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TECHINICAL CAPABILITY AND EXPERIENCE METERING SYSTEMS Customized solutions in fluid measurement
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Customized solutions in fluid measurement · Customized solutions in fluid measurement Customized solutions in fluid measurement . Subsystems dosage and metering of chemical products

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Page 1: Customized solutions in fluid measurement · Customized solutions in fluid measurement Customized solutions in fluid measurement . Subsystems dosage and metering of chemical products

TECHINICAL CAPABILITY AND

EXPERIENCE METERING SYSTEMS

Customized solutions in fluid measurement

Page 2: Customized solutions in fluid measurement · Customized solutions in fluid measurement Customized solutions in fluid measurement . Subsystems dosage and metering of chemical products

Metroval technical

capability and experience

Metroval was formally born in 1988, but its experience in industrial flow meters

manufacturing began in 1981. It was then that its team ini�ated its flow

technical vast learning curve through a technology transfer contract signed

between Bopp & Reuther – Germany and Tecnobras S/A, which was transferred

later to Metroval in 1988. In order to increase its flow meters por�olio, Metroval

signed in 1991 another technology transfer contract with Rheonik Messgerate

GmbH – Germany, being the first Brazilian manufacturer of Coriolis Mass flow

meters. In 2001, Metroval launched the Systems Division, with the focus in the

engineering and supply of Flow Metering Systems for the Oil industry. Our

current products and solu�ons for the Flow Metering Market includes

manufacturing and supply of Posi�ve Displacement Oval Gears Volumetric flow

meters, Coriolis Mass flow meters, High performance Density meters, LPG

Metering Systems, GNC Dispensers, Truck/Wagon/Vessel Loading/Unloading

Systems, Industrial Communica�on Protocols, Dosing Systems, Chemical

Injec�on Systems, High Pressure Gas Metering Systems, and Oil & Gas, Refined

Products, Biofuels Metering Systems complying with Local and Interna�onal

Legal Metrology Standards for Fiscal, Alloca�on, Custody Transfer and

Opera�onal applica�ons. Due to Metroval experience and leadership in the

Brazilian flow metering and control Market, Metroval was awarded during 2003 -

2004 with the local biggest flow metering contract ever: To adapt all exis�ng Oil

& Gas Metering Systems of 14 Petrobras Offshore Pla�orms to the new Brazilian

Metrology Legisla�on (ANP/INMETRO nº 1 and 64 Regula�on). This huge

project mo�vated Metroval to establish a Branch opera�on in Macaé-RJ in order

to be able to perform technical support for this contract and offer flow

measurement systems management services (physical and metrological

maintenance) to Petrobras and other O&G operators.

Main Facility - Nova Odessa/SP

Branch - Macaé/RJ

Main Facility - Nova Odessa/SP

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1. Flow metering systems

Oil, gas and water metering systems full revamp to comply with ANP/INMETRO n° 1 regula�on of the

following 14 offshore units:

Ÿ Petrobras South Asset Pla�orms: P-7; P-12; PPM-1 and PCE-1;

Ÿ Petrobras Center Asset Pla�orms: P-8 e P-15;

Ÿ Petrobras North Asset Pla�orms : P-9; PCH-1; PCH-2; PNA-1 and PNA-2;

Ÿ Petrobras Albacora Asset Pla�orms: P-25 and P-31;

Ÿ SBM Pla�orm (FPSO Espadarte);

Ÿ TEEKAY Ola�orm (FPSO).

1.1 Exis�ng pla�orms metering systems revamps – Bacia de Campos – Rio de Janeiro – Brazil.

Ÿ P-51 Pla�orm (SEMI-SUB);

Ÿ P-56 Pla�orm (SEMI-SUB);

Ÿ P-55 Pla�orm (SEMI-SUB);

Ÿ P-62 Pla�orm (FPSO);

Ÿ P-76 Pla�orm (FPSO).

1.2.1 Oil, gas and water metering systems supply for new Petrobras Units:

1.2.3 Oil fiscal metering system:

Ÿ P-74 Pla�orm (FPSO).

Oil fiscal metering system

Petrobras Pla�orm P-51 and P-56

It was consisted of 02 oil fiscal metering systems and 40 gas metering systems for each pla�orm.

Oil fiscal metering system

Petrobras Pla�orm P-55

It was consisted of 02 oil fiscal metering systems and 15 gas metering systems.

1.2 New main pla�orms metering systems projects.

1.2.2 Offloading flow metering systems + FMS Control panels engineering:

Ÿ P-66; P-67; P-68; P-69; P-70 Pla�orms (FPSO).

Customized solutions in fluid measurement Customized solutions in fluid measurement

Page 4: Customized solutions in fluid measurement · Customized solutions in fluid measurement Customized solutions in fluid measurement . Subsystems dosage and metering of chemical products

Oil fiscal and off-loading metering system

Petrobras Pla�orm P-62

It was consisted of 02 oil fiscal metering systems, 38 gas metering systems, and 14 water metering

systems.

Oil fiscal metering system Off-loading metering system

Oil fiscal metering system

Petrobras Pla�orm P-74

It was consisted of 01 oil fiscal metering system.

Oil fiscal metering system

Petrobras Pla�orm P-76

Oil fiscal metering system

Petrobras Pla�orm P-66, P-67, P-68, P-69 and P-70

It was consisted of 01 oil fiscal metering system.

It was consisted of 01 oil fiscal metering system, 59 gas metering systems, 12 water metering systems

and 02 oil sampling systems.

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2. Pipe line projects

Ÿ Si�o de teste: Oil test system – Petrobras - Aracaju Atalaia – SE;

Ÿ Expro: Gas & Oil metering system – Petrobras UO-AM;

Ÿ REFAP: Diesel metering system with prover – Petrobras Refinaria Alberto Pascoalini – RS;

Ÿ Potencial: Natural gas metering system – Petrobras Refinaria Presidente Bernardes – SP;

Ÿ URUCU: Metering system with prover – Petrobras UO-AM;

Ÿ LOGUM: Metering system for alcohol anhydrous & hydrated with prover – Refinaria de Paulinia –

SP;

Ÿ REPLAN: Metering system for alcohol anhydrous & hydrated with prover - Petrobras Refinaria de

Paulinia – SP;

Ÿ UO-Bahia: Natural gas metering system – Petrobras – UO-Bahia.

Natural gas metering system

Potencial - Petrobras Refinaria Presidente Bernardes – SP

Metering system for alcohol anhydrous & hydrated with prover (LOGUM)

Paulínia Refinery – SP

Metering system for alcohol anhydrous & hydrated with prover (LOGUM)

Paulínia Refinery – SP

Natural gas metering system

Petrobras - UO-Bahia

Customized solutions in fluid measurement Customized solutions in fluid measurement

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3. Flow meters calibra�on system

Metering system with prover

URUCU – Petrobras UO-AM

4. Mul�phase metering system

Mul�phase metering system – Well test system

Petrobras Fazenda Alegre – ES

5. Chemical injec�on systems supply

The Metroval system for chemical injec�on is based on effec�ve control of flow and measurement the

amount of fluids injected. Its biggest difference is to make the automa�c flow control through a valve /

meter flow set. This combina�on allows the complete dosing process control.

Main contracts

Chemical injec�on system

Petrobras Pla�orm P-54

It was consisted of 09 Skids and a total of 78 injec�on points.

Customized solutions in fluid measurement Customized solutions in fluid measurement

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Chemical injec�on system REPAR refinery

It was consisted of 18 injec�on points.

Chemical injec�on system Petrobras Pla�orm P-58 and P-62

P-58: It was consisted of 06 Skids and a total of 72 injec�on points. P-62: It was consisted of 04 Skids and a total of 58 injec�on points.

Chemical injec�on system Petrobras Pla�orm P-63

It was consisted of 06 Skids and a total of 81 injec�on points.

Chemicals injec�on systems Petrobras Pla�orm P-43 and P-48

It was consisted of 17 Skids and a total of 133 injec�on points.

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Subsystems dosage and metering of chemical products

Petrobras Pla�orms - P-66, P-67, P-68, P-69, P-70 and P-71

It was consisted of 04 Skids and a total of 59 injec�on points.

Petrobras pla�orms - P-74, P-75, P-76 and P-77

Each pla�orm consisted of 56 meters, 56 control valves and 01 control panel.

6. Marine terminals project

Ultrasonic meters systems supply for the Petrobras São Sebas�ão Marine Terminal (Pegasus Project),

largest Terminal in Brazil, handling 65% of the country oil and fuels transporta�on.

7. Engineering

We work intensively on developing conceptual and basic projects, providing to our client mul�ple

solu�ons, such as:

Ÿ Field surveys (onshore and offshore) for budgets and proposals prepara�on;

Ÿ Plant analysis and improvement studies;

Ÿ Prepara�on of descrip�ve memorials and technical specifica�ons for services contrac�ng;

Ÿ Consul�ng of oil and gas measurement systems for the adequacy to the legal regula�on;

Ÿ Development of process flowcharts and engineering flowcharts;

Ÿ Process data survey and issuance of documenta�on for the measurement systems specifica�on.

Ÿ Sizing of primary flow elements;

Ÿ Sizing and specifica�on of straight sec�ons metering, according to the AGA 3 and ISO 5167

standards;

Ÿ Prepara�on of data sheets and specifica�ons of equipment, instruments, panels and automa�on

systems;

Ÿ Detailed project, encompassing all ac�vi�es enabling the installa�on, maintenance and opera�on

of the systems installed, such as details of installa�on, plans, diagrams, materials lists, piping

isometrics, metal structures breakdown, single line diagrams, power distribu�on, electrical;

Ÿ Supply support;

Ÿ Cer�fica�on supplier’s documents for systems “Data books” composi�on.

Technical Team:

Ÿ 20 project engineers;

Ÿ 05 automa�on engineer.

METROVAL Engineering teams are located at the Nova Odessa–SP Headquarters and at the Macaé-

RJ Branch.

Customized solutions in fluid measurement Customized solutions in fluid measurement

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8. Volumetric flow calibra�on laboratory - ISO 17025 cer�fied and

member of brazilian calibra�on network (rbc)

One of the most modern, versa�le and automated in La�n America. The lab consists of 8 calibra�on

stand rigs, being three volumetric opera�ng with two different mineral oils, two volumetric opera�ng

with water and three gravimetric opera�ng with water. It is able to calibrate flow meters from various

measurement technologies such as posi�ve displacement, turbine, mass, electromagne�c, ultrasonic,

among others. Audited periodically by Cgcre, the Metroval flow laboratory meets all requirements of the

NBR-ISO/IEC 17025 standard, being a member of the Brazilian Calibra�on Laboratories Network (RBC)

since 2004.

9. Portable laboratories

Container based portable laboratories can be installed at onshore or offshore sites. Metroval has 20

mobile laboratory containers.

10. Pipe shop

Metroval pipe shop has a produc�on capacity of 25 tons per month and is located at the Nova Odessa

site, consis�ng of all the required systems ac�vi�es: moun�ng, welding, electrical, instrumenta�on,

control panels, etc.

11. Technical assistance services

The Metroval technical support team is highly skilled, composed by technicians, engineers and

metrologis�s equipped to provide on-shore and off-shore services including:

Ÿ 04 Metrologis�s;

Ÿ 46 off-shore technicians and 20 on-shore support staff;

Ÿ 15 on-shore technicians.

Ÿ Calibra�on of measurement instruments (flow, density, temperature and pressure);

Ÿ Dimensioning of orifice plates, holders, fi�ngs, flow condi�ons and straight pipes;

Ÿ Pipe and compact provers calibra�on;

Ÿ Metrological verifica�on of flow computers;

Ÿ Metrological audits of metering systems;

Ÿ Monitoring of third-party audits;

Ÿ Preven�ve maintenance;

Ÿ Manufacture of instruments calibra�on and metering uncertainty procedures.

Main technical assistance ac�vi�es developed by Metroval:

Ÿ Services of Installa�on, commissioning and startup of equipment / systems;

Ÿ Calibradion of measurement instruments (flow, density, temperature, pressure and, BS&W);

Ÿ Dimensional measurements of orifice plates, holders, fi�ngs, flow condi�ons and straight pipes;

Ÿ Metrological management services.

Customized solutions in fluid measurement Customized solutions in fluid measurement

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12. Offshore technical services

Main contracts:

1. Metering systems metrological management services 3 years contracts complying with ABNT NBR-

ISO 10012 for the following Petrobras Pla�orms.

From 2002 un�l 2008:

Ÿ Petrobras North Asset Pla�orms: PNA-1; PNA-2; PCH-1; PCH-2 and P-09;

Ÿ Petrobras Center Asset Pla�orms : P-08; P-15 and FPSO Espadarte;

Ÿ Petrobras South Asset Pla�orms: P-07; P-12; PPM-1 and PCE-1;

Ÿ Petrobras Ac�vo Albacora: P-25 and P-31.

From 2008 un�l 2013:

Ÿ Petrobras Center Asset Pla�orms: P-08, P-15 and FPSO (SBM) Espadarte;

Ÿ Petrobras South Asset Pla�orms: P-07; P-12; PPM-1 and PCE-1.

Since 2013:

Ÿ Petrobras South –CENTRAL Asset Pla�orms: P-07; P-08; P-15 and PCE-1;

Ÿ Petrobras APMF Asset Pla�orms: P-32; P-47 and P-65;

Ÿ Petrobras Marlin Asset Pla�orms: P-18; P-19; P-20; P-26; P-33; P-35 and P-37.

Since 2015:

Ÿ 07 SBM FPSP Pla�orms: FPSO’s Ilhabela, Paraty, Capixaba, Anchieta, Espírito Santo, Maricá and

Saquarema.

2. Metering systems calibra�on services contract

complying with ABNT NBR-ISO/IEC 17025 for the

following Pla�orms.

Ÿ 10 MODEC FPSO Pla�orms: FPSO’s Rio de

Janeiro, Niterói, Mangara�ba, Santos, São

Paulo, Angra dos Reis, Itaguaí,

Caraguatatuba, Macaé and Fluminense.

Volumetric

Mass

Density

Field calibra�on

13. Meter calibra�on

calibra�on

calibra�on

calibra�on

Customized solutions in fluid measurement Customized solutions in fluid measurement

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CT

SM

- J

ul/

20

18

+51 19 2127 9400

TALK TO METROVAL

[email protected]

Customized solutions in fluid measurement