Compressor - Ingersoll-Rand Parts List (15T)

SAFETYPRECAUnONSENCLOSED

DO NOT DESTRDY This manual contains Important safety Infonnation and should be made available to all personnel who operate and/or maintain this product Carefully read this manual before attempting to operate or perfonn maintenance. PRECAUCfONES DE SEGUfRIDAD

NOOESTRUiR

Este manual contiene infonnaci6n importante y debe estar al alcance de todo el personal que opera y/o mantlene este producto. Lea culdadosamente este manual antes de intentar operar 0 efectuar cualquler mantenimiento a este producto.

Air Compressors

PARTS LIST

INGERSOLL-RAND® AIR COMPRESSORS

Refer all communications to the nearest Ingersoll-Rand Full Service Distributor.

Para cualquier consulta, contacte a su Distributor Ingersoll-Rand mas cercano. Form SCD-184C

September 1989

AWARNING AADVERTENCIA STATEMENT CONCERNING THE USE OF THIS EQUIPMENT FOR BREATHING AIR AND/OR AQUA DOCUMENTO CONCERNIENTE AL USO DE ESTE EQUIPO PARA EL SERVlCIO DE AIRE LUNG SERVICE. RESPIRABLE YID SERVlClO DE BUCEO.

If the model number on a oompressor oontains the letlers "BAP"; the air compressor is suitable for breathing air services. Compressors that DO NOT bear this designation are NOT capable of producing airof breathing quaiity. For use in breathing air applications, an air oompressor must be fitted with additionai specialized equipment to properly filter and/or plrly the air to meet all applicable federal, slate and local laws, rules, regulations and oodes, such as, but not limited to, OSHA 29 CFR 191 0.34. ~ Gas Association Commodity Specifications G-7.1-1966. Grade 0 Breathing Air, and/or Canadian Standards Association. Should the Purchaser and/or User fail to add such specialized equipment, and proceed to use the air oompressor for breathing air service, the PurchaserlUser assumes all liability res~ng thereti1lm without any responsibility or liability being assumed by Ingersoll-Rand Company.

The purchaser is urged to include the above provisions in any agreement for any resale of this oompressor.

Hazandous vapors. Can cause severe nausea, lainting or death. Compressed air or gas from this oompressor may oonlain poisonous vapors or gases. Certain sprayed material such as paints, insecticides, weed killer, sand, etc., may be harmful H inhaled or used in a closed area.

Never cirectly inhale the compressed air or gas produced by this compressor.

~ays read container labels when spraying paints or poisons.

~ays use the oompressor in a well-ventilated area.

Si eI n"mero del modeIo en un compresor de aire contiene las letras BAP, eI compresor esta disenado pa'a eI usa en servicias de aire respirable. En la ausencia de tal designaci6n, eI oompresor no puede ser oonsiderado adecuado para producir aire respirable. Para que un oompresor sea adecuado para ser usado en aplicaciones de aire respirable, debe estar aeandicionado oon equipo especializado Pa'a filfrar ylo pllificar apropiada"nente eI aire y asi cumplir oon las leyes, reglas y regulaciones federales, locales y estataIes, no limitadas a OSHA 29 CFR 1910.34,las Especificaciones de laAsociaci6n de Gas Cornprimido G-7.1-1966 Aire respirable Grado 0, ylo Asociaci6n de Estanda"es Canadienses. Si eI comprador ylo eI usuario no ailaden esle equipo especializado y procede a USa'eI oompresorparaservicio de aire respirable, eI CompradorlUsuario asume toda la responsabilidad resultante de esto sen que ninguna responsabilidad u obligaci6n sea asumida por la campania Ingersoll-Rand.

Se sugiere aI comprador que incluya la anterior provisi6n en cualquier acuerdo por cualquier re-venta de esle oompresor.

Vapores peligrosos. Pueden causar nausea, desmayo 0 muerte. El aire oomprimido de este compresor puede contener mon6xido de carbono venenoso. Ciertos malarialas propuludos por aire talas como pinturas, insacticidas, arena etc. pueden ser peligrosos si se inhalan 0 utilizan en un area cenrada.

Nunca inhale directrnente eI aire oomprimido producido par esle oompresor.

Lea siempre las etiquetas de Ios oontenedores cuando este roeiando pintura 0 venenos.

Siempre utilice eI compresor en un area bien ventilada.

Use a respirator or mask whenever there is a chance that you might inhale any sprayed material. If a mask Utilice el respiradar 0 mascara cuando haya riesgo de inhalarcualquier material que este lOciando. Si utiliza is used, read all instructions provided with the mask to ensure tt will protect you from the materials you are mascara, lea muy bien las instrucciones para que usted pueda saber de que 10 va a proteger mienlras roela. spraying.

Flammabla vapors. Can cause a fire or explosion, and result in severe Injury or death. J&f/ (, ::Snts. from the motor's electrical oontacts can igntte fla"nmable vapors from gasoline, natural gas or

, Do not operate the compressor in any a'eas where explosive or flammable vapors or liquids may exist

Never smoke or use open flame in the vicinity of the oompressor or any gas bottle or source.

Compressed aingas has great force.

Ovor-pressurizing the bottle, tank or receiver, or using a receiver which does not meat the dasign limits forthis compressor, can causatham to rupture or explode, and resultin severe injury or death. Changes to tha bollle, tank or receiver structure will cause it to waaken and can cause it to rupture or explode, and result in severe injury or death. Internal rusting in the bottle, tank or receiver will cause it to weaken and can cause it to rupture or exploda, and resu~ in severe injury or death.

Pressure beyond design lnits can cause the bo1IIe, tank or receiver to rupture or explode, and resuK in severe injury or death. Improper use 01 airtools or attachments can cause an explosion, and resu~in severe injury or death.

The botlle, tank or receiver is equipped with a relief valve to protect against over-pressurization. DO NOT

Never drill into, weld to, or aller the botlle, tank or receiver in any manner.

Drain waterlcondensate from the air receiver daily or before each use.

Voltaje peligroso. Puede causar haridas saveras 0 muerte.

Siempre desoonecta eI suministro electrico antes de hacer cualquier mantenimiento 0 repa'aci6n.

Siempre conecte el suminislro electrioo a un circutto adecuado y oon eI voitaje especificado.

Nunca utilice el oompresor en la lIuvia, 0 en un area cerca de una atm6sfera explosiva.

Vapores inflamables. Puaden causar fuego 0 una explosion, y el resultado puede ser harida severa o muerte.

Chispas del motor electrioo pueden encender vapores infla"nables de gasolina, gas natural 0 solventes.

No operan el compresoren ningunas areas donde vapores 0 los IIquidosexplosivos 0 oombustibles pueden existir.

Nunca funar 0 eI uso abre llama en la vacindad del oompresor, botella de gas 0 fuente de gas.

El aire oomprimido tiena gran luarza. El tanque da aira sobre-presurizado puede causar que eI tanque de aire explole 0 se rompa, y pueda resultar en haridas severas 0 muerte.

Cambios an la estructura del tanque de aire pueden causarqua altanque de aire se dabi6tecausando la ruptura 0 explosion de este, resultando en harida severa 0 muerte. El dabililamianto dall estructura daltanquede aire dabido a oxidation internapuedecausarrupturas o exploSion dal tanque y puede resultar an haridas severas 0 muarte. La presion de aireluera de sus Umiles puade causarquaaltanqueexploleo serompa, y esto causaria haridas severn 0 muerte. El uso impropio da las harramiantas naumilticas 0 sus aceesorios puaden causar explosi6n, y resultar en haridas severas.

El tanque de aire esta protegido de sobrepresurizaci6n par una villvula de seguridad. NO QUITE, HAGA AJUSTES, 0 SUSTITUCIONES EN ESTA VALVUlA. Ocasionalmente hale el anillo en la valvula de seguridad pa'a asegurarse de que la villvula tuncione libremente. Si la villvula esta atascada 0 no tunciona, debe ser reernplazada.

Nunca perfore, suelde 0 camble eI tanque de aire en ninguna forma.

~ REMOVE, ADJUST OR MAKE SUBSTITUTIONS FOR THE RELIEF VfJJ.VE. Periocically pull the ring on the relief valve to ensure ij operates freely. If the valve is stuck or does not operate freely, ij must be replaced.

Pressure switch and unloader valve operation is related to motorlengine horsepower, air receiver rating, and relief valve setting. DO NOT ATTEMPT TO ADJUST, REMOVE OR BYPASS THE PRESSURE SWITCH, Drene eI agua!oondensado del tanque de aire diaria"nente 0 antes de cada uso. OR CHANGE OR MODIFY ANY PRESSURE CONTROL RELATED DEVICE. NO TRATE DE AJUSTAR, REMOVER, 0 DERIVAR EL BOTON DEL INTERRUPTOR DE PRESION, 0 Do not use any airtools or air attachments withoutfirstdeterrnining the maximum air pressure reoommended CAMBIE Y MODIFIQUE CUfJJ.QUIER ESTRUCTURA RELACIONADA CON EL CONTROL DE PRESION. for that pa'ticula' piece of equipment No utilice ninguna herra"nienta neumiltica 0 accesorio sin determina' la presi6n maxima de aire comprimido Compressed natural gas oompressors are equipped with explosion-proof electrical systems. Ensure any que se reoomienda para esa herramienta en particular. additional electrical equipment is also explosion-proof. Los compresors cornprimidos de gas natural se equipan con sistemas electrioos que no estallaran. Asegure

Gas leaks can occur in compressed natural gas compressors or associated piping. Even small leaks pose a potential haza"d and should be corrected before the oompressor is operated. If a maintenance function involves breaking a gas-tightjoint, always recheck for gas leaks after reassembling by using a commercial gas leak detector.

11 Rotating compressor. Can propel dirt, sand, metal shavings, ate., and result in severe injury.

!!I Never point an air nozzle or air sprayer toward any part of the body, or toward another person.

~ays wear safety glasses or goggles when servicing.

MOving parts. Can causa severe injury. Always disconnect the power supply before attempting to perform any maintenance or repair work.

~ays ens ... the press ... is released from the compressor, botlles, tanks, receiver and air attachments before performing any maintenance or repair work.

~ays disconnect the power supply on electric motor models if the compressor is to be lefl unattended.

Never operate oompressor with the fan shroud removed, or if the shroud is da"naged or broken.

~ Hot p.-ts. Compressors gat hot while running, and can cause severe bums H touched. V Never touch the oompressor, motorlengine, or tubing during or shortly alter compressor operation.

cualquier eqtipo electrioo adicional es tambien incapaz de estaIla'.

Los escapes de gas pueden ocurrir en los oompresors naturales de gas 0 asociadas tubas. Cualquier escape es un peligro potencial y debaria corregirse antes de eI compresor se opera. Si una funci6n de mantenimiento involucra quitando un sujetador, siernpre detecta cualquier gas escapa despues de armar nuevamente por usa' un detector de escape de gas.

Aire comprimido. Puede expulsar polvo, metal 0 arena etc. y puede resultar en haridas.

Nunca apunte la boquilla hacia alguna parte del cuerpo 0 hacia otra persona.

Use siempre gafas protectoras.

Las partes en movimianto pueden causar haridas severas. Desconeete siernpre el suministro electrico antes de cualquier mantenimienlo 0 reparacicin.

Desoonecte siernpre el suminislro electrioo si el compresor no va ser usado.

AsegUrese que eI aire a presi6n es liberado del oompresor, del tanque de aire, y dernas accesorias de aire antes de hacer cualquier mantenimiento 0 reparaci6n.

Nunca opere eI oompresor sin eI guarda poieas. Nunca opere el oompresor oon una polea dailada 0 rota.

Partes ca6entes. Los compresores de aire se ca&antan an oparaeion y pueden caus", quamaduras sevaras.

Nunca toque eI oompresor, el motor, 0 la tuberia de descarga durante 0 poco despues de opera' eI compresor.

WARNING: THE EXPORT OR RE-EXPORT OF THIS DRAWING OR A PRODUCT PRODUCED BY THIS DRAWING IS SUBJECT TO U.S. EXPORT ADMINISTRATION REGULATIONS AND OTHER APPLICABLE GOVERNMENTAL RESTRICTIONS OR REGULATIONS.

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10----

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2 11

4 , I

3 I 35 GA VALVE

10---~ 9 ---<:$

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6 @ 5 @ 12-0

11 0 4-Q

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3 I 50 GA VALVE

FIGURE 1. VALVE ASSEMBLIES, 15T BARE COMPRESSOR.

35GAVALVE 50GAVALVE UNITS PART PART PER.

NUMBER NUMBER DESCRIPTION ASSY.

37004827 -- VALVE - COMPLETE - 35 GA 1

-- 37004843 VALVE - COMPLETE - 50 GA 2 32156713 32156739 .ASSEMBLY, VALVE 1 30220925 30279897 • • BOLT, VALVE 1 30217608 30229538 • • SEAT, VALVE - DISCHARGE 1 30215941 30181499 • • PLATE, VALVE - DISCHARGE 1 30221576 30221501 • • SPRING, VALVE - DISCHARGE 1 30218994 30218978 • • PLATE, STOP - DISCHARGE 1 95076808 95076816 • .NUT, HEX i 32158644 37092897 • • WASHER, BELLEVILLE 2 30287643 30287650 • • NUT, ACORN 1 30221501 30221550 .SPRING, VALVE - INLET 1 30181499 30215891 .PLATE, VALVE - INLET 1

IF VALVE REPLACEMENT IS DESIRED, WE RECOMMEND AN ECONOMICAL VALVE/GASKET KIT. SEE PAGE 10.

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2

REC." SPARES

1 2 3

1 1 2 2

1 1 1 1 1 1

2

1 1 1 1 1 1

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26

FIGURE 2. COMPRESSOR FRAME ASSEMBLY.

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9

29

UNITS REC.SPARES REF. PART PER. NBR. NUMBER DESCRIPTION ASSY. 1 2 3

2-1 95078648 PLUG, PIPE - HEX HEAD 1/2· 1 2-2 95344651 PLUG,~PE-SaUARECOUNTERSUNK 1/2" 1

2-3 30389003 PLUG, OIL FILLER - COMPLETE 1 2-4 95018149 .0 - RING 1 1 1 2

2-5 95053146 CAPSCREW - HEX 3/8-16 x 7/8" 8 2-6 95674677 GASKET - COPPER WASHER 8 2-7 37128089 COVER, FRAME END 1 2-8 30439285 GASKET, FRAME END COVER 1 1 1 2

2-9 32003667 WHEEL, V-BELT 1 2-10 37113701 VALVE, PILOT 1 1 1 2-11 30346597 WASHER, COPPER 1 2-12 32028706 PIN ASSEMBLY, THRUST 1 1 2 2-13 90799289 LOCKWIRE, 20 GA x 5· 1 2-14 95101929 CAPSCREW - 3/8-16 x 1· 2

2-15 30210272 CAP ASSEMBLY, CRANKPIN 1 2-16 90799271 .LOCKWIRE, 12 GA x 4" 1 2-17 30214951 .PIN, CENTRIFUGAL UNLOADER WEIGHT 2 2-18 30220875 .WEIGHT, CENTRIFUGAL UNLOADER 2 2-19 30285688 .PLUNGER, CENTRIFUGAL UNLOADER 1 2-20 30815898 .SPRING, CENTRIFUGAL UNLOADER 1 1

2-21 30210322 .BODY, CRANKPIN CAP 1 2-22 32003659 ROD, CONNECTING - LOW PRESSURE 2 1 2

2-23 32003642 ROD, CONNECTING - HIGH PRESSURE 1 1 1 2-24 95053146 CAPSCREW - HEX 3/8-16 x 7/8" 4 2-25 95674677 GASKET - COPPER WASHER 4 2-26 37128071 COVER, SHAFT END 1 2-27 32204562 SEAL, OIL 1 1 2 2-28 30294961 GASKET, SHAFT END COVER 1 1 1 2 2-29 30211601 CRANKSHAFT - COMPLETE 1 2-30 95083721 .KEY, WOOD~UFF 1 2-31 30287668 .NUT- HEX 1 2-32 95265690 .LOCKWASHER, SPRING 1 2-33 32182602 FRAME,COMPRESSOR 1 2-34 95053070 CAPSCREW - HEX 1/4-20 x 1/2 2 2-35 95043196 LOCKWASHER, SPRING - 1/4 2 2-36 30290043 BAFFLE, LOW OIL LEVEL SWITCH 1

OPTIONAL EQUIPMENT 2-37 32201527 SWITCH, LOW OIL LEVEL - NEMA 1 1 2-37 32217390 SWITCH, LOW OIL LEVEL - NEMA 7 1

IF BEARING AND CONNECTING ROD REPLACEMENT IS DESIRED, WE RECOMMEND A BEARING/CONNECTING ROD KIT. SEE PAGE 10.

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32 30

37

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31

25-

45

46

31 -30

23

-5

6

30-

28-

-10

FIGURE 3. MODEL 1ST BARE COMPRESSOR.

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-45 46

47

44

23

-26

27

UNITS REC.SPARES REF. PART PER. NBR. NUMBER DESCRIPTION ASSY. 1 2 3

3-1 32109779 FILTER COMPLETE - INLET 2 3-2 32012957 .ELEMENT, FILTER - 10 MICRON 1 2 2 2 3-3 37003845 TUBE ASSEMBLY, CYLINDER RELIEF/PILOT VALVE - 3/8 DIA. 1 3-4 37003829 TUBE ASSEMBLY, BREATHER - 5/16 DIA. 1 3-5 37003837 TUBE ASSEMBLY, FRAME END COVER/L.P. CYLINDER - 5/16 DIA. 1 3-6 32157554 CONNECTOR, MALE - 5/16 x 1/4 1 3-7 95031860 ELBOW, TUBE - 5/16 x 1/8 2 3-8 95110441 ELBOW, TUBE - 5/16 x 1/4 1 3-9 95040143 ELBOW, TUBE - 3/8 x 1/4 1 3-10 95252409 PLUG, PIPE - HEX 1/4 1 3-11 30291801 ASSEMBLY, CYLINDER RELIEF VALVE 1 1 3-12 35154111 .BODY, CYLINDER RELIEF VALVE 1 3-13 35154129 .VALVE, CYLINDER RELIEF BARE 1 3-14 30672638 .SPRING, CYLINDER RELIEF VALVE 1 1 1 2 3-15 30279293 .CAP, CYLINDER RELIEF VALVE 1 3-16 95053054 CAPSCREW - HEX 1/2-13 x 3 6 3-17 37130382 AIRHEAD, TOP - HIGH PRESSURE 1 3-18 32179038 .PLUG, PIPE - HEX HEAD 1/4 2 3-19 37007754 GASKET, AIRHEAD - TOP/BOTTOM - HIGH PRESSURE 1 1 1 2 3-20 37130366 AIRHEAD, BOTTOM HALF - HIGH PRESSURE 1 3-21 37114030 DOWEL 1 3-22 30294508 GASKET, AIRHEAD - HIGH PRESSURE 1 1 1 2 3-23 95053054 CAPSCREW - HEX 1/2-13 x 3 6 3-24 37130515 AIRHEAD, TOP - LOW PRESSURE 2 3-25 32179038 .PLUG, PIPE - HEX HEAD 1/4 6 3-26 37007747 GASKET, AIRHEAD - TOP/BOTTOM - LOW PRESSURE 2 2 2 4 3-27 37130499 AIRHEAD, BOTTOM HALF - LOW PRESSURE 2 3-28 37114030 DOWEL 2 3-29 30294193 GASKET, AIRHEAD - LOW PRESSURE 2 2 2 4

NOTE: PARTS LISTED BELOW USED WITH OPTIONAL CONSTANT SPEED CONTROL

3-30 37003852 ASSEMBLY, TUBE - L.P./L.P./H.P. CONSTANT SPEED - 5/16 DIA. 2 3-31 95082483 CONNECTOR, TUBE - 5/16 x 1/8 4 3-32 30292015 UNLOADER - COMPLETE - HIGH PRESSURE 1 3-33 95102042 .CAPSCREW - HEX 3/8-16 x 3-1/2 4 3-34 30345227 .WASHER, FLAT - 3/8 4 3-35 37129905 .COVER,UNLOADER 1 3-36 30294656 .GASKET, UNLOADER COVER 1 1 1 2 3-37 37129889 .BODY, UNLOADER 1 3-38 32136715 .O-RING 1 1 1 1 3-39 32139883 .P!STON, UNLOADER 1 3-40 30416853 .SPRING, UNLOADER PISTON 1 1 3-41 30294680 .GASKET, UNLOADER BODY 1 1 1 2 3-42 32016578 .ASSEMBLY, UNLOADER PLATE 1 3-43 32012395 .SPRING, UNLOADER PIN 2

3-44 30292007 UNLOADER - COMPLETE - LOW PRESSURE 2 3-45 95102042 .CAPSCREW - HEX 3/8-16 x 3-1/2 4 3-46 30345227 .WASHER, FLAT - 3/8 4 3-47 37129905 .COVER,UNLOADER 1 3-48 30294656 .GASKET, UNLOADER COVER 1 1 1 2 3-49 37129947 .BODY, UNLOADER 1

3-50 32136715 .O-RING 1 1 1 2 3-51 32139883 .PISTON, UNLOADER 1

3-52 30416853 .SPRING, UNLOAOER PISTON 1 2

3-53 30294698 .GASKET, UNLOADER BODY 1 1 1 2

3-54 32016537 .ASSEMBLY, UNLOADER PLATE 1 3-55 32012395 .SPRING, UNLOADER PIN 3 3

IF FILTER REPLACEMENT IS DESIRED, WE RECOMMEND AN ECONOMICAL FILTER KIT. SEE PAGE 10.

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PISTON, RINGS, & CYLINDER PISTON, RINGS & CYLINDER

FIGURE 4. PISTONS, RINGS, AND CYLINDERS

UNITS REC.SPARES PART PER.

NUMBER DESCRIPTION ASSY. 1 2 3

95053567 CAPSCREW - HEX 1/2-13 x 1-1/4 12 95674701 GASKET - COPPER WASHER 1/2 12 30294235 GASKET, FLANGE 3 3 3 6 37128501 CYLINDER, AIR - 3.5 INCH HIGH PRESSURE 1 32218182 SET, RING - 3.5 INCH HIGH PRESSURE 1 1 1 2 30215198 PISTON, AIR - COMPLETE - 3.5 INCH HIGH PRESSURE 1 1 1 30288450 .RING, LOCK 2 37128782 CYLINDER, AIR - 5 INCH LOW PRESSURE 2

32198376 SET, RING - 5 INCH lOW PRESSURE 2 2 2 4 32054504 PISTON, AIR - COMPLETE - 5 INCH LOW PRESSURE 2 2 2 30288450 .RING, LOCK 2

IF PISTON RING REPLACEMENT IS DESIRED, WE RECOMMEND AN ECONOMICAL RING/GASKET KIT. SEE PAGE 10.

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PART NUMBER

95053070 95043196 95094298 30209829 32175572 30218283 30218275 30357842 95033338 95085965 95053484 32024911 32025686 32025678 32024697 95083143 95054128 95054144 30345185 37129012 37129020 30294870 30221121

17

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11

FIGURE 5. INTERCOOLER ASSEMBLY

UNITS PER.

DESCRIPTION ASSY.

CAPSCREW - HEX 1/4-20 x 1/2 1 LOCKWASHER, SPRING - 1/4 1 WASHER, FLAT - 1/4 1 BRACE, INTERCOOLER SHROUD 1 CAPSCREW - SERRATED WASHER HEAD 1/4 8 SHROUD, BOTTOM - INTERCOOLER 1 SHROUD, TOP - INTERCOOLER 1 VALVE, SAFETY - 65 PSIG 1 PLUG, PIPE - SQUARE COUNTERSUNK 1-1/4 4 LOCKNUT - 1/4 2 CAPSCREW - HEX 1/4-20 x 4 2 BRACE, INTERCOOLER TUBE 4 ASSEMBLY, TUBE 41-1/2 INCH 6 ASSEMBLY, TUBE 38-3/4 INCH 7 ASSEMBLY, TUBE 36 INCH 7 CONNECTOR, MALE - 3/8 x 1/4 40 CAPSCREW - HEX 5/8-11 x 2 2 CAPSCREW - HEX 5/8-11 x 2-1/2 1 WASHER, FLAT - 5/8 3 MANIFOLD, INTERCOOLER - LOW PRESSURE 1 MANIFOLD, INTERCOOLER - HIGH PRESSURE 1 GASKET, MANIFOLD 3 CONNECTION, MANIFOLD 3

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1 2 3

1 2

1 2 1 2 1 2

1 1 3

18

10

16

17

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FIGURE 5. TYPICAL COMPRESSOR DRIVE, AIR RECEIVER, AND ACCESSORIES.

UNITS REC.SPARES REF. PART NBR. NUMBER DESCRIPTION

6-1 * MOTOR, ELECTRIC 6-2 * PULLEY, MOTOR 6-3 95100541 BELT, "V" (15 HP) 6-3 95100558 BELT, "V" (20 & 25 HP) 6-4 32188708 TlGHTENER, BELT - COMPLETE 6-5 32162406 RECEIVER ASSEMBLY - 120 GAL. HORIZONTAL - 200 PSIG 6-5 32162414 RECEIVER ASSEMBLY - 120 GAL. HORIZONTAL - 260 PSIG 6-6 32002529 BEL TGUARD - COMPLETE 6-7 32003410 .BACK, BELTGUARD 6-8 32003329 .COVER, BEL TGUARD 6-9 32027120 VALVE, MANUAL DRAIN 6-10 32180242 VALVE, BALL - 1" M/F (SERVICE VALVE) 6-11 37005907 SWITCH, PRESSURE - NEMA 1 - 200 PSIG 6-11 37005923 SWITCH, PRESSURE - NEMA 1 - 250 PSIG 6-12 31385693 VALVE, SAFETY - 200 PSIG (RECEIVER) 6-12 32174799 VALVE, SAFETY - 260 PSIG (RECEIVER) 6-13 32013872 GAUGE, PRESSURE - 300 PSIG 6-14 32146235 AFTERCOOLER, WATER COOLED 6-15 35229723 VALVE, AUTOMATIC WATER 6-16 32005282 TRAP, AUTO DRAIN 6-17 32180200 VALVE, BALL - 1/4" 6-18 32003238 COIL, AFTERCOOLER - AIR COOLED 6-19 32174286 VALVE, SAFETY - DISCHARGE - 325 PSIG

* * * 32170771 VALVE, AUXILIARY - CONSTANT SPEED CONTROL

* * * 32170797 VALVE, AUXILIARY - DUAL CONTROL

* * * 32212649 KIT, DECAL

* * 32178766 OIL, XL-T30 - SYNTHETIC COMPRESSOR LUBRICANT

* Specify discharge pressure of compressor and complete motor nameplate data.

* * Purchase from your local Ingersoll-Rand Distributor.

* * * Not Shown in Illustration

STEP SAVER KIT

PER. ASSY. 1 2

1 1 3 3 3 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 GAL.

For your convenience, the following parts and/or spare parts for your compressor are available in parts kits. When ordering the kits below, use kit names as Description and the Part No. as shown.

3

3 3

1 1 1 1 1 1

1 1 1

1

1----------PART NO. ________________ DESCRIPTlON ___________ 1 32127482 KIT, FILTER 32127490 KIT, VALVE/GASKET 32218869 KIT, RING/GASKET 32127516 KIT, BEARING/CONNECTING ROD 30418834 KIT, GASKET

10

NOTICE THE USE OF REPAIR PARTS OTHER THAN THOSE INCLUDED WITHIN THE INGERSOLL-RAND COMPANY APPROVED PARTS LIST MAY CREATE UNSAFE CONDITIONS OR MECHANICAL FAILURES OVER WHICH INGERSOLL-RAND COMPANY HAS NO CONTROL. INGERSOLL-RAND COMPANY SHALL BEAR NO RESPONSIBILITY FOR EQUIPMENT ON WHICH NON-APPROVED REPAIRS PARTS ARE INSTALLED.

The manufacturer reserves the right to make changes or add improvements without notice and without incurring any obligation to make such changes or add such improvements to products previously sold.

GLOSSARY

Group Assembly Parts List Parts are listed in disassembly sequence. where applicable. Each assembly is broken down into subassemblies and detail parts which are idented with "buller' (0) symbols in the DESCRIPTION column to indicate the relationship to the next higher assembly:

Assemblies and Detail Parts

o Attaching Parts for Assemblies and Detail Parts

o 0 Subassemblies

o 0 0 Detail Parts for Subassemblies, etc.

Reference Number Column The reference number is the number assigned to the part in the listing. The reference number corresponds to the item on the associated illustration. Where applicable, the follOWing abbreviations might appear in this column:

NI Not Illustrated.

REF Reference Only. Refer to the figure and page noted in the description column.

Part Number Column All numbers listed in this column are INGERSOLL-RAND part numbers, and must be specified when ordering replacement parts. The following abbreviations appear in this column:

NA

NSS

Not Applicable. This abbreviation indicates items which are not used on particular models or packages.

Not Sold Separately. These items must be ordered under the next higher assembly, or, where applicable, as part of a Step Saver Kit.

Consumable Materials (lubricants, sealants, etc.). Purchase directly from your local INGERSOLL-RAND Air Center or Full Service Distributor.

Part Number Varies. Specify the compressor bare speed and complete nameplate data when ordering.

Description Column The description column indicates the item by standard name followed by modifiers. The modifiers identify specific characteristics (i.e. dimensions, capacity, pressure setting, etc.), and/or the particular location or function on the compressor. Always include the description when ordering replacement parts or kits.

Quantity Per Assembly Column Quantities listed in this column reflect the number used in the next higher assembly, and are not necessarily the total quantity of the part used in the complete package. Specify the desired quantity when ordering replacement parts.

Recommended Spares Column Quantities listed in this column reflect the number of each item which we recommend be kept on hand for maintenance or repair:

CLASS 1 MINIMUM. Recommended quantity for Domestic Service where interruptions in service are not important.

CLASS 2 AVERAGE. Recommended quantity for Domestic Service where interruptions in continuity of service are not objectionable.

CLASS 3 MAXIMUM. Recommended quantity for Intemational or Domestic Service where interruptions in service are not acceptable.

Step Saver Kits Step Saver Kits are available for all compressor models. These kits are designed to provide all of the parts you will need to perform routine maintenance and repair tasks. A list of available Step Saver Kits is included in the Parts List manual which came with your compressor. When ordering Step Saver Kits, please follow the instructions set out below for ordering replacement parts.

ORDERING INSTRUCTIONS All parts listed in the Part List manual for your compressor are available through your locaIINGERSOLL-RAND Air Center or Full Service Distributor. Consult the Directory of Distributors included with your compressor to locate the distributor in your area.

When ordering replacement parts or Step Saver Kits, please specify: 1. The MODEL and SERIAL NUMBER as stamped on the compressor nameplate. 2. The FORM NUMBER of the Parts List manual. 3. The QUANTITY, DESCRIPTION and PART NUMBER exactly as listed.

EXAMPLE

Send the follOwing parts for model

Serial Number Literature Form Number

1 Switch, Pressure - NEMA 1

2 Element, Filter

1 Gauge, Pressure

?lOO T3QQQQQQO

SCP-478A

37005907 32012957 32013872

NOTA EL USO DE PARTES PARA REPARACION DIFERENTES A LAS INCLUIDAS EN LA LISTA DE PARTES APROBADA DE INGERSOLL-RAND PUEDE CREAR CONDlCIONES INSEGURAS 0 FALLAS MECANICAS SOBRES LAS CUALES INGERSOLL-RAND NO TIENE CONTROL. POR LO TANTO INGERSOLL-RAND NO PUEDE SER RESPONSABLE POR EQUIPOS EN LOS QUE SE HAN USADO PARTES NO APROBADAS.

El fabricante se reserva el derecho a hacer cambios 0 adicionar mejoras sin notificaciOn y sin incurrir en la obligaciOn de hacer dichos cambios 0 adicionar tales mejoras a productos vendidos previamente.

GLOSARIO

Lista de Partes de Conjuntos de Ensamble Las partes estan listadas en secuencia de desarme en donde sea aplicable. La relaciOn de un articulo con su mas alto e inmediato ensamble esta indicado per una indentaciOn (0). Por ejemplo en la columna de DESCRIPCI6N:

Ensambles y partes detalladas

o Partes para ensambles y partes detalladas

o 0 Subensambles

o 0 0 Partes detalladas para sub-ensambles etc.

Columna de Items El mlmero de item es el asignado a la parte en ellistado. Este mlmero de Item identifica la parte en la ilustraciOn asociada. Las abreviaturas siguientes pedrian aparecer en esta columna:

NI No ilustra.

REF Para la referencia. Refiera a la pagina e ilustraciOn apropiada.

Columna de Numero de Parte Todos los numeros son numeros de parte INGERSOLL-RAND los cuales deben ser especificados cuando se ordenen los repuestos. Las abreviaturas siguientes podrlan aparecer en esta columna:

NA Significan que la parte no es aplicable a determinados modelos.

NSS Indican que la parte no se vende por separado para determinados modelos. Las letras

Los Materiales Consumibles (Iubricantes, adhesivos, etc.). Compredirectamente desde un INGERSOLL-RAND Distribuidor de Servicio o Air Center.

El Numero de Parte Varia. Especifique los datos completos de compresor cuandoordenaciOn.

Columna de Descrlpclon Esta columna de descripciOn contiene el nombre del articulo estandar con modificadores. La relaciOn de un articulo con su proximo ensamble mas allo se muestra en esta columna por una indentaciOn. Siempre incluir la descripciOn cuando ordenadora conjuntos 0 partes dereemplazo.

Columna de Cantldad Por Ensamble Las cantidades especificadas en esta columna son el numero de partes usadas p~r cada ensamble superior y no necesariamente son el numero total de partes del modelo en general. Especifique la cantidad deseada cuando partes ordenadoras de reemplazo.

Como Selecclonar Repuestos Recomendados Este catalogo contiene una lista de partes que esta incluidas en cada una de las siguientes clases de repuestos recomendados:

CLASE 1 MINIMA. Sugerida para uso domestico donde interrupciones en la continuidad del servicio no son importantes.

CLASE 2 PROMEDIO. Sugerida para servicio domestico donde algunas interrupciones en la continuidad del servicio no son objetables.

CLASE 3 MAXIMA. Sugerida para exportaciOn 0 para servicio domestico donde la interrupciOn en el servicio es objetable.

Conjuntos de Partes Los conjuntos de Partes son dispenibles para todos los compresors. Estosconjuntos se diseilan para proveer todas las partes usted necesitara desempei'larel mantenimiento de rutina y repara tareas. Una lista de Conjuntosdispenibles se incluye en el lista de partes que vino con su compresor. Cuando se ordenen repuestos recomendados 0 kits practicos, siga el procedimiento descrito para partes del compresor.

INSTRUCCIONES DE ORDEN DE COMPRA

Todas las partes enumeraron en el Lista de Partes para su compresor son disponibles mediante su Air Center 0 Distribuidor de Servicio de INGERSOLL-RAND. Consulte el Directorio de Distribuidores incluyOcon su compresor para ubicar el distribuidor en su area.

Cuando se ordenen repuestos, por favor especifique:

1. El MODELO Y NUMERO DE SERIE como esta impreso en la placa del compresor 2. El NUMERO DE FORMATO de la lista de partes. 3. La CANTIDAD, DESCRIPCION Y NUMERO DE PARTE exactamente como fue

listado.

EJEMPLO

Envie las siguientes partes para un modelo Nfunero de Serie Nfunero de formato de la literatura

1 Interruptor, Presi6n 2 Elemento, Filtro

1 Man6metro

?lOO T3QQQQQQQ

SCP-478A

37005907 32012957 32013872

C INGERSOLL-RAND® ® .

PARTSUST SUPPLEMENT

Small Compressor Division

INGERSOU .. RAND COMPANY Campbellsville, KY 47218

T-30 TECHNICAL MANUAL SUPPLEMENT This Publication Supplements:

PURPOSE.

Form SCD-184C Model15T & H15T Parts List

The purpose of this publication is to provide parts list information reflecting the latest design improvements on the Model 1ST and H1ST Two-Stage Industrial Air Compressors. The information contained herein has not yet been incorporated into the parts list manual listed above.

PRECEDENCE.

The information contained on the reverse page of this publication supersedes the data listed on page 10 of Form SCD-184C (September 1989) in its entirety. When ordering spare or replacement parts for your compressor, always use the part numbers listed on the reverse side of this publication. This form, along with the instruction manual and parts list for your compressor, should be kept in a location which is accessible to operating and maintenance personnel.

C 1993 Ingersoll-Rand Company Printed in the U.S.A.

FORM SCD-582 September 1993

18

5

9

FIGURE 6. TYPICAL COMPRESSOR DRIVE, AIR RECEIVER, AND ACCESSORIES.

REF. PART UNITS SPARES

NBR. NUMBER DESCRIPTION PER

1 2 3 ASSY.

6-1 * MOTOR, ELECTRIC 1 6-2 * PULLEY, MOTOR 1 6-3 95100541 BELT, ·V" (15 HP) 3 3 3 6-3 95100558 BEL T, "V· (20 & 25 HP) 3 3 3 6-4 32188708 TIGHTEN ER, BELT - COMPLETE 1 6-5 32162406 RECEIVER ASSEMBLY -120 GAL. HORIZONTAL - 200 PSIG 1 6-5 32162414 RECEIVER ASSEMBLY -120 GAL. HORIZONTAL - 260 PSIG 1 6-6 32276214 BELTGUARD,COMPLETE 1 6-7 32252140 BACK, BEL TGUARD 1 6-8 32184897 COVER, BEL TGUARD 1 6-9 32027120 VALVE, MANUAL DRAIN 1 6-10 32180242 VALVE, BALL - 1" M/F (SERVICE VALVE) 1 1 6-11 37005907 SWITCH, PRESSURE - NEMA 1 - 200 PSIG 1 1 1 1 6-11 37005923 SWITCH, PRESSURE - NEMA 1 - 250 PSIG 1 1 1 1 6-12 31385693 VALVE, RELIEF - 200 PSIG (RECEIVER) 1 1 6-12 32174799 VALVE, RELIEF - 260 PSIG (RECEIVER) 1 1 6-13 32013872 GAUGE, PRESSURE - 300 PSIG 1 1 1 1 6-14 32146235 AFTERCOOLER, WATER COOLED 1 6-15 35229723 VALVE, AUTOMATIC WATER 1 6-16 32005282 TRAP, AUTO DRAIN 1 6-17 32180200 VALVE, BALL - 1/4" 1 1 6-18 32244428 COIL, AFTERCOOLER - AIR COOLED 1 1 6-19 32174286 VALVE, RELIEF - DISCHARGE - 325 PSIG 1 1 *** 32170771 VALVE, AUXILIARY - CONSTANT SPEED CONTROL 1 *** 32170797 VALVE, AUXILIARY - DUAL CONTROL 1 *** 32212649 KIT, DECAL 1 ** 32178766 OIL, XL-T30 - SYNTHETIC COMPRESSOR LUBRICANT 1 GAL. 1

* Specify discharge pressure of compressor and complete motor nameplate data. ** Purchase from your local Ingersoll-Rand Distributor. *** Not Shown in Illustration.

STEP SAVER KIT For your convenience, the following parts andlor spare parts for your compressor are available in parts kits. Wlen ordering the kits below, use kit names as Description and the Part No. as shown.

PART NUMBER 32127482 32127490 32218869 32127516 30418834

10

DESCRIPTION KIT, FILTER KIT, VALVE/GASKET KIT, RING/GASKET KIT, BEARING/CONNECTING ROD KIT, GASKET

INGERSOLL-RAND® AIR COMPRESSORS

Supplement

Small Compressor Division Ingersoll-Rand Company Campbellsville, KY 42718

This form provides supplemental information for: Automatic Drain Valves

Part Numbers 32296238 & 32310690 32296238 Used On the Following Models: 2340 Simplex 2475 Simplex OL Simplex & Duplex 32310690 Used On the Following Models: 2545 Simplex & Duplex 7100 Simplex & Duplex 3000 Simplex & Duplex 15T Simplex & Duplex 2340 Duplex 2475 Duplex

PURPOSE ________________________ _____

This supplement applies only to units equipped with an optional automatic drain valve (part numbers 32296238 and 32310690). It contains information which is not included in the product literature provided with your unit. Keep this supplement with your product literature for future reference.

DESCRIPTION ______________________ _

The automatic drain valve removes condensed water and oil from compressed air systems. This device will not restrict air flow, create a pressure drop or open the system to the atmosphere. Its unique design maintains systems pressure and volume during operation, and increases productivity.

OPERA TlON _____________________ _

The automatic drain valve functions on the principle of piston movement which is achieved by intermittent pressure provided at the pilot port. The forward motion of the piston due to pressure at the pilot port allows condensate from the receiver to flow into the valve reservoir. When the pressure at the pilot port drops the piston comes back to its original position and the condensate is expelled from the condensate outlet. The constant speed control or automatic

© 1996 Ingersoll-Rand Company Printed in U.S.A.

start-stop mode of compressor delivers this intermittent pressure.

INSTALLATION ______________________ _

On compressors that have been in service without an automatic drain valve, all debris at the bottom of the tank should be cleaned and blown out. If the debris is not removed, or if the compressor is more than two years old, we recommend installing a y-type strainer ahead of the drain valve.

MAINTENANCE ______________________ _

RESERVOIR PART NUMBER 32498317 (STAN)ARDJ PART NUM8ER 32498309 (LARGE SIZE FOR MODEL 3000 DUPLEX)

ELSOW,TlIIE - 114" 3 PART NUMBER 32311080

114 NPT PLOT PORT

118 NPT

114 NPT MANUAL DRAIN PORT

CONDENSATE OUTLET

Figure 1. Typical Automatic Drain Valve Cutaway View. (32296238 Automatic Drain Valve Illustrated).

Form SCD-671C November 1996

Replaces SCD-671 B

2

Constant leak of air present at

Troubleshooting Guide

long enough in automatic start and stop mode or in constant speed mode does not run unloaded long enough to remove

on when compressor shuts off and does not allow piston to return allowing discharge. (Crack open compression fitting on intermittent air end of valve and see if valve

discharge port after compressor is worn.

Air continuously leaks from Seals on are worn. port while compressor is running.

NOTICE

water cap """',,, .. ,,'" Number 32310971).

(Part Number 32314924 or 32310.989, depending on automatic drain valve used. See table of

NOTICE Considering normal operation ofthe duplex in which both compressors are operating and cycling with each other, the automatic drain valve has been piped to one compressor only (the one closer to the service valve). Therefore, the automatic drain valve will function as long as this compressor is operating. If this compressor is shut off for long periods of time, then manual draining of the receiver must be performed.

In Model 3000 duplex compressors, a larger reservoir (Part Number 32496309) is used. This must be noted when ordering replacements.

NOTICE

The automatic drain valve requires very little operator intervention. However, it will be necessary to periodically clean the screen inside the valve to keep it functioning at maximum capacity. Blowing out the receiver will clean out the strainer screen in the valve. Note there may be a small amount of water between the bottom ofthe receiver and the drain valve. (In harsh conditions, removal of the manual drain prior to exhaust may be required for complete cleaning). Reinstall manual drain valve. Follow the daily

The automatic drain valve functions only if the unit is running in a start-stop mode or constant speed control mode. Ifthe unit is running in continuous duty mode, then draining the receiver with the manual drain valve is recommended.

maintenance procedures outlined in your product literature.

Most ofthe individual components ofthe valve are not sold separately. The only parts sold separately are those in the service kits available from Ingersoll-Rand. If replacement parts are necessary, order from the list of available kits.

<f!j) Ingersollland® Instruction Sheet Installation, Operation & Maintenance Instructions

For Model EDV-2000 Electric Condensate Drains

PRODUCT DESCRIPTION

The EDV-2000 removes condensed water and oil from the air receiver tank. Additional drains may be installed throughout your compressed air system, including aftercoolers, filters, drip legs and dryers.

The EDV-2000 operates on a timer which can be set to automatically drain the air receiver tank at operator-determined intervals.

Key features include:

• 100% continuous duty

• NEMA 4 enclosure

• Adjustable time on (.5 - 10 seconds)

• Adjustable time off (.5 - 45 minutes)

• Stainless steel operator

• LED to indicate electrical power is on

• LED to indicate valve is open

• Manual override

• 6' power cord (AC plug on 110/220 volt drains only)

• Agency approval

RECEIPT & INSPECTION Remove the EDV-2000 from packaging and inspect for transportation damage. Ensure the voltage rating on the solenoid valve matches your power supply.

INSTALLATION On compressors that have been in service without an automatic drain, all debris at the bottom of the tank should be cleaned and blown out before installing the electric drain.

WARNING: DO NOT install the EDV-2000 on a pressurized tank. Depressurize the tank and disconnect the power supply before installing.

NOTE: For ease of installation, it may be necessary to elevate the tank. Ensure adequate lifting equipment is available.

1. Install EDV-2000 using proper sealant (Le., Loctite 567) on the threads. Ensure sealant does not enter the valve body.

2. Supply EDV-2000 with the proper electrical supply voltage.

OPERATION

CAUTION: Do not operate the EDV-2000 outside the following pressure and temperature ranges:

Maximum Operating Pressure: Compressed Air Temperature: Ambient Temperature:

1. Open the strainer ball valve.

250 psig 33 to 265°F 33 to 125°F

Strainer Ball Valve.

OPEN

2. Set the "time off" and "time on" knobs. See TIMER SETTINGS (below) for an explanation of the settings.

3. During compressor operation, check for air leaks.

TIMER SETTINGS

The "time off" setting determines the interval between cycles from 30 seconds to 45 minutes. The "time on" setting determines the actual time the compressor drains condensate from the 114" or 1/2" condensate outlet port.

The timer's cycle rate and drain opening time should be adjusted to open just long enough to discharge the condensate. The timer is properly set when it opens and discharges condensate and then vents air for approximately one second before closing. Adjustments may be made depending on many factors, including humidity and duty cycle .

TROUBLESHOOTING

Trouble Cause Action

Valve will not close. 1. Debris in solenoid 1. Remove solenoid valve prevents valve, disassemble, diaphragm from clean and seating. reassemble.

2. Short in electrical 2. Check and replace component. power cord or timer

as needed.

Timer will not activate . 1. No electrical supply. 1. Apply power.

2. Timer malfunction 2. Replace timer.

3. Clogged port. 3. Clean valve.

4. Solenoid valve 4. Replace solenoid malfunction. valve.

5. Clogged strainer. 5. Clean strainer.

MAINTENANCE

NOTE: The following maintenance schedule has been developed for typical applications. Maintenance intervals should be shortened in harsher environments.

DRAIN VALVE MAINTENANCE SCHEDULE

DAILY Test the valve for proper operation. Clean the filter screen if needed.

MONTHLY (EVERY 30 DAYS) Clean the filter screen.

To clean the filter screen, perform the following steps:

1. Close the strainer ball valve completely to isolate it from the air receiver tank.

2. Press the TEST button on the timer to vent the pressure remaining in the valve. Repeat until all pressure is removed.

CAUTION! High pressure air can cause injury from flying debris. Ensure the strainer ball valve is completely closed and pressure is released from the valve prior to cleaning.

3. Remove the plug from the strainer with a suitable wrench. If tOU hear air escaping from the cleaning port, STOP IMMEDIATE Yand repeat steps 1 and 2.

4. Remove the stainless steel filter screen and clean it. Remove any debris that may be in the strainer body before replacing the filter screen.

5. Replace plug and tighten with wrench.

6. When putting the EDV-2000 back into service, press the TEST button to confirm proper function.

Form SeD-87gB

August 2002

PARTS LIST

EDV-2000 Drain Valve With Strainer/Ball Valve Assembly

PART NO. DESCRIPTION MAX DISCHARGE RATE (GALLONS PER 5 NPT SIZE ORIFICE 110/120V 230/240 V PRESS. SECONDS "ON TIME") •• SIZE

(PSI) 38018222 38018230 EDV-2000 250 UPTOO.1 1/4" 3/32" 38018289 38018206 EDV-2000 250 UPTO 1.0 1/4" 7/16" 38018198 38018214 EDV-2000 250 UPTO 1.6 1/2" 7/16"

EDV-2000 Field Retrofit Assembly (Includes Drain Valve, Strainer/Ball Valve Assembly, Connector and Manual Drain Valve)

PART NO. DESCRIPTION 110/120 V 230/240 V

54579248 97339402 EDV-2000 FIELD RETROFIT ASSEMBLY

MISCELLANEOUS REPLACEMENT PARTS

PART NO. 38000154 95480273

NOTES:

DESCRIPTION STAINLESS STEEL FILTER SCREEN O-RING

ON DIAl... (S[C.)

TWI$l KNOB fOR MANUAL DRAIN

VALV" 0 .... , "'WAl /1 ! /3" NPl OUllH PORT

.230 volt models are supplied without AC plugs.

• Discharge rate based upon 90 PSIG air system and 5 seconds valve "on time." Flow rates may vary with installation.

MAX PRESS. (PSI) 250

• For Commercial Garages, Repair And Storage installations, refer to the National Electric Code (NEC 1999) Article 511 for the proper installation instructions.

• Disposal of any liquid should be done in accordance with the local, state or federal guidelines that apply to your area.

DISCHARGE RATE (GALLONS PER 5 SECONDS "ON TIME") ••

UPTOO.1

NPT SIZE ORIFICE SIZE

1/4" 3/32"

~ CL

1St ~

or-r----'~~------_1 __ JF~~~ CL

~~§§~~----------(::)6.r.~~ !j w n::.

Inuersollfland~ Supplement Sheet Pressure Switches

Models 2340, 2475, 2545, 7100, 15T, 3000, 2000

This supplement sheet contains installation, maintenance and replacement parts information that has not yet been incorporated into the owner's manual and parts list for your air compressor. Please retain this information for reference.

ADJUSTING THE PRESSURE SWITCH SETTINGS

WARNING! High voltage is present at the pressure switch contacts when the power supply is connected. Disconnect, lock and tag main power supply before making adjustments.

CAUTION! Do not adjust the pressure switch to exceed the maximum discharge pressure of the unit. Cut-off failure can occur by over adjusting the range nut.

NOTE Adjust the pressure switch only if adjustments are absolutely necessary.

To properly adjust the range, follow the instructions below:

1. Remove the pressure switch cover. 2. Adjust the range by turning the range adjustment screw clockwise (in) to

increase the cut-out point or counter-clockwise (out) to decrease the cut-out point.

NOTE: One full turn (360°) changes the setting approximately 6 PSIG.

3. Replace cover, reconnect power supply and start the compressor. 4. Note the pressure gauge reading at which the compressor cuts out. 5. Repeat adjustment procedure if necessary.

PRESSURE SWITCH INSTALLATION PRECAUTIONS

Diaphragm leaks can occur if a new pressure switch is installed improperly. During installation of a new pressure switch, do not tighten the pressure switch by turning the switch body by hand. Putting sideways pressure on the switch body puts stress on the body-to-diaphragm connection and may cause later failure due to vibration, temperature expansion, or pressure.

In addition, do not use the pressure switch assembly as a handle when moving the compressor. This places stress on the body-to-diaphragm connection and can distort internal components.

Failure can occur by putting undue stress on the unloader body while tightening the unloader tubing with a wrench. Do not adjust the orientation of the pressure switch by turning the entire assembly with a wrench placed on the unloader connection.

© Ingersoll-Rand Company

Printed in U.SA

TYPICAL PRESSURE SWITCH SETTINGS

Minimum On 100

Maximum Off 175

Differential (Non-Adjustable)

30-40

Form SCO-914

July 2000

PART NUMBERS AND DESCRIPTIONS FOR PRESSURE SWITCHES

The pressure switch part numbers shown below are for 175 psi air compressors that are equipped with standard NEMA 1 electrical enclosures.

HP MODEL PART NO. DESCRIPTION

5 2340L5 SINGLE PHASE 56288806 SWITCH, PRESSURE 2340L5 THREE PHASE 56288764 SWITCH, PRESSURE - WITH UNLOADER VALVE 2-2340E5 56288764 SWITCH, PRESSURE - WITH UNLOADER VALVE

AND 56288798 SWITCH, PRESSURE 2545N5-PS 56288798 SWITCH, PRESSURE 2475N5 STANDARD 56288772 SWITCH, PRESSURE - WITH UNLOADER VALVE AND LEVER 2475N5 TOTALLY PACKAGED 56288764 SWITCH, PRESSURE - WITH UNLOADER VALVE

7-1/2 2475N7.5 56288772 SWITCH, PRESSURE - WITH UNLOADER VALVE AND LEVER 2-2475E7.5 56288764 SWITCH, PRESSURE - WITH UNLOADER VALVE

AND 56288798 SWITCH, PRESSURE 2545N7.5-PS 56288780 SWITCH, PRESSURE - WITH LEVER

10 2545E10V 56288772 SWITCH, PRESSURE - WITH UNLOADER VALVE AND LEVER 2-2545A10V 56288764 SWITCH, PRESSURE - WITH UNLOADER VALVE

AND 56288798 SWITCH, PRESSURE 2545E10 56288780 SWITCH, PRESSURE - WITH LEVER 2545K10 56288780 SWITCH, PRESSURE - WITH LEVER 7100E10-PS 56288798 SWITCH, PRESSURE

15 7100E15 56288798 SWITCH, PRESSURE 15TE15 56288798 SWITCH, PRESSURE 15TE15-PS 56288798 SWITCH, PRESSURE 7100E15V 56288772 SWITCH, PRESSURE - WITH UNLOADER VALVE AND LEVER

20 15TE20 56288798 SWITCH, PRESSURE 2000E20-PS 56288798 SWITCH, PRESSURE 3000E20 56288798 SWITCH, PRESSURE

25 2000E25-PS 56288798 SWITCH, PRESSURE 2000A25-PS 56288798 SWITCH, PRESSURE 3000E25 56288798 SWITCH, PRESSURE

30 2000E30-PS 56288798 SWITCH, PRESSURE 3000E30 56288798 SWITCH, PRESSURE

HP = MOTOR HORSEPOWER

ijm$"·~?INGERSOLL~AND

Do For YOU . .•

EFRaENTRELDSERWCE We maintain a highly trained staff of technicians to service your equipment for preventive maintenance, or to assist you should emergencies ever occur.

COMPLETE REPAIR SERVICE Our trained technicians will repair or overhaul your equipment to factory specifications, using only genuine I-R parts.

SPECIAL ENGINEERING SERVICE We can help you identify and solve your compressed air problems by evaluating your needs and recommending the proper compressor and air piping system to give you maximum efficiency.

SPARE PARTS By stocking genuine I-R spare parts, we can help you avoid costly delays, or substituting inferior parts. Using genuine I-R parts on your I-R equipment will help to keep even older machines running in good-as-new condition.

COMPLETE STOCK OF EQUIPMENT We carry a complete line of I-R equipment and accessories designed to met any compressed air application. We are backed by Ingersoll-Rand's prompt factory shipment to ensure you on-time delivery.

A SUesMUTE IS NOT A REPLACEMENT Ensure you get peak performance and longevity out of your Ingersoll-Rand compressor by insisting on genuine Ingersoll-Rand replacement parts and maintenance kits. Not only are the replacement parts made to precise dimensions and OEM-specified metallurgy, but each part is backed by the Ingersoll-Rand warranty. Your local Air Center, Full-Service distributor or direct Ingersoll-Rand salesperson will work with you to ensure you get the parts you need to do the job right. Equip your machines with only the best - Ingersoll-Rand Genuine Parts.

I I I I I I

DISTRIBUTED BY: DISTRIBUIDO POR:

I I I I I I

L ____ lIIIIIIIIIIIIIIlIIIIIIIIIIIIIIlIIIIIIIIIIIIII:IIIIIIIIIIIIIIlIIIIIIIIIIIIIIlIIIIIIIIIIIIIIlIIIIIIIIIIIIIIlIIIIIIIIIIIIII.J

Printed in the U.SA

Vea Puede

EFICIENTE SERVICO EN EL CAMPO Mantenemos un grupo de mecanicos entrenados para suministrarle mantenimiento preventivo 0 atender cualquier emergencia que puede tener.

COMPLETO SERVICIO DE REPARACION Mecanicos entrenados repararan su compresor segun los metodos recomendados por fabrica usando solamente partes genuinas Ingersoll-Rand.

SERVICO DE INGENIERIA ESPECIAL Nosotros podemos ayudarlo con sus problemas de aire comprimido investigando sus necesidades y recomendando el compresor y el sistema de aire adecuados para lograr maxima eficiencia.

PARTESDEREPUESTO Mantenemos partes genuinas Ingersoll- Rand, evitando posibles sobrecostos debido a demoras en la sustitucion de partes menores. Como resultado, los equipos antiguos son mantenidos como nuevos.

STOCK COMPLETO DE EQUlPOS Nuestro stock de maquinas completas que pueden encargarse usualmente de cualquier necesidad, esta soportado por un eficiente sistema de despachos de fabrica de Ingersoll-Rand para asegurarie entrega a tiempo.

UN SUSMUO NO ES UN REEMPLAZO Asegurese que obtiene maximo desempeiio y duracion de su compresor insistiendo en usar solamente partes de reemplazo genuinas y kits de mantenimiento Ingersoll-Rand. No solamente estan construidas con dimensiones precisas y especificaciones exactas de metalurgia, sino que cada parte esta respaldada por la garantia Ingersoll-Rand. Su Air Center, su Distribuidor de Servicio 0 el personal de ventas directo de Ingersoll-Rand trabajaran con Usted para asegurarle que recibe las partes para efectuar el trabajo correcto. Equipe sus maquinas solo con 10 mejor - Partes Genuinas Ingersoll-Rand.

Ingersoll-Rand Company Reciprocating Compressor Division

Small Compressor Business Unit Campbellsville, KY 42718

© 1995 Ingersoll-Rand Company