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Continuum Plasticity

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    Continuum Plasticity

    Largely from Mechanical Metallurgy,

    by G. E. Dieter, McGraw Hill, SI Metric Edition

    Chapters 3 and 8

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    Stress-strain response

    Stress,s = P/A0

    Strain, e =d/L0

    Thes-e response will

    de end on Tem .

    composition, strain

    rate, heat treatment,

    state of stress, history,etc.

    E,sy, UTS, eu, RA

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    Total Strain,e

    =e

    elalstic +eplastic

    = s/E + eplastic

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    True Stress-True Strain Curve

    s =s(1+e)

    e=ln(1+e)

    Also known as the flow curve.

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    Strain Hardening Exponent, n

    s=Ken

    K is known as strengthening coefficient

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    Work Hardening Data

    Stainless Steel 0.45-0.55

    70/30 Brass 0.49Copper (annealed) 0.3-0.54

    Aluminum 0.15-0.25

    Iron 0.05-0.15

    0.05% C steel 0.26

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    Necking

    Volume of the specimen is constant during plasticdeformation: AL =A0L0

    Initial strain hardening more than compensates for

    reduction in area. Engineering stress continues to raise

    with en ineerin strain.

    A point is reached where decrease in area > increase in

    strength due to strain hardening. Deformation gets

    localized. A decreases more rapidly than the load duestrain hardening. Further elongation occurs with

    decreasing load.

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    Considres Criterion

    Necking begins when the increase in stress due todecrease in the cross-sectional area is greater thanthe increase in load bearing capacity of the specimendue to work hardening.

    = = + =-

    Volume preservation -dA/A = dL/L =de

    Combining, ds/de = s. Necking begins at a point

    where rate of strain hardening is equal to the stress.

    In terms of engineering values, ds/de = 0, at max.s!!

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    Plasticity

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    Yield Criteria

    In uniaxial loading, plastic flow begins when s

    = s0, the tensile yield stress

    When does yielding begin when a material is

    subjected to an arbitrary state stress?

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    Von Mises Yield Criterion Yielding would occur when J2 exceeds some

    critical value J2=k2

    Yielding in uniaxial tension: s1=s0, s2=s3=0

    2

    132

    322

    212

    1

    J

    s0/3 = k

    2/12

    13

    2

    32

    2

    210 2

    1

    2/12222220 )(6)()()(2

    1xzyzxyxzzyyx

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    12 1

    2 412 6k2

    Pure shear (torsion test): s1=-s3=t, s2=0

    At yielding:

    t=k

    Yield stress in pure tension is higher!s0/ t = 3

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    Energy Equivalence

    Hencky (1924) showed that Von Misesyield criterion is equivalent to assuming

    yielding occurs when the distortion energy

    reaches a critical value.

    , 0

    U0 1

    2E

    (x2 y

    2 z2 )

    E

    (xy yz zx )

    1

    2G(xy

    2 yz2 zx

    2)

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    In terms of principal stresses:

    )(221

    3123212322210 EU

    In terms of invariants of the stress tensors:

    1 2 2E

    Expressing in terms of bulk modulus (K) representing vol.

    change and shear modulus (G) representing distortion

    GK

    GKE

    3

    9

    GK

    GK

    26

    23

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    The first term on the RHS is dependent on

    change in volume and the second on

    distortion.

    )3(6

    1

    182

    21

    21

    0 IIGK

    IU

    For a uniaxial state of stress,

    213232221,0 )()()(12

    1

    GU dist

    20,0 2

    12

    1

    GU dist

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    Tresca (Max. Shear Stress) Criterion

    Yielding occurs when the max. shear stressreaches the value of shear yield stress in theuniaxial tension test.

    Max shear stress,

    =

    2/)( 31max

    ,

    Tresca criterion: (s1-s3) = s0 Pure shear: s1 =-s3 = k; s2 = 0

    (s1-s3) = 2k= s0 k= s0 /2

    Predicts the same stress for yielding in uniaxialtension and in pure shear

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    Less complicated mathematically than vonMises criterion

    Often used in engineering design

    Doesnt considers2 Need to know apriori the max. and min.

    principal stresses General form:

    0649636274 6242

    222

    332 kJkJkJJ

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    Yield Locus

    2/1

    21323222102

    1

    For a biaxial plane-stress condition (s2 =0);

    the von Mises criterion can be expressed as

    Equation of an ellipse whose major semi-axis is

    2s0 and minor semi-axis is (2/3)s0

    2031

    23

    21

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    2/

    Von Mises and Tresca predict the same yield stress

    for uniaxial and balanced biaxial stress loading.

    Max. difference (15.5%) for pure shear case.

    0

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    Anisotropy in Yielding

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    Yield Surface

    The yield criteria can be represented

    geometrically by a cylinder oriented at equalangles to the s1, s2, & s3 axes.

    A state of stress which gives

    a oint insi e the c lin er

    represents elastic behavior.

    Yielding begins when the

    state of stress reaches thesurface of the cylinder.

    MN, the cylinder radius is

    the deviatoric stress.

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    The cylinder axis, OM, which makes equal

    angles with the principal axes represents the

    hydrostatic component of the stress tensor.

    The generator of the yield surface is the line

    parallel to OM. If stress state characterized

    by (s , s , s ) lies on the yield surface, sodoes (s1+H, s2 +H, s3 +H)

    Von Mises criterion is represented by a

    right circular cylinder whereas the Trescacriterion is represented by a regular

    hexagonal prism.

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    Normality

    Drucker (1951): The total plastic strain vector,

    must be normal to the yield surface.

    Net work has to be expended during the plastic

    deformation of a body. So the rate of energy

    The is the incremental plastic strain vector

    and must be normal to the yield surface.

    Because of the normality rule, the yield locus is

    always convex.

    0pijijdPijd

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    Hardening Models How does the yield surface change during plastic

    deformation? Isotropic Hardening: The yield surface expands

    uniformly, but with a fixed shape (e.g. ellipse in the caseof von Mises solid) and fixed center.

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    Bauschinger Effect

    The lowering ofyield stress when

    deformation in one

    direction is followedby deformation in

    opposite direction.

    Bauschinger 1881

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    Kinematic HardeningThe yield surface does not change its shape and size,

    but simply translates in the stress space in the direction

    of its normal.

    Accounts for theBauschinger effect.

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    Invariants of Stress and Strain

    Useful to simplify the representation of a

    complex state of stress or strain by means of

    respective invariant functions in such a way

    that the flow curve is unaltered.

    Most fre uentl used invariant functions:

    Effective stress, , and effective strain,

    2/1213232221

    2/1213

    232

    221

    )()()(3

    2

    )()()(2

    1

    ddddddd

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    Pij

    Pij

    ijij

    ddd

    SSJ

    3

    2

    2

    33 2

    1

    Sij = sij

    Numerical constants are

    Elasticij

    Totalij

    Plasticij

    321 22 dddd

    nK

    ,

    Uniaxial tension,

    Power law hardening:

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    Plastic Stress-Strain Relations

    In elastic regime, the stress-strain relations areuniquely determined by the Hookes law

    In plastic deformation, the strains also depend

    on the history of loading.It is necessary to determine the differentials or

    increments of plastic strains throughout the

    loading path and then obtain the total strain byintegration.

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    Example

    A rod, 50 mm long, is extended to 60 mmand then compressed back to 50 mm.

    On the basis of total deformation:

    5060 dLdL 6050 LL

    365.02.1ln250

    60

    60

    50

    L

    dL

    L

    dL

    On an incremental basis:

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    Proportional Loading

    A particular case in which all the stressesincrease in the same ratio, i.e.,

    321

    ddd 321

    Plastic strains are independent of the loading path

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    Two general categories of plastic stress-strain

    relationships. Incrementalorflow theories relate stresses

    to plastic strain increments.

    Deformation ortotal strain theories relatethe stresses to totalplastic strains. Simpler

    mathematically.

    Both are the same for proportional loading!

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    Levy-Mises Equations

    Ideal plastic solids where elastic strains are

    negligible.

    Consider yielding under uniaxial tension:

    3/and,0,0 1321 m

    Constant vol. condition:3

    ;

    3

    2 132

    111

    m

    2

    1

    2

    1

    321

    2

    22

    d

    d

    ddd

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    Generalization:

    At any instant of deformation, the ratio of

    the plastic strain increments to the current

    deviatoric stresses is constant.

    d

    ddd

    3

    3

    2

    2

    1

    1

    n erms o ac ua s resses,

    etc.Recall,

    )(

    2

    1

    3

    23211 dd

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    Using the effective strain concept to

    evaluate l, which yields

    dd 3

    2

    )(

    2

    13211

    dd

    d 3

    1 321 22 dddd

    )(2

    1

    )(2

    1

    1233

    3122

    d

    d

    ddijij

    2

    )(1 zyxx E

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    Drawback: Only plastic strains are considered.

    Evaluation

    )(

    2

    1

    )(2

    1

    )(

    2

    1

    1233

    3122

    3211

    dd

    dd

    dd

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    Prandtl-Reuss Equations

    Proposed by Prandtl (1925) and Ruess(1930) for Elastic-Plastic Solid

    Considers elastic strains as well

    Recall,

    Pij

    Eij

    Tij ddd

    E

    1

    EE

    ijkkijEij

    E

    d

    E

    d

    1

    ijkk

    ij

    d

    Ed

    E

    3

    211

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    Combining with the plastic strain increments

    (given by Levy -Mises Equation)

    Use these with a yield criterion and the equation

    ijijkk

    ijTij

    dd

    Ed

    Ed

    2

    3

    3

    211

    material (e.g. power-law hardening) to calculate

    the strain increment for an increment in load.

    The complete solution must also satisfy

    equilibrium, e-d relations, and the BCs.

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    SummaryGeneral Theory of Plasticity requires the following

    1) A yield criterion, which specifies the onset of plasticdeformation for different combinations of applied load.

    e.g. von Mises and Tresca

    2) A hardening rule, which prescribes the work hardening

    the progression of plastic deformation.

    Isotropic or kinematic: power-law hardening

    3) A flow rule which relates increments of plasticdeformation to the stress components.

    e.g. Levy-Mises or Prandtal-Reuss