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CUMMINS c3.X Parts Catalog

Nov 25, 2015

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  • Parts Catalog

    Generator Set

    With Power Command

    1.1 Controller

    C33D5

    English 11-2007 0961-0218-00 (Issue 1)

    C38D5

    C30D6

    C35D6

  • NOTES

    Ii

  • C O N T E N T S

    38

    39

    40

    41

    42

    44

    22

    24

    26

    27

    28

    30

    34

    02

    03

    04

    06

    08

    13

    14

    18

    20

    11

    Air Induction And Exhaust System.........................................................................................

    Alternator And Support...........................................................................................................

    Crank shaft Assembly.............................................................................................................

    Cylinder Block........................................................................................................................

    Cylinder Head.........................................................................................................................

    Cylinder Head Cover..............................................................................................................

    Fan And Fan Drive.................................................................................................................

    Flywheel, Flywheel Hsg And Rear End Oil Seal....................................................................

    Fuel Injector Pump And Plumbing..........................................................................................

    Joints And Gaskets.................................................................................................................

    Lubricating Oil Filter...............................................................................................................

    Lubricating Oil Pump..............................................................................................................

    Lubricating Oil Sump..............................................................................................................

    Mounting Engine Support......................................................................................................

    Rocker Shaft Assembly..........................................................................................................

    Starter Motor..........................................................................................................................

    Timing Gear And Camshaft....................................................................................................

    Water Pump Assembly...........................................................................................................

    Air Cleaner Installation...........................................................................................................

    Battery Installation..................................................................................................................

    Engine Installation..................................................................................................................

    Exhaust Installation................................................................................................................

    Fuel System Installation.........................................................................................................

    Generator Installation.............................................................................................................

    Generator Service Parts..................................................................................................

    Radiator Installation...............................................................................................................

    Skid Installation.....................................................................................................................

    46

    48

    12

    SECTION A (Base Engine Parts)

    SECTION B (Upfit Parts)

    50

    Iii

  • Iiii

    Control Panel Installation.......................................................................................................

    Enclosure Service Parts.........................................................................................................

    Enclosure Exhaust Mounting..................................................................................................

    Electronic Governor Option....................................................................................................

    Exhaust Guard Installation.....................................................................................................

    Heater Installation..................................................................................................................

    Exhaust Kit.............................................................................................................................

    Service Kit Maintainance.......................................................................................................

    Kit Fuse ..................................................................................................................................

    Kit Service For Engine............................................................................................................

    SECTION C (Options & Kit)

    C O N T E N T S

    52

    62

    63

    65

    66

    69

    67

    68

    70

    71

    Recommented Spares List.....................................................................................................

    SECTION D (RECOMMENTED SPARES LIST)

    74

  • SECTION A(Base Engine Parts)

    01

  • 02

    Sr.No PART NO.

    PART DESCRIPTION QTY REMARKS

    01 01 0154-3268 MANIFOLD INTAKE Component

    02 01 0154-3264 GASKET-MANIFOLD

    03 090850-2130-01 WASHER-SPR

    04 090800-6457-01 SCREW-HEX HD M6

    05 010800-6460 SCREW-HEX HD

    06 01 0154-3266 MANIFOLD-EXHAUST Component

    07 020154-3265 GASKET-MANIFOLD

    08 090520-2684-03 STUDM10x1.5 Metal End &

    M10x 1.25 Nut End

    09 090850-2103-02 WASHER-SPR LK

    10 090860-2095-02 NUT-HEX M8x1

    11 030800-6461 SCREW-HEX HD

    12 090850-2103-02 WASHER-SPR LK

    13 01 0155-4807 GASKET-EXHAUST

    Air Induction and Exhaust System

  • 03

    02 0191-2478 BRACKET- ALTERNATOR 01

    03 0520-2684-04 STUD 02

    04 0509-0501-03 WASHER-SEALING 03

    05 0850-2103-02 WASHER-SPR LK 03

    06 0860-2095-02 NUT-HEX 03 M10x1.25

    07 0860-6457-08 SCREW-HEX HD 01

    08 0520-2684-08 STUD 01

    09 0512-0431 ARM-TENSIONER 01

    10 0509-0501-04 WASHER-SEALING 02

    11 0800-6457-07 SCREW-HEX HD 01 M8x1.25

    12 0850-2103-03 WASHER-SPR LK 01

    13 0800-6474-13 SCREW-HEX HD 01 M8x1.25

    01 0191-2459 ALTERNATOR

    Sr.No PART NO.

    PART DESCRIPTION QTY REMARKS

    01 Sub-assly, Lucas

    Alternator And Support

  • 04

    Crank Shaft Assembly

    16

    17

  • 01 0104-2122 CRANKSHAFT 01

    02 0515-0326 KEY-MACHINE 01

    03 0507-0031 GEAR-PINION 01

    04 0406-1209 WASHER-RETAINER 01

    05 0130-7903 SHAFT-PULLEY (Crank shaft) 01

    06 0104-2136 WASHER-CRANKSHAFT 01

    07 0800-6457-02 SCREW-HEX HD 01

    0541-1565 BEARING-KIT 01

    09 0510-0255 BEARING-THRUST 02

    10 0104-2115 BEARING CRANKSHAFT 01

    Sub-assly

    Complete set of m.b. Std size

    Sr.No PART NO.

    PART DESCRIPTION QTY REMARKS

    11 0114-0429 BEARING-CONN ROD 08

    12 0114-0433 CONNECTING ROD 04

    13 0114-0438 BUSHING-CONN ROD 04

    14 0114-0431 BOLT-CONNECTING ROD 02

    15 0114-0434 NUT-CONNECTING ROD 02

    16 0112-0318 PISTON 04

    17 0541-1560 PISTON RING KIT 04

    Sub-Assly contains Sr 13,14,15

    Sub-Assly W/O Rings

    Kit

    Crank Shaft Assembly

    05

    08 0510-0253 BEARING-THRUST 02

    Set of Sr no 8 & 9 for x 3.3 eng

    Not for service

    Not for service

  • 06

    Cylinder Block

  • 07

    Cylinder Block

    01 0110-4025 BLOCK-CYLINDER 01

    02 0110-4010 LINER-CYLINDER 04

    03 0110-4026 GASKET-CYLINDER HD 01

    04 0517-0419 PLUG-EXPANSION 10

    05 0517-0424 PLUG-CAP 02

    06 0509-0511 SEAL-O RING 02

    07 0502-1646 SLEEVE-TUBE 10

    08 0800-6457-03 SCREW-HEX HD 02

    09 0800-6457-04 SCREW-HEX HD 08

    10 0517-0420 PLUG-DRAIN 01

    11 0193-0647 ADAPTER-SENSOR 01

    12 0155-4812 GASKET-FLANGE 01

    13 0130-7904 TUBE-WATER 01

    14 0509-0496 WASHER-SEALING 02

    15 0800-6474-02 SCREW-HEX HD 01

    Sub-Assly with liner,

    bearing cap & plugs

    Component

    O Ring

    M14x2

    M8x1.25

    Sr.No PART NO.

    PART DESCRIPTION QTY REMARKS

    16 0800-6474-03 SCREW-HEX HD 01 M8x1.25

    17 0155-4819 GASKET-FLANGE 01

    18 0319-7109 PLATE-MOUNTING 01

    19 0850-2103-03 WASHER-SPR LK 03

    20 0800-6474-02 SCREW-HEX HD 03 M8x1.25

    21 0123-2368 TUBE-OIL 01 Oil Pipe

    22 0509-0505 WASHER-SEALING 04 Mico

    23 0502-1629 BOLT-BANJO 02 Mico

    24 0123-2369 TUBE-OIL 01 Oil Pipe

    25 0509-0506 WASHER-SEALING 08 Mico

    26 0502-1630 BOLT-BANJO 04 Mico

    27 0105-0751 WASHER-CAMSHAFT 02

    28 0800-6474-01 SCREW-HEX HD 02 M8x1.25

  • 08

    Cylinder Head

  • 09

    Cylinder Head

    Sr.No PART NO.

    PART DESCRIPTION QTY REMARKS

    0110-4037 HEAD-CYLINDER 01 Contains Sr 1 to 38

    02 0110-4011GASKET-CYLINDER

    HEAD01

    03 0319-7108 PLATE-MOUNTING 01

    04 0403-6953 PLATE-LIFTING 01

    05 0130-7895 PLATE-SUPPORT 01

    06 0850-2103-03 WASHER-SPR LK 02

    07 0800-6474-01 SCREW-HEX HD 02 M8x1.25

    08 0850-2103-02 WASHER-SPR LK 01

    09 0800-6474-04 SCREW-HEX HD 01

    10 0850-2103-03 WASHER-SPR LK 04

    11 0800-6474-02 SCREW-HEX HD 04 M8x1.25

    12 0100-4027 VALVE-INTAKE 04

    13 0100-4028 VALVE-EXHAUST 04

    15 0110-4013 WASHER-VALVE SPRING 08

    16 0110-4029 SEAL-VALVE STEAM 08

    17 0110-4030 SPRING-VALVE 08

    18 0110-4033 SPRING-VALVE 08

    19 0110-4031 CAP-VALVE STEAM 08

    20 0110-4032 COLLECT-VALVE LOCK 08

    14 0110-4012 GUIDE-VALVE 08

    21 0110-4014 BOLT-CYLINDER HEAD 08

    22 0110-4015 BOLT-CYLINDER HEAD 11

    23 0403-6954 PLATE-LIFTING 01

    24 0850-2103-02 WASHER-SPR LK 02

    01

    25 0800-6474-05 SCREW-HEX HD 02

    26 0520-2684-15 STUD 04

    27 0114-0432 NUT-CONNECTING ROD 04

  • 10

    Cylinder Head

    Sr.No PART NO.

    PART DESCRIPTION QTY REMARKS

    29 --------------- NUT-HEX 08

    30 --------------- SCREW-HEX HD 08

    31 0110-4016GASKET-CYLINDER

    HEAD01

    32 0130-7896 TUBE-WATER 01

    33 0850-2103-02 WASHER-SPR LK 02

    34 0800-6474-06 SCREW-HEX HD 01 M10x1.5

    35 0520-2684-02 STUD 01

    36 0860-2095-02 NUT-HEX 01 M10x1.25

    37 0850-2103-01 WASHER-SPR LK 03

    38 0800-6474-07 SCREW-HEX HD 03 M6x1.0

    39 0110-4020GASKET-CYLINDER

    HEAD01

    40 0130-7882 THERMOSTAT 01

    41 0130-7916 TUBE-WATER 01

    42 0520-2684-11 STUD 01

    43 0520-2684-13 STUD 01 M10x1.5

    44 0850-2103-02 WASHER-SPR LK 02

    45 0860-2095-02 NUT-HEX 02 M10x1.25

    28 --------------- TAPPET 08

    0115-0537 TAPPET 08 Assly contains Sr no 28 to

    30

    Not for service

    Not for service

    Not for service

  • 11

    Cylinder Head Cover

    Component

    Sr.No PART NO.

    PART DESCRIPTION QTY REMARKS

    01 0134-5374 COVER-CYLINDER HD 01

    02 0134-5373 JOINT CYL COVER 01

    03 0509-0497-01 WASHER-SEALING 04

    04 0509-0501-01 WASHER-SEALING 04

    05 0110-4017 BOLT-CYLINDER HEAD 04 M8x1.25

    06 0518-0782 CLIP-TUBE 01

    07 0503-3017 HOSE-BREATHER 01

    08 0306-5361 COIL 01

    09 0518-0792 CLIP-TUBE 02

    10 0509-0501-04 WASHER-CAMSHAFT 01

    11 0850-2103-03 WASHER-SPR LK 01

    12 0800-6474-01 SCREW-HEX HD 01 M8x1.25

    13 0509-0501-02 WASHER-SEALING 01

    14 0850-2103-05 WASHER-SPR LK 01

    15 0800-6474-07 SCREW-HEX HD 01 M6x1.0

  • 12

    Fan And Fan Drive

    01 0511-0248 BELT-DRIVE 01 Consumable

    02 0130-7727 FAN ASSY 01 (17 Blower)

    03 0851-2003 WASHER-TANG LK 02

    04 0800-6474-08 SCREW-HEX FLG HD 04

    Sr.No PART NO.

    PART DESCRIPTION QTY REMARKS

  • 13

    Flywheel, Flywheel Hsg. And Rear End Oil Seal

    Sr.No PART NO.

    PART DESCRIPTION QTY REMARKS

    01 0104-2116 COVER-FLYWHEEL HSG

    01

    02 0516-2128 PIN-DOWEL 02

    03 0101-0861 GASKET-CRANKCASE 01

    04 0509-0494 SEAL-OIL 01

    05 0130-8002 PLATE-SUPPORT 01

    06 0850-2103-03 WASHER-SPR LK 09

    07 0800-6474-02 SCREW-HEX HD 09

    08 0516-2127 PIN-DOWEL 02

    09 0104-2117 HOUSING-FLYWHEEL 01

    10 0520-2684-05 STUD 06

    11 0850-2103-02 WASHER-SPR LK 08

    12 0860-2095-02 NUT-HEX 08

    13 0104-2125 FLYWHEEL ASSY 01

    14 0507-0025 GEAR-RING 01

    15 0104-2140 FLYWHEEL 01

    16 0851-2004 WASHER-TANG LK 03

    17 0800-6474-09 SCREW-HEX HD 06

    Contains Sr no 4 & 5

    Contains Sr no 14 & 15

    Not for service

    Not for service

    Not for service

  • 14

    Fuel Injection Pump And Plumbing

    3

    4

    5

    2

    32

    33

    34

    35

  • 15

    Fuel Injection Pump And Plumbing

    Sr.No PART NO.

    PART DESCRIPTION QTY REMARKS

    01 0149-2876 PUMP-FUEL 01 Sub-Assly

    02 0501-1045 LINE-FUEL 01

    03 0149-2884 BRACKET-FUEL LINE 01 Get with Sr no 1

    04 0850-2103-02 WASHER-SPR LK 02

    05 0800-6474-06 SCREW-HEX HD 02 Get with Sr no 1

    06 0149-2868 GASKET-FUEL PUMP 01

    07 0507-0029 GEAR-RING 01

    08 0850-2103-03 WASHER-SPR LK 03

    09 0800-6462 SCREW-HEX HD 03

    10 0520-2684-09 STUD 03

    12 0850-2103-03 WASHER-SPR LK 03

    13 0860-2095-04 NUT-HEX 02 M8x1.0

    14 0860-2094 NUT-HEX 01

    11 0509-0501-04 WASHER-SEALING 03

    0501-1042 LINE-FUEL 01 Fuel Pipe

    0501-1043 LINE-FUEL 01 Fuel Pipe

    18 0501-1049 LINE-FUEL 01 Fuel Pipe

    19 0130-8004 PLATE-SUPPORT 06

    20 0402-0951DAMPER-SHOCK

    (FUEL INJ. PIPE)06

    16

    17

    15 0501-1041 LINE-FUEL 01 Fuel Pipe

    21 0800-6457-05 SCREW-HEX HD 03

    22 0860-2095-05 NUT-HEX 03

    23 0147-0925 NOZZLE-INJECTOR 04 Sub-Assly

    24 0509-0498 WASHER-SEALING 04 Seal

    25 0501-1040 LINE-FUEL 01 Fuel Pipe

    Oil Pipe

  • 16

    Fuel Injection Pump And Plumbing

    Sr.No PART NO.

    PART DESCRIPTION QTY REMARKS

    26 0509-0501-09 WASHER-SEALING 08 Cu Washer

    27 0502-1630 BOLT-BANJO 04 Banjo

    28 0520-2684-14 STUD 04 M8x1.25 Metal End

    & M8x1.0 Nut End

    29 0148-1363BRACKET-FUEL

    SYSTEM04

    31 0860-2094 NUT-PUSH ON 04 M8x1.0

    32 0502-1636 BOLT-BANJO 02 Banjo

    33 0509-0505 BOLT-BANJO 04 Cu Washer

    30 0509-0501-01 WASHER-RETAINER 04 A6

    0501-1077 LINE-FUEL 01 Fuel pipe

    0501-1078 LINE-FUEL 01 Fuel pipe

    34

    35

  • NOTES

    17

  • 18

    Joints and Gaskets

  • 19

    Joints and Gaskets

    Sr.No PART NO.

    PART DESCRIPTION QTY REMARKS

    0541-1567 GASKET KIT 01

    0541-1566 GASKET KIT 01

    01 0110-4026GASKET-CYLINDER

    HEAD01

    02 0154-3264 GASKET-MANIFOLD 01

    03 0134-5373COVER-CYLINDER

    HEAD01

    04 0110-4016GASKET-CYLINDER

    HEAD01

    05 0110-4018GASKET-CYLINDER

    HEAD01

    06 0155-4807 GASKET-EXHAUST 01

    07 0110-4020GASKET-CYLINDER

    HEAD01

    08 0154-3265 GASKET-MANIFOLD 02

    09 0155-4808 GASKET-EXHAUST 01

    10 0132-0506 GASKET-WATER PUMP 01

    11 0122-0930 GASKET-OIL FILTER 01

    12 0122-0931 GASKET-OIL FILTER 01

    13 0509-0507 Seal - Oil 01

    14 0509-0514 Seal - Oil 01

    0101-0862 GASKET-CRANKCASE 01

    0155-4812 GASKET-FLANGE 01

    17 0234-1079 GASKET-COVER 01

    18 0103-0846 GASKET-GEARCASE 01

    15

    16

    19 0149-2868 GASKET-FUEL PUMP 01

    20 0110-4019GASKET-CYLINDER

    HEAD01

    21 0155-4819 GASKET-FLANGE 01

    22 0234-1078 GASKET-COVER 01

    Top O/H kit

    Major O/H kit

  • Lubracting Oil Filter

    20

    1

    0122-0922 FILTER - OIL 01 Fleetguard Make01

    02 0122-0935 GASKET-OIL FILTER 01

    03 0122-0928 HEAD-FILTER 01

    04 0509-0501-05 WASHER-SEALING 02

    05 0800-6457-06 SCREW-HEX HD 02 M10x1.5

    Sr.No PART NO.

    PART DESCRIPTION QTY REMARKS

    1

  • 21

    NOTES

  • 22

    Lubricating Oil Pump

  • Lubricating Oil Pump

    23

    01 0120-1384 PUMP-OIL 01 Sub-Assly contains

    Sr no 2 to 5

    02 0306-5359 PLUNGER INTERLOCK 01

    03 0110-4038 SPRING VALVE 01

    04 0406-1218 RETAINER-SPRING 01

    05 0516-2130 PIN-SPRING 01

    08 0507-0032 GEAR-SPUR 01 Sub-Assly contains

    Sr no 9 &10

    09 0507-0033 GEAR-SPUR 01

    10 0306-5360 BUSHING-IDLER 01

    11 0518-0788 CLIP-RETAINING 01

    12 0123-2376 TUBE OIL 01 Oil Pipe

    13 0502-1649 NUT-COUPLING 02

    06 0850-2103-03 WASHER-SPR LK 03

    07 0800-6474-14 SCREW-HEX HD 03 M8x1.25

    14 0505-2479 PLUG-PIPE 02

    Sr.No PART NO.

    PART DESCRIPTION QTY REMARKS

    16 0120-1385 GASKET-OIL PUMP 01

    17 0526-2369 WASHER-FL 02

    18 0800-6474-08 SCREW-HEX HD 02 M8x1.25

    19 0508-1315 BUSHING 01

    15 0505-2465 FLANGE-PIPE 01 Oil Pipe

    20 0518-0790 CLIP-TUBE 01

    21 0509-0501-02 WASHER-SEALING 01

    22 0850-2103-01 WASHER-SPR LK 01

    23 0800-6474-10 SCREW-HEX HD 01 M6x1.0

    24 0130-8003 PLATE-SUPPORT 01

    25 0509-0501-06 WASHER-SEALING 01

    26 0850-2103-01 WASHER-SPR LK 01

    0800-6474-10 SCREW-HEX HD 01 M6x1.027

  • Lubricating Oil Sump

    24

  • Lubricating Oil Sump

    25

    Sr.No PART NO.

    PART DESCRIPTION QTY REMARKS

    01 0102-1546 PAN-OIL 01 Sub-Assly

    02 0509-0507 SEAL-OIL 01

    03 0509-0514 SEAL-OIL 01

    04 0101-0862 GASKET-CRANKCASE 01

    05 0123-2378 TUBE-OIL 01

    06 0123-2372 DIPSTICK-OIL 01

    07 0509-0500 SEAL-OIL 01 O Ring

    08 0102-1547 CAP-OIL DRAIN 01

    09 0850-2103-03 WASHER-SPR LK 14

    10 0800-6474-02 SCREW-HEX HD 14 M8x1.25

    11 0520-2684-07 STUD 03 M8x1.25 Metal End

    M8x1.0 Nut End

    12 0850-2103-03 WASHER-SPR LK 14

    13 0860-2095-04 NUT-HEX 03 M8x1.0

    14 0122-0929 FILTER-OIL 01 Sub-Assly

    15 0159-1741 CAP-FILLER 01 Seal

    16 0122-0931 GASKET-OIL FILTER 01

    17 0520-2684-10 STUD 04

    18 0850-2103-03 WASHER-SPR LK 04

    19 0860-2095-04 NUT-HEX 04 M8x1.0

  • Mounting Engine Support

    26

    01 01 0403-6782MOUNT ENGINE (LH)

    SUPPORTMtg

    02 01 0403-6783MOUNT ENGINE (RH)

    SUPPORTMtg

    04 080520-2685 STUD

    Sr.No PART NO.

    PART DESCRIPTION QTY REMARKS

    05 080509-0501-07 WASHER-SEALING

    06 080860-2095 NUT-HEX

    03 020232-4200 SPACER MOUNTING

  • 27

    Rocker Shaft Assembly

    M10x1.5 Metal End

    M10x1.25 Nut End

    Sr.No PART NO.

    PART DESCRIPTION QTY REMARKS

    01 0115-0538 SHAFT-ROCKER ARM 01 Sub-Assly (Contains Sr no

    2 to 13

    02 0115-0546 SHAFT-ROCKER ARM 01

    03 0517-0417 PLUG-HOLE 02

    04 0403-7066 SHIM 04

    05 0518-0791 CLIP-RETAINING 02

    06 0115-0547 ARM-ROCKER 03

    07 0115-0548 ARM-ROCKER 03

    08 0150-2938 SPACER-LEVER 04

    09 0115-0544 BRACKET-ROCKER ARM 01

    10 0148-1369 SPRING-REGULATOR 04

    11 0123-2370 TUBE-OIL 01 Oil Pipe

    12 0150-2939 SPACER-LEVER 01

    13 0115-0549 TAPPET 04

    14 0505-2466 UNION-PIPE 01

    15 0520-2684-12 STUD 05

    16 0509-0501-08 WASHER-SEALING 05

    17 0860-2095-02 NUT-HEX 05 M10x1.25

  • 28

    Starter Motor

    01 01 0191-2476 STARTER-MOTOR Sub-Assly

    02 030850-2103-04 WASHER-SPR LK

    03 030800-6474-15 SCREW-HEX HD

    Sr.No PART NO.

    PART DESCRIPTION QTY REMARKS

  • 29

    NOTES

  • 30

    Timing Gear and Camshaft

  • Timing Gear and Camshaft

    31

    Sr.No PART NO.

    PART DESCRIPTION QTY REMARKS

    01 0103-0850 GEARCASE 01

    02 0234-1079 GASKET-COVER 01

    03 0103-0849 COVER GEARCASE 01

    04 0520-2684-08 STUD 02M8x1.25 Metal End

    M8x1.0 Nut End

    05 0850-2103-03 WASHER-SPR LK 02

    06 0860-2095-04 NUT-HEX 02 M8x1

    07 0850-2103-03 WASHER-SPR LK 14

    08 0800-6474-08 SCREW-HEX HD 10 M8x1.25

    09 0800-6474-14 SCREW-HEX HD 04 M8x1.25

    10 0516-2127 PIN DOWEL 02

    11 0232-4203 HUB-DRIVE 02

    12 0507-0026 GEAR-SPUR 01

    13 0507-0027 GEAR-SPUR 01

    14 0319-7208PLATE MOUNTING

    (IDLER GEAR)01

    16 0526-2370 WASHER-FL 02

    17 0520-2684-01 STUD 06

    15 0319-7207PLATE MOUNTING

    (IDLER GEAR)01

    18 0860-2095-02 NUT-HEX 06 M10x1.25

    19 0123-2371 TUBE-OIL 01

    20 0509-0501-09 WASHER-SEALING 02

    21 0800-6462 SCREW-HEX HD 01

    22 0516-2126 PIN PUSH (THRUST) 01

    23 0105-0752 WASHER-CAMSHAFT 01

    24 0105-0753 CAMSHAFT 01

    25 0507-0028 GEAR-SPUR 01

    26 0850-2103-03 WASHER-SPR LK 03

  • Timing Gear and Camshaft

    32

    Sr.No PART NO.

    PART DESCRIPTION QTY REMARKS

    28 0130-7999BRACKET TUBE

    (SPRING THRUST)01

    29 0818-1177-02 RIVET-TR HD BLIND 01

    30 0103-0846 GASKET-GEARCASE 01

    31 0103-0848

    COVER-GEARCASE

    (COVER TIMING CASE

    FRONT)

    01

    32 0509-0501-04 WASHER-SEALING 01

    34 0520-2684-07 Stud 01 M8x1.25 Metal End

    M8x1.0 Nut End

    33 0800-6457-07 SCREW-HEX HD 05 M8x1.25

    35 0850-2103-03 WASHER-SPR LK 01

    36 0860-2095-04 NUT-HEX 01 M8 x 1

    37 0850-2103-03 WASHER-SPR LK 01

    38 0800-6474-03 SCREW-HEX HD 01 M8x1.25

    39 0850-2103-03 WASHER-SPR LK 01

    40 0800-6474-11 SCREW-HEX HD 01 M8x1.25

    41 0234-1078 GASKET-COVER 01

    42 0103-0847 COVER-GEARCASE 01

    43 0850-2103-01 WASHER-SPR LK 06

    44 0800-6474-10 SCREW-HEX HD 06 M6x1

    45 0850-2103-03 WASHER-SPR LK 01

    46 0800-6474-12 SCREW-HEX HD 01 M8x1.25

    47 0509-0493 SEAL-OIL 01

    48 0850-2103-03 WASHER-SPR LK 03

    49 0800-6474-13 SCREW-HEX HD 03 M8x1.25

    50 0850-2103-03 WASHER-SPR LK 10

    51 0800-6474-08 SCREW-HEX HD 10 M8x1.25

    27 0800-6474-02 SCREW-HEX HD 03 M8 x 1.25

  • 33

    NOTES

  • Water Pump Assembly

    34

  • 35

    Water Pump Assembly

    01

    01 0132-0504 PUMP-WATERSub-Assly (Contains

    Sr no 1 to 5)

    02

    01 0512-0432 PULLEY

    03

    010132-0505 BODY-WATER PUMP

    04

    010132-0510 SHAFT-WATER PUMP

    05

    010323-2591 SEAL-CONNECTOR

    06

    01 0132-0509 IMPELLER-WATER PUMP

    07

    01 0132-0506 GASKET-WATER PUMP

    01 0541-1564 PUMP KIT Kit (Contains Sr no 3 to 6)

    08

    09

    01 0130-7998 PLATE SUPPORT

    10

    01 0503-3015 HOSE WATER

    02 0503-3033 CLAMP HOSE (WATER) Sub-Assly

    Sr.No PART NO.

    PART DESCRIPTION QTY REMARKS

    11

    12

    01 0503-3016 HOSE WATER

    020503-3034 CLAMP HOSE (WATER)

    13

    14

    040520-2684-06 STUD

    040850-2103-03 WASHER-SPR LK

    15 040860-2095-04 NUT-HEX

  • 36

    NOTES

  • SECTION B Upfit Parts

    37

  • Air Cleaner Installation

    38

    01 010140-4157 AIR CLEANER Fleetguard

    02 010503-2923 CLAMP - AIR CLEANER

    03 010140-4213 INDICATOR - SERVICE Restriction Indicator

    Sr.No PART NO.

    PART DESCRIPTION QTY REMARKS

    04 010323-2560 CONNECTOR - BARREL

  • Battery Installation

    39

    01 02 0100-4088 NUT-HEX M6

    02 02 0099-2598 WASHER-FL

    03 010099-2594 FRAME - BATTERY

    04 02 0504-0319ROD - BATTERY

    HOLDDOWN

    05 010416-1379 BATTERY

    06 01 0877-0367 SHEET - INSULATION

    Sr.No PART NO.

    PART DESCRIPTION QTY REMARKS

    07 010416-1390 CABLE BATTERY (+ve)

    08 02 0416-1391 CABLE BATTERY (-ve)

    50 Sq. Mm x 750 L

    50 Sq. Mm x 1050 L

    88 Ah

  • Engine Installation

    40

    1

    2

    3

    4

    5

    6

    9

    01A 01 0100-4088 ENGINE - DIESEL43HP@ 1500 RPM

    (X 3.3 50Hz)

    01B 01 0100-4109 ENGINE - DIESEL50HP@ 1800 RPM

    (X 3.3 60Hz)

    02 010099-2594 NAMEPLATE - ENGINE

    03 010099-2594 NAMEPLATE - GENSET

    04 ----0193-0529-01 SENSOR TEMPARATURE

    Sr.No PART NO.

    PART DESCRIPTION QTY REMARKS

    05 ----0193-0430-01 SENSOR OIL PRESSURE

    06 ----0306-5255 SHUT DOWN COIL

    07 ----0504-0319 VALVE OIL DRAIN

    Not for service

    Not for service

  • Exhaust Installation

    41

    01 01 0155-4709 CONNECTOR EXHAUST

    02 010155-4776 CLAMP - EXHAUST

    03 01 0155-4779 PIPE - EXHAUST

    04 020155-4778 GASKET EXHAUST

    05 020155-4777 FLANGE - EXHAUST

    Sr.No PART NO.

    PART DESCRIPTION QTY REMARKS

    Kit Part

    Kit Part

  • Fuel System Installation

    42

    9A

    9

  • Fuel System Installation

    43

    01 01 0503-2927 HOSE - FUEL

    02 01 0503-2978 HOSE - FUEL

    03 010501-1004 LINE - FUEL (OUTLET)

    04 010501-1003 LINE - FUEL (INLET)

    05 010502-1624 BOLT - BANJO

    06 020509-0495-01 WASHER - SEALING

    07 030502-1625 BOLT - BANJO

    08 060509-0495-02 WASHER - SEALING

    09 01 0149-2832 FILTER - FUEL

    10 020800-3017-55 SCREW - HEX HD M12 X 1.75*35

    11 020526-0399-64 WASHER - FL Suitable to M12

    12 020850-0114-56 WASHER - SPR LK Suitable to M12

    13 020862-0026-57 NUT - HEX M12

    14 01 0159-1741 CAP - FILLER

    15 01 0309-0725 SWITCH - LEVEL (FLUID)

    16 020149-2857 STRAINER - FUEL

    Sr.No PART NO.

    PART DESCRIPTION QTY REMARKS

    09A 010149-2883 ElEMENT FUEL FILTER

    Fuel Filter Assly With

    Head

    Fuel return hose

    Fuel return hose

  • Generator Installation

    44

  • Generator Installation

    45

    1A 01 0200-3250 GENERATO ASSYP1G Alternator Without

    AVR 30 KVA 50 HZ

    Sr.No PART NO.

    PART DESCRIPTION QTY REMARKS

    1B 01 0200-3262 GENERATO ASSYP1G Alternator Without

    AVR 35 KVA 60 HZ

    1C 01 0200-3263 GENERATO ASSYP1G Alternator Without

    AVR 35 KVA 50 HZ

    1D 01 0200-3284 GENERATO ASSYP1G Alternator Without

    AVR 30 KVA 60 HZ

    1E 01 0200-3270 GENERATO ASSYP1J Alternator Without

    AVR 30 KVA 1Ph 50 HZ

    1F 01 0200-3271 GENERATO ASSYP1J Alternator Without

    AVR 30 KVA 1Ph60 HZ

    02 080800-3017-36 SCREW - HEX HD M10 X 20

    03 080850-0114-55 WASHER - SPR LK Suitable To M10 Bolt

    04 120800-6374-06 SCREW - HEX FLG HD M10 X 40

  • Generator Service Parts

    46

    1

    2

    34

    56

    7

    01 010232-4212 MAGNET ROTOR

    02 010510-0260 BEARING BALL

    03 010305-1056 RECTIFIER ASSEMBLY

    04 010205-0369 FAN-GENERATOR

    05 010232-4213 SPACER-DRIVE DISC

    06 010104-2149 FLEX PLATE

    07 000802-2122M10 SOCKET HEAD CAP

    SCREW

    Sr.No PART NO.

    PART DESCRIPTION QTY REMARKS

    EBS (Excitation Boost

    System)

    02A 010509-0529 SEAL-O RING

    010541-1641 SERVICE KIT

    M10 X 55 (Quality 10.9)

    Rectifier service kit

    contains metal oxide

    variastor (mov)

  • 47

    NOTES

  • Radiator Installation

    48

    18

    19

    20

  • Radiator Installation

    49

    01 01 0130-7726 RADIATOR

    02 020800-3017-37 SCREW - HEX HD M10 X 1.5

    03 020862-0026-56 NUT - HEX M10

    04 020850-0114-55 WASHER - SPR LK Suitable to M10

    05 040526-0399-62 WASHER - FL Suitable to M10

    06 01 0134-5371 GUARD FAN (LH)

    07 01 0134-5372 GUARD FAN (RH)

    08 01 0130-7832 BRACKET - RADIATOR

    09 120800-3017-19 SCREW - HEX HD M8 x 1.25 x 20

    10 01 0800-3017-20 SCREW - HEX HD M8 x 1.25 x 25

    11 01 0503-2976 HOSE - COOLANT Radiator Inlet

    12 01 0503-2977 HOSE - COOLANT Radiator Outlet

    13 030503-2962 CLAMP - HOSE

    14 040503-2923 CLAMP - HOSE

    15 01 0130-7830 GUARD,PULLEY

    16 120526-0399-60 WASHER - FL

    17 01 0130-7831 CAP - COOLANT FILL Radiator Cap

    Sr.No PART NO.

    PART DESCRIPTION QTY REMARKS

    18 01 0130-8125 TANK COOLANT

    19 01 0193-0468 SENSOR LEVEL

    Radiator with shroud

    CE Guarding

    CPG

    20 01 0130-8126 SHROUD RADIATOR

  • Skid Installation

    50

    01 01 0403-6781 SKID ASSY Fleetguard

    02 040402-0930 VIBRATIONISOLATOR

    03 020414-2135 BRACKET SHIPPING Restriction Indicator

    04 120800-3017-37 SCREW - HEX HD

    05 120862-0026-56 NUT - HEX Fleetguard

    06 120526-0399-62 WASHER - FL

    07 120850-0114-55 WASHER - SPR LK Restriction Indicator

    Sr.No PART NO.

    PART DESCRIPTION QTY REMARKS

    4

    6

  • SECTION C (OPTIONS & KIT)

    51

  • 52

    Control Panel Installation

    1

    2

    3

    5

    4

    6

    8

    9

    7

    10

    11

    12

    13

    14

    151516

    17

    18

  • Control Panel Installation C33D5 3 Phase

    01 01 0319-6949 PANEL CONTROL BOX

    02 01 0300-6014DISPLAY CONTROL

    (ASSY)

    PCC 1301 Display

    Control

    03 01 0308-1197 EMERGENCY STOP

    04A 01 0320-2492-06 CIRCUIT BREAKER50 A, 3 Pole, MCC B,

    380/400/415V

    04B 01 0320-2486-02 CIRCUIT BREAKER200,220,190 V/100A

    MCB

    05A 01 0319-7113-05 COVER BOX 32A-63amp,MCB

    05B 01 0319-7113-03 COVER BOX 80A-125amp,MCB

    06 01 0335-0261 CABLE ELECTRICALEarth Cable Base Frame

    To Panel

    07A 01 0338-5018 HARNESS ENGINE For Coil PCC (1301)

    07B 01 0338-5116 HARNESS ENGINEFor Electronic Governor-

    Option PCC(1301)

    08 01 0338-5168 HARNESS,CT PT

    09A 01 0338-5147 HARNESS POWERHarness With Cable

    16 sq.mm

    09B 01 0338-5149 HARNESS POWERHarness With Cable

    35 sq.mm

    10A 01 0327-1513-01 PCB-ASSLY CONTROL

    Sr.No PART NO.

    PART DESCRIPTION QTY REMARKS

    53

    11 01 0327-1507PCB ASSLY DYNAMO

    GOVFor Governor - Option

    12 01 307-3145 RELAY CONTROLRelay (2-1/2 Way

    Channel)

    13A 01 0416-1382 CHARGER BATTERY 230 V -Optional

    13B 01 0416-1392 CHARGER BATTERY 110 V -Optional

    14A 01 0315-1764TRANSFORMER

    CURRENT50439 Torroid

    14B 01 0315-1765TRANSFORMER

    CURRENT50437 Torrid

    15 01 0307-3160 RELAY GROUND FAULT 56170 EF Relay

    16 01 0320-2514 SHUNT TRIP 26948 Shunt Trip

    17A 01 0319-7287BRACKET CIRCUIT

    BRKR

    18 020403-7099 RAIL MOUNTING

    07C 01 0338-5263 HARNESS ENGINE For Coil PCC (1.1)

    07D 01 0338-5264 HARNESS ENGINEFor Electronic Governor-

    Option PCC (1.1)

    For PCC (1301)

    10B 01 0327-1617-01 PCB-ASSLY CONTROL For PCC (1.1)

  • 54

    Control Panel Installation C38D5 3 Phase

    01 01 0319-6949 PANEL CONTROL BOX

    02 01 0300-6014DISPLAY CONTROL

    (ASSY)

    PCC 1301 Display

    Control

    03 01 0308-1197 EMERGENCY STOP

    04A 01 0320-2491-13 CIRCUIT BREAKER380,400,415,440 V/63A

    MCB 4 POLE

    04B 01 0320-2486-03 CIRCUIT BREAKER190,220,200 V/125A

    MCB 4 POLE

    05A 01 0319-7113-02 COVER BOX 32A-63amp,MCB

    05B 01 0319-7113-03 COVER BOX 80A-125amp,MCB

    06 01 0335-0261 CABLE ELECTRICALEarth Cable Base Frame

    To Panel

    07A 01 0338-5018 HARNESS ENGINE For Coil PCC (1301)

    07B 01 0338-5116 HARNESS ENGINEFor Electronic Governor-

    Option PCC(1301)

    08 01 0338-5168 HARNESS,CT PT

    09A 01 0338-5148 HARNESS POWERHarness With Cable

    25 sq.mm

    09B 01 0338-5150 HARNESS POWERHarness With Cable

    50 sq.mm

    10A 01 0327-1513-01 PCB-ASSLY CONTROL

    Sr.No PART NO.

    PART DESCRIPTION QTY REMARKS

    11 01 0327-1507PCB ASSLY DYNAMO

    GOVFor Governor -Option

    12 01 307-3145 RELAY CONTROLRelay (2-1/2 Way

    Channel)

    13A 01 0416-1382 CHARGER BATTERY 230 V -Optional

    13B 01 0416-1392 CHARGER BATTERY 110 V -Optional

    14A 01 0315-1764TRANSFORMER

    CURRENT50439 Torroid

    14B 01 0315-1765TRANSFORMER

    CURRENT50437 Torrid

    15 01 0307-3160 RELAY GROUND FAULT 56170 EF Relay

    16 01 0320-2514 SHUNT TRIP 26948 Shunt Trip

    17A 01 0319-7287BRACKET CIRCUIT

    BRKR

    18 020403-7099 RAIL MOUNTING

    07C 01 0338-5263 HARNESS ENGINE For Coil PCC (1.1)

    07D 01 0338-5264 HARNESS ENGINEFor Electronic Governor-

    Option PCC (1.1)

    10B 01 0327-1617-01 PCB-ASSLY CONTROL

    For PCC (1301)

    For PCC (1.1)

  • Control Panel Installation C30D6 3 Phase

    01 01 0319-6949 PANEL CONTROL BOX

    02 01 0300-6014DISPLAY CONTROL

    (ASSY)

    PCC 1301 Display

    Control

    03 01 0308-1197 EMERGENCY STOP

    04A 01 0320-2490-07 CIRCUIT BREAKER480,460 V/63A

    MCCB 4 POLE

    04B 01 0320-2491-13 CIRCUIT BREAKER380,400,440,415 V/63A

    MCB

    05A 01 0319-7113-05 COVER BOX 63A,MCCB

    05B 01 0319-7113-02 COVER BOX 32A-63amp,MCB

    06 01 0335-0261 CABLE ELECTRICALEarth Cable Base Frame

    To Panel

    07A 01 0338-5018 HARNESS ENGINE For Coil PCC (1301)

    07B 01 0338-5116 HARNESS ENGINEFor Electronic Governor-

    Option PCC(1301)

    08 01 0338-5168 HARNESS,CT PT

    09A 01 0338-5149 HARNESS POWERHarness With Cable

    50 sq.mm

    09B 01 0338-5150 HARNESS POWER Harness With Cable

    50 sq.mm

    10A 01 0327-1513-01 PCB-ASSLY CONTROL

    Sr.No PART NO.

    PART DESCRIPTION QTY REMARKS

    11 01 0327-1507PCB ASSLY DYNAMO

    GOVFor Governor -Option

    12 01 307-3145 RELAY CONTROLRelay (2-1/2 Way

    Channel)

    13A 01 0416-1382 CHARGER BATTERY 230 V -Optional

    13B 01 0416-1392 CHARGER BATTERY 110 V -Optional

    14A 01 0315-1764TRANSFORMER

    CURRENT50439 Torroid

    14B 01 0315-1765TRANSFORMER

    CURRENT50437 Torrid

    15 01 0307-3160 RELAY GROUND FAULT 56170 EF Relay

    16A 01 0320-2514 SHUNT TRIP 26948 Shunt Trip

    18 020403-7099 RAIL MOUNTING

    17A 01 0319-7287BRACKET CIRCUIT

    BRKRFor MCB

    17B 01 0319-7288BRACKET CIRCUIT

    BRKRFor Mccb

    55

    07C 01 0338-5263 HARNESS ENGINE For Coil PCC (1.1)

    07D 01 0338-5264 HARNESS ENGINEFor Electronic Governor-

    Option PCC (1.1)

    10B 01 0327-1617-01 PCB-ASSLY CONTROL

    For PCC (1301)

    For PCC (1.1)

  • Control Panel Installation C35D6 3 Phase

    01 01 0319-6949 PANEL CONTROL BOX

    02 01 0300-6014DISPLAY CONTROL

    (ASSY)

    PCC 1301 Display

    Control

    03 01 0308-1197 EMERGENCY STOP

    04A 01 0320-2490-07 CIRCUIT BREAKER480,460 V/63A

    MCCB 4 POLE

    04B 01 0320-2491-13 CIRCUIT BREAKER380,400,440,415 V/63A

    MCB 4 POLE

    05A 01 0319-7113-05 COVER BOX 63A,MCCB

    05B 01 0319-7113-02 COVER BOX 32A-63amp,MCB

    06 01 0335-0261 CABLE ELECTRICALEarth Cable Base Frame

    To Panel

    07A 01 0338-5018 HARNESS ENGINE For Coil PCC (1301)

    07B 01 0338-5116 HARNESS ENGINEFor Electronic Governor-

    Option PCC(1301)

    08 01 0338-5168 HARNESS,CT PT

    09A 01 0338-5148 HARNESS POWERHarness With Cable

    25 sq.mm

    09B 01 0338-5149 HARNESS POWERHarness With Cable

    35 sq.mm

    10A 01 0327-1513-01 PCB-ASSLY CONTROL

    Sr.No PART NO.

    PART DESCRIPTION QTY REMARKS

    11 01 0327-1507PCB ASSLY DYNAMO

    GOVFor Governor -Option

    12 01 0307-3145 RELAY CONTROLRelay (2-1/2 Way

    Channel)

    04B 01 0320-2498 CIRCUIT BREAKER 380V/80A MCB

    04B 01 0320-2486-03 CIRCUIT BREAKER190,220,230,240,208,

    200V/125A MCB

    05C 01 0319-7113-03 COVER BOX 80A-125amp,MCB

    56

    07C 01 0338-5263 HARNESS ENGINE For Coil PCC (1.1)

    07D 01 0338-5264 HARNESS ENGINEFor Electronic Governor-

    Option PCC (1.1)

    10B 01 0327-1617-01 PCB-ASSLY CONTROL

    For PCC (1301)

    For PCC (1.1)

  • Control Panel Installation C35D6 3 Phase

    15 01 0307-3160 RELAY GROUND FAULT 56170 EF Relay

    16A 01 0320-2514 SHUNT TRIP 26948 Shunt Trip

    18 020403-7099 RAIL MOUNTING

    Sr.No PART NO.

    PART DESCRIPTION QTY REMARKS

    17A 01 0319-7287BRACKET CIRCUIT

    BRKRFor MCB

    17B 01 0319-7288BRACKET CIRCUIT

    BRKRFor Mccb

    16B 01 0320-2515 SHUNT TRIP Shunt Trip, Mx29382

    13A 01 0416-1382 CHARGER BATTERY 230 V -Optional

    13B 01 0416-1392 CHARGER BATTERY 110 V -Optional

    14A 01 0315-1764TRANSFORMER

    CURRENT50439 Torroid

    14B 01 0315-1765TRANSFORMER

    CURRENT50437 Torrid

    57

  • Control Panel Installation C33D5 1 Phase

    01 01 0319-6949 PANEL CONTROL BOX

    02 01 0300-6014DISPLAY CONTROL

    (ASSY)

    PCC 1301 Display

    Control

    03 01 0308-1197 EMERGENCY STOP

    04A 01 0320-2487-01 CIRCUIT BREAKER220,230,240 V/125A

    3P MCCB

    05A 01 0319-7113-04 COVER BOX 125-200amp MCCB

    06 01 0335-0261 CABLE ELECTRICALEarth Cable Base Frame

    To Panel

    07A 01 0338-5233 HARNESS ENGINE For Coil PCC (1301)

    07B 01 0338-5234 HARNESS ENGINEFor Electronic Governor-

    Option PCC(1301)

    08 01 0338-5169HARNESS,TRANSF-

    ORMER

    09 01 0338-5161 HARNESS POWERHarness With Cable

    50 sq.mm

    10A 01 0327-1513-01 PCB-ASSLY CONTROL

    Sr.No PART NO.

    PART DESCRIPTION QTY REMARKS

    11 01 0327-1507PCB ASSLY DYNAMO

    GOVFor Governor -Option

    12 01 307-3145 RELAY CONTROLRelay (2-1/2 Way

    Channel)

    15 01 0307-3160 RELAY GROUND FAULT 56170 EF Relay

    18 020403-7099 RAIL MOUNTING

    17A 01 0319-7288BRACKET CIRCUIT

    BRKRFor Mccb

    16 01 0320-2515 SHUNT TRIP Shunt Trip, Mx29382

    13A 01 0416-1382 CHARGER BATTERY 230 V -Optional

    13B 01 0416-1392 CHARGER BATTERY 110 V -Optional

    14 01 0315-1764TRANSFORMER

    CURRENT50439 Torroid

    58

    07C 01 0338-5263 HARNESS ENGINE For Coil PCC (1.1)

    07D 01 0338-5264 HARNESS ENGINEFor Electronic Governor-

    Option PCC(1.1)

    10B 01 0327-1513-01 PCB-ASSLY CONTROL

    For PCC (1301)

    For PCC (1.1)

  • Control Panel Installation C30D6 1 Phase

    01 01 0319-6949 PANEL CONTROL BOX

    02 01 0300-6014DISPLAY CONTROL

    (ASSY)

    PCC 1301 Display

    Control

    03 01 0308-1197 EMERGENCY STOP

    04A 01 0320-2487-02 CIRCUIT BREAKER240V/160A 3PMCCB

    3 POLE

    05A 01 0319-7113-04 COVER BOX 125-200amp MCCB

    06 01 0335-0261 CABLE ELECTRICALEarth Cable Base Frame

    To Panel

    07A 01 0338-5233 HARNESS ENGINE For Coil PCC (1301)

    07B 01 0338-5234 HARNESS ENGINEFor Electronic Governor-

    Option PCC(1301)

    08 01 0338-5169HARNESS

    TRANSFORMER

    09A 01 0338-5161 HARNESS POWERHarness With Cable

    50 sq.mm

    10A 01 0327-1513-01 PCB-ASSLY CONTROL

    Sr.No PART NO.

    PART DESCRIPTION QTY REMARKS

    11 01 0327-1507PCB ASSLY DYNAMO

    GOVFor Governor -Option

    12 01 307-3145 RELAY CONTROLRelay (2-1/2 Way

    Channel)

    13A 01 0416-1382 CHARGER BATTERY 230 V -Optional

    13B 01 0416-1392 CHARGER BATTERY 110 V -Optional

    04B 01 0320-2487-03 CIRCUIT BREAKER220,230V/200A 3POLE

    MCCB

    09B 01 0338-5151 HARNESS POWERHarness With Cable

    70 sq.mm

    59

    15 01 0307-3160 RELAY GROUND FAULT 56170 EF Relay

    18 020403-7099 RAIL MOUNTING

    17A 01 0319-7288BRACKET CIRCUIT

    BRKRFor Mccb

    16 01 0320-2515 SHUNT TRIP Shunt Trip, Mx29382

    14B 01 0315-1764TRANSFORMER

    CURRENT50439 Torroid

    14B 01 0315-1766TRANSFORMER

    CURRENT50440 Torroid

    07C 01 0338-5263 HARNESS ENGINE For Coil PCC (1.1)

    07D 01 0338-5264 HARNESS ENGINEFor Electronic Governor-

    Option PCC(1.1)

    10B 01 0327-1617-01 PCB-ASSLY CONTROL

    For PCC (1301)

    For PCC (1 ) .1

  • Control Panel Installation C35D6 1 Phase

    01 01 0319-6949 PANEL CONTROL BOX

    02 01 0300-6014DISPLAY CONTROL

    (ASSY)

    PCC 1301 Display

    Control

    03 01 0308-1197 EMERGENCY STOP

    04A 01 0320-2487-03 CIRCUIT BREAKER220,230V/200A

    3P MCCB

    05A 01 0319-7113-04 COVER BOX 125-200amp MCCB

    06 01 0335-0261 CABLE ELECTRICALEarth Cable Base Frame

    To Panel

    07A 01 0338-5233 HARNESS ENGINE For Coil PCC (1301)

    07B 01 0338-5234 HARNESS ENGINEFor Electronic Governor-

    Option PCC(1301)

    08 01 0338-5169HARNESS,TRANSF-

    ORMER

    09 01 0338-5151 HARNESS POWERHarness With Cable

    70 sq.mm

    10A 01 0327-1513-01 PCB-ASSLY CONTROL

    Sr.No PART NO.

    PART DESCRIPTION QTY REMARKS

    11 01 0327-1507PCB ASSLY DYNAMO

    GOVFor Governor -Option

    12 01 307-3145 RELAY CONTROLRelay (2-1/2 Way

    Channel)

    15 01 0307-3160 RELAY GROUND FAULT 56170 EF Relay

    18 020403-7099 RAIL MOUNTING

    17A 01 0319-7288BRACKET CIRCUIT

    BRKRFor Mccb

    16 01 0320-2515 SHUNT TRIP Shunt Trip, Mx29382

    13A 01 0416-1382 CHARGER BATTERY 230 V -Optional

    13B 01 0416-1392 CHARGER BATTERY 110 V -Optional

    14A 01 0315-1766TRANSFORMER

    CURRENT50440 Torroid

    60

    07C 01 0338-5263 HARNESS ENGINE For Coil PCC (1.1)

    07D 01 0338-5264 HARNESS ENGINEFor Electronic Governor-

    Option PCC(1.1)

    10B 01 0327-1617-01 PCB-ASSLY CONTROL

    For PCC (1301)

    For PCC (1.1)

  • Control Panel Installation C38D5 1 Phase

    01 01 0319-6949 PANEL CONTROL BOX

    02 01 0300-6014DISPLAY CONTROL

    (ASSY)

    PCC 1301 Display

    Control

    03 01 0308-1197 EMERGENCY STOP

    04A 01 0320-2487-02 CIRCUIT BREAKER220,230,240 V/125A

    3P MCCB

    05A 01 0319-7113-04 COVER BOX 125-200amp MCCB

    06 01 0335-0261 CABLE ELECTRICALEarth Cable Base Frame

    To Panel

    07A 01 0338-5233 HARNESS ENGINE For Coil PCC (1301)

    07B 01 0338-5234 HARNESS ENGINEFor Electronic Governor-

    Option PCC(1301)

    08 01 0338-5169HARNESS,TRANSF-

    ORMER

    09 01 0338-5161 HARNESS POWERHarness With Cable

    50 sq.mm

    10A 01 0327-1513-01 PCB-ASSLY CONTROL

    Sr.No PART NO.

    PART DESCRIPTION QTY REMARKS

    11 01 0327-1507PCB ASSLY DYNAMO

    GOVFor Governor -Option

    12 01 307-3145 RELAY CONTROLRelay (2-1/2 Way

    Channel)

    15 01 0307-3160 RELAY GROUND FAULT 56170 EF Relay

    18 020403-7099 RAIL MOUNTING

    17A 01 0319-7288BRACKET CIRCUIT

    BRKRFor Mccb

    16 01 0320-2515 SHUNT TRIP Shunt Trip, Mx29382

    13A 01 0416-1382 CHARGER BATTERY 230 V -Optional

    13B 01 0416-1392 CHARGER BATTERY 110 V -Optional

    14A 01 0315-1764TRANSFORMER

    CURRENT50439 Torroid

    61

    07C 01 0338-5263 HARNESS ENGINE For Coil PCC (1.1)

    07D 01 0338-5264 HARNESS ENGINEFor Electronic Governor-

    Option PCC(1.1)

    10B 01 0327-1617-01 PCB-ASSLY CONTROL

    For PCC (1301)

    For PCC (1 1).

  • 62

    Enclosure Service Parts

    01 03 0404-0662 DOOR ACCESS (ASSLY)

    02 01 0404-0636 DOOR ACCESS (ASSLY)

    03 01 0319-7284 COVER SWITCH(E-STOP)

    04 01 0308-1175 SWITCH PUSH BUTTON

    05 040406-1221 HINGE LH

    06 040406-1220 HINGE RH

    Sr.No PART NO.

    PART DESCRIPTION QTY REMARKS

    1

    24 3

    56

    78

    07 020406-1225 LOCK DOOR LH

    08 02 0406-1226 LOCK DOOR RH

  • 63

    Enclosure Exhaust Mounting

    Note: For Other Exhaust Refer Exhaust Installation

    01 01 0155-4905 PIPE EXHAUST

    02 04 0800-3017-39 SCREW - HEX HD

    03 04 0526-0399-62 WASHER FLAT

    04 08 0850-0114-55 WASHER SPR LK

    05 080862-0026-56 NUT HEX

    Sr.No PART NO.

    PART DESCRIPTION QTY REMARKS

    1

    2

    3

    4

    5

    M10 x 35

  • Enclosure Exhaust Mounting

    01 01 0155-4901 MUFFLER

    02 01 0155-4903 BRACKET MUFFLER

    03 01 0155-4902 BRACKET MUFFLER

    04 01 0155-4904 BRACKET MUFFLER

    05 010155-4935 BRACKET MUFFLER

    Sr.No PART NO.

    PART DESCRIPTION QTY REMARKS

    1

    23

    4

    5

    6

    7

    8

    1314

    11

    12

    06 01 0155-4934 CAP RAIN

    07 02 0800-3017-20 SCREW - HEX HD

    08 02 0526-0399-60 WASHER FLAT

    09 02 0850-0114-54 WASHER SPR LK

    10 020862-0026-55 NUT HEX

    11 06 0800-3017-04 SCREW - HEX HD

    12 060526-0399-58 WASHER FLAT

    M8

    910

    13 040800-3017-39 SCREW - HEX HD

    14 040526-0399-62 WASHER FLAT

    M8

    64

  • 65

    Electronic Governor - Option

    01 01 0306-5358 ACTUATOR Electronic Governor

    02 01 0146-0894 LINKAGE ASSY Electronic Governor

    Sr.No PART NO.

    PART DESCRIPTION QTY REMARKS

    Note: For Other Releted Parts Refer Control PaneL Installation

    1

    2

  • 66

    Exhaust Guard Installation - C33,C38,C30,C35

    01 01 0155-4771 GUARD EXHAUST CE Guarding

    02 01 0234-1080 BRACKRT GUARD

    03 01 0234-1081 BRACKRT GUARD

    Sr.No PART NO.

    PART DESCRIPTION QTY REMARKS

    1

    2

    3

    4

    5

    6

    8

    7

    04 02 0800-3017-20 SCREW HHC (M8x1.25x25)

    05 05 0526-0399-60 WASHER FLAT

    06 03 0800-3017-19 SCREW HHC (M8x1.25x20)

    07 01 0800-3017-36 SCREW HHC (M10x1.5x20)

    08 01 0850-0114-55 WASHER SPLIT LOCK (M10)

  • 67

    Heater Installation - C33,C38,C30,C35

    01 01 0333-0788 HEATER ENGINE 230V

    02 010333-0790-02 BRACKET HEATER

    03 010505-2484 TEE PIPE

    04 010503-2989HOSE WATER

    (HEATER INLET)

    05 010503-2990HOSE WATER

    (HEATER OUTLET)

    06 010505-2483 NIPPLE PIPE

    07 040503-3036 CLAMP HOSE

    Sr.No PART NO.

    PART DESCRIPTION QTY REMARKS

    08 030800-6376-01SCREW-HEX FLG HD

    (M12 x 1.75 x 16 LG

    01A 01 0333-0789 HEATER ENGINE 110V

  • 68

    Exhaust Kit - Open Genset C33,C38,C30,C35

    01 01 0155-4702 MUFFLER

    02 020155-4777 FLANGE EXHAUST

    03 02 0155-4778 GASKET EXHAUST

    Sr.No PART NO.

    PART DESCRIPTION QTY REMARKS

  • 69

    Servicet Kit - Maintainance C33,C38,C30,C35

    01 01 0541-1568 SERVICE KIT

    A 01 0140-4157 AIR-CLEANER

    Sr.No PART NO.

    PART DESCRIPTION QTY REMARKS

    B 03 0150-2883 ELEMENT FUEL FILTER

    C 03 0122-0922 FILTER OIL

    D 01 0511-0248 BELT-DRIVE

    MAINTAINANCE KIT 1500 hrs

    01 01 0541-1569 SERVICE KIT

    A 02 0140-4157 AIR-CLEANER

    Sr.No PART NO.

    PART DESCRIPTION QTY REMARKS

    B 060150-2883 ELEMENT FUEL FILTER

    C 06 0122-0922 FILTER OIL

    D 02 0511-0248 BELT-DRIVE

    MAINTAINANCE KIT 3000 hrs

    Contains Item A To D

    Contains Item A To D

  • Kit Fuse

    01 020321-1456 FUSE

    02 02 0321-0457 HOLDER FUSE

    Sr.No PART NO.

    PART DESCRIPTION QTY REMARKS

    70

  • 71

    Sr Description Tool illustration

    1 Valve Spring Compressor

    2 Valve Guide Remover / Replacer

    3 Valve Stem Seal Replacer

    4 Valve Seat Cutter

    5

    Piston Height & Valve Depth Gauge Stand

    with Dial Gauge

    6

    Cylinder Liner Remover / Replacer Adaptors

    suitable for 3.6 Dia.

    7 Piston Ring Compressor

    8Oil Filter Remover

    9 Basic Puller

    10Crankshaft Rear End Oil Seal

    Replacer/Removing

    11 Timing Cover Oil Seal Replacer

    12 Timing Cover Centralizer

    13

    Pump Spill Check Kit

    (Available in local market also)

    Contains Small (app 1.0 Lt) Bowl, Flexible Pipe

    & shown Tube

    Kit Service For Engine Repair

    01 010417-0236 Tool Kit (Service)

    Sr.No PART NO.

    PART DESCRIPTION QTY REMARKS

    ( Tools At Sr No. 1 To 13,

    Shall Be Supplied With

    The Said Kit P/N)

  • NOTES

    72

  • SECTION D (RECOMMENTED SPARES LIST)

    73

  • Recommented Spares List

    01 01 0122-0922 FILTER-OIL

    02 01 0140-4157 AIR CLEANER

    03 01 0149-2883 FILTER-FUEL

    04 01 0511-0248 BELT-DRIVE

    05 01 0306-5255 COIL ( ELECTRICAL)

    06 01 0503-2976 HOSE-COOLANT

    07 01 0503-2977 HOSE-COOLANT

    08 01 0503-2978 HOSE-FUEL

    09 01 0503-2927HOSE-FUEL

    10 01 0503-3016Hose Water Pump To

    Cylinder Block

    11 01 0503-3015Hose Thermostat

    Bypass

    Sr.No PART NO.

    PART DESCRIPTION QPE

    12 040402-0930 VIBRATION ISOLATOR

    13 01 0504-0319 VALVE,OIL DRAIN

    74

    A

    A

    A

    A

    B

    B

    B

    B

    B

    B

    B

    ABCO

    B

    B

    01

    01

    01

    500hrs

    02

    02

    02

    01

    01

    01

    01

    01

    01

    01

    01

    1000hrs

    06

    06

    06

    03

    03

    03

    03

    03

    03

    03

    03

    3000hrs

    04

    01

    12

    12

    12

    06

    06

    06

    06

    06

    06

    06

    06

    6000hrs

    08

    02

  • Recommented Spares List

    75

    01 01 0130-7615 THERMOSTAT

    02 01 0300-6014DISPLAY-CONTROL

    (PCC1301)

    03 01 0309-0725 SWITCH-LEVEL (FLUID)

    04 01 0327-1513-01PCB-ASSLY CONTROL

    PCC1301 (MODULE)

    05 01 0338-5018 HARNESS-ENGINE

    06 01 0416-1382 CHARGER-BATTERY

    07 01 0501-1003 LINE-FUEL (INLET)

    08 01 0501-1004 LINE-FUEL (OUTLET)

    09 01 0509-0483 SEAL-OIL B

    10 01 0307-3144 RELAY CARD

    11 01 0308-1197 EMERGENCY STOP

    SWITCH

    12 01 0541-1566 GASKET KIT

    13 01 0541-1567 GASKET KIT

    14 01 0130-7726 RADIATOR

    Sr.No PART NO.

    PART DESCRIPTION QTY ABCO

    15 01 0130-8125 TANK-COOLANT C

    16 01 0130-7831 CAP-COOLANT FILL

    17 01 0150-2915 MAGNETIC PICKUP C

    18 01 0193-0430-01 SENSOR,OIL PRESSURE C

    19 01 0193-0468 SENSOR-LEVEL C

    20 01 0193-0529-01 SENSOR-TEMPARATURE C

    21 01 0509-0482 SEAL TIMING CASE CVR C

    22 01 0191-2459 ALTERNATOR C

    23 01 0501-1045PIPE CYLIN BLOCK TO

    FUEL INJECTION PUMPC

    24 01 0509-0482 STARTER-MOTOR C

    25 01 0191-2459 PUMP-WATER C

    B

    B

    B

    B

    B

    C

    C

    B

    B

    B

    B

    B

    B

    B

    (Following Items to be Stocked if This Genset is in your Territory)

  • Cummins India Limited Power Generation Business Unit

    35 A/1/2, Erandawana,

    Pune 411 038 ? India

    Tel (91) 02 0?6602 7525

    Fax (91) 020?6602 8090

    www.cumminsindia.com

    Cummins, the C logo, and Our energy working for you.

    are trademarks of Cummins Inc.

    2007 Cummins Power Generation, Inc. All rights reserved.

    Copyright Cummins Power Generationc

    76

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