Parts Catalog
Generator Set
With Power Command
1.1 Controller
C33D5
English 11-2007 0961-0218-00 (Issue 1)
C38D5
C30D6
C35D6
NOTES
Ii
C O N T E N T S
38
39
40
41
42
44
22
24
26
27
28
30
34
02
03
04
06
08
13
14
18
20
11
Air Induction And Exhaust System.........................................................................................
Alternator And Support...........................................................................................................
Crank shaft Assembly.............................................................................................................
Cylinder Block........................................................................................................................
Cylinder Head.........................................................................................................................
Cylinder Head Cover..............................................................................................................
Fan And Fan Drive.................................................................................................................
Flywheel, Flywheel Hsg And Rear End Oil Seal....................................................................
Fuel Injector Pump And Plumbing..........................................................................................
Joints And Gaskets.................................................................................................................
Lubricating Oil Filter...............................................................................................................
Lubricating Oil Pump..............................................................................................................
Lubricating Oil Sump..............................................................................................................
Mounting Engine Support......................................................................................................
Rocker Shaft Assembly..........................................................................................................
Starter Motor..........................................................................................................................
Timing Gear And Camshaft....................................................................................................
Water Pump Assembly...........................................................................................................
Air Cleaner Installation...........................................................................................................
Battery Installation..................................................................................................................
Engine Installation..................................................................................................................
Exhaust Installation................................................................................................................
Fuel System Installation.........................................................................................................
Generator Installation.............................................................................................................
Generator Service Parts..................................................................................................
Radiator Installation...............................................................................................................
Skid Installation.....................................................................................................................
46
48
12
SECTION A (Base Engine Parts)
SECTION B (Upfit Parts)
50
Iii
Iiii
Control Panel Installation.......................................................................................................
Enclosure Service Parts.........................................................................................................
Enclosure Exhaust Mounting..................................................................................................
Electronic Governor Option....................................................................................................
Exhaust Guard Installation.....................................................................................................
Heater Installation..................................................................................................................
Exhaust Kit.............................................................................................................................
Service Kit Maintainance.......................................................................................................
Kit Fuse ..................................................................................................................................
Kit Service For Engine............................................................................................................
SECTION C (Options & Kit)
C O N T E N T S
52
62
63
65
66
69
67
68
70
71
Recommented Spares List.....................................................................................................
SECTION D (RECOMMENTED SPARES LIST)
74
SECTION A(Base Engine Parts)
01
02
Sr.No PART NO.
PART DESCRIPTION QTY REMARKS
01 01 0154-3268 MANIFOLD INTAKE Component
02 01 0154-3264 GASKET-MANIFOLD
03 090850-2130-01 WASHER-SPR
04 090800-6457-01 SCREW-HEX HD M6
05 010800-6460 SCREW-HEX HD
06 01 0154-3266 MANIFOLD-EXHAUST Component
07 020154-3265 GASKET-MANIFOLD
08 090520-2684-03 STUDM10x1.5 Metal End &
M10x 1.25 Nut End
09 090850-2103-02 WASHER-SPR LK
10 090860-2095-02 NUT-HEX M8x1
11 030800-6461 SCREW-HEX HD
12 090850-2103-02 WASHER-SPR LK
13 01 0155-4807 GASKET-EXHAUST
Air Induction and Exhaust System
03
02 0191-2478 BRACKET- ALTERNATOR 01
03 0520-2684-04 STUD 02
04 0509-0501-03 WASHER-SEALING 03
05 0850-2103-02 WASHER-SPR LK 03
06 0860-2095-02 NUT-HEX 03 M10x1.25
07 0860-6457-08 SCREW-HEX HD 01
08 0520-2684-08 STUD 01
09 0512-0431 ARM-TENSIONER 01
10 0509-0501-04 WASHER-SEALING 02
11 0800-6457-07 SCREW-HEX HD 01 M8x1.25
12 0850-2103-03 WASHER-SPR LK 01
13 0800-6474-13 SCREW-HEX HD 01 M8x1.25
01 0191-2459 ALTERNATOR
Sr.No PART NO.
PART DESCRIPTION QTY REMARKS
01 Sub-assly, Lucas
Alternator And Support
04
Crank Shaft Assembly
16
17
01 0104-2122 CRANKSHAFT 01
02 0515-0326 KEY-MACHINE 01
03 0507-0031 GEAR-PINION 01
04 0406-1209 WASHER-RETAINER 01
05 0130-7903 SHAFT-PULLEY (Crank shaft) 01
06 0104-2136 WASHER-CRANKSHAFT 01
07 0800-6457-02 SCREW-HEX HD 01
0541-1565 BEARING-KIT 01
09 0510-0255 BEARING-THRUST 02
10 0104-2115 BEARING CRANKSHAFT 01
Sub-assly
Complete set of m.b. Std size
Sr.No PART NO.
PART DESCRIPTION QTY REMARKS
11 0114-0429 BEARING-CONN ROD 08
12 0114-0433 CONNECTING ROD 04
13 0114-0438 BUSHING-CONN ROD 04
14 0114-0431 BOLT-CONNECTING ROD 02
15 0114-0434 NUT-CONNECTING ROD 02
16 0112-0318 PISTON 04
17 0541-1560 PISTON RING KIT 04
Sub-Assly contains Sr 13,14,15
Sub-Assly W/O Rings
Kit
Crank Shaft Assembly
05
08 0510-0253 BEARING-THRUST 02
Set of Sr no 8 & 9 for x 3.3 eng
Not for service
Not for service
06
Cylinder Block
07
Cylinder Block
01 0110-4025 BLOCK-CYLINDER 01
02 0110-4010 LINER-CYLINDER 04
03 0110-4026 GASKET-CYLINDER HD 01
04 0517-0419 PLUG-EXPANSION 10
05 0517-0424 PLUG-CAP 02
06 0509-0511 SEAL-O RING 02
07 0502-1646 SLEEVE-TUBE 10
08 0800-6457-03 SCREW-HEX HD 02
09 0800-6457-04 SCREW-HEX HD 08
10 0517-0420 PLUG-DRAIN 01
11 0193-0647 ADAPTER-SENSOR 01
12 0155-4812 GASKET-FLANGE 01
13 0130-7904 TUBE-WATER 01
14 0509-0496 WASHER-SEALING 02
15 0800-6474-02 SCREW-HEX HD 01
Sub-Assly with liner,
bearing cap & plugs
Component
O Ring
M14x2
M8x1.25
Sr.No PART NO.
PART DESCRIPTION QTY REMARKS
16 0800-6474-03 SCREW-HEX HD 01 M8x1.25
17 0155-4819 GASKET-FLANGE 01
18 0319-7109 PLATE-MOUNTING 01
19 0850-2103-03 WASHER-SPR LK 03
20 0800-6474-02 SCREW-HEX HD 03 M8x1.25
21 0123-2368 TUBE-OIL 01 Oil Pipe
22 0509-0505 WASHER-SEALING 04 Mico
23 0502-1629 BOLT-BANJO 02 Mico
24 0123-2369 TUBE-OIL 01 Oil Pipe
25 0509-0506 WASHER-SEALING 08 Mico
26 0502-1630 BOLT-BANJO 04 Mico
27 0105-0751 WASHER-CAMSHAFT 02
28 0800-6474-01 SCREW-HEX HD 02 M8x1.25
08
Cylinder Head
09
Cylinder Head
Sr.No PART NO.
PART DESCRIPTION QTY REMARKS
0110-4037 HEAD-CYLINDER 01 Contains Sr 1 to 38
02 0110-4011GASKET-CYLINDER
HEAD01
03 0319-7108 PLATE-MOUNTING 01
04 0403-6953 PLATE-LIFTING 01
05 0130-7895 PLATE-SUPPORT 01
06 0850-2103-03 WASHER-SPR LK 02
07 0800-6474-01 SCREW-HEX HD 02 M8x1.25
08 0850-2103-02 WASHER-SPR LK 01
09 0800-6474-04 SCREW-HEX HD 01
10 0850-2103-03 WASHER-SPR LK 04
11 0800-6474-02 SCREW-HEX HD 04 M8x1.25
12 0100-4027 VALVE-INTAKE 04
13 0100-4028 VALVE-EXHAUST 04
15 0110-4013 WASHER-VALVE SPRING 08
16 0110-4029 SEAL-VALVE STEAM 08
17 0110-4030 SPRING-VALVE 08
18 0110-4033 SPRING-VALVE 08
19 0110-4031 CAP-VALVE STEAM 08
20 0110-4032 COLLECT-VALVE LOCK 08
14 0110-4012 GUIDE-VALVE 08
21 0110-4014 BOLT-CYLINDER HEAD 08
22 0110-4015 BOLT-CYLINDER HEAD 11
23 0403-6954 PLATE-LIFTING 01
24 0850-2103-02 WASHER-SPR LK 02
01
25 0800-6474-05 SCREW-HEX HD 02
26 0520-2684-15 STUD 04
27 0114-0432 NUT-CONNECTING ROD 04
10
Cylinder Head
Sr.No PART NO.
PART DESCRIPTION QTY REMARKS
29 --------------- NUT-HEX 08
30 --------------- SCREW-HEX HD 08
31 0110-4016GASKET-CYLINDER
HEAD01
32 0130-7896 TUBE-WATER 01
33 0850-2103-02 WASHER-SPR LK 02
34 0800-6474-06 SCREW-HEX HD 01 M10x1.5
35 0520-2684-02 STUD 01
36 0860-2095-02 NUT-HEX 01 M10x1.25
37 0850-2103-01 WASHER-SPR LK 03
38 0800-6474-07 SCREW-HEX HD 03 M6x1.0
39 0110-4020GASKET-CYLINDER
HEAD01
40 0130-7882 THERMOSTAT 01
41 0130-7916 TUBE-WATER 01
42 0520-2684-11 STUD 01
43 0520-2684-13 STUD 01 M10x1.5
44 0850-2103-02 WASHER-SPR LK 02
45 0860-2095-02 NUT-HEX 02 M10x1.25
28 --------------- TAPPET 08
0115-0537 TAPPET 08 Assly contains Sr no 28 to
30
Not for service
Not for service
Not for service
11
Cylinder Head Cover
Component
Sr.No PART NO.
PART DESCRIPTION QTY REMARKS
01 0134-5374 COVER-CYLINDER HD 01
02 0134-5373 JOINT CYL COVER 01
03 0509-0497-01 WASHER-SEALING 04
04 0509-0501-01 WASHER-SEALING 04
05 0110-4017 BOLT-CYLINDER HEAD 04 M8x1.25
06 0518-0782 CLIP-TUBE 01
07 0503-3017 HOSE-BREATHER 01
08 0306-5361 COIL 01
09 0518-0792 CLIP-TUBE 02
10 0509-0501-04 WASHER-CAMSHAFT 01
11 0850-2103-03 WASHER-SPR LK 01
12 0800-6474-01 SCREW-HEX HD 01 M8x1.25
13 0509-0501-02 WASHER-SEALING 01
14 0850-2103-05 WASHER-SPR LK 01
15 0800-6474-07 SCREW-HEX HD 01 M6x1.0
12
Fan And Fan Drive
01 0511-0248 BELT-DRIVE 01 Consumable
02 0130-7727 FAN ASSY 01 (17 Blower)
03 0851-2003 WASHER-TANG LK 02
04 0800-6474-08 SCREW-HEX FLG HD 04
Sr.No PART NO.
PART DESCRIPTION QTY REMARKS
13
Flywheel, Flywheel Hsg. And Rear End Oil Seal
Sr.No PART NO.
PART DESCRIPTION QTY REMARKS
01 0104-2116 COVER-FLYWHEEL HSG
01
02 0516-2128 PIN-DOWEL 02
03 0101-0861 GASKET-CRANKCASE 01
04 0509-0494 SEAL-OIL 01
05 0130-8002 PLATE-SUPPORT 01
06 0850-2103-03 WASHER-SPR LK 09
07 0800-6474-02 SCREW-HEX HD 09
08 0516-2127 PIN-DOWEL 02
09 0104-2117 HOUSING-FLYWHEEL 01
10 0520-2684-05 STUD 06
11 0850-2103-02 WASHER-SPR LK 08
12 0860-2095-02 NUT-HEX 08
13 0104-2125 FLYWHEEL ASSY 01
14 0507-0025 GEAR-RING 01
15 0104-2140 FLYWHEEL 01
16 0851-2004 WASHER-TANG LK 03
17 0800-6474-09 SCREW-HEX HD 06
Contains Sr no 4 & 5
Contains Sr no 14 & 15
Not for service
Not for service
Not for service
14
Fuel Injection Pump And Plumbing
3
4
5
2
32
33
34
35
15
Fuel Injection Pump And Plumbing
Sr.No PART NO.
PART DESCRIPTION QTY REMARKS
01 0149-2876 PUMP-FUEL 01 Sub-Assly
02 0501-1045 LINE-FUEL 01
03 0149-2884 BRACKET-FUEL LINE 01 Get with Sr no 1
04 0850-2103-02 WASHER-SPR LK 02
05 0800-6474-06 SCREW-HEX HD 02 Get with Sr no 1
06 0149-2868 GASKET-FUEL PUMP 01
07 0507-0029 GEAR-RING 01
08 0850-2103-03 WASHER-SPR LK 03
09 0800-6462 SCREW-HEX HD 03
10 0520-2684-09 STUD 03
12 0850-2103-03 WASHER-SPR LK 03
13 0860-2095-04 NUT-HEX 02 M8x1.0
14 0860-2094 NUT-HEX 01
11 0509-0501-04 WASHER-SEALING 03
0501-1042 LINE-FUEL 01 Fuel Pipe
0501-1043 LINE-FUEL 01 Fuel Pipe
18 0501-1049 LINE-FUEL 01 Fuel Pipe
19 0130-8004 PLATE-SUPPORT 06
20 0402-0951DAMPER-SHOCK
(FUEL INJ. PIPE)06
16
17
15 0501-1041 LINE-FUEL 01 Fuel Pipe
21 0800-6457-05 SCREW-HEX HD 03
22 0860-2095-05 NUT-HEX 03
23 0147-0925 NOZZLE-INJECTOR 04 Sub-Assly
24 0509-0498 WASHER-SEALING 04 Seal
25 0501-1040 LINE-FUEL 01 Fuel Pipe
Oil Pipe
16
Fuel Injection Pump And Plumbing
Sr.No PART NO.
PART DESCRIPTION QTY REMARKS
26 0509-0501-09 WASHER-SEALING 08 Cu Washer
27 0502-1630 BOLT-BANJO 04 Banjo
28 0520-2684-14 STUD 04 M8x1.25 Metal End
& M8x1.0 Nut End
29 0148-1363BRACKET-FUEL
SYSTEM04
31 0860-2094 NUT-PUSH ON 04 M8x1.0
32 0502-1636 BOLT-BANJO 02 Banjo
33 0509-0505 BOLT-BANJO 04 Cu Washer
30 0509-0501-01 WASHER-RETAINER 04 A6
0501-1077 LINE-FUEL 01 Fuel pipe
0501-1078 LINE-FUEL 01 Fuel pipe
34
35
NOTES
17
18
Joints and Gaskets
19
Joints and Gaskets
Sr.No PART NO.
PART DESCRIPTION QTY REMARKS
0541-1567 GASKET KIT 01
0541-1566 GASKET KIT 01
01 0110-4026GASKET-CYLINDER
HEAD01
02 0154-3264 GASKET-MANIFOLD 01
03 0134-5373COVER-CYLINDER
HEAD01
04 0110-4016GASKET-CYLINDER
HEAD01
05 0110-4018GASKET-CYLINDER
HEAD01
06 0155-4807 GASKET-EXHAUST 01
07 0110-4020GASKET-CYLINDER
HEAD01
08 0154-3265 GASKET-MANIFOLD 02
09 0155-4808 GASKET-EXHAUST 01
10 0132-0506 GASKET-WATER PUMP 01
11 0122-0930 GASKET-OIL FILTER 01
12 0122-0931 GASKET-OIL FILTER 01
13 0509-0507 Seal - Oil 01
14 0509-0514 Seal - Oil 01
0101-0862 GASKET-CRANKCASE 01
0155-4812 GASKET-FLANGE 01
17 0234-1079 GASKET-COVER 01
18 0103-0846 GASKET-GEARCASE 01
15
16
19 0149-2868 GASKET-FUEL PUMP 01
20 0110-4019GASKET-CYLINDER
HEAD01
21 0155-4819 GASKET-FLANGE 01
22 0234-1078 GASKET-COVER 01
Top O/H kit
Major O/H kit
Lubracting Oil Filter
20
1
0122-0922 FILTER - OIL 01 Fleetguard Make01
02 0122-0935 GASKET-OIL FILTER 01
03 0122-0928 HEAD-FILTER 01
04 0509-0501-05 WASHER-SEALING 02
05 0800-6457-06 SCREW-HEX HD 02 M10x1.5
Sr.No PART NO.
PART DESCRIPTION QTY REMARKS
1
21
NOTES
22
Lubricating Oil Pump
Lubricating Oil Pump
23
01 0120-1384 PUMP-OIL 01 Sub-Assly contains
Sr no 2 to 5
02 0306-5359 PLUNGER INTERLOCK 01
03 0110-4038 SPRING VALVE 01
04 0406-1218 RETAINER-SPRING 01
05 0516-2130 PIN-SPRING 01
08 0507-0032 GEAR-SPUR 01 Sub-Assly contains
Sr no 9 &10
09 0507-0033 GEAR-SPUR 01
10 0306-5360 BUSHING-IDLER 01
11 0518-0788 CLIP-RETAINING 01
12 0123-2376 TUBE OIL 01 Oil Pipe
13 0502-1649 NUT-COUPLING 02
06 0850-2103-03 WASHER-SPR LK 03
07 0800-6474-14 SCREW-HEX HD 03 M8x1.25
14 0505-2479 PLUG-PIPE 02
Sr.No PART NO.
PART DESCRIPTION QTY REMARKS
16 0120-1385 GASKET-OIL PUMP 01
17 0526-2369 WASHER-FL 02
18 0800-6474-08 SCREW-HEX HD 02 M8x1.25
19 0508-1315 BUSHING 01
15 0505-2465 FLANGE-PIPE 01 Oil Pipe
20 0518-0790 CLIP-TUBE 01
21 0509-0501-02 WASHER-SEALING 01
22 0850-2103-01 WASHER-SPR LK 01
23 0800-6474-10 SCREW-HEX HD 01 M6x1.0
24 0130-8003 PLATE-SUPPORT 01
25 0509-0501-06 WASHER-SEALING 01
26 0850-2103-01 WASHER-SPR LK 01
0800-6474-10 SCREW-HEX HD 01 M6x1.027
Lubricating Oil Sump
24
Lubricating Oil Sump
25
Sr.No PART NO.
PART DESCRIPTION QTY REMARKS
01 0102-1546 PAN-OIL 01 Sub-Assly
02 0509-0507 SEAL-OIL 01
03 0509-0514 SEAL-OIL 01
04 0101-0862 GASKET-CRANKCASE 01
05 0123-2378 TUBE-OIL 01
06 0123-2372 DIPSTICK-OIL 01
07 0509-0500 SEAL-OIL 01 O Ring
08 0102-1547 CAP-OIL DRAIN 01
09 0850-2103-03 WASHER-SPR LK 14
10 0800-6474-02 SCREW-HEX HD 14 M8x1.25
11 0520-2684-07 STUD 03 M8x1.25 Metal End
M8x1.0 Nut End
12 0850-2103-03 WASHER-SPR LK 14
13 0860-2095-04 NUT-HEX 03 M8x1.0
14 0122-0929 FILTER-OIL 01 Sub-Assly
15 0159-1741 CAP-FILLER 01 Seal
16 0122-0931 GASKET-OIL FILTER 01
17 0520-2684-10 STUD 04
18 0850-2103-03 WASHER-SPR LK 04
19 0860-2095-04 NUT-HEX 04 M8x1.0
Mounting Engine Support
26
01 01 0403-6782MOUNT ENGINE (LH)
SUPPORTMtg
02 01 0403-6783MOUNT ENGINE (RH)
SUPPORTMtg
04 080520-2685 STUD
Sr.No PART NO.
PART DESCRIPTION QTY REMARKS
05 080509-0501-07 WASHER-SEALING
06 080860-2095 NUT-HEX
03 020232-4200 SPACER MOUNTING
27
Rocker Shaft Assembly
M10x1.5 Metal End
M10x1.25 Nut End
Sr.No PART NO.
PART DESCRIPTION QTY REMARKS
01 0115-0538 SHAFT-ROCKER ARM 01 Sub-Assly (Contains Sr no
2 to 13
02 0115-0546 SHAFT-ROCKER ARM 01
03 0517-0417 PLUG-HOLE 02
04 0403-7066 SHIM 04
05 0518-0791 CLIP-RETAINING 02
06 0115-0547 ARM-ROCKER 03
07 0115-0548 ARM-ROCKER 03
08 0150-2938 SPACER-LEVER 04
09 0115-0544 BRACKET-ROCKER ARM 01
10 0148-1369 SPRING-REGULATOR 04
11 0123-2370 TUBE-OIL 01 Oil Pipe
12 0150-2939 SPACER-LEVER 01
13 0115-0549 TAPPET 04
14 0505-2466 UNION-PIPE 01
15 0520-2684-12 STUD 05
16 0509-0501-08 WASHER-SEALING 05
17 0860-2095-02 NUT-HEX 05 M10x1.25
28
Starter Motor
01 01 0191-2476 STARTER-MOTOR Sub-Assly
02 030850-2103-04 WASHER-SPR LK
03 030800-6474-15 SCREW-HEX HD
Sr.No PART NO.
PART DESCRIPTION QTY REMARKS
29
NOTES
30
Timing Gear and Camshaft
Timing Gear and Camshaft
31
Sr.No PART NO.
PART DESCRIPTION QTY REMARKS
01 0103-0850 GEARCASE 01
02 0234-1079 GASKET-COVER 01
03 0103-0849 COVER GEARCASE 01
04 0520-2684-08 STUD 02M8x1.25 Metal End
M8x1.0 Nut End
05 0850-2103-03 WASHER-SPR LK 02
06 0860-2095-04 NUT-HEX 02 M8x1
07 0850-2103-03 WASHER-SPR LK 14
08 0800-6474-08 SCREW-HEX HD 10 M8x1.25
09 0800-6474-14 SCREW-HEX HD 04 M8x1.25
10 0516-2127 PIN DOWEL 02
11 0232-4203 HUB-DRIVE 02
12 0507-0026 GEAR-SPUR 01
13 0507-0027 GEAR-SPUR 01
14 0319-7208PLATE MOUNTING
(IDLER GEAR)01
16 0526-2370 WASHER-FL 02
17 0520-2684-01 STUD 06
15 0319-7207PLATE MOUNTING
(IDLER GEAR)01
18 0860-2095-02 NUT-HEX 06 M10x1.25
19 0123-2371 TUBE-OIL 01
20 0509-0501-09 WASHER-SEALING 02
21 0800-6462 SCREW-HEX HD 01
22 0516-2126 PIN PUSH (THRUST) 01
23 0105-0752 WASHER-CAMSHAFT 01
24 0105-0753 CAMSHAFT 01
25 0507-0028 GEAR-SPUR 01
26 0850-2103-03 WASHER-SPR LK 03
Timing Gear and Camshaft
32
Sr.No PART NO.
PART DESCRIPTION QTY REMARKS
28 0130-7999BRACKET TUBE
(SPRING THRUST)01
29 0818-1177-02 RIVET-TR HD BLIND 01
30 0103-0846 GASKET-GEARCASE 01
31 0103-0848
COVER-GEARCASE
(COVER TIMING CASE
FRONT)
01
32 0509-0501-04 WASHER-SEALING 01
34 0520-2684-07 Stud 01 M8x1.25 Metal End
M8x1.0 Nut End
33 0800-6457-07 SCREW-HEX HD 05 M8x1.25
35 0850-2103-03 WASHER-SPR LK 01
36 0860-2095-04 NUT-HEX 01 M8 x 1
37 0850-2103-03 WASHER-SPR LK 01
38 0800-6474-03 SCREW-HEX HD 01 M8x1.25
39 0850-2103-03 WASHER-SPR LK 01
40 0800-6474-11 SCREW-HEX HD 01 M8x1.25
41 0234-1078 GASKET-COVER 01
42 0103-0847 COVER-GEARCASE 01
43 0850-2103-01 WASHER-SPR LK 06
44 0800-6474-10 SCREW-HEX HD 06 M6x1
45 0850-2103-03 WASHER-SPR LK 01
46 0800-6474-12 SCREW-HEX HD 01 M8x1.25
47 0509-0493 SEAL-OIL 01
48 0850-2103-03 WASHER-SPR LK 03
49 0800-6474-13 SCREW-HEX HD 03 M8x1.25
50 0850-2103-03 WASHER-SPR LK 10
51 0800-6474-08 SCREW-HEX HD 10 M8x1.25
27 0800-6474-02 SCREW-HEX HD 03 M8 x 1.25
33
NOTES
Water Pump Assembly
34
35
Water Pump Assembly
01
01 0132-0504 PUMP-WATERSub-Assly (Contains
Sr no 1 to 5)
02
01 0512-0432 PULLEY
03
010132-0505 BODY-WATER PUMP
04
010132-0510 SHAFT-WATER PUMP
05
010323-2591 SEAL-CONNECTOR
06
01 0132-0509 IMPELLER-WATER PUMP
07
01 0132-0506 GASKET-WATER PUMP
01 0541-1564 PUMP KIT Kit (Contains Sr no 3 to 6)
08
09
01 0130-7998 PLATE SUPPORT
10
01 0503-3015 HOSE WATER
02 0503-3033 CLAMP HOSE (WATER) Sub-Assly
Sr.No PART NO.
PART DESCRIPTION QTY REMARKS
11
12
01 0503-3016 HOSE WATER
020503-3034 CLAMP HOSE (WATER)
13
14
040520-2684-06 STUD
040850-2103-03 WASHER-SPR LK
15 040860-2095-04 NUT-HEX
36
NOTES
SECTION B Upfit Parts
37
Air Cleaner Installation
38
01 010140-4157 AIR CLEANER Fleetguard
02 010503-2923 CLAMP - AIR CLEANER
03 010140-4213 INDICATOR - SERVICE Restriction Indicator
Sr.No PART NO.
PART DESCRIPTION QTY REMARKS
04 010323-2560 CONNECTOR - BARREL
Battery Installation
39
01 02 0100-4088 NUT-HEX M6
02 02 0099-2598 WASHER-FL
03 010099-2594 FRAME - BATTERY
04 02 0504-0319ROD - BATTERY
HOLDDOWN
05 010416-1379 BATTERY
06 01 0877-0367 SHEET - INSULATION
Sr.No PART NO.
PART DESCRIPTION QTY REMARKS
07 010416-1390 CABLE BATTERY (+ve)
08 02 0416-1391 CABLE BATTERY (-ve)
50 Sq. Mm x 750 L
50 Sq. Mm x 1050 L
88 Ah
Engine Installation
40
1
2
3
4
5
6
9
01A 01 0100-4088 ENGINE - DIESEL43HP@ 1500 RPM
(X 3.3 50Hz)
01B 01 0100-4109 ENGINE - DIESEL50HP@ 1800 RPM
(X 3.3 60Hz)
02 010099-2594 NAMEPLATE - ENGINE
03 010099-2594 NAMEPLATE - GENSET
04 ----0193-0529-01 SENSOR TEMPARATURE
Sr.No PART NO.
PART DESCRIPTION QTY REMARKS
05 ----0193-0430-01 SENSOR OIL PRESSURE
06 ----0306-5255 SHUT DOWN COIL
07 ----0504-0319 VALVE OIL DRAIN
Not for service
Not for service
Exhaust Installation
41
01 01 0155-4709 CONNECTOR EXHAUST
02 010155-4776 CLAMP - EXHAUST
03 01 0155-4779 PIPE - EXHAUST
04 020155-4778 GASKET EXHAUST
05 020155-4777 FLANGE - EXHAUST
Sr.No PART NO.
PART DESCRIPTION QTY REMARKS
Kit Part
Kit Part
Fuel System Installation
42
9A
9
Fuel System Installation
43
01 01 0503-2927 HOSE - FUEL
02 01 0503-2978 HOSE - FUEL
03 010501-1004 LINE - FUEL (OUTLET)
04 010501-1003 LINE - FUEL (INLET)
05 010502-1624 BOLT - BANJO
06 020509-0495-01 WASHER - SEALING
07 030502-1625 BOLT - BANJO
08 060509-0495-02 WASHER - SEALING
09 01 0149-2832 FILTER - FUEL
10 020800-3017-55 SCREW - HEX HD M12 X 1.75*35
11 020526-0399-64 WASHER - FL Suitable to M12
12 020850-0114-56 WASHER - SPR LK Suitable to M12
13 020862-0026-57 NUT - HEX M12
14 01 0159-1741 CAP - FILLER
15 01 0309-0725 SWITCH - LEVEL (FLUID)
16 020149-2857 STRAINER - FUEL
Sr.No PART NO.
PART DESCRIPTION QTY REMARKS
09A 010149-2883 ElEMENT FUEL FILTER
Fuel Filter Assly With
Head
Fuel return hose
Fuel return hose
Generator Installation
44
Generator Installation
45
1A 01 0200-3250 GENERATO ASSYP1G Alternator Without
AVR 30 KVA 50 HZ
Sr.No PART NO.
PART DESCRIPTION QTY REMARKS
1B 01 0200-3262 GENERATO ASSYP1G Alternator Without
AVR 35 KVA 60 HZ
1C 01 0200-3263 GENERATO ASSYP1G Alternator Without
AVR 35 KVA 50 HZ
1D 01 0200-3284 GENERATO ASSYP1G Alternator Without
AVR 30 KVA 60 HZ
1E 01 0200-3270 GENERATO ASSYP1J Alternator Without
AVR 30 KVA 1Ph 50 HZ
1F 01 0200-3271 GENERATO ASSYP1J Alternator Without
AVR 30 KVA 1Ph60 HZ
02 080800-3017-36 SCREW - HEX HD M10 X 20
03 080850-0114-55 WASHER - SPR LK Suitable To M10 Bolt
04 120800-6374-06 SCREW - HEX FLG HD M10 X 40
Generator Service Parts
46
1
2
34
56
7
01 010232-4212 MAGNET ROTOR
02 010510-0260 BEARING BALL
03 010305-1056 RECTIFIER ASSEMBLY
04 010205-0369 FAN-GENERATOR
05 010232-4213 SPACER-DRIVE DISC
06 010104-2149 FLEX PLATE
07 000802-2122M10 SOCKET HEAD CAP
SCREW
Sr.No PART NO.
PART DESCRIPTION QTY REMARKS
EBS (Excitation Boost
System)
02A 010509-0529 SEAL-O RING
010541-1641 SERVICE KIT
M10 X 55 (Quality 10.9)
Rectifier service kit
contains metal oxide
variastor (mov)
47
NOTES
Radiator Installation
48
18
19
20
Radiator Installation
49
01 01 0130-7726 RADIATOR
02 020800-3017-37 SCREW - HEX HD M10 X 1.5
03 020862-0026-56 NUT - HEX M10
04 020850-0114-55 WASHER - SPR LK Suitable to M10
05 040526-0399-62 WASHER - FL Suitable to M10
06 01 0134-5371 GUARD FAN (LH)
07 01 0134-5372 GUARD FAN (RH)
08 01 0130-7832 BRACKET - RADIATOR
09 120800-3017-19 SCREW - HEX HD M8 x 1.25 x 20
10 01 0800-3017-20 SCREW - HEX HD M8 x 1.25 x 25
11 01 0503-2976 HOSE - COOLANT Radiator Inlet
12 01 0503-2977 HOSE - COOLANT Radiator Outlet
13 030503-2962 CLAMP - HOSE
14 040503-2923 CLAMP - HOSE
15 01 0130-7830 GUARD,PULLEY
16 120526-0399-60 WASHER - FL
17 01 0130-7831 CAP - COOLANT FILL Radiator Cap
Sr.No PART NO.
PART DESCRIPTION QTY REMARKS
18 01 0130-8125 TANK COOLANT
19 01 0193-0468 SENSOR LEVEL
Radiator with shroud
CE Guarding
CPG
20 01 0130-8126 SHROUD RADIATOR
Skid Installation
50
01 01 0403-6781 SKID ASSY Fleetguard
02 040402-0930 VIBRATIONISOLATOR
03 020414-2135 BRACKET SHIPPING Restriction Indicator
04 120800-3017-37 SCREW - HEX HD
05 120862-0026-56 NUT - HEX Fleetguard
06 120526-0399-62 WASHER - FL
07 120850-0114-55 WASHER - SPR LK Restriction Indicator
Sr.No PART NO.
PART DESCRIPTION QTY REMARKS
4
6
SECTION C (OPTIONS & KIT)
51
52
Control Panel Installation
1
2
3
5
4
6
8
9
7
10
11
12
13
14
151516
17
18
Control Panel Installation C33D5 3 Phase
01 01 0319-6949 PANEL CONTROL BOX
02 01 0300-6014DISPLAY CONTROL
(ASSY)
PCC 1301 Display
Control
03 01 0308-1197 EMERGENCY STOP
04A 01 0320-2492-06 CIRCUIT BREAKER50 A, 3 Pole, MCC B,
380/400/415V
04B 01 0320-2486-02 CIRCUIT BREAKER200,220,190 V/100A
MCB
05A 01 0319-7113-05 COVER BOX 32A-63amp,MCB
05B 01 0319-7113-03 COVER BOX 80A-125amp,MCB
06 01 0335-0261 CABLE ELECTRICALEarth Cable Base Frame
To Panel
07A 01 0338-5018 HARNESS ENGINE For Coil PCC (1301)
07B 01 0338-5116 HARNESS ENGINEFor Electronic Governor-
Option PCC(1301)
08 01 0338-5168 HARNESS,CT PT
09A 01 0338-5147 HARNESS POWERHarness With Cable
16 sq.mm
09B 01 0338-5149 HARNESS POWERHarness With Cable
35 sq.mm
10A 01 0327-1513-01 PCB-ASSLY CONTROL
Sr.No PART NO.
PART DESCRIPTION QTY REMARKS
53
11 01 0327-1507PCB ASSLY DYNAMO
GOVFor Governor - Option
12 01 307-3145 RELAY CONTROLRelay (2-1/2 Way
Channel)
13A 01 0416-1382 CHARGER BATTERY 230 V -Optional
13B 01 0416-1392 CHARGER BATTERY 110 V -Optional
14A 01 0315-1764TRANSFORMER
CURRENT50439 Torroid
14B 01 0315-1765TRANSFORMER
CURRENT50437 Torrid
15 01 0307-3160 RELAY GROUND FAULT 56170 EF Relay
16 01 0320-2514 SHUNT TRIP 26948 Shunt Trip
17A 01 0319-7287BRACKET CIRCUIT
BRKR
18 020403-7099 RAIL MOUNTING
07C 01 0338-5263 HARNESS ENGINE For Coil PCC (1.1)
07D 01 0338-5264 HARNESS ENGINEFor Electronic Governor-
Option PCC (1.1)
For PCC (1301)
10B 01 0327-1617-01 PCB-ASSLY CONTROL For PCC (1.1)
54
Control Panel Installation C38D5 3 Phase
01 01 0319-6949 PANEL CONTROL BOX
02 01 0300-6014DISPLAY CONTROL
(ASSY)
PCC 1301 Display
Control
03 01 0308-1197 EMERGENCY STOP
04A 01 0320-2491-13 CIRCUIT BREAKER380,400,415,440 V/63A
MCB 4 POLE
04B 01 0320-2486-03 CIRCUIT BREAKER190,220,200 V/125A
MCB 4 POLE
05A 01 0319-7113-02 COVER BOX 32A-63amp,MCB
05B 01 0319-7113-03 COVER BOX 80A-125amp,MCB
06 01 0335-0261 CABLE ELECTRICALEarth Cable Base Frame
To Panel
07A 01 0338-5018 HARNESS ENGINE For Coil PCC (1301)
07B 01 0338-5116 HARNESS ENGINEFor Electronic Governor-
Option PCC(1301)
08 01 0338-5168 HARNESS,CT PT
09A 01 0338-5148 HARNESS POWERHarness With Cable
25 sq.mm
09B 01 0338-5150 HARNESS POWERHarness With Cable
50 sq.mm
10A 01 0327-1513-01 PCB-ASSLY CONTROL
Sr.No PART NO.
PART DESCRIPTION QTY REMARKS
11 01 0327-1507PCB ASSLY DYNAMO
GOVFor Governor -Option
12 01 307-3145 RELAY CONTROLRelay (2-1/2 Way
Channel)
13A 01 0416-1382 CHARGER BATTERY 230 V -Optional
13B 01 0416-1392 CHARGER BATTERY 110 V -Optional
14A 01 0315-1764TRANSFORMER
CURRENT50439 Torroid
14B 01 0315-1765TRANSFORMER
CURRENT50437 Torrid
15 01 0307-3160 RELAY GROUND FAULT 56170 EF Relay
16 01 0320-2514 SHUNT TRIP 26948 Shunt Trip
17A 01 0319-7287BRACKET CIRCUIT
BRKR
18 020403-7099 RAIL MOUNTING
07C 01 0338-5263 HARNESS ENGINE For Coil PCC (1.1)
07D 01 0338-5264 HARNESS ENGINEFor Electronic Governor-
Option PCC (1.1)
10B 01 0327-1617-01 PCB-ASSLY CONTROL
For PCC (1301)
For PCC (1.1)
Control Panel Installation C30D6 3 Phase
01 01 0319-6949 PANEL CONTROL BOX
02 01 0300-6014DISPLAY CONTROL
(ASSY)
PCC 1301 Display
Control
03 01 0308-1197 EMERGENCY STOP
04A 01 0320-2490-07 CIRCUIT BREAKER480,460 V/63A
MCCB 4 POLE
04B 01 0320-2491-13 CIRCUIT BREAKER380,400,440,415 V/63A
MCB
05A 01 0319-7113-05 COVER BOX 63A,MCCB
05B 01 0319-7113-02 COVER BOX 32A-63amp,MCB
06 01 0335-0261 CABLE ELECTRICALEarth Cable Base Frame
To Panel
07A 01 0338-5018 HARNESS ENGINE For Coil PCC (1301)
07B 01 0338-5116 HARNESS ENGINEFor Electronic Governor-
Option PCC(1301)
08 01 0338-5168 HARNESS,CT PT
09A 01 0338-5149 HARNESS POWERHarness With Cable
50 sq.mm
09B 01 0338-5150 HARNESS POWER Harness With Cable
50 sq.mm
10A 01 0327-1513-01 PCB-ASSLY CONTROL
Sr.No PART NO.
PART DESCRIPTION QTY REMARKS
11 01 0327-1507PCB ASSLY DYNAMO
GOVFor Governor -Option
12 01 307-3145 RELAY CONTROLRelay (2-1/2 Way
Channel)
13A 01 0416-1382 CHARGER BATTERY 230 V -Optional
13B 01 0416-1392 CHARGER BATTERY 110 V -Optional
14A 01 0315-1764TRANSFORMER
CURRENT50439 Torroid
14B 01 0315-1765TRANSFORMER
CURRENT50437 Torrid
15 01 0307-3160 RELAY GROUND FAULT 56170 EF Relay
16A 01 0320-2514 SHUNT TRIP 26948 Shunt Trip
18 020403-7099 RAIL MOUNTING
17A 01 0319-7287BRACKET CIRCUIT
BRKRFor MCB
17B 01 0319-7288BRACKET CIRCUIT
BRKRFor Mccb
55
07C 01 0338-5263 HARNESS ENGINE For Coil PCC (1.1)
07D 01 0338-5264 HARNESS ENGINEFor Electronic Governor-
Option PCC (1.1)
10B 01 0327-1617-01 PCB-ASSLY CONTROL
For PCC (1301)
For PCC (1.1)
Control Panel Installation C35D6 3 Phase
01 01 0319-6949 PANEL CONTROL BOX
02 01 0300-6014DISPLAY CONTROL
(ASSY)
PCC 1301 Display
Control
03 01 0308-1197 EMERGENCY STOP
04A 01 0320-2490-07 CIRCUIT BREAKER480,460 V/63A
MCCB 4 POLE
04B 01 0320-2491-13 CIRCUIT BREAKER380,400,440,415 V/63A
MCB 4 POLE
05A 01 0319-7113-05 COVER BOX 63A,MCCB
05B 01 0319-7113-02 COVER BOX 32A-63amp,MCB
06 01 0335-0261 CABLE ELECTRICALEarth Cable Base Frame
To Panel
07A 01 0338-5018 HARNESS ENGINE For Coil PCC (1301)
07B 01 0338-5116 HARNESS ENGINEFor Electronic Governor-
Option PCC(1301)
08 01 0338-5168 HARNESS,CT PT
09A 01 0338-5148 HARNESS POWERHarness With Cable
25 sq.mm
09B 01 0338-5149 HARNESS POWERHarness With Cable
35 sq.mm
10A 01 0327-1513-01 PCB-ASSLY CONTROL
Sr.No PART NO.
PART DESCRIPTION QTY REMARKS
11 01 0327-1507PCB ASSLY DYNAMO
GOVFor Governor -Option
12 01 0307-3145 RELAY CONTROLRelay (2-1/2 Way
Channel)
04B 01 0320-2498 CIRCUIT BREAKER 380V/80A MCB
04B 01 0320-2486-03 CIRCUIT BREAKER190,220,230,240,208,
200V/125A MCB
05C 01 0319-7113-03 COVER BOX 80A-125amp,MCB
56
07C 01 0338-5263 HARNESS ENGINE For Coil PCC (1.1)
07D 01 0338-5264 HARNESS ENGINEFor Electronic Governor-
Option PCC (1.1)
10B 01 0327-1617-01 PCB-ASSLY CONTROL
For PCC (1301)
For PCC (1.1)
Control Panel Installation C35D6 3 Phase
15 01 0307-3160 RELAY GROUND FAULT 56170 EF Relay
16A 01 0320-2514 SHUNT TRIP 26948 Shunt Trip
18 020403-7099 RAIL MOUNTING
Sr.No PART NO.
PART DESCRIPTION QTY REMARKS
17A 01 0319-7287BRACKET CIRCUIT
BRKRFor MCB
17B 01 0319-7288BRACKET CIRCUIT
BRKRFor Mccb
16B 01 0320-2515 SHUNT TRIP Shunt Trip, Mx29382
13A 01 0416-1382 CHARGER BATTERY 230 V -Optional
13B 01 0416-1392 CHARGER BATTERY 110 V -Optional
14A 01 0315-1764TRANSFORMER
CURRENT50439 Torroid
14B 01 0315-1765TRANSFORMER
CURRENT50437 Torrid
57
Control Panel Installation C33D5 1 Phase
01 01 0319-6949 PANEL CONTROL BOX
02 01 0300-6014DISPLAY CONTROL
(ASSY)
PCC 1301 Display
Control
03 01 0308-1197 EMERGENCY STOP
04A 01 0320-2487-01 CIRCUIT BREAKER220,230,240 V/125A
3P MCCB
05A 01 0319-7113-04 COVER BOX 125-200amp MCCB
06 01 0335-0261 CABLE ELECTRICALEarth Cable Base Frame
To Panel
07A 01 0338-5233 HARNESS ENGINE For Coil PCC (1301)
07B 01 0338-5234 HARNESS ENGINEFor Electronic Governor-
Option PCC(1301)
08 01 0338-5169HARNESS,TRANSF-
ORMER
09 01 0338-5161 HARNESS POWERHarness With Cable
50 sq.mm
10A 01 0327-1513-01 PCB-ASSLY CONTROL
Sr.No PART NO.
PART DESCRIPTION QTY REMARKS
11 01 0327-1507PCB ASSLY DYNAMO
GOVFor Governor -Option
12 01 307-3145 RELAY CONTROLRelay (2-1/2 Way
Channel)
15 01 0307-3160 RELAY GROUND FAULT 56170 EF Relay
18 020403-7099 RAIL MOUNTING
17A 01 0319-7288BRACKET CIRCUIT
BRKRFor Mccb
16 01 0320-2515 SHUNT TRIP Shunt Trip, Mx29382
13A 01 0416-1382 CHARGER BATTERY 230 V -Optional
13B 01 0416-1392 CHARGER BATTERY 110 V -Optional
14 01 0315-1764TRANSFORMER
CURRENT50439 Torroid
58
07C 01 0338-5263 HARNESS ENGINE For Coil PCC (1.1)
07D 01 0338-5264 HARNESS ENGINEFor Electronic Governor-
Option PCC(1.1)
10B 01 0327-1513-01 PCB-ASSLY CONTROL
For PCC (1301)
For PCC (1.1)
Control Panel Installation C30D6 1 Phase
01 01 0319-6949 PANEL CONTROL BOX
02 01 0300-6014DISPLAY CONTROL
(ASSY)
PCC 1301 Display
Control
03 01 0308-1197 EMERGENCY STOP
04A 01 0320-2487-02 CIRCUIT BREAKER240V/160A 3PMCCB
3 POLE
05A 01 0319-7113-04 COVER BOX 125-200amp MCCB
06 01 0335-0261 CABLE ELECTRICALEarth Cable Base Frame
To Panel
07A 01 0338-5233 HARNESS ENGINE For Coil PCC (1301)
07B 01 0338-5234 HARNESS ENGINEFor Electronic Governor-
Option PCC(1301)
08 01 0338-5169HARNESS
TRANSFORMER
09A 01 0338-5161 HARNESS POWERHarness With Cable
50 sq.mm
10A 01 0327-1513-01 PCB-ASSLY CONTROL
Sr.No PART NO.
PART DESCRIPTION QTY REMARKS
11 01 0327-1507PCB ASSLY DYNAMO
GOVFor Governor -Option
12 01 307-3145 RELAY CONTROLRelay (2-1/2 Way
Channel)
13A 01 0416-1382 CHARGER BATTERY 230 V -Optional
13B 01 0416-1392 CHARGER BATTERY 110 V -Optional
04B 01 0320-2487-03 CIRCUIT BREAKER220,230V/200A 3POLE
MCCB
09B 01 0338-5151 HARNESS POWERHarness With Cable
70 sq.mm
59
15 01 0307-3160 RELAY GROUND FAULT 56170 EF Relay
18 020403-7099 RAIL MOUNTING
17A 01 0319-7288BRACKET CIRCUIT
BRKRFor Mccb
16 01 0320-2515 SHUNT TRIP Shunt Trip, Mx29382
14B 01 0315-1764TRANSFORMER
CURRENT50439 Torroid
14B 01 0315-1766TRANSFORMER
CURRENT50440 Torroid
07C 01 0338-5263 HARNESS ENGINE For Coil PCC (1.1)
07D 01 0338-5264 HARNESS ENGINEFor Electronic Governor-
Option PCC(1.1)
10B 01 0327-1617-01 PCB-ASSLY CONTROL
For PCC (1301)
For PCC (1 ) .1
Control Panel Installation C35D6 1 Phase
01 01 0319-6949 PANEL CONTROL BOX
02 01 0300-6014DISPLAY CONTROL
(ASSY)
PCC 1301 Display
Control
03 01 0308-1197 EMERGENCY STOP
04A 01 0320-2487-03 CIRCUIT BREAKER220,230V/200A
3P MCCB
05A 01 0319-7113-04 COVER BOX 125-200amp MCCB
06 01 0335-0261 CABLE ELECTRICALEarth Cable Base Frame
To Panel
07A 01 0338-5233 HARNESS ENGINE For Coil PCC (1301)
07B 01 0338-5234 HARNESS ENGINEFor Electronic Governor-
Option PCC(1301)
08 01 0338-5169HARNESS,TRANSF-
ORMER
09 01 0338-5151 HARNESS POWERHarness With Cable
70 sq.mm
10A 01 0327-1513-01 PCB-ASSLY CONTROL
Sr.No PART NO.
PART DESCRIPTION QTY REMARKS
11 01 0327-1507PCB ASSLY DYNAMO
GOVFor Governor -Option
12 01 307-3145 RELAY CONTROLRelay (2-1/2 Way
Channel)
15 01 0307-3160 RELAY GROUND FAULT 56170 EF Relay
18 020403-7099 RAIL MOUNTING
17A 01 0319-7288BRACKET CIRCUIT
BRKRFor Mccb
16 01 0320-2515 SHUNT TRIP Shunt Trip, Mx29382
13A 01 0416-1382 CHARGER BATTERY 230 V -Optional
13B 01 0416-1392 CHARGER BATTERY 110 V -Optional
14A 01 0315-1766TRANSFORMER
CURRENT50440 Torroid
60
07C 01 0338-5263 HARNESS ENGINE For Coil PCC (1.1)
07D 01 0338-5264 HARNESS ENGINEFor Electronic Governor-
Option PCC(1.1)
10B 01 0327-1617-01 PCB-ASSLY CONTROL
For PCC (1301)
For PCC (1.1)
Control Panel Installation C38D5 1 Phase
01 01 0319-6949 PANEL CONTROL BOX
02 01 0300-6014DISPLAY CONTROL
(ASSY)
PCC 1301 Display
Control
03 01 0308-1197 EMERGENCY STOP
04A 01 0320-2487-02 CIRCUIT BREAKER220,230,240 V/125A
3P MCCB
05A 01 0319-7113-04 COVER BOX 125-200amp MCCB
06 01 0335-0261 CABLE ELECTRICALEarth Cable Base Frame
To Panel
07A 01 0338-5233 HARNESS ENGINE For Coil PCC (1301)
07B 01 0338-5234 HARNESS ENGINEFor Electronic Governor-
Option PCC(1301)
08 01 0338-5169HARNESS,TRANSF-
ORMER
09 01 0338-5161 HARNESS POWERHarness With Cable
50 sq.mm
10A 01 0327-1513-01 PCB-ASSLY CONTROL
Sr.No PART NO.
PART DESCRIPTION QTY REMARKS
11 01 0327-1507PCB ASSLY DYNAMO
GOVFor Governor -Option
12 01 307-3145 RELAY CONTROLRelay (2-1/2 Way
Channel)
15 01 0307-3160 RELAY GROUND FAULT 56170 EF Relay
18 020403-7099 RAIL MOUNTING
17A 01 0319-7288BRACKET CIRCUIT
BRKRFor Mccb
16 01 0320-2515 SHUNT TRIP Shunt Trip, Mx29382
13A 01 0416-1382 CHARGER BATTERY 230 V -Optional
13B 01 0416-1392 CHARGER BATTERY 110 V -Optional
14A 01 0315-1764TRANSFORMER
CURRENT50439 Torroid
61
07C 01 0338-5263 HARNESS ENGINE For Coil PCC (1.1)
07D 01 0338-5264 HARNESS ENGINEFor Electronic Governor-
Option PCC(1.1)
10B 01 0327-1617-01 PCB-ASSLY CONTROL
For PCC (1301)
For PCC (1 1).
62
Enclosure Service Parts
01 03 0404-0662 DOOR ACCESS (ASSLY)
02 01 0404-0636 DOOR ACCESS (ASSLY)
03 01 0319-7284 COVER SWITCH(E-STOP)
04 01 0308-1175 SWITCH PUSH BUTTON
05 040406-1221 HINGE LH
06 040406-1220 HINGE RH
Sr.No PART NO.
PART DESCRIPTION QTY REMARKS
1
24 3
56
78
07 020406-1225 LOCK DOOR LH
08 02 0406-1226 LOCK DOOR RH
63
Enclosure Exhaust Mounting
Note: For Other Exhaust Refer Exhaust Installation
01 01 0155-4905 PIPE EXHAUST
02 04 0800-3017-39 SCREW - HEX HD
03 04 0526-0399-62 WASHER FLAT
04 08 0850-0114-55 WASHER SPR LK
05 080862-0026-56 NUT HEX
Sr.No PART NO.
PART DESCRIPTION QTY REMARKS
1
2
3
4
5
M10 x 35
Enclosure Exhaust Mounting
01 01 0155-4901 MUFFLER
02 01 0155-4903 BRACKET MUFFLER
03 01 0155-4902 BRACKET MUFFLER
04 01 0155-4904 BRACKET MUFFLER
05 010155-4935 BRACKET MUFFLER
Sr.No PART NO.
PART DESCRIPTION QTY REMARKS
1
23
4
5
6
7
8
1314
11
12
06 01 0155-4934 CAP RAIN
07 02 0800-3017-20 SCREW - HEX HD
08 02 0526-0399-60 WASHER FLAT
09 02 0850-0114-54 WASHER SPR LK
10 020862-0026-55 NUT HEX
11 06 0800-3017-04 SCREW - HEX HD
12 060526-0399-58 WASHER FLAT
M8
910
13 040800-3017-39 SCREW - HEX HD
14 040526-0399-62 WASHER FLAT
M8
64
65
Electronic Governor - Option
01 01 0306-5358 ACTUATOR Electronic Governor
02 01 0146-0894 LINKAGE ASSY Electronic Governor
Sr.No PART NO.
PART DESCRIPTION QTY REMARKS
Note: For Other Releted Parts Refer Control PaneL Installation
1
2
66
Exhaust Guard Installation - C33,C38,C30,C35
01 01 0155-4771 GUARD EXHAUST CE Guarding
02 01 0234-1080 BRACKRT GUARD
03 01 0234-1081 BRACKRT GUARD
Sr.No PART NO.
PART DESCRIPTION QTY REMARKS
1
2
3
4
5
6
8
7
04 02 0800-3017-20 SCREW HHC (M8x1.25x25)
05 05 0526-0399-60 WASHER FLAT
06 03 0800-3017-19 SCREW HHC (M8x1.25x20)
07 01 0800-3017-36 SCREW HHC (M10x1.5x20)
08 01 0850-0114-55 WASHER SPLIT LOCK (M10)
67
Heater Installation - C33,C38,C30,C35
01 01 0333-0788 HEATER ENGINE 230V
02 010333-0790-02 BRACKET HEATER
03 010505-2484 TEE PIPE
04 010503-2989HOSE WATER
(HEATER INLET)
05 010503-2990HOSE WATER
(HEATER OUTLET)
06 010505-2483 NIPPLE PIPE
07 040503-3036 CLAMP HOSE
Sr.No PART NO.
PART DESCRIPTION QTY REMARKS
08 030800-6376-01SCREW-HEX FLG HD
(M12 x 1.75 x 16 LG
01A 01 0333-0789 HEATER ENGINE 110V
68
Exhaust Kit - Open Genset C33,C38,C30,C35
01 01 0155-4702 MUFFLER
02 020155-4777 FLANGE EXHAUST
03 02 0155-4778 GASKET EXHAUST
Sr.No PART NO.
PART DESCRIPTION QTY REMARKS
69
Servicet Kit - Maintainance C33,C38,C30,C35
01 01 0541-1568 SERVICE KIT
A 01 0140-4157 AIR-CLEANER
Sr.No PART NO.
PART DESCRIPTION QTY REMARKS
B 03 0150-2883 ELEMENT FUEL FILTER
C 03 0122-0922 FILTER OIL
D 01 0511-0248 BELT-DRIVE
MAINTAINANCE KIT 1500 hrs
01 01 0541-1569 SERVICE KIT
A 02 0140-4157 AIR-CLEANER
Sr.No PART NO.
PART DESCRIPTION QTY REMARKS
B 060150-2883 ELEMENT FUEL FILTER
C 06 0122-0922 FILTER OIL
D 02 0511-0248 BELT-DRIVE
MAINTAINANCE KIT 3000 hrs
Contains Item A To D
Contains Item A To D
Kit Fuse
01 020321-1456 FUSE
02 02 0321-0457 HOLDER FUSE
Sr.No PART NO.
PART DESCRIPTION QTY REMARKS
70
71
Sr Description Tool illustration
1 Valve Spring Compressor
2 Valve Guide Remover / Replacer
3 Valve Stem Seal Replacer
4 Valve Seat Cutter
5
Piston Height & Valve Depth Gauge Stand
with Dial Gauge
6
Cylinder Liner Remover / Replacer Adaptors
suitable for 3.6 Dia.
7 Piston Ring Compressor
8Oil Filter Remover
9 Basic Puller
10Crankshaft Rear End Oil Seal
Replacer/Removing
11 Timing Cover Oil Seal Replacer
12 Timing Cover Centralizer
13
Pump Spill Check Kit
(Available in local market also)
Contains Small (app 1.0 Lt) Bowl, Flexible Pipe
& shown Tube
Kit Service For Engine Repair
01 010417-0236 Tool Kit (Service)
Sr.No PART NO.
PART DESCRIPTION QTY REMARKS
( Tools At Sr No. 1 To 13,
Shall Be Supplied With
The Said Kit P/N)
NOTES
72
SECTION D (RECOMMENTED SPARES LIST)
73
Recommented Spares List
01 01 0122-0922 FILTER-OIL
02 01 0140-4157 AIR CLEANER
03 01 0149-2883 FILTER-FUEL
04 01 0511-0248 BELT-DRIVE
05 01 0306-5255 COIL ( ELECTRICAL)
06 01 0503-2976 HOSE-COOLANT
07 01 0503-2977 HOSE-COOLANT
08 01 0503-2978 HOSE-FUEL
09 01 0503-2927HOSE-FUEL
10 01 0503-3016Hose Water Pump To
Cylinder Block
11 01 0503-3015Hose Thermostat
Bypass
Sr.No PART NO.
PART DESCRIPTION QPE
12 040402-0930 VIBRATION ISOLATOR
13 01 0504-0319 VALVE,OIL DRAIN
74
A
A
A
A
B
B
B
B
B
B
B
ABCO
B
B
01
01
01
500hrs
02
02
02
01
01
01
01
01
01
01
01
1000hrs
06
06
06
03
03
03
03
03
03
03
03
3000hrs
04
01
12
12
12
06
06
06
06
06
06
06
06
6000hrs
08
02
Recommented Spares List
75
01 01 0130-7615 THERMOSTAT
02 01 0300-6014DISPLAY-CONTROL
(PCC1301)
03 01 0309-0725 SWITCH-LEVEL (FLUID)
04 01 0327-1513-01PCB-ASSLY CONTROL
PCC1301 (MODULE)
05 01 0338-5018 HARNESS-ENGINE
06 01 0416-1382 CHARGER-BATTERY
07 01 0501-1003 LINE-FUEL (INLET)
08 01 0501-1004 LINE-FUEL (OUTLET)
09 01 0509-0483 SEAL-OIL B
10 01 0307-3144 RELAY CARD
11 01 0308-1197 EMERGENCY STOP
SWITCH
12 01 0541-1566 GASKET KIT
13 01 0541-1567 GASKET KIT
14 01 0130-7726 RADIATOR
Sr.No PART NO.
PART DESCRIPTION QTY ABCO
15 01 0130-8125 TANK-COOLANT C
16 01 0130-7831 CAP-COOLANT FILL
17 01 0150-2915 MAGNETIC PICKUP C
18 01 0193-0430-01 SENSOR,OIL PRESSURE C
19 01 0193-0468 SENSOR-LEVEL C
20 01 0193-0529-01 SENSOR-TEMPARATURE C
21 01 0509-0482 SEAL TIMING CASE CVR C
22 01 0191-2459 ALTERNATOR C
23 01 0501-1045PIPE CYLIN BLOCK TO
FUEL INJECTION PUMPC
24 01 0509-0482 STARTER-MOTOR C
25 01 0191-2459 PUMP-WATER C
B
B
B
B
B
C
C
B
B
B
B
B
B
B
(Following Items to be Stocked if This Genset is in your Territory)
Cummins India Limited Power Generation Business Unit
35 A/1/2, Erandawana,
Pune 411 038 ? India
Tel (91) 02 0?6602 7525
Fax (91) 020?6602 8090
www.cumminsindia.com
Cummins, the C logo, and Our energy working for you.
are trademarks of Cummins Inc.
2007 Cummins Power Generation, Inc. All rights reserved.
Copyright Cummins Power Generationc
76
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