Company Profile - AV Access...COMPANY PROFILE 2013 Company Profile Wheel mounting Press Wheel Set Laser Measuring Bench Spring Testing Press Bogie Press Test Bench W3M SOGEMA ENGINEERING

COMPANY PROFILE 2013

Company Profile

Wheel Set Laser Measuring Bench

Spring Testing Press

Bogie Press

Test Bench

W3M

SOGEMA ENGINEERING

UK & Ireland Agent

AV Access Equipment AV Birch Limited

Aldenham Business Park Muckley cross

Bridgnorth WV16 4RR

Tel.: 01746 714418 Fax.: 01746 714419

Email@ [email protected]

Wheel mounting Press



Bridgnorth WV16 4RR

AV Access Equipment 01746 714 418 2/16

I/ COMPANY HISTORY

Founded in 1980 by two partners, JJ DE BORTOLI and JJ LEMAITRE, SOGEMA Group is specialized in the Design, Manufacturing, Installation and Commissioning of Hydraulic equipment and machines for any type of application (Railway Industry, Car Industry, Aeronautic Industry, etc…). Over the last 10 years, SOGEMA Group has achieved its internal grow up by creating 9 subsidiaries to improve its sales capacity. Composition of SOGEMA Group:

- SOGEMA Engineering, - SOGEMA Services, - SOGEMA Services Littoral, - SOGEMA Picardie (Hydraulic Maintenance & components), - COPHYMA (Hydraulic & Pneumatic Maintenance), - NANFOURMA (Hydraulic Maintenance & Components Refurbishment), - HYDRO EXPERT INTERNATIONAL, (Tunisia), - HYDEMS (Training),

The company has always been at the lead of technology and innovation. SOGEMA staff also has a very high level of skills and commitment. Consolidated Turnover for 2011: 14,5 Millions Euros (75% for Export) Group’s workforce: 175 persons. Group owners: Jean Jacques DE BORTOLI, Chairman and Managing Director. Jean Jacques LEMAITRE, Chairman and Managing Director.

For 3 years now, SOGEMA ENGINEERING has increased its benefits and sales worldwide. This development allowed us to complete building of our new Head Offices and Manufacturing Plants in order to improve our production capacities. This project has been achieved on 1st of January 2010 and….

…We then invite you to visit us at your convenience!



Bridgnorth WV16 4RR


II/ LOCATION

The company is located in the centre of Europe between Paris, London and Brussels; crossroad to all destinations. Brussels airport 60 min Paris airport 90 min London Waterloo 120 min

III/ COMPANY PROFILE AND RANGE OF PRODUCTS SOGEMA ENGINEERING designs, manufactures and installs railway maintenance equipment for EMU, DMU, Passenger coaches, Freight wagons, Metros and Tramways:

Pages

Wheel Press from 100T up to 800T .............................................................. 5 & 6 For wheel sets mounting and dismounting (single or double cylinder) Under Floor Wheel Lathe RNG15 & RNG30 ...................................................... 7 For wheel reprofiling Bogie Preload Testing machine ......................................................................... 8 For bogie loading tests Bogie Press ......................................................................................................... 8 For bogie mounting and dismounting Lifting jacks (fixed of mobiles) .......................................................................... 9 For vehicle lifting (trains, buses, etc…) Spring testing machine ...................................................................................... 9 For spring calibration Wheel Set Measuring Bench ............................................................................ 10 For wheel set profile and geometry measuring Bogie Square Measurement Bench ................................................................. 11 For bogie 3D control Bearing Removal Devices ................................................................................ 11 For bearing extractions (dry or oil injection system) Bogie Turning Gear Unit ................................................................................... 12 For bogie chassis turning Wheel Set & Rails Turning Gear Unit .............................................................. 12 For wheel set rotating Turntables .......................................................................................................... 13 For wheel sets and bogies Lifting Tables ..................................................................................................... 13 For wheel sets or bogies handling Wheel Set Handling Devices ............................................................................ 13 For wheel set handling on wheel press or lathes Wheel set Elevators .......................................................................................... 14 For Ultrasonic & Magnetoscopic Inspections Wheel set Conveyors ........................................................................................ 14 For wheel set conveying on tracks



Bridgnorth WV16 4RR


Pages

Wheel Milling Mobile Machine W3M® ............................................................. 14 For wheel flats cutting in situ Windows/Doors Manipulator ............................................................................ 15 For windows and doors handling Hydraulic Presses ............................................................................................. 15 For any kind of application Testing Benches ............................................................................................... 15 For test on brake units, air springs, etc. Hydraulic Units .................................................................................................. 16 For any kind of application Overhauling, modifications, supply of spare parts for Presses, Lathes,. .... 16 All brands Expertises, installations, machine move-out, commissioning, training, maintenance contracts on Presses, Lathes ....................................................... 18 All brands

SOGEMA ENGINEERING also offers after sales services for their equipment in France and worldwide thanks to their local partners/agents. SOGEMA ENGINEERING is present in more than 60 countries:

FRANCE

BELGIUM

UNITED KINGDOM

GERMANY

AUSTRIA

NETHERLANDS

FINLAND

SPAIN

PORTUGAL

CZECK REPUBLIC

TURKEY

ALGERIA

TUNISIA

MAROCCO

SOUTH OF AFRICA

RUSSIA

ISRAEL

INDIA

EGYPT

SYRIA

IRAN

SAUDI ARABIA

CHINA

KOREA

INDONESIA

PHILIPPINES

TAIWAN

JAPAN

ARGENTINA

BRAZIL

CHILE

VENEZUELA

UNITED STATES, etc…

Our main customers are transport operators or rolling stock manufacturers worldwide:

SNCF

RATP

TRANSDEV

EGIS RAIL

SYSTRA

SEMITAN

TAM

CTS

SOLEA

SITRAM

SEMTAO

SETRAM

TRANSPOLE

TCL

VINCI CGP

VALDUNES

FAIVELEY

CATERPILLAR

SNCB

DB

NEDTRAIN

OBB

VR

RENFE

METRO MADRID

FEVE

BONATRANS

LUGCENTROKUZ

YAPI MERKEZI

COFMOW

RCF

ZAO TIKHVIN

MRTA

MARUBENI

SNTF

ALSTOM

SIEMENS

BOMBARDIER

HITACHI

MITSUBISHI

KAWASAKI

ROTEM

SAMSUNG

KORAIL

SUMITOMO

POCLAIN

VR

PEUGEOT

RENAULT

Etc…

For more information on our achievements, please refer to our Reference List



Bridgnorth WV16 4RR


RANGE OF PRODUCTS

1/ WHEEL PRESS from 100T up to 800 Tons

Type: CADE300TD 300 Tons Mounting/Demounting Wheel Press, Double cylinder,

Fully automatic & Roll-Through Arrangement. KORAIL, Korean Railways, South Korea

Type: CA200TD 200 Tons Wheel Mounting Press, Double cylinder,

Mobile Frame & Roll-Through Arrangement TGV (High Speed Train) SNCF (French Railways) Maintenance Workshops, France.



Bridgnorth WV16 4RR


Type: CADE400TS 400 Tons Mounting/Demounting Wheel Press, Single cylinder.

LRTA, Manilla Metro, Philippines.

Type: CADE100TS 100 Tons Mounting/Demounting Wheel Press, Single cylinder.

Tramway of Nantes (SEMITAN), France.



Bridgnorth WV16 4RR


2/ BOGIE TEST PRESS

Bogie Test Press for Bogie Manufacturing Plant of BOMBARDIER Crespin (France)

3/ BOGIE ASSEMBLING/DISASSEMBLIG PRESS

Mounting and demounting bogie press for SNCB workshops of Namur (Belgium)



Bridgnorth WV16 4RR


4/ LIFTING JACKS (for railway vehicles or bus lifting)

5/ SPRING TEST PRESS

Fixed or mobile lifting jacks and supports.

Spring Test Press for SNTF (Algerian Railways) (Algeria)

Spring Test Press for MOR (Ministry of Railways), Guangzhou

(China)



Bridgnorth WV16 4RR


6/ WHEEL SET MEASURING BENCH 6.1 Inspection wheel set measuring bench Measuring bench installed in SNCF (French Railways) workshop in Hellemmes (France) for High Speed Train wheel sets.

6.2 Wheel set control measuring bench (Laser Technology)



Bridgnorth WV16 4RR


Measuring Bench for TGV (High Speed Train) wheel sets for SNCF (French Railways) workshops in Bischheim and Hellemmes, France 7/ BOGIE SQUARE MEASUREMENT BENCH

Bogie square measurement bench (3D control) installed in SNCF workshops, Romilly (France).

8/ BEARING REMOVAL DEVICES

Wheel Set Bearing Extractor using Oil Injection System.

EMA Maintenance Workshops

(Alger Metro), Algeria



Bridgnorth WV16 4RR


9/ WHEEL SET HANDLING DEVICES

10/ WHEEL SET ELEVATOR

11/ WHEEL SET CONVEYOR

Wheel Set Loading & Unloading Carriage for Wheel Press or Wheel Set Lathe.

SNCB Maintenance Workshops of Gentbrugge (Belgium Railways)

Wheel Set Elevator for magneto and non-destructive tests.

Wheel Set Conveyor or « wheel set transporter » between workshop tracks.

Design project for SNCF (French Railways) maintenance workshops of Nîmes Courbessac (France)



Bridgnorth WV16 4RR


12/ WHEEL MILLING MOBILE MACHINE W3M® 13/ WINDOWS/DOORS HANDLING DEVICE

Windows Handling Device for LRT or Buses windows.

LRT maintenance workshops of Grenoble SEMITAG, France

Wheel flat cutting in situ (on the track) without wheel set demounting.

Design project (Label) for ITRANS Organization.



Bridgnorth WV16 4RR


14/ HYDRAULIC PRESSES (for any kind of application)

15/ TESTING BENCHES

50 or 100 Tons Hydraulic Press for elastic wheels.

Testing Bench for brakes. Performed tests: Air cylinder tightness and load tests with sensors.

Metro of Caracas maintenance workshops, Venezuela

Manufacturing Plant (FAIVELEY Transports), France

Testing Bench for brake pads.

Stressing Bench for bogies. New bogie prototype tests before manufacturing.

BOMBARDIER Transports Testing Facilities, Crespin, France



Bridgnorth WV16 4RR


16/ OVERHAULING, RE-MANUFACTURING OF WHEEL PRESSES

Overhauling of Mounting and Demounting Wheel Presses (all brands) Mechanic, electric, hydraulic overhauling, computerization and integration of measuring devices…

SNCF (French Railways) workshop (Nevers), France.

SNCB (Belgium Railways) maintenance workshops in Malines (Belgium). Original Manufacturer of the Wheel Press: HOESCH (Germany).



Bridgnorth WV16 4RR


17/ EXPERTISES, INSTALLATIONS, MOVE-OUT, COMMISSIONING, TRAINING AND MAINTENANCE CONTRACTS

IV/ COMPANY STRUCTURE

Sales Department

Marketing Department

Design Department for Mechanics, Electrics, Automatism and Hydraulics

Quality Department

R&D Department

Purchasing Department

Workshop (manufacture & assembly)

After Sales and Site Expertise Services

Installation, commissioning, tests, training and final acceptance of a Wheel Set Lathe. Original manufacturer: SCULFORT (France).

TRANSNET (South African Railways).

Maintenance workshop of Santiago Metro, METRO SA, (Chile)

Complete expertise of an under floor wheel lathe before spare parts supply and maintenance contract. Original manufacturer: SCULFORT (France).



Bridgnorth WV16 4RR


Our highly skilled structure is based on a team of engineers and technicians: * Customer technical specifications analysis of customers to offer the best technical and economical compromise. * Simultaneous engineering with our suppliers to find the best solutions within a short time. * Operation Technology Master for productivity and reliability: - Definition of equipment - Definition of tools and accessories - Automatisms and multiple tools to assist maintenance diagnosis - Ergonomic operator control panel - HMI (Human Machine Interface). * Commissioning of our complete range of equipment. * Respect of delivery times and quality * Quality Plan and Quality Manual SOGEMA Engineering is certified for ISO9001:2008 standard. Our Quality Manual can be consulted by our customers upon simple request. This manual explains all procedures used by the whole staff of SOGEMA Engineering to guarantee to its customers a high quality level of works and delivered equipment.

Company Profile - AV Access...COMPANY PROFILE 2013 Company Profile Wheel mounting Press Wheel Set Laser Measuring Bench Spring Testing Press Bogie Press Test Bench W3M SOGEMA ENGINEERING

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