Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Rev 5058-CO900C Single Cable Motion Solution: Kinetix 5500 Servo Drive and VP Low Inertia.

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Rev 5058-CO900C

Single Cable Motion Solution:Kinetix 5500 Servo Drive and VP Low Inertia Motor

October 11, 2012

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Kinetix 5500 Servo Drive and VPL motor

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A single cable motion system to meet your needs


Single Cable Motion Solution Overview

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Single CableInterface

Studio 5000 Software

Kinetix 5500 Servo DriveKinetix VPL Servo Motor

Frame 3Frame 2

Frame 1

Frame 75 Frame 63

Frame 165 Frame 130 Frame 115 Frame 100


Kinetix 5500 Servo Drive and VPL Motor:Features and Benefits

More efficient motor-drive system sizing saves up to 20% in system costs

Smaller footprint Cables in 1m length increments

Reduce System Cost Fewer terminations and simplified

wiring Simplified mounting – no backplane or

power rail required Minimize installation errors with well

shielded cable clamp design

Ease of Use

Run servo and induction motors all in one drive platform

Each drive catalog number supports 195-528 VAC input

Single cable design

Reduce Inventory Up to 50% less energy usage with

proper system sizing Lower speed windings allow for lower

current, smaller drive, and smaller gauge cables.

Energy Efficient

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 5

Agenda

Motion Analyzer

Single Cable Technology

VPL Servo Motor

Kinetix 5500 Servo Drive


Kinetix 5500 Servo DriveSmaller footprint with best in class power density


Kinetix 5500 Servo DriveBenefits and Features

Single cable reduces installation errors

Innovative Common AC/DC bus removes hardware, reduces

installation time and lowers costs

Induction motor (V/Hz) support simplifies inventory

and maintenance

50% smaller reduces cabinet &

footprint cost

Clamp design enforces 360° bonding for noise immunity

which eases installation

Zero stacked drives, no backplane or

power rail required reduces cabinet &

footprint cost

Supports 195 – 528 VAC input, reducing

inventory

24 VDC control power,reduces overall power

consumption of the drive. Provides safer commissioning and

troubleshooting


Kinetix 5500 Servo Drive Flexible Power Connectivity

Designed for multiple power topologies without any compromise of solution. The Kinetix 5500 can be used in multi-axis applications with AC/DC supply sharing, DC bus sharing or in a hybrid combination consisting of drives that can share AC/DC supply and DC bus only .

AC/DC supply sharing

DC bus sharing Hybrid Configuration

Use Motion Analyzer 7.0 to determine

optimal bus configuration


Kinetix 5500 Servo DrivePower Density

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Best in class power density. Smaller footprint to reduce cabinet space. Zero Stacking capability for flexible design.

K6500

K5500


Kinetix 5500 Servo DriveOpen Loop Frequency Control Methods

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Kinetix 5500 drives support ‘Two’ open loop frequency control methods• Basic V/Hz• Sensorless Vector with Slip Compensation for better speed regulation

Open Loop Frequency Control in Kinetix 5500 drives is suitable applications such as conveyors, pumps and fans that do not need flying start capability

• Static Boost, Run Boost and Auto Boost features supported• Electronic Motor Thermal Overload Protection per Class 10 requirements• Skip bands

3rd party 3-phase Induction motors suitable for VFD operation will be supported.

Max Output Frequency: 400Hz (Electrical)Max Pole Pairs: 50 Max Motor Cable Length: 50 meters


Kinetix 5500 Servo DriveRelative Positioning

Kinetix 5500 / VPL

Kinetix 350 / TLY

Performance and Features

Price

Kinetix 6500 / MPL

• Lowest cost solution supports TLY motor

• 500 usec loop closure performance

• 600 W to 3 kW• Premium over Kinetix 350• Top performance 125 usec loop

closure• Smallest cabinet space required• 600 W to 15 kW• Single cable and hybrid power

topology• VPL motor support at release

• Premier integrated solution• Top performance 125 usec loop

closure• 1.2 kW to 22 kW• Supports entire motor portfolio• Advanced safety features


Kinetix 5500 Servo DriveVoltage Ratings and Catalog Numbers

Input Voltage

Input Phases

Amps Cont. (RMS)

Amps Peak

(RMS) Catalog. Number

Frame Size

195-528 1/3-

phase 1 2.5 2198-H003-ERS Frame 1

195-528 1/3-

phase 2.5 6.25 2198-H008-ERS Frame 1

195-528 1/3-


195-528 3-

phase 8.4 21 2198-H025-ERS Frame 2

195-528 3-


195-528 3-


1


Kinetix 5500 Servo DriveDimensions

13


Kinetix 5500 Catalog Structure

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Kinetix VP Low Inertia Servo MotorOptimize your axis with single cable design & multiple speed winding options


Kinetix VPL Servo MotorBenefits and Features

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Single cablereduces installation time

and inventory

Mechatronic tools simplify commissioning and reduce operational

costs Energy efficient drive/motor matching and capacitor module

reduces power required and system cost

Windings options matched to drive ratings allow for

optimized system sizing and costs

Flexible part creation allows for custom variants

Based on proven magnetic core MP technology for

market leading reliability and performance


Kinetix VPL Motor Advantages of Winding Speeds

1500 rpm

6.5 N-m

4.8 A

2.9 kW Drive

18 AWG Cable

Motor Winding #3

3000 rpm

6.5 N-m

8.3 A

5.0 kW Drive

18 AWG Cable

Motor Winding #2

6000 rpm

6.5 N-m

16 A

8.7 kW Drive

14 AWG Cable

Motor Winding #1

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6.5

1500 rpm

3000 rpm

6000 rpm

Smaller DriveSmaller Cable

2 Sizes Smaller DriveSmaller Cable

Windings are optimized to match the Kinetix 5500 drive Minimize axis cost based on application requirements Enhance machine efficiency

6.5


Voltage Class Frame Size Stack

LengthRated Speed Range (RPM)

Continuous Torque (Nm)

Peak Torque (Nm)

200

1001 2800, 6500 1.9 3.82 3000, 5000 3.1 7.83 2250, 3750, 5500 3.3-3.7 11.2

1152 2150, 3300, 5000 4.1-4.5 13.13 2300 5.6 20.3

1303 1950, 4000 7.75-7.9 20.74 1600, 3000 8.4-9.2 27.1-28.56 2000 10.2 34.6

400

1001 6000 1.8 3.82 3300-6000 3.0-3.2 7.83 2500, 4750, 7000 2.4-3.7 11.2

1152 2250, 4500, 6500 3.4-4.5 13.13 3200, 5000 4.4-5.2 20.3

1303 2250, 4000 6.7-7.8 20.74 2150, 3500 7.7-7.8 28.56 2500, 4250 6.6-9.4 34.6

165

1 2750, 4750 8.1-9.1 22.52 2700 14.8 48.63 2300 18.2 66.74 1850 28.7 79.3

Kinetix VPL Motor Technical Specifications

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Kinetix VPL MotorEnvironmental Specifications

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Based on proven MP-Series technology !

Attribute Value

Temperature, Operating 0…40° C (32…104°F)*

Relative Humidity, non-operating 5….95% noncondensing

Atmosphere, non-operating Noncorrosive

IP rating* of motor with optional shaft seal* installed

IP66 (dust tight, jet spray)

Motor without a shaft seal, and mounted in this direction: - Shaft down - Shaft horizontal - Shaft up

- IP53 – dust tight, powerful water jets - IP51 – dust tight, water dripping vertically - IP50 – dust tight, no protection from water

* See specific detail in controlled & released installation document (VP-IN001)


Kinetix VPL Motor Catalog Structure

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VP L – B 165 2 C – C J 1 2 A S

Bulletin Number = VP

Motor Family = L (Low Inertia)

Voltage ClassA = 200VB = 400V

Frame Size063 = IEC 63mm075 = IEC 75mm100 = IEC 100mm115 = IEC 115mm130 = IEC 130 mm165 = IEC 165mm

Magnet Stack(s)1, 2, 3, 4, 6

Rated SpeedA = 1500 rpmB = 2000 rpmC = 2500 rpmD = 3000 rpmE = 3500 rpmF = 4500 rpmM = 6000 rpmT = 6750 rpm

Feedback DeviceC = Single turnP = Multi turn

ShaftJ = KeyedK = Smooth

Connectors1 = SpeedTec Single Cable

Brake2 = No Brake4 = 24V DC Brake

MountingA = IEC Metric

Factory Options:A = StandardS = Shaft Seal


Single Cable TechnologyOne cable for feedback, motor brake, and motor power

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 2222

Single Cable TechnologyBenefits and Features

Long Service Life in Demanding Applications Up to 20 million cycles rated life minimizes maintenance Jacket material withstands many common compounds

Standards Compliance UL Listed bulk cable [coming soon after launch] NFPA-79 construction and product ratings

Easy to Use SpeedTec™ connectors allow quick connections Product is easily pliable allowing faster cable routing

Sustainability Fewer SKU’s Minimizes maintenance downtime and waste


Single Cable Technology Single Cable Motor/Feedback

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Hiperface Digital Servo Link Feedback (DSL) is purely digital feedback technology allowing single cable for motor and feedback signals.

Designed Cable and connection system to address critical factors such 360 degree shielding. 2-wire feedback termination for easily installation.

3x Power Conductors

Twisted Triad (unshielded)

Brake Cable Twisted pair

W/Braid shield

Overall braid shield

Feedback Twisted pair with braid and foil Shield

and outer insulation

Protective Earth

Purely digital technology with single cable provides a very robust solution while maintaining the signal integrity of the feedback system.


Kinetix 5500 and VPL System Certifications

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UL & CSA recognized E146578 CE [EN60034-1] C-Tick [N223]

Motors

UL 508C ODVA (EtherNet/IP) CE (EMC, LVD, and Machinery

Directives) C-Tick SCCR: 200 kA KCC

Drives

SIL 2, PL d, Cat 3 Safe Torque off IEC 61508, EN 61800-5-2, EN62061,

EN ISO 13849

Safety

AWM 1000V @ 105°C Wind Turbine Tray Cable UL 2277 recognized [1000V

Flexible VFD Servo Cable] VW1 Low capacitance

Cables


Motion AnalyzerEfficiently sizing and selecting your motion system


Motion Analyzer SoftwareSelect the Kinetix 5500 Drive for your system

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Kinetix 5500 is now available in the Drive tab for selection


Motion Analyzer SoftwareSelect your Kinetix 5500 Drive

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Select your bus configuration to reduce installation time


Motion Analyzer SoftwareSelect the VP Low Inertia Motor

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Select the VPL Motor for your motion system.


Motion Analyzer SoftwareFind the ‘right’ motion system to meet your needs

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Finding the most efficient solution now includes the Kinetix 5500 and VPL motor.


Resources

Additional resources are available on Literature Library and ab.com:

User manuals Selection guides Product profile Installation Instructions

To place an order, contact your local Rockwell Automation Sales representative or distributor.

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http://www.rockwellautomation.com/literature

http://literature.rockwellautomation.com/idc/groups/literature/documents/pp/2198-pp001_-en-p.pdf

http://literature.rockwellautomation.com/idc/groups/literature/documents/in/2198-in003_-en-p.pdf


www.rockwellautomation.com

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Rev 5058-CO900C

Thank you!

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Rev 5058-CO900C Single Cable Motion Solution: Kinetix 5500 Servo Drive and VP Low Inertia.

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