film Thickness





Page 213 of 398


APCS-2C (Self Priming) - Amercoat 346 (Cont'd)

3.6 Drying Time



10°C NR NR NR

15°C 1 Day 12 Days 1 Month







50°C 2-½ Hours 4 Hours 1 Day

55°C 1 Hour 2 Hours 1 Day

60°C NR NR 1 Day

NR - Not Recommneded






Atomizing Pressure





4.3 Viscosity (ASTM D562) : > 140 KU







Page 214 of 398


APCS-3

Type of Coating : Coal Tar Epoxy: Polyamide-Cured



SAP M/N (SAMS S/N) : 1000194372 (09-612-318) or 1000194375 (09-612-320);

1. Storage


2. Mixing




SAP M/N (SAMS S/N) : 1000198441 (09-738-180)




Less than 1 hour @ 40°C

3. Application




3.4 Theoretical Coverage @ 25 Micrometers : 30 M2/L

Dry Film Thickness





Page 215 of 398


APCS-3 - Amercoat 325 (Cont'd)

3.6 Drying Time



10°C 4 Days 18 Hours 3 Days 14 Days




30°C 1.5 Days 4 Hours 18 Hours 2.5 Days



45°C 1.8 Hours 8 Hours 1.5 Days

50°C 8 Hours 1.5 Hours 6 Hours 1.3 Days

55°C 1.3 Hours 4 Hours 1.1 Days

60°C 1 Hour 3 Hours 1 Day






Atomizing Pressure





4.3 Viscosity (ASTM D562) : 100 to > 140 KU







Page 216 of 398


APCS-4

Type of Coating : Zinc Chromate Primer



SAP M/N (SAMS S/N) : 1000197976 (09-708-133) or 1000198011 (09-708-137)

1. Storage


2. Mixing



2.3 Thinner : Amercoat 15 (White Spirit)

SAP M/N (SAMS S/N) : 1000198474 (09-738-340)




3. Application





Dry Film Thickness





Page 217 of 398


APCS-4 Primer - Amercoat 2214 (Cont'd)

3.6 Drying Time



10°C 1 Day 1 Day None






Conventional Spray : 765 Tip/Cap (Devilbiss)

Atomizing Pressure












Page 218 of 398


APCS-4




SAP M/N (SAMS S/N) : 1000196402 (09-686-354)

1. Storage


2. Mixing




SAP M/N (SAMS S/N) : 1000198474 (09-738-340)




3. Application





Dry Film Thickness





Page 219 of 398


APCS-4 Topcoat - Amercoat 2213 (Cont'd)

3.6 Drying Time









Conventional Spray : Tip/Cap (Devilbiss) 765

Atomizing Pressure







4.5 Gloss (ASTM D523) : 70%


Replaces: December 26, 1993




Page 220 of 398


APCS-6




SAP M/N (SAMS S/N) : 1000197976 (09-708-133) or 1000198011 (09-708-137)

(See APCS-4 Primer's Data Sheet)




Page 221 of 398


APCS-6

Type of Coating : Alkyd Topcoat



SAP M/N (SAMS S/N) : 1000195487 (09-630-753), 1000195490 (09-630-758), 1000195495 (09-

630-763), 1000195532 (09-630-768), 1000195571 (09-630-769), 1000195577

(09-630-770), 1000195631 (09-630-771), 1000195637 (09-630-773), 784

1000195650 (09-630-785), 1000195683 (09-630-794), 1000195685 (09-630-

796), 1000195687 (09-630-798), 1000195689 (09-631-301), 1000195742 (09-

631-322), 1000195745 (09-631-450), 1000195747 (09-631-455), 1000195749

(09-631-462), 1000195801 (09-631-465), 1000195803 (09-631-590) or

1000195831 (09-631-645)

1. Storage


2. Mixing




SAP M/N (SAMS S/N) : 1000198474 (09-738-340)




3. Application





Dry Film Thickness





Page 222 of 398


APCS-6 Topcoat - Amercoat 52 HS (Cont'd)

3.6 Drying Time



10°C 2 Days 2 Days N/A






Conventional Spray : Tip/Cap (Devilbiss) 765

Atomizing Pressure












Page 223 of 398


APCS-11A




SAP M/N (SAMS S/N) : 1000194146 (09-611-958)

1. Storage


2. Mixing


2.2 Mixing Ratio : 1.97 Liquid: 1 Zinc Dust

by weight


SAP M/N (SAMS S/N) : 1000198445 (09-738-220)




8 hours @ 40°C

3. Application





Dry Film Thickness





Page 224 of 398


APCS-11A Primer - Dimetcote 6 (Cont'd)

3.6 Drying Time

Substrate Overcoat Interval



30°C 20 Minutes 1 Day None

50°C < 5 Minutes 16 Hours None

Notes: 1. Minimum relative humidity to ensure cure is 50%.

2. Maximum overcoat intervzal (with Dimetcote 6) is one day.





Cap/Tip (Devilbiss) 704E.

Atomizing Pressure












Page 225 of 398


APCS-11A

Type of Coating : Heat Resistant Topcoat



SAP M/N (SAMS S/N) : 1000196488 (09-687-325)

1. Storage


2. Mixing



2.3 Thinner : Amercoat 65 (Xylene)





3. Application





Dry Film Thickness





Page 226 of 398


APCS-11A Topcoat - Amercoat 878 (Cont'd)

3.6 Drying Time





50°C 1 Hour ½ Hour None




Conventional Spray : 78 or 765 Tip Cap (Devilbiss)

Atomizing Pressure








Replaces: November 14, 2001




Page 227 of 398


APCS-11B

Type of Coating : Heat Resistant Silicone Aluminum



SAP M/N (SAMS S/N) : 1000196502 (09-687-330)

1. Storage


2. Mixing



2.3 Thinner : Amercoat 65 (Xylene)





3. Application





Dry Film Thickness





Page 228 of 398


APCS-11B (Self Priming) - Amercoat 878 (Cont'd)

3.6 Drying Time





50°C 1 Hour ½ Hour None




Conventional Spray : 78 or 765 Tip Cap (DeVilbiss)

Atomizing Pressure












Page 229 of 398


APCS-12




SAP M/N (SAMS S/N) : 1000194626 (09-612-362)





Page 230 of 398


APCS-12




SAP M/N (SAMS S/N) : 1000194629 (09-612-364), 1000194797 (09-612-369) or 1000194960 (09-612-

375)

(Refer to APCS-1B Top Coat Data Sheet. Also, refer to APCS-12 of

Saudi Aramco Engineering Standard SAES-H-101 for Application of Aggregate)




Page 231 of 398


APCS-17A

Type of Coating : Inorganic Zinc Primer - Solvent-Based



SAP M/N (SAMS S/N) : 1000194146 (09-611-958)





Page 232 of 398


APCS-19B

Type of Coating : Splash Zone Compound: Spray-Applied


Product Name : Tideguard 171X

SAP M/N (SAMS S/N) : 1000194520 (09-612-339)

1. Storage


2. Mixing


2.2 Mixing Ratio : 4 Kg Powder to 1 Kg Liquid

2.3 Thinner : N/A


2.4 Thinning Requirements (Airless Spray) : N/A


2.6 Pot Life (mixture) : 2-½ hours @ 25°C

1 hour @ 40°C

3. Application





Dry Film Thickness





Page 233 of 398


APCS-19B - Tideguard 171X (Cont'd)

3.6 Drying Time

Soil

Substrate Recoat Interval Water Burial

Temperature To Handle Minimum Maximum Immersion (Backfill)

10°C 18 Hours N/A 1.5 Days N/A 18 Hours

30°C 9 Hours N/A 12 Hours N/A 9 Hours

50°C 6 Hours N/A 4 Hours N/A 2 Hours


Carouse/Quick Spray : Tip size: 1-¼ inch Rubber Tip

Fluid Pressure: Free flow with air mix


Brush & Roller : N/A






5. Special Note

Mixed Tideguard 171X has a consistency like that of cement mixture.






Page 234 of 398


APCS - 19C

Type of Coating : HIGH SOLIDS GLASSFLAKE EPOXY COATING


Product Name : Amerlock 400 GFA

SAP M/N (SAMS S/N) : 1000788243 (09-000-530) and 1000788244 (09-000-531)

1. Storage


2. Mixing




SAP M/N (SAMS S/N) : 1000198452 (09-738-260)



2.6 Pot Life (mixture) : 3½ hours @ 10°C

2 hours @ 20°C

3. Application





Dry Film Thickness

3.5 Minimum Number of Coats : 2 Coats




Page 235 of 398


APCS-19C – Amercoat 400 GFA (Cont'd)

3.6 Drying Time



10°C 48 Hours 48 Hours 3 months ???





With a 3/8 – To ½ inch

Spray hose

Brush & Roller : For touch up of small areas



4.2 Product Weight (ASTM D1475) : 1.5Kg/L (Mixed product)



Approval Date:

Replaces: New




Page 236 of 398


APCS-22

Type of Coating : Damp Tolerant Epoxy Primer


Product Name : Amercoat 3323 (fast drying grade)

SAP M/N (SAMS S/N) : 1000194560 (09-612-352) or 1000195239 (09-612-459)

1. Storage


2. Mixing




SAP M/N (SAMS S/N) : 1000198471 (09-738-300)




1 hour @ 40°C

3. Application





Dry Film Thickness





Page 237 of 398


APCS-22 Primer - Amercoat 3323 (Cont'd)

3.6 Drying Time

Substrate Topcoat Interval









Cap tip 704E (Devilbiss)

Atomizing Pressure





4.3 Viscosity (ASTM D562) : (2K to 8K Brookfield LVT)







Page 238 of 398


APCS-22A

Type of Coating : Damp Tolerant Epoxy Topcoat



SAP M/N (SAMS S/N) : 1000194565 (09-612-357), 1000194568 (09-612-358), 1000194590 (09-

612-359), 1000195273 (09-612-462), 1000195277 (09-612-465) or

1000195314 (09-612-467)

1. Storage


2. Mixing




SAP M/N (SAMS S/N) : 1000198471 (09-738-300)




1 hour @ 40°C

3. Application





Dry Film Thickness





Page 239 of 398


APCS-22A Topcoat - Amercoat 385 (Cont'd)

3.6 Drying Time



10°C 1 Day 10 Hours 42 Days







Cap tip 78 or 765 (Devilbiss)

Atomizing Pressure





4.3 Viscosity (ASTM D562) : (8K to 15K mixed Brookfield LVT)







Page 240 of 398


APCS-26

Type of Coating : Epoxy Mastic


Product Name : Amerlock 400 (Aluminum)

SAP M/N (SAMS S/N) : 1000194381 (09-612-330)

1. Storage


2. Mixing




SAP M/N (SAMS S/N) : 1000198487 (09-738-420)



2.6 Pot Life (mixture) : 2-½ hours @ 25°C

1 hour @ 40°C

3. Application





Dry Film Thickness





Page 241 of 398


APCS-26 - Amerlock 400 Aluminium (Cont'd)

3.6 Drying Time



10°C 3 Days 1 Day None






Conventional Spray : Pressure pot MBC or JGA gun

(Devilbiss)

Atomizing Pressure












Page 242 of 398


APCS-26

Type of Coating : Epoxy Mastic


Product Name : Amerlock 400 (Colors)

SAP M/N (SAMS S/N) : 1000194386 (09-612-331), 1000194401 (09-612-332), 1000194407 (09-

612-333), 1000194420 (09-612-334), 1000194427 (09-612-335) or

1000194471 (09-612-336)

1. Storage


2. Mixing




SAP M/N (SAMS S/N) : 1000198487 (09-738-420)



2.6 Pot Life (mixture) : 1.5 hours @ 25°C

½ hour @ 40°C

3. Application





Dry Film Thickness





Page 243 of 398


APCS-26 - Amerlock 400 Color (Cont'd)

3.6 Drying Time



10°C 3 Days 2 Days None






Conventional Spray : Pressure pot MBC or JGA gun

(Devilbiss)

Atomizing Pressure












Page 244 of 398


APCS-26T Topcoat



Product Name : Amercoat 450 GL

SAP M/N (SAMS S/N) : 1000194672 (09-612-365), 1000194675 (09-612-366), 1000194793

(09-612-367), 1000194795 (09-612-368) or 1000194851 (09-612-371)


topcoat.)




Page 245 of 398

8 Sipco – Approved Products

APCS-1A (SIPCO)

Sipzinc 130 Inorganic Zinc Primer: Solvent-Based

Sipzinc 180 Inorganic Zinc Primer: Water-Based

Sipoxy-Shield 240 Epoxy Topcoat: Red/Gray/Yellow

APCS-1B (SIPCO)

Siprime 215 Epoxy Primer


APCS-1C (SIPCO)

Sipzinc 160 Zinc-Rich Epoxy Primer


APCS-1D (Use APCS-1A as primer and internediate coat.

Sipthane 360 Polyurethane Topcoat: Yellow/White

Gray/Green/Red

APCS-1E (Use APCS-1B as primer and internediate coat.


Gray/Green/Red

APCS-1F (Use APCS-1C as primer and internediate coat.


Gray/Green/Red

APCS-2A/B Sipoxy-Guard 270 Epoxy: Cream/Blue

APCS-2C Siptank 250 Epoxy: White/Pale Blue

APCS-2D Sipoxy-Guard 245 Primer: Yellow FS 595a 23594


APCS-3 Siptar 6444 Coal Tar Epoxy: Dark Brown/Black

APCS-4 Sipkyd Zincrome 410 Zinc Chromate Primer: Green

Sipkyd Aluminium 440 Aluminum Topcoat




Page 246 of 398

SIPCO – Approved Products (Cont'd)

APCS-6 Sipkyd Zincrome 410 Zinc Chromate Primer: Green

Sipkyd Finish 430 High Gloss Enamel Topcoat: Various Colors

APCS-9 Sipchlor 608 Chlorinated Rubber Primer: Red Lead

Sipchlor 652 Chlorinated Rubber Topcoat: Gray/Green

Brown/Blue

APCS-10 Sipflex 635 Bituminous: Black

APCS-11A Sipzinc 130 Inorganic Zinc Primer: Solvent-Based


Siptherm 510 Heat Resistant Topcoat

APCS-11B Siptherm 520 Self-Priming Heat Resistant Coating

APCS-12 (SIPCO)

Siprime 215 Epoxy Primer


APCS-17A (SIPCO)

Sipzinc 130 Inorganic Zinc Primer: Solvent-Based

APCS-17B (SIPCO)


APCS-19A Sip-Splash 640 Splash Zone Compound: Hand-Applied,

Green

APCS-22A (SIPCO)

Sipoxy-Shield 275 Epoxy- Gray/Yellow/Black

APCS-23 Sipflex 635 Bitumiuous: Black

APCS-26 (SIPCO) Sipoxy-Shield 285 Epoxy Mastic: Aluminum/White/Orange/

Red/Yellow/Gray/Black

APCS-26T (Use APCS-26 as primer and Sipthane 360 in APCS-1D as topcoat.)




Page 247 of 398


APCS-1A/D


Manufacturer : Saudi Industrial Paint Co.

Product Name : Sipzinc 130

SAP M/N (SAMS S/N) : 1000194146 (09-611-958)

1. Storage


2. Mixing


2.2 Mixing Ratio : 4.40 kg Liquid:

7.60 kg Zinc Dust

2.3 Thinner : T-11 / T-770

SAP M/N (SAMS S/N) : 1000198445 (09-738-220)




2 hours @ 40°C

3. Application





Dry Film Thickness





Page 248 of 398


APCS-1A/D Primer - Sipzinc 130 (Cont'd)

3.6 Drying Time











Conventional Spray : Tip Size:

Atomizing Pressure: 80 psi (5.5 bars)

Brush : Touch-up only











Page 249 of 398


APCS-1A/D




SAP M/N (SAMS S/N) : 1000194182 (09-611-969)

1. Storage


2. Mixing


2.2 Mixing Ratio : 4.17 kg Binder:

9.95 kg Zinc Dust

2.3 Thinner : Water not used (for cleaning only)





16 hours @ 40°C

3. Application




3.4 Theoretical Coverage @ 25 Micrometers : 24.4M²/L

Dry Film Thickness





Page 250 of 398


APCS-1A/D Primer - Sipzinc 180 (Cont'd)

3.6 Drying Time



10°C 4 Hours 1 Day None




Airless Spray : Only with specially designed

airless spray equipment. Tip size

0.017 to 0.021 inch




(1 to 1.5 bars)






4.4 Flash Point (ASTM D93 or D56) : None






Page 251 of 398


APCS-1A/B/C TOPCOAT

Type of Coating : Polyamide Epoxy Topcoat


Product Name : Sipoxy-Shield 240

SAP M/N (SAMS S/N) : 1000194629 (09-612-364), 1000194797 (09-612-369) or 1000194960

(09-612-375)

1. Storage


2. Mixing


2.2 Mixing Ratio (Base : Hardener) by volume : 3:1;

2.3 Thinner : Thinner 740

SAP M/N (SAMS S/N) : 1000198452 (09-738-260)


2.5 Induction Time : 15 min. @ 25C


1.5 hours @ 40°C

3. Application





3.5 Minimum Number of Coats (Spray Application) : 2




Page 252 of 398


APCS-1A/B/C Topcoat

Sipoxy-Shield 240

3.6 Drying Time



10 °C 12 Hours 8 Hours 21 Days

30 °C 2 Hours 4 Hours 14 Days

50 °C 1.5 Hours 3 Hours 7 Days

Maximum recoating time is indefinite if the surface is washed down with 1:1 (Sipclean

615: Water) followed with a thorough rinse with water.


Airless Spray: Tip Size: 0.019 to 0.023 inch


Conventional Spray: Tip Needle: 0.070 to 0.086 inch


Brush: For touch up only.






Note: This product is also an intermediate coat for APCS-1D, 1E, and 1F. Refer to SAES-H-101 for

dry film thickness requirement when used for APCS-1D, 1E, and 1F.






Page 253 of 398


APCS-1B/1E PRIMER

Type of Coating : Polyamide Epoxy Primer


Product Name : Siprime 215

SAP M/N (SAMS S/N) : 1000194626 (09-612-362)

1. Storage


2. Mixing


2.2 Mixing Ratio (Base : Hardener) by volume : 9:1


SAP M/N (SAMS S/N) : 1000198455 (09-738-280)



2.6 Pot Life : 12 hrs. @ 25°C

6 hour @ 40°C

3. Application


3.2 Typical Wet Film Thickness Per Coat : 81 to 161 microns

3.3 Typical Dry Film Thickness Per Coat : 50 to 100 microns






Page 254 of 398


APCS-1B/1E Primer

Siprime 215

3.6 Drying Time



10°C 1.5 Hours 3 Hours

30°C 45 Minutes 1 Hour

50°C 45 Minutes 1 Hour




Conventional Spray: Tip Needle: 0.070 to 0.086 inch













Page 255 of 398


APCS-1C/1F PRIMER

Type of Coating : Organic Zinc Rich Epoxy Primer



SAP M/N (SAMS S/N) : 1000195348 (09-612-580), 1000195361 (09-612-590) or 1000195361

(09-612-590)

1. Storage


2. Mixing



2.3 Thinner : 1000198449 (09-738-240)

SAP M/N (SAMS S/N) : 09-738-240



None @ 20C or above.


4 hours @ 40°C

3. Application


3.2 Typical Wet Film Thickness Per Coat : 67 to 125 microns

3.3 Typical Dry Film Thickness Per Coat : 40 to 75 microns






Page 256 of 398


APCS-1C/1F Primer

Sipzinc 160

3.6 Drying Time









Conventional Spray: Tip Needle: 1.5 to 2 mm.













Page 257 of 398


APCS-1D/E/F INTERMEDIATE COAT

Type of Coating : Polyamide Epoxy



SAP M/N (SAMS S/N) : 1000194629 (09-612-364), 1000194797 (09-612-369) or 1000194960

(09-612-375)

(Refer to APCS-1A/B/C Topcoat data sheet for general requirements. Also, refer to APCS-1D/E/F of

SAES-H-101 for dry film thickness requirement.)




Page 258 of 398


APCS-1D/E/F TOPCOAT



Product Name : Sipthane 360

SAP M/N (SAMS S/N) : 1000194672 (09-612-365), 1000194675 (09-612-366), 1000194793 (09-

612-367), 1000194795 (09-612-368) or 1000194851 (09-612-371)

1. Storage


2. Mixing


2.2 Mixing Ratio (Base: Hardener) by volume : 6:1


SAP M/N (SAMS S/N) : 1000198479 (09-738-345)




2.5 hours @ 40°C

3. Application


3.2 Typical Wet Film Thickness Per Coat : micrometers

3.3 Typical Dry Film Thickness Per Coat : micrometers






Page 259 of 398


APCS-1D/E/F Topcoat

Sipthane 360

3.6 Drying Time










Brush: For small areas and stripe coats only.







Replaces: February 4, 1999




Page 260 of 398


APCS-1A/B/C Topcoat

Type of Coating : Polyamide High Build Epoxy Coating



SAP M/N (SAMS S/N) : 1000194629 (09-612-364), 1000194797 (09-612-369) or 1000194960 (09-

612-375)

1. Storage


2. Mixing



2.3 Thinner : T-10 / T-740

SAP M/N (SAMS S/N) : 1000198452 (09-738-260)




4 hours @ 40°C

3. Application





Dry Film Thickness





Page 261 of 398


APCS-1A/B/C Topcoat - Sipoxy-Shield 240 (Cont'd)

3.6 Drying Time



10°C 12 Hours 8 Hours 3 Weeks

30°C 2 Hours 4 Hours 2 Weeks

50°C 1.5 Hours 3 Hours 1 Week

* Maximum recoating time is unlimited with all temperatures as long as the surface is

washed down with a 1 to 1 solution of SIPCO's water based cleaner Sipclean 615

followed by a thorough water rinse.





Atomizing Pressure: 22 psi

Brush : Touch-up for small areas only











Page 262 of 398


APCS-2A/B



Product Name : Sipoxy-Guard 270

SAP M/N (SAMS S/N) : 1000195232 and 1000195235 for APCS-2A; 1000195317 and

1000195341 for APCS-2B

1. Storage


2. Mixing


2.2 Mixing Ratio (base : Hardener) by Volume : 4 : 1


SAP M/N (SAMS S/N) : 1000198377 (09-738-140)




1-½ hours @ 40°C

3. Application





Dry Film Thickness





Page 263 of 398


APCS-2A/B Sipoxy-Guard 270 (Cont'd)

3.6 Drying Time




10°C 10 Hours 1.9 Days 45 Days 16 Days








50°C 2 Hours 3.5 Hours 3 Days 2.5 Days



* If mixed paint and substrate temperatures are both over 32°C (90°F),

the maximum recoat interval should be 8 to 10 hours.
















Page 264 of 398


APCS-2C

Type of Coating : Epoxy: Primer/Top Coat


Product Name : Siptank 250

SAP M/N (SAMS S/N) : Primer 000194295 (09-612-312), Topcoat 1000194298 (09-612-313) or

1000194352 (09-612-314)

1. Storage


2. Mixing


2.2 Mixing Ratio (Base : Hardener) by Volume : 4 : 1


SAP M/N (SAMS S/N) : 1000198483 (09-738-380)


2.5 Induction Time : 1 hour @ 25°C


1-½ hours @ 40°C

3. Application





Dry Film Thickness





Page 265 of 398


APCS-2C – Siptank 250 (Cont'd)

3.6 Drying Time






20°C 1.1 Days 25 Days 8.5 Days








60°C 2 Hours 3 Days 1 Day




Conventional Spray : Not recommended.

Brush : For touch-up and stripe coat only











Page 266 of 398


APCS-2D

Type of Coating : Epoxy Primer/Topcoat


Product Name : Sipoxy-Guard 245

SAP M/N (SAMS S/N) : Primer 1000194354 (09-612-316), Topcoat 1000194357 (09-612-317)

1. Storage


2. Mixing


2.2 Mixing Ratio (Base : Hardener) by Volume : 4 : 1


SAP M/N (SAMS S/N) : 1000198458 (09-738-290)


2.5 Induction Time : 1 hour @ 10 to 23C

¾ hour @ 24 to 31°C

½ hour @ 32C or more


1 hour @ 40°C

3. Application





Dry Film Thickness





Page 267 of 398


APCS-2D Primer/Topcoat – Sipoxy-Guard 245 (Cont'd)

3.6 Drying Time






20°C 1.1 Days 25 Days 8.5 Days








60°C 2 Hours 3 Days 1 Day
















Page 268 of 398


APCS-3



Product Name : Siptar 6444

SAP M/N (SAMS S/N) : 1000194372 (09-612-318) or 1000194375 (09-612-320)

1. Storage


2. Mixing


2.2 Mixing Ratio (Base : hardener) by volume : 88:12


SAP M/N (SAMS S/N) : 1000198441 (09-738-180)




3 hour @ 40°C

3. Application





Dry Film Thickness





Page 269 of 398


APCS-3 - Siptar 6444 (Cont'd)

3.6 Drying Time




10°C 10 Hours 3 Days 35 Days 10 Days



25°C 1 Day 10 Days 6 Days

30°C 6 Hours 1 Day 10 Days 6 Days




50°C 2 Hours 3 Hours 1 Day 3 Days


















Page 270 of 398


APCS-4/6

Type of Coating : Rust Inhibiting Alkyd Primer


Product Name : Sipkyd Zincrome 410

SAP M/N (SAMS S/N) : 1000197976 (09-708-133) or 1000198011 (09-708-137)

1. Storage


2. Mixing



2.3 Thinner : T-710 (Mineral Spirit)

SAP M/N (SAMS S/N) : 1000198474 (09-738-340)




3. Application





Dry Film Thickness





Page 271 of 398


APCS-4/6 Primer – Sipkyd Zincrome 410 (Cont'd)

3.6 Drying Time






Drying time is based on a wet film thickness of 80 micrometers.





Atomizing Pressure












Page 272 of 398


APCS-4



Product Name : Sipkyd Aluminium 440

SAP M/N (SAMS S/N) : 1000196402 (09-686-354)

1. Storage


2. Mixing




SAP M/N (SAMS S/N) : 1000198474 (09-738-340)




3. Application





Dry Film Thickness





Page 273 of 398


APCS-4 Topcoat - Sipkyd Aluminium 440 (Cont'd)

3.6 Drying Time










Atomizing Pressure












Page 274 of 398


APCS-6

Type of Coating : Rust Inhibiting Alkyd Primer


Product Name : Sipkyd Zincrome 410

SAP M/N (SAMS S/N) : 1000197976 (09-708-133) or 1000198011 (09-708-137)

(See APCS-4 Primer Data Sheet)




Page 275 of 398


APCS-6



Product Name : Sipkyd Finish 430

SAP M/N (SAMS S/N) : 1000195487 (09-630-753), 1000195490 (09-630-758), 1000195495

(09-630-763), 1000195532 (09-630-768), 1000195571 (09-630-769), 1000195577

(09-630-770), 1000195631 (09-630-771), 1000195637 (09-630-773), 784

1000195650 (09-630-785), 1000195683 (09-630-794), 1000195685 (09-630-796),

1000195687 (09-630-798), 1000195689 (09-631-301), 1000195742 (09-631-322),

1000195745 (09-631-450), 1000195747 (09-631-455), 1000195749 (09-631-462),

1000195801 (09-631-465), 1000195803 (09-631-590) or 1000195831 (09-631-645)

1. Storage


2. Mixing




SAP M/N (SAMS S/N) : 1000198474 (09-738-340)




3. Application




3.4 Theoretical Coverage @ 25 Micrometers : 17.2 to 20.0 M²/L

Dry Film Thickness





Page 276 of 398


APCS-6 Topcoat - Sipkyd Finish 430 (Cont'd)

3.6 Drying Time










Atomizing Pressure



4.1 Volume Solids (ASTM D2697) : 43 to 50% depending on color









Page 277 of 398


APCS-9

Type of Coating : Chlorinated Rubber Primer


Product Name : Sipchlor 608

SAP M/N (SAMS S/N) : 1000196351 (09-685-442)

1. Storage


2. Mixing



2.3 Thinner : T-730/995 (Xylene)





3. Application




3.4 Theoretical Coverage @ 25 Micrometers : 16.0 to 16.8 M²/L

Dry Film Thickness





Page 278 of 398


APCS-9 Primer - Sipchlor 608 (Cont'd)

3.6 Drying Time










Brush : For touch-only











Page 279 of 398


APCS-9

Type of Coating : Chlorinated Rubber Topcoat


Product Name : Sipchlor 652

SAP M/N (SAMS S/N) : 1000196312 (09-685-436), 1000196317 (09-685-438), 1000196355

(09-685-448), 1000196359 (09-685-450)

1. Storage


2. Mixing



2.3 Thinner : T-730/995 (Xylene)





3. Application





Dry Film Thickness





Page 280 of 398


APCS-9 Topcoat - Sipchlor 652 (Cont'd)

3.6 Drying Time








Fluid Pressure: 2,100psi













Page 281 of 398


APCS-10



Product Name : Sipflex 635

SAP M/N (SAMS S/N) : 1000194025 (09-611-715), 1000194029 (09-611-720) or 1000194032 (09-

611-725)

1. Storage


2. Mixing



2.3 Thinner : T-902 / 710 (0104; Mineral

Spirit)





3. Application





Dry Film Thickness





Page 282 of 398


APCS-10 - Sipflex 635 (Cont'd)

3.6 Drying Time



10°C 2 Days 1-Day None 5 Days







Brush : Suitable











Page 283 of 398


APCS-11A




SAP M/N (SAMS S/N) : 1000194146 (09-611-958)

1. Storage


2. Mixing


2.2 Mixing Ratio : 4.40 kgs Liquid Binder

7.6 kgs Zinc dust

2.3 Thinner : T-11 / T-770

SAP M/N (SAMS S/N) : 1000198445 (09-738-220)




2 hours @ 40°C

3. Application





Dry Film Thickness





Page 284 of 398


APCS-11A Primer - Sipzinc 130 (Cont'd)

3.6 Drying Time






Before overcoating after exposure in a contaminated environment,

clean thoroughly by high pressure sweet water wash then allow to dry.





Atomizing Pressure: 80 psi (5.5 bars)












Page 285 of 398


APCS-11A

Type of Coating : Heat Resistant Topcoat: (150-400°C)


Product Name : Siptherm 510

SAP M/N (SAMS S/N) : 1000196488 (09-687-325)

1. Storage


2. Mixing



2.3 Thinner : T-995 / T-730 (Xylene)





3. Application





Dry Film Thickness





Page 286 of 398


APCS-11A Topcoat - Siptherm 510 (Cont'd)

3.6 Drying Time





50°C 1.5 Hours 8 Hours None

Does not require bake to cure.





Atomizing Pressure





4.3 Viscosity (ASTM D562) : Less than 55 KU







Page 287 of 398


APCS-11B

Type of Coating : Heat Heat Silicone Coating: Self-Priming


Product Name : Siptherm 520

SAP M/N (SAMS S/N) : 1000196502 (09-687-330)

1. Storage


2. Mixing



2.3 Thinner : N/A





3. Application





Dry Film Thickness





Page 288 of 398


APCS-11B Topcoat - Siptherm 520 (Cont'd)

3.6 Drying Time




30°C 2.5 Hours 1 Day None

50°C 1.5 hours 16 Hours None

Coating will remain soft and sensitive to damage if not baked. Bake cure @ 450°C for one hour or cure

during operation @ a temperature above 400°F.




Conventional Spray :












Page 289 of 398


APCS-12 Primer



Product Name : Siprime 215

SAP M/N (SAMS S/N) : 1000194626 (09-612-362)





Page 290 of 398


APCS-12 TOPCOAT

Type of Coating : Polyamide Epoxy Topcoat



SAP M/N (SAMS S/N) : 1000194629 (09-612-364), 1000194797 (09-612-369) or 1000194960

(09-612-375)

(Refer to APCS-1A thru 1C Topcoat data sheet. Also, refer to APCS-12 of Saudi Aramco Engineering





Page 291 of 398


APCS-17A




SAP M/N (SAMS S/N) : 1000194146 (09-611-958)

(Refer to APCS-1A/11A data sheet. Dry film thickness shall conform with APCS-17A of SAES-H-

101.)




Page 292 of 398


APCS-17B




SAP M/N (SAMS S/N) : 1000194182 (09-611-969)

1. Storage


2. Mixing


2.2 Mixing Ratio : 4.17 Kgs Liquid:

9.95 Kgs Zinc dust

2.3 Thinner : Sweet Water (for cleaning only)





16 hours @ 40°C

3. Application





Dry Film Thickness





Page 293 of 398


APCS-17B Primer - Sipzinc 180 (Cont'd)

3.6 Drying Time











Conventional Spray and Pressure Vessel : Tip Size:







4.4 Flash Point (ASTM D93 or D56) : None


Replaces: April 1. 2002




Page 294 of 398


APCS-19A

Type of Coating : Splash Zone Compound: Hand-Applied


Product Name : Sip-Splash 640

SAP M/N (SAMS S/N) : 1000194524 (09-612-345)

1. Storage


2. Mixing


2.2 Mixing Ratio : 1:1 by weight

2.3 Thinner : N/A





½ hour @ 40°C

3. Application





Dry Film Thickness





Page 295 of 398


APCS-19A – Sip-Splash 640 (Cont'd)

3.6 Drying Time



10°C 1 Day N/A N/A Immediately

30°C 1 Day N/A N/A Immediately

50°C 10 Hours N/A N/A Immediately


Airless Spray : Not recommended


Tower/Putty Knife : Recommended




4.3 Viscosity (ASTM D562) : Over 140 KU (Thixotropic)

4.3 Flash Point (ASTM D93 or D56) : more than 95°C






Page 296 of 398


APCS-20A

Type of Coating : Fiberglass Reinforced Epoxy: Hand Lay-Up

Manufacturer : Huntsman Advanced Materials (Represented by SIPCO in-kingdom)

Product Name : Araldite® Laminating System (Resin: Araldite GY 257 + Curing Agent

: Aradur® 830 & Aradur

® 850


1. Storage


2. Mixing


2.2 Mixing Ratio : Base:Hardener by weight

(Araldite® GY257): (Aradur

® 830): (Aradur

® 850) : 100: 52:8

Note on mixing ratio :

Reactivity of the system can be adjusted to desired “Pot Life”

based on the ambient temperature. In such case the ratio of

Aradur® 830 & Aradur® 850 can be adjusted accordingly.

2.3 Thinner : N/A




2.6 Pot Life (this is a function of mixing ratio adopted for hardeners hence you can achieve

the flexibility of desired pot life by adjusting the mixing ratio of Aradur® 830 &

Aradur® 850 as under)

Formulation No. 1 2 3

Araldite® GY 257 100 100 100

Aradur® 830 52 45 0

Aradur® 850 8 15 60

Potlife (TECAM) of 1000 gm mix @ 200C 225 Min 107 Min 24 Min

1000 gm mix @ 400C 70 Min 45 Min 15 Min

3. Surface Preparation and Coating Application





Page 297 of 398


Surface is degreased and cleaned to ensure the removal of all oil, grease, salts, dirt and

other surface contaminants prior to further surface preparation.

Prior to the start of the blasting work, all the surface irregularities including weld

spatters, weld fluxes, rough capping etc. shall be removed or smoothed using

mechanical tools.

Area to be coated is abrasive blasted to clean metal, (Swedish Standard, SIS

0.55.001967: SA 2 1/2), with a depth of pattern from 50 – 120 microns. Vacuum clean

the substrate to remove all dust and loose particles prior to recoating.

3.3 Prime coating

Priming shall take place immediately after surface preparation (i.e., directly after

blasting and before oxidation). The abrasive blasted area is protected with a thin layer

of conservative primer; SIPRIME 215 thinned maximum 30 % with Thinner 740. The

dry film thickness of the primer must not exceed 30 microns, as it is imperative to

preserve the rough pattern of the abrasive blasting in order to ensure the best possible

adhesion between primer and laminate. Too thin a coat must also be avoided, as it

would lead to flash rusting before the laminate can be applied.

3.4 Caulking/ Smoothing Edges

All sharp edges are smoothed and all sharp corners filleted with putty made up by

mixing the Araldite® GY 257 / Aradur

® 830 / Aradur

® 850 laminating system with

thixotropic agent such as Aerosil 200 or Cabosil. This is absolutely vital, as no laminate

can drape/coat over sharp edges or into sharp corners. In the corners, apply excess of

putty and give shape with rounded spatula. Once cured, roughen putty to ensure

adhesion of laminate or sprinkle some washed silica sand on the wet surface to ensure

mechanical bonding of the next layer of the coating system.

Caulking shall be applied on all sharp edges and into corners, mainly between shell and

floor, between floor plates, in and around sumps, around connection between pipes and

hull, and around support pipes.

For the area between the shell and the floor, the amount of filler will determine the

sharpness of the turn. The sharper the turn, the more difficult it would be to construct a

laminate that is free of wrinkles and air bubbles. Hence, sharp turns should be avoided.

Use minimal epoxy filler as necessary to make the turn. A throat of approximately 5 cm

is usually adequate.

Caulking between the floor plates shall preferably be applied directly before lamination,

and while the epoxy caulking material is not completely cured, lamination on the floor

can proceed.

Application onto partly cured caulking will ensure optimal adhesion. Fully cured

caulking or coating must always be roughened to ensure optimal adhesion of the next

coat.




Page 298 of 398

In floating roof tanks, steel landing plates should be inserted under the support legs.

Landing plates(06 mm thick) are first prepared by blasting and priming on both sides,

and the lamination system is applied to one side only, and while still wet, washed sand

is sprinkled on the perimeter to provide for subsequent mechanical bond.

Work will start on the landing legs in the following manner:

1. The welds on the striker plate are caulked.

2. 2 or 3 hydraulic jacks are placed around the leg or timer spreaders, clear of the area

to be lined, and the roof is lifted about 15 cm. The pin holding the leg is removed,

and the leg is raised.

3. The area under the leg is cleaned with 80 disc grinder and removed of all dust and

contaminants.

4. The lining is applied so it extends 10 cm from the landing plate. The lining should

be resin rich in the center.

5. The prepared plate is placed, laminate side up, and forced slightly in the wet

laminate. The system is allowed to set, the leg is lowered, the pin replaced and the

jacks are released.

6. Any gaps between the landing plate and the striker plate should be filled with epoxy

caulking material.

3.5 Lamination

Onto rough conservation primed surface that is free of flash rusting and contamination.

1. A batch of Araldite® GY 257 / Aradur

® 830 / Aradur

® 850 laminating system is

mixed. Batch should preferably not exceed a total of 20 kg, in view of the pot life.

Immediately after mixture each batch is applied by paint roller onto the primed

surface. Start with a part of the vertical surface and then pass on to the adjoining

floor area. On vertical areas, add about 2 % of Aerosil 200 / Cabosil to the

laminating mix. Mix properly with an electric mixer, avoid air inclusion.

2. Immediately after this first application of the liquid system, place one layer of glass

mat (450 gm / m²) onto it and work the resin mix well through the glass mat, using

a metal disk or other laminating roller. This is to avoid entrapping air in the

laminate. An overlapping of approximately 5 cm between mat and strips gives

optimal results.

3. Onto the first layer of glass mat immediately apply a second layer of glass mat

according to steps 1 and 2.

4. Immediately after applying the second laminate layer, cover it with a surfacing

tissue(25-30 gm / m²) and work it gently into the wet laminate, using a metal disc

roller. Surfacing tissue is to prevent glass fibers of the mat from protruding through

the surface coat (see step 5).

5. After this last layer has cured to a tacky stage, roll on an ultimate abundant surface

or glaze coat of Araldite® GY 257 / Aradur® 830 / Aradur® 850 laminating system.




Page 299 of 398

6. Observe recoating intervals as detailed below.

Formulation No. 1 2 3

Araldite® GY 257 100 100 100

Aradur® 830 52 45 0

Aradur® 850 8 15 60

Recoating interval in hours (Min-Max) to achieve ideal interlayer

adhesion. After max time has elapsed, coat must be roughened

(sandpaper) to assure adhesion.

@ 200C 65% Relative Humidity (Duration in Hours) 20

to

40

14

to

30

6 to

12

@ 400C 65% Relative Humidity (Duration in Hours) 7 to

15

4 to

9

1.5

to 3

Important Notes :

Do not apply surface or glaze/gel coat before layer has cured to a tacky stage, otherwise surfacing tissue will float up.

Allow the whole laminating lining to cure thoroughly for at least 3 days before refilling the tank.

3.6 Lamination Application Sequence

Apply a generous amount of Araldite® GY 257 / Aradur

® 830 / Aradur

® 850 laminating

system (500 microns wet) on to primed steel surface, as evenly as possible.

Apply one layer of 450 gm/m² fiberglass chopped strand mat (CSM) onto the wet epoxy

mix.

Embed fully to remove wrinkles and roll with steel roller to remove trapped air. Add

resin where required and consolidate with steel roller.

Apply a second generous coating of Araldite® GY 257 / Aradur

® 830 / Aradur

® 850

laminating system.

Apply the second layer of 450 gm/m² fiberglass CSM with a 50 % of the nominal width

of the mat overlap on the previous layer in order to achieve a 2 layer system. Care

should be taken to ensure the second layer is overlapping the previous one with

untrimmed edge.

Repeat smoothing and rolling as in step above and add Araldite® GY 257 / Aradur

® 830

/ Aradur® 850 laminating system if required.

Lay a surfacing tissue of 25-30 gm/m² in such a manner that it overlaps the mat without

aligning with mat edge, and ensuring that the strands of mat are not exposed or

protruding at the laminating surface.

Repeat smoothing and rolling as step above.

Let laminate cure to a tacky stage before applying the gel coat (observe recoating

intervals).




Page 300 of 398

Defect repair

Air inclusion should be cut out to a tapered edge, sanded around, and application of mat

and tissue carried out with an overlap of 50 mm on the sound laminate. If the over

coating interval cannot be observed then the overlap should be of 100 mm.

Overlaps of less than 30 mm should be patched with a strip 100 mm wide.

Areas where the laminate does not appear to be resin rich should be patched with an

extra layer of surface tissue and resin.

3.7 Recommended materials/tools

Laminate resin:

Araldite® GY 257/ SIPTANK 263( A ) – Base Resin-

Hardener Aradur® 830( B ) – Slow reacting

Hardener Aradur® HY 850( C ) – Highly reacting

Cab O Sil / Aer O Sil

Glass Matt 450 gm/ m²

Fiberglass Mat: Vetrotex® M4 40 P3 (Emulsion bonded) by Vetrotex International,

Scandinavian Glass fiber (MK 12) by Owens Corning

Surfacing Tissue: Fiberil® T 1773; 30-40 g/m²; Manufactured by Carl Freudenberg

Measuring Mug 1 liter and 500 ml capacity – 4 piece each

Empty and clean drums (20 liter) for mixing of the laminating system

Electric hand drill with mixing propellers

Stiff two-inch paint brushes to spread laminating system into corners

Complete paint rollers (20 cm long) to spread laminating system

Straight spatula to apply putty over edges

Rounded spatula to apply putty in corners (filleting)

Metal disk roller to work the glass matt into the laminating system

Short metal disc roller to work laminating into corners

Flexible metal disk roller to work the laminate onto strongly curved areas

Pneumatic grinder with 80-disc paper

3.8 On the prepared & primed surface Painting Sequence would be

Apply 500 microns of Araldite® GY 257 / Aradur

® 830 / Aradur

® 850 laminating

system

Apply layer of 450 gm/ m² fiber matt- repeat rolling process

Apply 500 microns of Araldite® GY 257 / Aradur

® 830 / Aradur

® 850 laminating system

Apply layer of 450 gm/ m² of fiber matt – repeat rolling process

Apply 500 microns of Laminating Resin

Apply layer of 30 gm surfacing tissue – repeat rolling process

Apply 300 microns of Lam Araldite® GY 257 / Aradur

® 830 / Aradur

® 850 laminating

system




Page 301 of 398

A minimum overlap between adjacent strips of mat of 5 cm (2 inches) is required.

Surfacing tissue should encapsulate both fiber matt and should always be 5 cm longer.

This is true for shell plate edge also. During application of fiber matt on shell, resin sag

would be sometimes observed here another layer of resin might have to be applied.

Foreman should observe and check these areas again after 20 minutes.

Observe recoating intervals as shown in the table under point no. 3.4

After maximum time has elapsed; coat must be roughened (sand paper) to assure

adhesion.

When the glass fibre laminate system is hard (usually after 24 hours) apply one seal

coat of laminating resin system to a typical wet film thickness of 300 microns.

3.9 Final Inspection

Visual

Visually inspect the whole area and identify and mark any areas of dry matting or

contamination of any kind and any other defects.

Total Dry Film Thickness

The overall thickness should correspond to a ratio of resin/glass of 3:1 by weight. A

double layer plus surfacing tissue and gel coat should typically be min. 2500 microns.

Discontinuity Test

Check for holidays or porosities using high voltage spark tester equipment. Suggested

voltage as a rule of thumb is 100 V for 25 microns or as per NACE RPO 0188,

Standard recommended practice, Discontinuity Testing of Protective Coatings.

In the beginning we recommend first section should be tested for holiday prior to

application of gel coat, to ensure personnel’s as to application tactic and to find out if

there is any pinholes/ dry areas.

If any holiday or dry matt areas are found then follow the repair procedure.

3.10 Repair Procedure

Pinholes

Grind back the pinhole and minimal surrounding areas to bare metal substrate with a

tapered edge. Apply lamination system as explained above.

Dry Mat Areas After identification of the repair area, remove the defective material back to the bare

metal substrate by grinding. Grind back the laminate around the repair with a tapered

edge.

Remove dust and contamination from the repair area with a solvent wipe. Apply the

repair laminate system as in accordance with step 1, 2 and 3.




Page 302 of 398

Glass protruding through Laminate (Wicking)

Fibreglass protrusion should be trimmed to the surface of the laminate and the

surrounding area abraded approx. 100 mm in diameter and then touched up with a

sealer coat of laminating system.

Burnt areas (Fiberglass system) due to welding

After marking this area, repair similar to dry matt area.

4. Drying Time



10°C 36 hours N/A 72 hours 18 Days N/A



5. Recommended Equipment

Conventional spray and hand application only.


No. Parameters Standards Reading

4.1 Volume Solids ASTM D2697 100%

4.2 Product Weight ASTM D1475 1.10 to 1.12 Kg/L

4.3 Viscosity at 25°C for Mix of 100 : 45 : 15 ISO 9371 B 1400 mPa

4.4 Flash Point for Araldite® GY 257 ISO 2719 C. 120°C

Flash Point for Aradur® 830 ISO 2719 > 190°C

Flash Point for Aradur® 850 ISO 2719 C. 152°C


Replaces New




Page 303 of 398


APCS-22A

Type of Coating : Epoxy Coating for Damp Surfaces



SAP M/N (SAMS S/N) : Primer 1000194560 (09-612-352) or 1000195239 (09-612-459),

Topcoat 000194565 (09-612-357), 1000194568 (09-612-358),

1000194590 (09-612-359), 1000195273 (09-612-462), 1000195277

(09-612-465) or 1000195314 (09-612-467)

1. Storage


2. Mixing



2.3 Thinner : 740

SAP M/N (SAMS S/N) : 1000198471 (09-738-300)


2.5 Induction Time : ¼ hour @ 25°C


2 hours @ 40°C

3. Application





Dry Film Thickness





Page 304 of 398


APCS-22A – Sipoxy-Shield 275 (Cont'd)

3.6 Drying Time




30°C 2 Hours 3.5 Hours 35 Days


Maximum recoating time is unlimited with all temperatures as long as the substrate is

washed with SIPCO's Devprep 88 or Sipclean 615 (diluted to 50% with water) followed

by sweet water rinse.


Airless Spray : Tip Size: 0.019 to 0.025 inch


Conventional Spray and Pressure Vessel : Not recommended

Brush : For small areas and stripe coat only











Page 305 of 398


APCS-23



Product Name : Sipflex 635

SAP M/N (SAMS S/N) : 1000194097 (09-611-754) or 1000194111 (09-611-757)

1. Storage


2. Mixing



2.3 Thinner : T-902 / T-710

(0104; Mineral Spirit)





3. Application





Dry Film Thickness





Page 306 of 398


APCS-23 – Sipflex 635 (Cont'd)

3.6 Drying Time



10°C 2 Days 1 Day None 5 Days




Airless Spray : Tip Size 0.017 to 0.023 inch



Tower/Putty Knife : For small areas only


4.1 Volume Solids (ASTM D2697) : 50.0 to 54.0%


4.3 Viscosity (ASTM D562) : 120 to 130 KU (Thixotropic)







Page 307 of 398


APCS-26

Type of Coating : Epoxy Mastic Coating (Primer/Topcoat)



SAP M/N (SAMS S/N) : 1000194381 (09-612-330), 1000194386 (09-612-331), 1000194401

(09-612-332), 1000194407 (09-612-333), 1000194420 (09-612-334),

1000194427 (09-612-335) or 1000194471 (09-612-336)

1. Storage


2. Mixing


2.2 Mixing Ratio (base : hardener) by volume : 3 : 1

2.3 Thinner : T-730

SAP M/N (SAMS S/N) : 1000198487 (09-738-420)


2.5 Induction Time : 15 Minutes @ 25°C


2 hours @ 40°C

3. Application





Dry Film Thickness





Page 308 of 398


APCS-26 – Sipoxy-Shield 285 (Cont'd)

3.6 Drying Time










Brush : For small areas and stripe only











Page 309 of 398


APCS-26T TOPCOAT



Product Name : Sipthane 360

SAP M/N (SAMS S/N) : 1000194672 (09-612-365), 1000194675 (09-612-366), 1000194793 (09-

612-367), 1000194795 (09-612-368) or 1000194851 (09-612-371)


topcoat.)




Page 310 of 398

9 Shell Chemicals – Approved Products

APCS-20A Resin Epikote 816 Epikote Resin Laminate System




Page 311 of 398


APCS-20A

Type of Coating : Fiberglass Reinforced Epoxy Hand-Applied

Manufacturer : Global Suhaimi Company

Product Name : Epikote Resin Laminate System (Resin Epikote 816 + Curing Agent

Epikote 816) - Manufactured by Shell Chemicals

SAMS S/N : None

1. Storage


2. Mixing


2.2 Mixing Ratio (Resin to Curing Agency by Weight) : 2 : 1

2.3 Thinner : N/A (clean up only)

SAMS S/N : None


2.5 Induction Time : 10 Minutes

2.6 Pot Life (Epikote 816 + Epikure 160) : 45 minutes @ 25°C

25 minutes @ 40°C

3. Application

3.1 For Corrosion Protection

3.1.1 Apply epoxy resin @ a thickness of 500 to 625 micrometers onto the primed

surface.

3.1.2 Apply one layer of 450 g/m² fiberglass mat to the wet resin.

3.1.3 Smooth by hand to remove wrinkles, then roll with steel roller to remove

trapped air and ensure a bond to the substrate.

3.1.4 Apply 500 micrometers of epoxy resin mat to ensure a resin rich finish.




Page 312 of 398


APCS-20A - Epikote 816 (Cont'd)

3.2 For Strengthening

3.2.1 Apply epoxy resin @ a thickness of 500 to 625 micrometers onto the primed

surface.

3.2.2 Apply one layer of 450 g/m² fiberglass mat to wet resin.

3.2.3 Smooth by hand to remove wrinkles and roll with steel rollers to remove

trapped air and ensure a good bond with the resin.

3.2.4 Apply second coat of resin @ a thickness of 625 to 750 micrometers.

3.2.5 Apply one layer of 680 grams woven roving, and repeat smoothening and

rolling.

3.2.6 Apply third coat of resin @ a thickness of 750 to 875 micrometers.

3.2.7 Apply one layer of 450 g/m² fiberglass mat, and repeat smoothening and

rolling.

3.2.8 Apply fourth coat of resin @ a thickness of 250 micrometers, and smooth out to

give a resin rich finish.


3.6 Drying Time


Temperature To Handle Minimum Maximum Full Cure

10°C 20 Hours N/A N/A 10 Days



Before overcoating after exposure in a contaminated environment,



Hand application only.




Page 313 of 398


APCS-20A - Epikote 816 (Cont'd)




4.3 Viscosity (ASTM D562) : 106 KU



Replaces: New




Page 314 of 398

10 Sigma – Approved Products

APCS-1A SigmaZinc 158 Inorganic Zinc Primer: Solvent-Based

Silguard SC 7550 Inorganic Zinc Primer: Water-Based

Sigmacover 410 Epoxy Topcoat

APCS-1B Sigmacover 410 (Alu) Epoxy Primer


APCS-1C SigmarZinc 102HS Organic Zinc Rich Primer


APCS-1D (Use APCS-1A as primer and intermediate coat.)

Sigmadur Gloss 7528 Polyurethane Topcoat: Yellow/White

Gray/Green/Red

APCS-1E (Use APCS-1B as primer and intermediate coat.)


Gray/Green/Red

APCS-1F (Use APCS-1C as primer and intermediate coat.)


Gray/Green/Red

APCS-2A Phenguard 930 (Colturiet Phenguard Primer 7409) Epoxy Primer: Off White

Phenguard 940 (Colturiet Phenguard Finish 7436) Epoxy Topcoat: Gray

APCS-2B Phenguard 930 (Colturiet Phenguard Primer 7409) Epoxy Primer: Off-White

Phenguard 940 (Colturiet Phenguard Finish 7436) Epoxy Topcoat: Gray

APCS-2C Phenguard 930 (Phenguard Primer 7409) Epoxy Primer: Off White

Phenguard 935 (Phenguard Coating 7435) Epoxy Intermediate Coat: Pink

Phenguard 940 (Phenguard Finish 7436) Epoxy Topcoat: Gray

APCS-3 Sigma C-200a Coal Tar Coal Tar Epoxy: Black/Reddish Brown

APCS-4 Sigmarine 24 (Zinc Chromate SA40) Primer: Red Brown

Sigma Aluminium Paint SA35 Aluminum Topcoat

APCS-6 Sigmarine 24 (Zinc Chromate SA40) Primer: Red Brown

Sigma Enamel SA21 Alkyd Topcoat: Various Colors

APCS-10 Vikote 63 (Emaline 3000) Bituminous Coating : Black: Buried

Vikote 63 (Emaline 3000) Sigma Emaline 3000 7102 Bituminous Coating: Black:

Immersion




Page 315 of 398

Sigma – Approved Products (Cont'd)

APCS-11A SigmaZinc 158 Inorganic Zinc Primer: Solvent-Based

Silguard SC 7550 Inorganic Zinc Primer: Water-Based

Sigmatherm 540 High Temp. Silicone Coating: Aluminum Topcoat

APCS-11B Sigmatherm 540 High Temp. Silicone Coating; Aluminum,

Self-Priming

APCS-12 Sigmacover 410 (Alum) Epoxy Primer

Sigmacover 410 Epoxy Topcoat: Red/Gray/Yellow

APCS-17A SigmaZinc 158 Inorganic Zinc Silicate: Solvent-Based

APCS-17B Sigma Silguard SC 7550 Inorganic Zinc Silicate: Water-Based

APCS-19B Sigmaguard 1091 Splash Zone Compound: Spray-Applied;

Green

APCS-22A Sigmacover 410 (Alu) Epoxy Primer: Redbrown/Green

Sigmacover 410 Epoxy Topcoat: Gray/Yellow/Black

APCS-26 Sigmacover 410 (Alu) Epoxy Mastic: Aluminum, White, Orange, Red,

Yellow, Gray, Black

APCS-26T Sigmacover 410 (Alu) Epoxy Primer

Sigmadur Gloss 7528 Polyurethane Topcoat




Page 316 of 398


APCS-1A


Manufacturer : Sigma Paints S.A. Ltd.

Product Name : SigmaZinc 158

SAP M/N (SAMS S/N) : 1000194146 (09-611-958)

1. Storage


2. Mixing


2.2 Mixing Ratio : 81:19 (binder:powder)

by volume

2.3 Thinner : Sigma 90-53

SAP M/N (SAMS S/N) : 1000198445 (09-738-220)




3 hours @ 40°C

3. Application





Dry Film Thickness

3.5 Maximum Number of Coats : 1




Page 317 of 398


APCS-1A Primer – SigmaZinc 158 (Cont'd)

3.6 Drying Time

Substrate Overcoat Interval *



30°C 1/2 Hour 6 Hours None


Note: Relative humidity should be 50% or more for coating to cure.

* Overcoat with Sigmacover 410.


Airless Spray : Tip Size: 0.019 to 0.025 inch N/A


Conventional Spray : Nozzle Size: 2 mm

Nozzle Pressure: 43 psi





4.3 Viscosity (ASTM D562) : (16 to 20 seconds, DIN 4 cup)

4.4 Flash Point (ASTM D93 or D56) : 16.5°C






Page 318 of 398


APCS-1A



Product Name : Sigma Silguard SC 7550

SAP M/N (SAMS S/N) : 1000194182 (09-611-969)

1. Storage


2. Mixing


2.2 Mixing Ratio : 63:37 (base:hardener)

by volume

2.3 Thinner : Nil





6 hours @ 40°C

3. Application





Dry Film Thickness





Page 319 of 398


APCS-1A Primer - Sigma Silguard SC 7550 (Cont'd)

3.6 Drying Time






Note: Before overcoating, remove zinc salts if any.

* Overcoat with Sigmacover CM coating.


Airless Spray : N/A


Nozzle Pressure: 50 to 75 psi





4.3 Viscosity (ASTM D562) : (18 to 22 seconds)







Page 320 of 398


APCS-1A/B/C Topcoat



Product Name : Sigmacover 410

SAP M/N (SAMS S/N) : 1000194629 (09-612-364), 1000194797 (09-612-369) or 1000194960

(09-612-375)

1. Storage


2. Mixing



by volume

2.3 Thinner : 91-92

SAP M/N (SAMS S/N) : 1000198452 (09-738-260)


30 to 40 % for miscoat



2 hours @ 40°C

3. Application





Dry Film Thickness





Page 321 of 398


APCS-1A/B/C Topcoat - Sigmacover 410 (Cont'd)

3.6 Drying Time










Conventional Spray : Nozzle Size: 1.5 to 3 mm


Brushr and Roller : For touch-up only




4.3 Viscosity (ASTM D562) :(12 to 17 dPa.s depending on color)







Page 322 of 398


APCS-1B



Product Name : Sigmacover Primer 410 (Alu)

SAP M/N (SAMS S/N) : 1000194626 (09-612-362)

1. Storage


2. Mixing



by volume

2.3 Thinner : 91-92

SAP M/N (SAMS S/N) : 1000198455 (09-738-280)

2.4 Thinning Requirements : 10% by volume



2 hours @ 40°C

3. Application





Dry Film Thickness





Page 323 of 398


APCS-1B Primer - Sigmacover Primer 410 (Alu) (Cont'd)

3.6 Drying Time










Conventional Spray : Nozzle Size: 1.5 - 2 mm

Nozzle Pressure: 43 - 57 psi





4.3 Viscosity (ASTM D562) : 14 to 16 dPa.s.



Replaces: New




Page 324 of 398


APCS-1C

Type of Coating : Zinc-Rich Primer


Product Name : SigmZinc 102HS

SAP M/N (SAMS S/N) : 1000195348 (09-612-580), 1000195361 (09-612-590) or 1000195361

(09-612-590)

1. Storage


2. Mixing



by volume

2.3 Thinner : 91-92

SAP M/N (SAMS S/N) : 1000198449 (09-738-240)




1.5 hours @ 40°C

3. Application





Dry Film Thickness





Page 325 of 398


APCS-1C Primer – SigmaZinc 102HS (Cont'd)

3.6 Drying Time



10°C 6 Hours 10 Hours Several months

30°C 1.5 Hours 4 Hours Several months

50°C 1 Hours 2 Hours Several months

* Overcoat with Sigmacover CM coating, provided the primer is free from

zinc salts and contamination.




Conventional Spray : Nozzle Size: 1.8 to 2.2 mm.






4.3 Viscosity (ASTM D562) : (5 to 6 dPa.s)







Page 326 of 398


APCS-1D/E/F Topcoat



Product Name : Sigmadur Gloss 7528

SAP M/N (SAMS S/N) : 1000194672 (09-612-365), 1000194675 (09-612-366), 1000194793

(09-612-367), 1000194795 (09-612-368) or 1000194851 (09-612-371)

1. Storage

1.1 Shelf life, sheltered storage @ 35° C maximum : 2 years

2. Mixing



by volume

2.3 Thinner : 21-06

SAP M/N (SAMS S/N) : 1000198479 (09-738-345)




2 hours @ 40°C

3. Application





Dry Film Thickness





Page 327 of 398


APCS-1D/E/F Topcoat - Sigmadur Gloss 7528 (Cont'd)

3.6 Drying Time











Conventional Spray : Tip Size: 1 to 1.5 mm


Brush and Roller : For small areas only




4.3 Viscosity (ASTM D562) : 6 to 8 dPa.s102 to 106 KU




Approval Date: August16, 2008





Page 328 of 398


APCS-2A

Type of Coating : Epoxy: Phenolic


Product Name : Phenguard 930 (Phenguard Primer 7409) / Phenguard 940 (Phenguard

Finish 7436)

SAP M/N (SAMS S/N) : 1000195232 (09-612-425) or 1000195235 (09-612-453)

1. Storage


2. Mixing



base:hardener

2.3 Thinner : 91-92

SAP M/N (SAMS S/N) : 1000198377 (09-738-140)



10 minutes @ 25°C


1.5 hours @ 40°C

3. Application





Dry Film Thickness





Page 329 of 398


APCS-2A – Phenguard 930 (7409) / Phenguard 940 (7436) (Cont'd)

3.6 Drying Time



10°C 1.5 Days 3 Days 28 Days 14 Days


20°C 1 Day 1.5 Day 21 Days 9 Days








60°C 8 Hours 1 Day 1 Day


















Page 330 of 398


APCS-2B




Finish 7436)

SAP M/N (SAMS S/N) : 1000195317 (09-612-518) or 1000195341 (09-612-546)

(See APCS-2A data sheet.)




Page 331 of 398


APCS-2C




Coating 7435) / Phenguard 940 (Phenguard Finish 7436)

SAP M/N (SAMS S/N) : 1000194295 (09-612-312), 1000194298 (09-612-313), 1000194352 (09-612-

314)

1. Storage


2. Mixing



base:hardener

2.3 Thinner : 91-92

SAP M/N (SAMS S/N) : 1000198377 (09-738-140)



10 minutes @ 25°C


1.5 hours @ 40°C

3. Application





Dry Film Thickness





Page 332 of 398


APCS-2C –

Phenguard 930 (7409) / Phenguard 935 (Phenguard Coating 7435) / Phenguard 940 (7436)

(Cont'd)

3.6 Drying Time





20°C 1 Day 1.5 Day 21 Days 9 Days








60°C 8 Hours 1 Day 1 Day


















Page 333 of 398


APCS-3



Product Name : Sigma C-200a Coal Tar

SAP M/N (SAMS S/N) : 1000194372 (09-612-318); 1000194375 (09-612-320)

1. Storage


2. Mixing



by volume

2.3 Thinner : Sigma 21-06 (Xylene)

SAP M/N (SAMS S/N) : 1000198441 (09-738-180)




1.5 hours @ 40°C

3. Application





Dry Film Thickness





Page 334 of 398


APCS-3 - Sigma C-200a Coal Tar (Cont'd)

3.6 Drying Time




10°C 1 Day 1 Day 20 Days 24 Days








50°C 4 Hours 1 Hour 12 Hours 3 Days

55°C 0.75 Hour 8 Hours 2 Days

60°C 0.50 Hour 6 Hours 2 Day




Fluid Pressure: 2,500 psi to 2,700 psi

Conventional Spray : Nozzle Size: 0.059 to 0.118 inch






4.3 Viscosity (ASTM D562) : 130 to 160 poises







Page 335 of 398


APCS-4/6



Product Name : Sigmarine 24 (Zinc Chromate SA40)

SAP M/N (SAMS S/N) : 1000197976 (09-708-133) or 1000198011 (09-708-137)

1. Storage


2. Mixing



2.3 Thinner : 20-05 (mineral spirit)

SAP M/N (SAMS S/N) : 1000198474 (09-738-340)



2.6 Pot Life : N/A

3. Application





Dry Film Thickness





Page 336 of 398


APCS-4/6 - Sigmarine 24 (Zinc Chromate SA40) (Cont'd)

3.6 Drying Time



10°C 12 Hours 1.5 Days None






Conventional Spray : Nozzle Size: 1.8 mm













Page 337 of 398


APCS-4

Type of Coating : Aluminum-Pigmented Topcoat


Product Name : Sigma Aluminium Paint SA35

SAP M/N (SAMS S/N) : 1000196402 (09-686-354)

1. Storage


2. Mixing




SAP M/N (SAMS S/N) : 1000198474 (09-738-340)

2.4 Thinning Requirements : Nil (Airless Spray)


2.6 Pot Life : N/A

3. Application





Dry Film Thickness





Page 338 of 398


APCS-4 - Sigma Aluminium Paint SA35 (Cont'd)

3.6 Drying Time





50°C ½ Hour 10 Hours None




Conventional Spray : Nozzle Size: 1.8 mm






4.3 Viscosity (ASTM D562) : 4 to 5 dPas







Page 339 of 398


APCS-6



Product Name : Sigma Enamel SA21

SAP M/N (SAMS S/N) : 1000195487 (09-630-753), 1000195490 (09-630-758), 1000195495

(09-630-763), 1000195532 (09-630-768), 1000195571 (09-630-769),

1000195577 (09-630-770), 1000195631 (09-630-771), 1000195637

(09-630-773), 1000195650 (09-630-785), 1000195683 (09-630-794),

1000195685 (09-630-796), 1000195687 (09-630-798), 1000195689

(09-631-301), 1000195742 (09-631-322), 1000195745 (09-631-450),

1000195747 (09-631-455), 1000195749 (09-631-462), 1000195801

(09-631-465), 1000195803 (09-631-590) or 1000195831 (09-631-645)

1. Storage


2. Mixing




SAP M/N (SAMS S/N) : 1000198474 (09-738-340)



2.6 Pot Life : N/A

3. Application


3.2 Typical Wet Film Thickness Per Coat : 70 micrometers (for white)

3.3 Typical Dry Film Thickness Per Coat : 35 micrometers (for white)

3.4 Theoretical Coverage @ 25 Micrometers : 20 M²/L (for white)

Dry Film Thickness





Page 340 of 398


APCS-6 - Sigma Enamel SA21 (Cont'd)

3.6 Drying Time







Airless Spray : Tip Size: 0.013 inch


Conventional Spray : Nozzle Size: 1.8 to 2.0 mm






4.3 Viscosity (ASTM D562) : 85 to 103 KU (9 to 12 dPa.s.)



Replaces: December 10, 1995




Page 341 of 398


APCS-10

Type of Coating : Bituminous coating


Product Name : Vikote 63 (Emaline 3000)

SAMS S/N : 1000194025 (09-611-715), 1000194029 (09-611-720) or 1000194032

(09-611-725)

1. Storage


2. Mixing



2.3 Thinner : 20-05

SAMS S/N : None



2.6 Pot Life : --

3. Application





Dry Film Thickness





Page 342 of 398


APCS-10 – Vikote 63 (Emaline 3000) (Cont'd)

3.6 Drying Time






Substrate temperature should be at least 3°C above dew point


Airless Spray : Tip Size: 0.023 inch

Fluid Pressure: 1,700-2,100 psi

Air Spray Nozzle Size: 2 – 3 mm

Nozzle Pressure: 43-57 psi

Brush and Roller : for touch up and spot repair only




4.3 Viscosity (ASTM D562) : 40 to 60 dPa.s.--







Page 343 of 398


APCS-11A




SAP M/N (SAMS S/N) : 1000194146 (09-611-958)

1. Storage


2. Mixing



by volume


SAP M/N (SAMS S/N) : 1000198445 (09-738-220)




3 hours @ 40°C

3. Application





Dry Film Thickness





Page 344 of 398



3.6 Drying Time
























Page 345 of 398


APCS-11A




SAP M/N (SAMS S/N) : 1000194182 (09-611-969)

1. Storage


2. Mixing



by volume

2.3 Thinner : Nil





6 hours @ 40°C

3. Application





Dry Film Thickness





Page 346 of 398


APCS-11A Primer - Sigma Silguard SC 7550 (Cont'd)

3.6 Drying Time









Airless Spray : N/A














Page 347 of 398


APCS-11A

Type of Coating : Silicone Topcoat


Product Name : Sigmatherm 540

SAP M/N (SAMS S/N) : 1000196488 (09-687-325)

1. Storage


2. Mixing



2.3 Thinner : 21-06 (Cleaning Only)




2.6 Pot Life : N/A

3. Application





Dry Film Thickness





Page 348 of 398


APCS-11A Topcoat - Sigmatherm 540 (Cont'd)

3.6 Drying Time









Conventional Spray : Nozzle Size: 1.5 – 2mm

Nozzle Pressure: 43 – 57 psi





4.3 Viscosity (ASTM D562) : (16 to 18 seconds DIN cup #4)


5. Special Instruction: A minimum temperature of 200°C is needed to obtain sufficient cure.






Page 349 of 398


APCS-11B

Type of Coating : Silicone


Product Name : Sigmatherm 540

SAP M/N (SAMS S/N) : 1000196502 (09-687-330)

1. Storage


2. Mixing



2.3 Thinner : 21-06 (Cleaning Only)




2.6 Pot Life : N/A

3. Application





Dry Film Thickness





Page 350 of 398


APCS-11B - Sigmatherm 540 (Cont'd)

3.6 Drying Time







Airless Spray : (Not advisable)

Tip Size: 0.015 to 0.017 inch


Conventional Spray : Nozzle Size: 1.5 – 2mm

Nozzle Pressure: 43 – 57 psi



4.1 Volume Solids (ASTM D2697) : 45 + 2%


4.3 Viscosity (ASTM D562) : (16 to 18 seconds DIN cup #4)


5. Special Instruction: A minimum temperature of 200°C is needed to obtain sufficient cure.






Page 351 of 398


APCS-12



Product Name : Sigmacover 410 (Alum)

SAP M/N (SAMS S/N) : 1000194626 (09-612-362)





Page 352 of 398


APCS-12




SAP M/N (SAMS S/N) : 1000194629 (09-612-364), 1000194797 (09-612-369) or 1000194960

(09-612-375)

(Refer to APCS-1B Topcoat Data Sheet. Also, refer to APCS-12 of Saudi Aramco Engineering





Page 353 of 398


APCS-17A




SAP M/N (SAMS S/N) : 1000194146 (09-611-958)

1. Storage


2. Mixing



by volume


SAP M/N (SAMS S/N) : 1000198445 (09-738-220)




3 hours @ 40°C

3. Application





Dry Film Thickness





Page 354 of 398



3.6 Drying Time
























Page 355 of 398


APCS-17B




SAP M/N (SAMS S/N) : 1000194182 (09-611-969)

1. Storage


2. Mixing



by volume

2.3 Thinner : Nil





6 hours @ 40°C

3. Application





Dry Film Thickness





Page 356 of 398


APCS-17B Primer - Sigma Silguard SC 7550 (Cont'd)

3.6 Drying Time









Airless Spray : N/A














Page 357 of 398


APCS-19B

Type of Coating : Splash Zone Compound - Spray-Applied


Product Name : Sigmaguard 1091

SAP M/N (SAMS S/N) : 1000194520 (09-612-339)

1. Storage


2. Mixing



by volume

2.3 Thinner : N/A (90-53 for cleaning)





1 hour @ 30°C

3. Application





Dry Film Thickness





Page 358 of 398


APCS-19B - Sigmaguard 1091 (Cont'd)

3.6 Drying Time



10°C 2 Days 3 days 7 Days 12 Days

30°C 24 Hours 1 day 4 Days 4 Days

50°C 9 Hours 1 day 2 Days 3 Days

Minimum recoating times with solven based paints.

Recoating with solvent free products can be done wet-in-wet or after 1 day.


Airless Spray: N/A (Low ratio, air assisted is an option)

Conventional Spray: Displacement pump like carrousel or "Bredel"

pumps. Nozzle orifice 4 to 5 mm, and nozzle

pressure @ 57 to 85 psi

Pressure vessel with bottom outlet and

pressure lid. Nozzle orifice @ 4 to 5 mm and

nozzle pressure @ 57 to 85 psi

Hopper gun 40-60 psi.Rough finish may be

flattened using (hairless, flat) plastic roller or

trowel wetted with Sigma Thinner 20-05.

Trowel: Acceptable. May be flattened using (hairless,

flat) plastic roller or trowel wetted with Sigma

Thinner 20-05




4.3 Viscosity (ASTM D562) : N/A







Page 359 of 398


APCS-22A

Type of Coating : Polyamide Cured Epoxy Primer


Product Name : Sigmacover 410 Aluminium

SAP M/N (SAMS S/N) : 1000194560 (09-612-352) or 1000195239 (09-612-459)

1. Storage


2. Mixing


2.2 Mixing Ratio : 4:1 (base:hardener) by volume

2.3 Thinner : 91-92

SAP M/N (SAMS S/N) : 1000198471 (09-738-300)




2 hours @ 40°C

3. Application





Dry Film Thickness





Page 360 of 398


APCS-22A Primer - Sigmacover 410 Aluminium (Cont'd)

3.6 Drying Time






In cases of exposure to direct sunlight or when the surface is contaminated, it is

recommended that the surface be cleaned and roughened to assure adhesion of

the subsequent coating

The optimum intercoat adhesion is obtained when the subsequent coating is

applied before the full cure time of the previous coating has elapsed.




Conventional Spray : Tip Size: 1.5 – 3mm

Atomizing Pressure: 43 – 57 psi



4.1 Volume Solids (ASTM D2697) : 80 +2%


4.3 Viscosity (ASTM D562) : 14 to 16 dPa.s







Page 361 of 398


APCS-22A Topcoat




SAP M/N (SAMS S/N) : 1000194565 (09-612-357), 1000194568 (09-612-358), 1000194590 (09-612-

359), 1000195273 (09-612-462), 1000195277 (09-612-465) or 1000195314

(09-612-467)

1. Storage


2. Mixing



by volume

2.3 Thinner : 91-92

SAP M/N (SAMS S/N) : 1000198452 (09-738-260)


30 to 40 % for miscoat



2 hours @ 40°C

3. Application





Dry Film Thickness





Page 362 of 398


APCS-22A Topcoat - Sigmacover 410 (Cont'd)

3.6 Drying Time










Conventional Spray : Nozzle Size: 1.5 to 3 mm


Brushr and Roller : For touch-up only




4.3 Viscosity (ASTM D562) :(12 to 17 dPa.s depending on color)







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APCS-26

Type of Coating : Polyamide Cured Epoxy Primer/Topcoat


Product Name : Sigmacover 410 Aluminium

SAP M/N (SAMS S/N) : 1000194381 (09-612-330), 1000194386 (09-612-331),

1000194401 (09-612-332), 1000194407 (09-612-333), 1000194420 (09-612-334),

1000194427 (09-612-335) or 1000194471 (09-612-336

1. Storage


2. Mixing


2.2 Mixing Ratio : 4:1 (base:hardener) by volume

2.3 Thinner : 91-92

SAP M/N (SAMS S/N) : 1000198487 (09-738-420)




2 hours @ 40°C

3. Application





Dry Film Thickness





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APCS-26 Primer/Topcoat - Sigmacover 410 Aluminium (Cont'd)

3.6 Drying Time






In cases of exposure to direct sunlight or when the surface is contaminated, it is

recommended that the surface be cleaned and roughened to assure adhesion of

the subsequent coating

The optimum intercoat adhesion is obtained when the subsequent coating is

applied before the full cure time of the previous coating has elapsed.




Conventional Spray : Tip Size: 1.5 – 3mm

Atomizing Pressure: 43 – 57 psi



4.1 Volume Solids (ASTM D2697) : 80 +2%


4.3 Viscosity (ASTM D562) : 14 to 16 dPa.s







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APCS-26T

Type of Coating : Epoxy Primer: Solvent-Based



SAP M/N (SAMS S/N) : 1000194381 (09-612-330), 1000194386 (09-612-331), 1000194401 (09-

612-332), 1000194407 (09-612-333), 1000194420 (09-612-334), 1000194427

(09-612-335) or 1000194471 (09-612-336)

Refer to APCS-26 Epoxy Coating Data Sheet Sigmacover 410 for the primer and intermediate coat.




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APCS-26T

Type of Coating : Polyurethane Topcoat: Solvent-Based


Product Name : Sigmadur Gloss 7528

SAP M/N (SAMS S/N) : 1000194672 (09-612-365), 1000194675 (09-612-366), 1000194793

(09-612-367), 1000194795 (09-612-368) or 1000194851 (09-612-371)

Refer to APCS-1D/E/F Sigmadur Gloss 7528 for the topcoat application.




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Revision Summary

10 December 2006 Editorial revisions. Revised the "Next Planned Update." 19 April 2009 Editorial revisions.




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Attachment – Drying Time Graphs

TABLE OF CONTENTS

APCS Number Product Name Manufacturer

2A Sipoxy-Guard 270 SIPCO

2A/B Hempadur 85671 Hempel Paints

2A/B/C Primer Colturiet Phenguard 7409 Sigma Paints

2A/B/C Top Coat Colturiet Phenguard 7436 Sigma Paints

2C Amercoat 346 Oasis Ameron Ltd.

2C Siptank 250 SIPCO

2C Intermediate Coat Colturiet Phenguard 7435 Sigma Paints

2D Hempadur 85210 Hempel Paints

2D Interline 925 International Paint

2D Sipoxy-Guard 245 SIPCO

3 Coal Tar Epoxy Mastic 35670 Hempel Paints

3 Intertuff Pitch Epoxy JXA324/JXA325 International Paint

3 Amercoat 325 Oasis Ameron Ltd.

3 Coal Tar Epoxy C-200a Sigma Paints

3 Siptar 6444 SIPCO




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S




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Attachment – Drying Time Graphs

TABLE OF CONTENTS

APCS Number Product Name Manufacturer

2A Devchem 253 SIPCO

2A/B Hempadur 85671 Hempel Paints

2A/B/C Primer Colturiet Phenguard 7409 Sigma Paints

2A/B/C Top Coat Colturiet Phenguard 7436 Sigma Paints

2C Amercoat 346 Oasis Ameron Ltd.

2C Molupon 244 SIPCO

2C Intermediate Coat Colturiet Phenguard 7435 Sigma Paints

2D Hempadur 85210 Hempel Paints

2D Interline 925 International Paint

2D Devran 744 SIPCO

3 Coal Tar Epoxy Mastic 356-SA Hempel Paints

3 Intertuff Pitch Epoxy JXA324/JXA325 International Paint

3 Amercoat 325 Oasis Ameron Ltd.

3 Coal Tar Epoxy C-200a Sigma Paints

3 Redox EP-T 3333 SIPCO




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Data Sheets - Paints and Coatings

Documents