CMM Cable Manual

CMM cable guideH-1000-4053-17-B

Renishaw CMM cable guide

© 2004 - 2006 Renishaw plc. All rights reserved.

This document may not be copied or reproduced in whole or in part, or transferred to any other media or language, by any means, without the prior written permission of Renishaw.

The publication of material within this document does not imply freedom from the patent rights of Renishaw plc.

Disclaimer

Considerable effort has been made to ensure that the contents of this document are free from inaccuracies and omissions. However, Renishaw makes no warranties with respect to the contents of this document and specifi cally disclaims any implied warranties. Renishaw reserves the right to make changes to this document and to the product described herein without obligation to notify any person of such changes.

Trademarks

RENISHAW® and the probe emblem used in the RENISHAW logo are registered trademarks of Renishaw plc in the UK and other countries.

apply innovation is a trademark of Renishaw plc.

All other brand names and product names used in this document are trade names, service marks, trademarks, or registered trademarks of their respective owners.

Renishaw part no: H-1000-4053-17-B

Issued: 11 2006

1

Renishaw CMM cable guide

2 Safety

Safety In all applications involving the use of machine tools or co-ordinate measuring machines (CMMs) eye protection is recommended.

There are no user serviceable parts inside Renishaw’s mains powered units. Return defective units to an authorised Renishaw Customer Service Centre.

Replace blown fuses with new components of the same type. Refer to the SAFETY section of the relevant product documentation.

For instructions regarding the safe cleaning of Renishaw products refer to the MAINTENANCE section of the relevant product documentation.

Remove power before performing any maintenance operations.

Always allow sufficient time for electrical charge to dissipate from electrical components before handling.

Observe anti-static handling precautions, including the use of earth straps with plug-in cards.

Refer to the machine supplier’s operating instructions.

It is the machine supplier’s responsibility to ensure that the user is made aware of any hazards involved in operation, including those mentioned in Renishaw product documentation, and to ensure that adequate guards and safety interlocks are provided.

Under certain circumstances the probe signal may falsely indicate a probe seated condition.

Do not rely on probe signals to stop machine movement.

The expected method of providing an emergency stop for Renishaw products is to remove power.

Product care Renishaw probes and accessories are precision instruments.

Please use and maintain the products in accordance with these instructions.

For instructions regarding product care of Renishaw products refer to the PRODUCT CARE section of the relevant product documentation.

Contents 3

Contents 1 Introduction......................................................................................................................................... 5

2 Cable information quick reference tables ........................................................................................... 6

3 Manual probe head cable ................................................................................................................. 11

4 PL1, PL2 and PL3 manual probe head cables................................................................................. 12

5 PL4 manual probe head cable.......................................................................................................... 13

6 PL5, PL6 and PL13 motorised probe head cables........................................................................... 14

7 PL10 manual probe head cable........................................................................................................ 15

8 PL12 motorised probe head cable.................................................................................................... 16



11 PL17 and PL18 manual probe head cables ..................................................................................... 19

12 PL19, PL20, PL21 and PL40 autochange rack cables..................................................................... 20

13 PL22 DIN to PICS adapter cable...................................................................................................... 21

14 PL24 PICS and MCU1 cable............................................................................................................ 22

15 PL25 PICS cable .............................................................................................................................. 23

16 PL26 PICS cable .............................................................................................................................. 24

17 PL27 and PL29 manual probe head cables ..................................................................................... 25




21 PL37 probe signal cable................................................................................................................... 29

22 PL38, 42, 44, 45, 46 and 56 multiwire cables .................................................................................. 30


24 PL63, PL64 and PL65 cables for the SCR200 rack ......................................................................... 32

25 PL69 and PL75 multiwire extension cables...................................................................................... 33

26 PL70 four-way linking cable.............................................................................................................. 34

27 PL76 PICS three-way linking cable .................................................................................................. 35

28 PL82V video compatible probe cable............................................................................................... 36


30 PL97 twin SCR200 rack adapter cable ............................................................................................ 38

31 PL101 multiwire extension cable...................................................................................................... 39

32 PL104 power cable for PHS1 ........................................................................................................... 40

33 PL105 communications cable for PHS1........................................................................................... 41

4 Contents

34 PL106 probe signal cable for PHS1 ................................................................................................. 42

35 PL107 overtravel cable for PHS1 ..................................................................................................... 43

36 PL112 PICS adapter cable ............................................................................................................... 44

37 PL113 overtravel adaptor cable........................................................................................................ 45

38 PL114 four-way linking cable............................................................................................................ 46

39 PL115 three-way linking cable.......................................................................................................... 47

40 PL156 interpolator cable for IU80..................................................................................................... 48

41 PL157 Machine cable adapter for IU80 ............................................................................................ 49

42 PL158 interpolator cable for IU80..................................................................................................... 50

43 PL164, PL165 and PL171 dedicated MCU1 cables ......................................................................... 51

44 PLM6 and PLM7 machine cables..................................................................................................... 52

45 PLM8 and PLM9 machine cables..................................................................................................... 53

46 UCC1 to SPA1 cable ........................................................................................................................ 54

47 UCC1 machine I/O cable.................................................................................................................. 55

48 UCC1 joystick interface cable........................................................................................................... 56

49 MCU1 extension cable ..................................................................................................................... 57

50 UCC1 optical link cable .................................................................................................................... 58

51 UCC2 to SPA1 cable ........................................................................................................................ 59

52 UCC2 machine I/O upgrade adapter cable ...................................................................................... 60

53 UCC2 joystick interface cable........................................................................................................... 61

54 SPA2 to UCC2 emergency stop cable ............................................................................................. 62

55 UCC2 to SPA2 communication cable............................................................................................... 63

56 UCC2 to SPA2 6th axis cable............................................................................................................ 64

57 CMM PC to UCC2 communications cable........................................................................................ 65

58 Scale adapter cable.......................................................................................................................... 66

Introduction 5

1 Introduction This guide contains comprehensive information on the most commonly used Renishaw cables.

It is of particular use to engineers involved in installation or support of Renishaw equipment on CMMs, or where correct cable identification is required.

Further information for signals, connectors and switch settings of controllers and interfaces can be found in the Renishaw CMM products switch setting and connector guide H-1000-4068 or relevant installation and user’s guides.

Renishaw cables are identified by marker rings or printing to show the ‘PL’ number.

These markers have an S, T, V or U suffix to reflect the cable function and design.

Further customised cable solutions are available for specific applications, please contact Renishaw for further details.

1.1 Renishaw CMM product support

Renishaw provides comprehensive world-wide sales and technical support through an extensive network of locally staffed subsidiary offices and regional service and repair centres, contact us at www.renishaw.com/contact.

6 Cable information quick reference tables


2.1 Table 1

PL number Length Connectors Part number Information

- 16 cm Moulded 5-pin DIN plug

Moulded 5-pin DIN plug A-1016-6440 Straight manual

head cable

PL1 26 cm

to 71 cm In-line 5-pin

DIN plug Moulded 5-pin

DIN plug A-1016-0004 Coiled manual head cable

PL2 41 cm

to 1.27 m In-line 5-pin



PL3 68 cm

to 2.32 m In-line 5-pin



PL4 4.5 m In-line 5-pin DIN plug

Moulded 5-pin DIN plug A-1016-0001 Straight manual

head cable

PL5 40 cm

to 80 cm In-line LEMO

plug 90 degree

Tuchel socket A-1016-7672 Coiled cable for motorised head

PL6 80 cm

to 1.6 m In-line LEMO

plug 90 degree


PL10 10 cm In-line LEMO plug

In-line 5-pin DIN socket A-1029-0111 Straight manual

head cable

PL12 10 cm In-line LEMO plug

90 degree Tuchel socket A-1016-7674 Straight cable for

motorised head

PL13 10 cm


plug 90 degree


PL14 59 cm

to 1.83 m 7-pin Amphenol

plug Moulded 5-pin


PL15 4.5 m In-line 5-pin DIN plug Not terminated A-1004-0110 Straight manual

head cable

PL17 16 cm


plug Moulded 5-pin


PL18 56 cm


plug Moulded 5-pin


PL19 5 m 25-pin D-type socket

25-pin D-type plug A-1051-0199 ACR1 rack signal

cable

Cable information quick reference tables 7

2.2 Table 2




cable



cable

PL22 30 cm 9-pin D-type plug

In-line 5-pin DIN socket A-1057-0131 DIN to PICS

adaptor cable


9-pin D-type plug A-1016-0121 Straight PICS

extension cable

PL25 30 cm 9-pin D-type socket

9-pin D-type plug A-1016-0120 Straight PICS

cable

PL26 60 cm 9-pin D-type plug

In-line 5-pin DIN plug A-1057-0132 SSR out to PICS

in cable

PL27 22.5 cm to 45 cm

Moulded 5-pin DIN plug

Moulded 5-pin DIN plug A-1016-6370 Coiled manual

head cable

PL28 27.5 cm to 55 cm

5-pin Franz Binder plug


head cable

PL29 74 cm

to 1.48 m Moulded 5-pin



PL31 30 cm

to 60 cm In-line Lemo

plug Moulded 5-pin


PL33 3 m In-line Lemo socket or plug

90 degree Tuchel socket A-1023-7056 Straight cable for

motorised head

PL37 50 cm 7-pin DIN plug 7-pin DIN plug A-1054-0003 Straight probe signal cable

PL38 25 m Micro D-type plug

15-pin high-density D-type

plug A-1016-7625 Multiwire probe

signal cable



cable



plug A-1016-7624 Multiwire probe

signal cable


2.3 Table 3




plug A-1016-7627 Multiwire signal

cable

PL45 1.9 m Micro D-type plug



cable

PL46 3.7 m Micro D-type plug



cable

PL52 27.5 cm to 55 cm

5-pin Franz Binder plug


head cable




cable

PL63 5 m 6-pin mini DIN plug

6-pin mini DIN plug A-1016-7630 SCR200 to PI 200

cable



cable



cable

PL69 10.5 m 15 pin high-

density D-type socket


plug A-1016-7640 Multiwire

extension cable

PL70 -

15-pin high-density D socket

15-pin high-density D socket

9-pin D-type plug

9-pin D-type plug

A-1016-7634 PI 200 multiwire connector cable

PL75 1 m 15-pin high-



plug A-1016-7644 Multiwire

extension cable

PL76 1 m

9-pin D-type socket

9-pin D-type plug

9-pin D-type socket A-1016-7643 PICS linking cable

PL82 5 m ‘Hirose’ type plug

15-pin high-density plug A-1016-7648 Multiwire probe to

AC1 to AC2

PL93 10 cm In-line Lemo plug

In-line Tuchel socket A-1016-7676 Straight cable for

motorised head

PL97 26 cm 6-pin mini DIN x 2 sockets

6-pin mini DIN plug A-1016-7660 Dual SCR200

rack to PI 200

Cable information quick reference tables 9

2.4 Table 4



15-pin D-type plug A-1016-7662 Interface cable

PL104 30 m Not terminated Not terminated A-2150-0481 PHS1 power cable

PL105 30 m Not terminated Not terminated A-2150-0482 PHS1 communications

PL106 30 m Not terminated Not terminated A-2150-0483 PHS1 probe signal cable

PL107 30 m Not terminated Not terminated A-2150-0484 PHS1 over-travel

PL112 30 cm

9-pin D-type socket

9-pin D-type plug

26-pin D-type socket A-2172-0004 PICS adapter

cable


26-pin D-type socket A-2172-0005 Over-travel cable

PL114 -

15-pin high-density D plug 15-pin high-

density D socket

9-pin D-type plug

9-pin D-type socket

A-1016-7664 TP200 multi-connector cable

PL115 - 15-pin high-density D socket

9-pin D-type socket

9-pin D-type plug

A-1016-7665 Multi-connector cable

PL156 60 cm Not connected 26-pin high-


A-1016-7129 Interpolator cable (IU80)

PL157 23 cm In-line Lemo plug

15-pin high-density socket A-1016-7132 machine cable

adapter for SP80

PL158 1 m 26-pin high-density plug


socket A-1016-7133 IU80 to CC5 and

CC6 card


9-pin D-type plug A-1016-8098





Straight MCU1 joystick cables

NOT SUITABLE FOR PICS USE

PLM6 6 m 15-pin D-type plug Not connected A-1016-7464

PLM7 4 m 15-pin D-type plug Not connected A-1016-7563

Motorised head machine cable. Chassis mount LEMO socket

supplied loose.


2.5 Table 5


PLM8 6 m 15-pin D-type plug

In-line LEMO socket A-1016-7677

PLM9 4 m 15-pin D-type plug

In-line LEMO socket A-1016-7678

Motorised head machine cable. In-line LEMO socket fitted.

40 cm 25-pin D-type plug

25-pin D-type plug A-4150-0161 UCC1 SPA cable

-

9-pin D-type plug

37-pin D-type socket

37-pin D-type plug A-4150-0162 UCC1 machine

I/O cable


2-pin in-line Lemo plug A-4150-0164 UCC1 joystick

E-STOP cable

15 m 9-pin D-type socket

9-pin D-type plug A-1016-7692 MCU1 joystick

extension cable

10 m HP Versatile Link latched

plug

HP Versatile Link latched

plug P-PP02-0003

CMM PC to UCC1 comms optical link

cable


25-pin D-type plug A-5121-0063 UCC2 to SPA1

signal cable

20 cm 37-pin D-type socket

44-pin D-type plug A-5121-0060 UCC2 upgrade

machine I/O cable

30 cm 9-pin D-type socket 2-pin Lemo plug A-5121-0061

UCC2 joystick E-STOP (goes into

MCU connector of UCC2)


25-pin D-type plug A-5121-0062 SPA2 to UCC2

E-STOP cable

1 m RJ45 (T568A) plug

RJ45 (T568A) plug P-CA78-0017 UCC2 to SPA2

comms cable

36 cm RJ45 (T568A) plug

RJ45 (T568A) plug P-CA81-0013 UCC2 to SPA2 6th

axis cable

5 m RJ45 (T568A) plug

RJ45 (T568A) plug P-CA81-0002

CMM PC to UCC2 comms ‘cross-over’ type cable

No PL numbers allocated

26 cm 15-pin D-type socket


plug A-1333-0183 Scale adaptor

cable

Renishaw CMM cable guide 11

3 Manual probe head cable Part number: A-1016-6440

3.1 Description

This straight cable has a 90 degree moulded plastic 5-pin DIN plug at each end and electrically connects Renishaw manual probe heads to the CMM quill.

End ‘A’ and ‘B’ Wire Signal

1 2 3 4 5

Red Screen Yellow Blue

Green

Head LED cathode Screen

Head LED anode Probe circuit Probe circuit

Figure 1

16 cm

12 Renishaw CMM cable guide

4 PL1, PL2 and PL3 manual probe head cables PL1 part number: A-1016-0004 PL2 part number: A-1016-0006 PL3 part number: A-1016-0012

4.1 Description

These coiled cables have an in-line 5-pin DIN plug at end ‘A’ and a 90 degree moulded plastic 5-pin DIN plug at end ‘B’. They electrically connect Renishaw manual probe heads to the CMM quill.

End ‘A’ Wire End ‘B’ Signal

1 2 and shell

3 4 5


Green

1 2 3 4 5



Figure 2


5 PL4 manual probe head cable PL4 part number: A-1016-0001.

5.1 Description

This straight cable has an in-line 5-pin DIN plug at end ‘A and a 90 degree moulded plastic 5-pin DIN plug at end ‘B’. It electrically connects Renishaw manual probe heads to the CMM quill.


1 2 and shell

3 4 5


Green

1 2 3 4 5



Figure 3


6 PL5, PL6 and PL13 motorised probe head cables PL5 part number: A-1016-7672. PL6 part number: A-1016-7673. PL13 part number: A-1016-7675.

6.1 Description

These coiled cables have an in-line Lemo plug at end ‘A’ and a 90 degree Tuchel socket at end ‘B’. They electrically connect Renishaw PH10T, PH10M or PH10MQ motorised probe heads to the CMM quill.

End ‘A’ End ‘B’ Wire Signal Max. line current

1 2 3 4* 5 6 7* 8 9 10 11 12 13 14

E D C M H L - F A B

N and O G J K

Yellow Red

Brown Grey White Green

Not connected Blue Violet Black

Screen Orange

Turquoise Pink

‘B’ axis feedback Ground sense

dc reference 12 V 0 V

Locking motor 8 V dc nominal ‘A’ axis motor 12 V dc nominal

Head present ‘A’ axis motor 12 V dc nominal ‘B’ axis motor / probe contact ‘B’ axis motor / probe contact

Screen ‘A’ axis feedback LED and datum

Motor probe switch

n/a n/a n/a

1000 mA 350 mA 350 mA

- 350 mA 350 mA 350 mA

- n/a

15 mA 40 mA

* NOTE: The male pins 4 and 7 of the 14 way LEMO connector (End ‘A’) are linked together.

Figure 4



7.1 Description

This straight cable has an in-line 5-pin DIN socket at end ‘A’ and an in-line Lemo plug at end ‘B’. It electrically connects Renishaw manual probe heads to the CMM quill.

End ‘A’ End ‘B’ Wire Signal

1 2 and shell

3 4 5

7 11 13 10 9


Green



Figure 5


8 PL12 motorised probe head cable PL12 part number: A-1016-7674.

8.1 Description

This straight cable has an in-line Lemo plug at end ‘A’ and a 90 degree Tuchel type socket at end ‘B’. It electrically connects Renishaw PH10T, PH10M or PH10MQ motorised probe heads to the CMM quill.


1 2 3 4* 5 6 7* 8 9 10 11 12 13 14

E D C M H L - F A B

N and O G J K

Yellow Red



Screen Orange

Turquoise Pink






Motor probe switch

n/a n/a n/a

1000 mA 350 mA 350 mA

- 350 mA 350 mA 350 mA

- n/a

15 mA 40 mA

* NOTE: The male pins 4 and 7 of the 14 way LEMO connector (end ‘A’) are linked together.

Figure 6



9.1 Description

This coiled cable has a 7-pin Amphenol plug at end ‘A’ and a 90 degree moulded plastic 5-pin DIN plug at end ‘B’. It electrically connects Renishaw manual probe heads to the CMM quill.


A B C D

E and F linked H

2 5 4 3 1 -

Screen Green Blue

Yellow Red

-

Screen Probe circuit Probe circuit

Head LED anode Head LED cathode

Not connected

Figure 7



10.1 Description This straight cable has an in-line 5-pin DIN plug at end ‘A’ and is unterminated at end ‘B’. It electrically connects Renishaw manual probe heads to the CMM quill.

End ‘A’ Wire End ‘B’ Signal 1

2 and shell 3 4 5


Green

1 2* 3 4 5



* NOTE: Link pin-2 of end ‘B’ to shell if fitting a connector with a metal cover.

Figure 8


11 PL17 and PL18 manual probe head cables PL17 part number: A-1023-7024. PL18 part number: A-1023-7025.

11.1 Description

These coiled cables have a 90 degree moulded 5-pin DIN plug at end ‘A’ and an in-line Lemo plug at end ‘B’. They electrically connect Renishaw manual probe heads to the CMM quill.

NOTE: A PL31 cable is available with inverted probe circuit pins if required, see page 27.


1 2 3 4 5

7 11 13 9 10


Green



Figure 9


12 PL19, PL20, PL21 and PL40 autochange rack cables PL19 part number: A-1051-0199. PL20 part number: A-1051-0045. PL21 part number: A-1051-0102. PL40 part number: A-1054-0002.

12.1 Description

These straight ACR1 autochange rack cables have an in-line 25-pin D-type socket at end ‘A’ and a 25-pin D-type plug at end ‘B’. They relay communications between the ACC2-2 controller and ACR1 rack.

Connections are pin-to-pin, with the Red/Grey wire connected to pin 1 at each end.

Pin

number Signal Pin number Signal

1 2 3 4 5 6 7 8 9 10 11 12 13

Supply to ACR1 motor 0 V rack motor return Rack 0 V return for ACR1 motor ‘Screwdriver’ position feedback Rear IRED beam detector signal Rack probe contact no. 2 Rack precision reference voltage for the ACR1 position potentiometer Rack lock error indicator no.4 ACR1 0 V Rack ‘change cycle’ indicator no.0 Rack 0 V, reserved for future use Rack 0 V, reserved for future use -

14 15 16 17 18 19 20 21 22 23 24 25

Supply to ACR1 motor 0 V motor return Rack 0 V Front IRED beam detector signal Rack probe contact no.1 ACR1 overtravel signal no.1 ACR1 ‘probe active’ indicator no.1 ACR1 ‘cycle error’ indicator no.3 +15 V supply to ACR1 circuits Ground sense Rack 0 V, reserved for future use Rack 0 V, reserved for future use

Figure 10


13 PL22 DIN to PICS adapter cable PL22 part number: A-1057-0131.

13.1 Description

This straight cable has a 5-pin DIN-socket at end ‘A’ and a 9-pin D-type plug at end ‘B’. When linked to existing SSR (solid state relay) cables it allows input of the probe signal via Renishaw PICS (product inter-connection system) of current interfaces such as PI 4-2 or PI 200.

End ‘A’ End ‘B’ Wire Signal 1

2 and shell linked 3 4 5 -

3 Shell

4 and 8 linked 5 9

1 and 6 linked


Green -



-

Figure 11

30 cm


14 PL24 PICS and MCU1 cable PL24 part number: A-1016-0121.

14.1 Description

This straight cable has a 9-pin D-type socket at end ‘A’ with a 9-pin D-type plug at end ‘B’. It can be used either as a Renishaw PICS (product inter-connection system) cable or as an extension cable for the MCU1 joystick unit. Signal information is detailed below for PICS input, PICS output and MCU1 connections.

End ‘A’ and ‘B’ Wire PICS signal input PICS signal output MCU1 signal

1 2 3 4 5 6 7 8 9

Shell

Black Brown Violet

Orange Red

Yellow Blue

Green White

Screen

STOP PPOFF (probe power off)

0 V Reserved for Renishaw use

Probe signal +5 V

PDAMP (probe damping) LED OFF

Probe Screen

STOP PPOFF

0 V -

SYNC output HALT output

PDAMP LED OFF

- Screen

Not connected TX (transmit) A RX (receive) A RX (receive) B

0 V ESTOP A ESTOP B

TX (transmit) B +15 V Screen

NOTE: Pink wire not used, cut back at both ends.

Figure 12


15 PL25 PICS cable PL25 part number: A-1016-0120.

15.1 Description

This straight cable has a 9-pin D-type socket at one end with a 9-pin D-type plug at the other. It is used as a Renishaw PICS (product inter-connection system) cable. Signal information is shown below for typical PICS input, PICS output connection.

End ‘A’ and ‘B’ Wire PICS signal input PICS signal output

1 2 3 4 5 6 7 8 9

Shell

Black Brown Violet

Orange Red

Yellow Blue

Green White

Screen

STOP PPOFF (probe power off)

0 V Reserved for Renishaw use

Probe signal +5 V

PDAMP (probe damping) LED OFF

Probe Screen

STOP PPOFF

0 V -

SYNC output HALT output

PDAMP LED OFF

- Screen

NOTE: Pink wire not used, cut back at both ends.

Figure 13


16 PL26 PICS cable PL26 part number: A-1057-0132.

16.1 Description

This straight cable has a 9-pin D-type plug at end ‘A’ with a 7-pin DIN-plug at end ‘B’. These cables are used for adapting SSR output signals to Renishaw PICS (product inter-connection system) inputs. This PICS input signal information is detailed below.

End ‘A’ End ‘B’ Wire PICS signal input 1 and 6 linked

2 3

4 and 8 linked 5 9

Shell

- 6

1 and 7 linked 3 5 4

Shell

- Red Blue

Yellow White Green Screen

- PPOFF (probe power off)

0 V LED OFF

Probe signal Probe return

Screen

Figure 14


17 PL27 and PL29 manual probe head cables PL27 part number: A-1016-6370. PL29 part number: A-1016-6420.

17.1 Description

These coiled cables have moulded 90 degree 5-pin DIN-plugs at each end and electrically connect Renishaw manual probe heads to the CMM quill.


1 2 3 4 5


Green



Figure 15



18.1 Description

This is a coiled cable with a round 5-pin Franz Binder plug at end ‘A’ and a moulded 90 degree 5-pin DIN plug at end ‘B’. The cable is used on Stiefelmayer CMM’s to electrically connect Renishaw manual probe heads to the quill where a Non-Stiefelmayer interface is being used. For applications using Stiefelmayer interfaces see page 31 for details of the PL52 cable.


1 2 3 4 5


Green



Figure 16



19.1 Description

These coiled cables have a 90 degree moulded 5-pin DIN-plug at end ‘A’ and an in-line Lemo plug at end ‘B’. They electrically connect Renishaw manual probe heads to the CMM quill.

IMPORTANT: The probe circuit pins of the PL31 are inverted, check polarity requirements before use. If normal polarity is required, use the PL17 or PL18 cables on page 19.


1 2 3 4 5

7 11 13 10 9


Green



Figure 17



20.1 Description

This straight cable has in-line Lemo socket or plug alternatives supplied loose for fitment on end ‘A’. A 90 degree Tuchel type socket is already fitted to end ‘B’. This cable electrically connects Renishaw PH10T, PH10M or PH10MQ motorised probe heads to the CMM quill.

End ‘A’

Plug Socket End ‘B’ Wire Signal Max. line current

1 2 3 4* 5 6 7* 8 9 10 11 12 13 14

3 2 1 7Ŧ 6 5

4 Ŧ 11 10 9 8 14 13 12

E D C M H L - F A B

N and O G J K

Yellow Red



Screen Orange

Turquoise Pink






Motor probe switch

n/a n/a n/a

1000 mA 350 mA 350 mA

- 350 mA 350 mA 350 mA

- n/a

15 mA 40 mA

* NOTE 1: The male pins 4 and 7 of the 14 way LEMO plug (End ‘A’) are linked together.

Ŧ NOTE 2: The female pins 7 and 4 of the 14 way LEMO socket (End ‘A’) are linked together if this alternative connector type is required.

Figure 18


21 PL37 probe signal cable PL37 part number: A-1054-0003.

21.1 Description

This straight cable has in-line 7-pin DIN plugs at each end. It electrically connects Renishaw probe interfaces and probe head controllers and passes SSR (solid state relay) signals between them.

End ‘A’ and ‘B’ Wire Signal 1

2 and shell linked 3 4 5 6 7

Yellow Screen Green Red Blue Black White

LED cathode Screen

LED anode Probe return Probe signal Inhibit return Inhibit signal

Figure 19


22 PL38, 42, 44, 45, 46 and 56 multiwire cables PL38 part number: A-1016-7625. PL42 part number: A-1016-7624. PL44 part number: A-1016-7627. PL45 part number: A-1016-7629. PL46 part number: A-1016-7628. PL56 part number: A-1016-7617.

22.1 Description

These straight cables have a 90 degree micro-D plug fitted at one end with a 15-pin high-density D-plug supplied loose for fitment to the other end. They are used to electrically connect Renishaw PH6M, PH10T, PH10M and PH10MQ probe heads to multiwire probe system interfaces or controllers.

End ‘A’ and ‘B’ Wire

1 2 and shell

3 4 5 6 7 8 9 10 11 12 13 14 15

Brown Screen Green Violet Yellow Red Blue White

Coaxial screen Coaxial inner

Orange Blue / White

Grey Black / White Brown / White

Figure 20



23.1 Description

This is a coiled cable with a round 5-pin Franz Binder plug at end ‘A’ and a moulded 90 degree 5-pin DIN-plug at end ‘B’. It is used on Stiefelmayer CMMs but differs significantly from the standard PL28 cable design.


5 - 4 1 2


Green

1 2 3 4 5



NOTE: The in-line and linked resistor shown above are 1K2Ω with 1% tolerance. They protect Renishaw probe head LED’s from higher currents of Non-Renishaw interfaces.

Figure 21


24 PL63, PL64 and PL65 cables for the SCR200 rack PL63 part number: A-1016-7630. PL64 part number: A-1016-7631. PL65 part number: A-1016-7632.

24.1 Description

These straight cables have in-line 6-pin mini DIN plugs at each end and are used to electrically connect SCR200 racks to PI 200 probe interfaces used with TP200 probes.


1 2 3 4 5 6

Shell

Red Blue

Green Yellow White Black Shell

Remote set Error Inhibit Power

0 V -

Screen

Figure 22


25 PL69 and PL75 multiwire extension cables

PL69 part number: A-1016-7640. PL75 part number A-1016-7644.

25.1 Description

These straight cables have a 15-pin high density D-type socket at end ‘A’ and a 15-pin high density D-type plug at end ‘B’. They are used to extend the existing CMM multiwire probe system cables.


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Shell

Brown Grey

Green Violet Yellow Red Blue White


Orange Blue / White

Black White / Brown White / Black

Screen

Figure 23


26 PL70 four-way linking cable PL70 part number: A-1016-7634.

26.1 Description

This four-way linking cable joins four connectors of differing types. End ‘A’ is a 9-pin D-type plug, end ’B’ is a 9-pin D-type socket, end ‘C’ is a 15-pin high-density D-type socket and end ‘D’ is a 15-pin high-density D-type plug. It is used to combine a multiwire system with a standard probe system (using PICS) without the need for an IS 1-2 interface selector to route signals.

End ‘A’ Wire End ‘B’

A1 A2 A3 A4 A5 A6 A7 A8 A9

Black Brown Violet

Orange Red

White Yellow Green Blue

B1 B2 B3 B4

C13 B6 B7 B8 C3

End ‘C’ Wire End ‘D’ C1 C3 C4 C5 C6 C7 C8 C9 C10 C11 C12 C13 C14 C15

Grey Blue (2 off)

Yellow White

Orange Green Red

Coax outer Coax core

Violet White / Blue

Red Brown Black

D1 A9 / D3

D4 D5 D6 D7 D8 D9 D10 D11 D12 A5

D14 D15

Figure 24


27 PL76 PICS three-way linking cable

PL76 part number: A-1016-7643.

27.1 Description

This straight three-way linking cable joins connectors of differing types. End ‘A’ has a 9-pin D-type socket, end ‘B’ has a 9-pin D type plug and end ‘C’ has a 9-pin D-type socket. It is used to link a PICS compatible interface into an existing system and to output the signal to the CMM PC or controller.

End ‘A’ Wire End ‘B’ Wire End ‘C’

1 2 3 4 5 6 7 8 9

Black Brown Violet

- Red

Yellow Blue

Green White

1 2 3 4 5 6 7 8 9

White White White

- White White White White White

1 2 3 4 5 6 7 8 9

NOTE: The orange and pink wires are not used, cut back at both ends.

Figure 25

PICS OUTPUT


28 PL82V video compatible probe cable

PL82V part number: A-1016-7648.

28.1 Description

This straight cable has a 12-pin round Hirose-type plug at end ‘A’ and a 15-pin high density D-type plug at end ‘B’. It is used to link (the now obsolete) VP2 video cameras to the VPI 2 video probe interface or to link shank mounted SP600 version scanning probes to AC1 or AC2 cards. The ‘V’ suffix on cable markers indicate video system compatibility, signal details are shown below for both applications.

End ‘A’ Wire End ‘B’ MIH-SI signals VP2 probe signals SP600 probe signals

1 2 3 4 5 6 7 8 9 10 11 12 - - -

Shell

Brown Blue / White

Green Violet Yellow

Red Blue White

Orange Grey


- - -

Screen

1 12 3 4 5 6 7 8 11 2 9 10 13 14 15

Shell

+ supply LED anode Head clock Head data Head data

Ground LED cathode

- -

Head clock Probe

Ground - - -

Ground

Reference Probe sense return Identification 0 V

- -

+12 V Illumination supply

Identification - -

Video 0 V Video output

- - -

Ground

Reference 0 V

+5 V Y axis Z axis +12 V -12 V

Probe output X axis

- -

0 V power - - -

Ground

Figure 26



29.1 Description

This straight cable has an in-line Lemo plug at end ‘A’ and an in-line Tuchel socket at end ‘B’. It electrically connects Renishaw PH10T, PH10M or PH10MQ motorised probe heads to the CMM quill.


1 2 3 4* 5 6 7* 8 9 10 11 12 13 14

E D C M H L - F A B

N and O G J K

Yellow Red



Screen Orange

Turquoise Pink






Motor probe switch

n/a n/a n/a

1000 mA 350 mA 350 mA

- 350 mA 350 mA 350 mA

- n/a

15 mA 40 mA

*NOTE: The male pins 4 and 7 of the 14 way LEMO connector (End ‘A’) are linked together.

Figure 27


30 PL97 twin SCR200 rack adapter cable PL97 part number: A-1016-7660.

30.1 Description

This straight three-way adapter cable has two mini in-line 6-pin DIN-sockets at ends ‘A’ and ‘B’ with a mini in-line 6-pin DIN-plug at end ‘C’. It electrically connects two SCR200 racks to a single PI 200 probe interface for dual use.

End ‘A’ and ‘B’ End ‘C’ Wire Signal

1 2 3 4 5 6

Shell

1 2 3 4 5 6

Shell

Red Blue

Green Yellow White Black Shell

Remote set Error Inhibit Power

0 V -

Screen

Figure 28


31 PL101 multiwire extension cable


31.1 Description

This straight cable has a 15-pin high density D-type socket at end ‘A’ and a 15-pin high density D-type plug at end ‘B’. It is used to extend the existing CMM multiwire probe system cables and to link probe interfaces.


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Shell

Brown Grey



Orange Blue / White

Black White / Brown White / Black

Screen

Figure 29


32 PL104 power cable for PHS1

PL104 part number: A-2150-0481

32.1 Description

This straight cable has a 15-pin high density D-type socket (NOT supplied) at end ‘A’ and is supplied unterminated at end ‘B’. This allows the cable to be threaded through the CMM cable tracks and fitting to a 15-pin high density D-type plug (not supplied). It provides operating power to the PHS1 servo-positioning head.

End ‘A’ and ‘B’ Wire Signal 6 7 11 12 14 15

Shell

Blue Yellow Grey Pink

White Brown Screen

+24 V 0 V M +24 V 0 V M +12 V

Ground Screen

NOTE: Socket contact pin crimp.

Figure 30


33 PL105 communications cable for PHS1


33.1 Description

This straight cable has a 15-pin high density D-type socket (NOT supplied) at end ‘A’ and is supplied unterminated at end ‘B’. This allows the cable to be threaded through the CMM cable tracks and fitting to a 15-pin high density D-type plug (NOT supplied). It allows for communication to and from the PHS1 servo-positioning head.

End ‘A’ and ‘B’ Wire Signal 3 5

Black Red

Twisted pair data FROM head

8 10

Black White

Twisted pair data TO head

Shell Screen Screen

NOTE: Socket contact pin crimp.

Figure 31


34 PL106 probe signal cable for PHS1


34.1 Description

This straight cable has a 15-pin high density D-type socket (NOT supplied) at end ‘A’ and is supplied unterminated at end ‘B’. This allows the cable to be threaded through the CMM cable tracks and fitting to a 15-pin high density D-type plug (not supplied). It allows for probe signals to and from the PHS1 servo-positioning head.

End ‘A’ Wire End ‘B’ Signal 1 2 3 4 5 6 7 8 9 10 11 12 13

For OTM3M / OTP6M fit in parallel with pin 3

(cut back if not required)

Brown Black / White


Coaxial outer Coaxial inner

Orange Blue / White

Grey Brown / White

- -

1 2 3 4 5 6 7 8 9 10 11 12 13

For OTM3M / OTP6M fit in parallel with pin 3

(cut back if not required)

Signal 5 Screen

0 V return Signal 2 Signal 3 Power + Power –

Probe identification - -

Signal 1 0 V reference Probe signal

Non-contact probe - -

Shell Screen Shell Screen

Figure 32


35 PL107 overtravel cable for PHS1

PL107 part number: A-2150-0484

35.1 Description

This straight cable has a 15-pin high density D-type socket (NOT supplied) at end ‘A’ and is supplied unterminated at end ‘B’, allowing the cable to be threaded through the CMM cable tracks. It is used for the overtravel signal between the PHS1 servo-positioning head and the PHS1 PC card.

End ‘A’ and ‘B’ Wire Pins 1 to 13 not used

14 15

Shell

White Brown Screen

NOTE: Plug contact pin crimp.

Figure 33


36 PL112 PICS adapter cable PL112 part number: A-2172-0004.

36.1 Description

This straight three-way adapter cable has a 26-pin high density D-socket at end ‘A’, then branches out to a 9-pin D-plug at end ‘B’ and a 9-pin D-socket at end ‘C’. It electrically connects and adapts PICS signals for Renishaw or equivalent counter cards.

End ‘A’ End ‘B’ End ‘C’ Wire Signal 1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 -

- - - - - - - - - 9

Red Blue

Green Yellow White Black Brown Violet

Orange Orange

Stop (out) PPOFF (out)

0 V (out) +5 V (out)

SYNC (out) HALT (out)

PDAMP (out) LEDOFF (out)

READ (out) Probe return

NOTE: Pins 11 to 16 are not connected.

17 18 19 20 21 22 23 24 25 26

Shell

- - - - - - - - - -

Shell

- - 8 7 6 5 4 3 2 1

Shell

- -

Violet Brown Black White Yellow Green Blue Red

Screen

Overtravel return Overtravel

LEDOFF (in) PDAMP (in)

150 Ohm pull up resistor Probe signal

LED anode (in) 0V (in)

PPOFF (in) Stop (in) Screen

Figure 34


37 PL113 overtravel adaptor cable


37.1 Description

This straight cable has a 9-pin D-type socket at end ‘A’ and a 26-pin high density D-type socket at end ‘B’. It is used to adapt and relay overtravel signals between the PHS1 servo-positioning head and the PHS1 card.

End ‘A’ End ‘B’ Wire Signal - - - - - - - - - -

1 2 3 4 5 6 7 8 9 10

- - - - - - - - - -

- - - - - - - - - -


5 7 - - - - - - - -

Shell

17 18 19 20 21 22 23 24 25 26

Shell

Red Blue

- - - - - - - -

Shell

Overtravel return Overtravel

- - - - - - - -

Screen

Figure 35


38 PL114 four-way linking cable PL114 part number: A-1016-7664.

38.1 Description

This four-way linking cable joins four connectors of differing types. End ‘A’ is a 9-pin D-type plug, end ’B’ is a 9-pin D-type socket, end ‘C’ is a 15-pin high-density D-type socket and end ‘D’ is a 15-pin high-density D-type plug. It is used to combine a multiwire system with a standard probe system (using PICS) without the need for an IS 1-2 interface selector to route signals.


A1 A2 A3 A4 A5 A6 A7 A8 A9

Black Brown Violet

Orange Red

White Yellow Green Blue

B1 B2 B3 B4

C13 B6 B7 B8 C3

End ‘C’ Wire End ‘D’ C1 C3 C4 C5 C6 C7 C8 C9 C10 C11 C12 C13 C14 C15

Grey Blue (2 off)

Yellow White

Orange Green Red

Coax outer Coax core

Violet White / Blue

Red Brown Black

D1 A9 / D3

D4 D5 D6 D7 D8 D9 D10 D11 D12 A5

D14 D15

Figure 36


39 PL115 three-way linking cable PL115 part number: A-1016-7665.

39.1 Description

This cable has three linked connectors of differing type. End ‘A’ is a 9-pin D-type plug, end ’B’ is a 9-pin D-type socket and end ‘C’ is a 15-pin high density D-type socket. It is used to combine a multiwire system with a standard probe system (using PICS) without the need for an IS 1-2 interface selector to route signals.

End ‘A’ Wire End ‘B’ Wire End ‘C’ 1 2 3 4 5 6 7 8 9

Black Brown Violet

Orange Red

White Yellow Blue

Green

1 2 3 4 5 6 7 8 9

Not connected Not connected Not connected Not connected

Red Not connected Not connected

Blue Not connected

- - - -

13 - - 3 -

Figure 37


40 PL156 interpolator cable for IU80


40.1 Description

This straight cable has a 26-pin high density D-type socket at end ‘A’ and is unterminated at end ‘B’ (the connector is not supplied). It is used to link the IU80 interpolator unit of the SP80 scanning probe system to the CC6 or equivalent counter card.

End ‘A’ Wire Signal

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

Shell

Red Not connected White / Blue

Blue Not connected

Green Not connected Yellow / Blue

Yellow White Black Brown Violet

Orange Pink

Turquoise Grey

Not connected Not connected

Red / Blue Green / Red Yellow / Red White / Red Red / Black Red / Brown

Not connected Screen

X axis log A -

IU80 reset IU80 error

Not connected Z axis log

- Probe present Green LED off Red LED on X axis log A X axis log B X axis log B Y axis log A Y axis log A Y axis log B Y axis log B

- -

Z axis log A Z axis log A Z axis log B

+9 V to +18 V +5 V 0 V

- Screen

Figure 38


41 PL157 Machine cable adapter for SP80


41.1 Description

This straight cable has a 15-pin high density D-type socket at end ‘A’ and an in-line 14-pin LEMO plug at end ‘B’. It is used to electrically connect the SP80 scanning probe to the CMM quill.


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 -

Shell

13 4 -

12 2 8 10 -

14 3 5 9 1 6 -

11 Shell

Orange Thick White

- Grey Red

Yellow Thick Brown

- Pink Black Brown Violet Blue

Green -

Inner screen Shell

V reference 0 V

Not connected Cos Z Cos Y Cos X

+9 V to +18 V Not connected Probe present Green LED on Red LED on

Sin Z Sin Y Sin X

Not connected Inner screen

Screen

Figure 39


42 PL158 interpolator cable for IU80 PL158 part number: A-1016-7133.

42.1 Description

This straight cable has a 26-pin high density D-type socket at end ‘A’ and a 26-pin D-type plug at the other end. It is used to link the IU80 interpolator unit of the SP80 scanning probe system to the CC5, CC6 or equivalent counter card.

End ‘A’ Wire End ‘B’ 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

Shell

Red Not connected

Green Yellow White Black

Not connected Violet

Orange Pink

Turquoise Grey

Red / Blue Green / Red Yellow / Red White / Red Red / Black Red / Brown Yellow / Blue White / Blue Blue / Black

Orange / Blue Yellow / Green White / Green Not connected

Blue Screen

1 - 9 4 5 6 - 2 7 8 11 12 13 14 15 16 17 25 19 20 21 22 24 23 -

26 Shell

Figure 40


43 PL164, PL165 and PL171 dedicated MCU1 cables PL163 part number: A-1016-8098. PL164 part number: A-1016-8099. PL171 part number: A-1016-8100.

43.1 Description

These straight cables have a 9-pin D-type socket at end ‘A’ with a 9-pin D-type plug at end ‘B’ and are connected pin-to-pin. They are used as dedicated cables for the Renishaw MCU1 joystick unit, signal information is shown below.

IMPORTANT: These cables are not compatible for Renishaw PICS as pin 5 is not connected.

End ‘A’ and ‘B’ Wire MCU1 signal

1 2 3 4 5 6 7 8 9

Shell

Yellow Grey Pink Blue

Not connected Green Brown White Red

Screen


0 V ESTOP A ESTOP B


Figure 41

PL163, 5 m PL164, 10 m PL171, 15 m


44 PLM6 and PLM7 machine cables PLM6 part number: A-1016-7564. PLM7 part number: A-1016-7563.

44.1 Description

These two straight cables each have a 15-pin D-type plug at end ‘A’ and a 14-pin chassis-mount LEMO socket supplied loose for fitment to end ‘B’. They reside within the CMM axis conduits and link with the probe head cables to relay the motorised probe head and controller signals.

These are also used to link with adapter cables and relay SP80 scanning probe signals to and from Renishaw controllers or equivalent counter cards via an IU80 interpolator unit.


1 2 3 4 5 6 7 8 -

10 11 12 -

14 15

‘A’ Body

2 7 12 4 14 3 9 13 - 5 8 6 - 1 10

11*

Brown Turquoise

Yellow Green/Red

Grey Violet Pink Blue

- Green White Red

- Black

Orange Braid

Ground sense Head present

A axis feedback Ground 0 V

Motor probe switch DC reference 12 V

B axis motor / probe contact LED and datum

- Locking motor 8 V DC nominal A axis motor 12 V DC nominal A axis motor 12 V DC nominal

- - B axis

B axis motor / probe contact Screen

* Separate 7 to 14 strands of braid and cover with sleeving, connect to end ‘B’ pin 11. Separate remaining strands and trap evenly under collet and split insert carrier.

Figure 42


45 PLM8 and PLM9 machine cables PLM8 part number: A-1016-7677. PLM9 part number: A-1016-7678.

45.1 Description

These two straight cables each have a 15-pin D-type plug at end ‘A’ and a 14-pin in-line LEMO socket at end ‘B’. They reside within the CMM axis conduits and link with the probe head cables to relay the motorised probe head and controller signals. These are also used to link with adapter cables and relay SP80 scanning probe signals to and from Renishaw controllers or equivalent counter cards via an IU80 interpolator unit.


1 2 3 4 5 6 7 8 -

10 11 12 -

14 15

‘A’ Body

2 7 12 4 14 3 9 13 - 5 8 6 - 1 10

11*

Brown Turquoise

Yellow Green/Red

Grey Violet Pink Blue

- Green White Red

- Black

Orange Braid

Ground sense Head present

A axis feedback Ground 0 V

Motor probe switch DC reference 12 V

B axis motor / probe contact LED and datum

- Locking motor 8 V DC nominal A axis motor 12 V DC nominal A axis motor 12 V DC nominal

- B axis

B axis motor / probe contact Screen

* Separate 7 to 14 strands of braid and cover with sleeving, connect to end ‘B’ pin 11. Separate remaining strands and trap evenly under collet and split insert carrier.

Figure 43


46 UCC1 to SPA1 cable Part number: A-4150-0161.

46.1 Description

This straight cable has a 25-pin D-type plug at end ‘A’ and a 25-pin D-type plug at end ‘B’. It is used to relay signals between the UCC1 universal controller and the SPA1 servo power amplifier.

End ‘A’ End ‘B’ Wire 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Red Blue


Orange Pink

Turquoise Grey

Red / Blue Green / Red Yellow / Red


25 Shell

25 Shell

Orange / green Screen

Figure 44


47 UCC1 machine I/O cable Part number: A-4150-0162.

47.1 Description

This three-way cable has a 9-pin D-type plug at end ‘A, a 37-pin D-type socket at end ‘B’ and a 37-pin D-type plug at end ‘C’. It is used to relay machine I/O (input/output) signals between the UCC1 universal controller and the SPA1 servo power amplifier.

End ‘A’ Wire End ‘B’ Wire End ‘C’ End ‘B’ Wire End ‘C’

1 3 5

Red Blue

Green

19 21 24

Not connected

Shell Screen Shell Screen Shell

Not connected

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Red Blue


Orange Pink

Turquoise Grey

Red / blue Green / red Yellow / red

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

16 17 18 20 22 23 25 26 27 28 29 30 31 32 33 34 35 36 37

White / red Red / black Red / brown Yellow / blue White / blue Blue / black

Orange / blue Green / blue Grey / blue

Yellow / green White / green Green / black

Orange / green Grey / green

Yellow / brown White / brown Brown / black Grey / brown Yellow / violet

16 17 18 20 22 23 25 26 27 28 29 30 31 32 33 34 35 36 37

Figure 45


48 UCC1 joystick interface cable

Part number: A-4150-0164.

48.1 Description

This straight cable has a 9-pin D-type socket at end ‘A’ and an in-line 2-pin LEMO plug at end ‘B’. It electrically connects the emergency stop signals to the joystick interface card and is used where a non-Renishaw joystick is fitted.


6 7

Shell

Red Blue

Screen

C Not C

Screen

ESTOP A ESTOP B

- Figure 46


49 MCU1 extension cable Part number: A-1016-7692.

49.1 Description

This straight cable has a 9-pin D-type socket at one end with a 9-pin D-type plug at the other. It is used as an extension cable for the Renishaw MCU1 joystick unit. Signal information is detailed below for the MCU1.


1 2 3 4 5 6 7 8 9

Shell

Black Brown Violet

Orange Red

Yellow Blue

Green White

Screen


0 V ESTOP A ESTOP B


Figure 47


50 UCC1 optical link cable

Part number: P-PP02-0003.

50.1 Description

This straight cable has two fibre optic cores and HP Versatile Link latched plugs at ends ‘A’ and ‘B’. It relays communications between the CMM PC and the UCC1 controller using infrared light.

Figure 48


51 UCC2 to SPA1 cable Part number: A-5121-0063.

51.1 Description

This straight cable has a 25-pin D-type plug at end ‘A and a 25-pin D-type plug at end ‘B’. It is used to relay signals between the UCC2 universal controller and the SPA1 servo power amplifier.

End ‘A’ Wire Signal

1 2

1 2

Red Blue

NOTE: Pins 3, 4 and 5 are not connected.

6 7 8 9 10 11 12 13

6 7 12 13 10 11 8 9

Black Brown Violet

Orange Pink

Turquoise Grey

Red / Blue


22 23 24 25

Shell

22 23 24 25

Shell

Green Yellow White

Orange / Green Screen

Figure 49


52 UCC2 machine I/O upgrade adapter cable Part number: A-5121-0060.

52.1 Description

The cable has a 37-pin D-type socket at end ‘A’ and a 44-pin D-type plug at end ‘B’. It is used when upgrading from a UCC1 to a UCC2 controller and takes account of the different I/O connectors. Its function is to relay machine I/O (input/output) signals between the UCC2 controller and the servo power amplifier.

End ‘A’ and ‘B’ Wire End ‘A’ and ‘B’ Wire

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Black Brown Red

Orange Yellow Green Blue Violet Grey White

White / black White / brown

White / red White / orange White / yellow White / green White / blue White / violet White / grey

21 22 23 24 25 26 25 26 27 28 29 30 31 32 33 34 35 36 37

White / grey White / black / brown

White / black / red White / black / orange White / black / yellow White / black / green White / black / blue White / black / violet White / black / grey White / brown / red

White / brown / orange White / brown / yellow White / brown / green White / brown / blue White / brown / violet White / brown / grey White / red / orange White / red / yellow White / red / green

Figure 50


53 UCC2 joystick interface cable

Part number: A-5121-0061.

53.1 Description

This straight cable has a 9-pin D-type socket at end ‘A’ and an in-line 2-pin LEMO plug at end ‘B’. It electrically connects the emergency stop signals to the joystick interface card and is used where a non-Renishaw joystick is fitted.


6 7

Shell

Red Blue

Screen

C Not C

Screen

ESTOP A ESTOP B

- Figure 51


54 SPA2 to UCC2 emergency stop cable Part number: A-5121-0062.

54.1 Description

This straight cable has a 9-pin D-type plug at end ‘A’ and a 25-pin D-type plug at end ‘B’. It is used to relay emergency stop (E-Stop) signals between the SPA2 servo power amplifier and UCC2 universal controller.

End ‘A’ End ‘B’ Signal

3 6 7 8 9

Shell

25 6 7 4 3

Screen

Ground 24 V E-stop ‘A’ E-stop ‘B’ Engage

E-stop ‘C’ Shell

Figure 52


55 UCC2 to SPA2 communication cable Part number: P-CA78-0017.

55.1 Description

This straight Ethernet cable has RJ45 type plugs that are connected pin-to-pin at each end. Each UCC2 and SPA2 installation requires two of these cables (normally supplied) for signal communication between the units.

End ‘A’ Wire

1 16 17 18 19 20 21 22

Orange / White Orange

Green / White Blue

Blue / White Green

Brown / White Brown

Figure 53


56 UCC2 to SPA2 6th axis cable Part number: P-CA78-0013.

56.1 Description

This straight Ethernet cable has RJ45 type plugs that are connected pin-to-pin at each end. Each 6th axis installation requires one of these cables for the additional signal communications between units.


1 9 10 11 12 13 14 15

Orange / White Orange

Green / White Blue

Blue / White Green

Brown / White Brown

Figure 54


57 CMM PC to UCC2 communications cable Part number: P-CA81-0002.

57.1 Description

This straight Ethernet cable has RJ45 type plugs that electrically ‘cross-over’ at each end, therefore they are NOT pin-to-pin. One of these cables is required for communication between the CMM PC and the UCC2 controller.


1 2 3 4 5 6 7 8

Light Green Green White Blue

Light Blue Orange

Light Brown Brown

3 6 1 4 5 2 7 8

Figure 55


58 Scale adapter cable Part number: A-1333-0183.

58.1 Description

This straight cable has a 15-pin D type socket at end A and has a 15-pin high density D-type plug at end B. This custom product cable is used where scale interpolators are connected or where machine cabling is compatible for its use.

End ‘A’ and ‘B’ Wire 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Shell

Red Blue


Orange Pink

Turquoise Grey

Red / Blue Green / Red Yellow / Red Outer Screen

Figure 56

Renishaw plc

New Mills, Wotton-under-Edge,Gloucestershire, GL12 8JRUnited Kingdom

T +44 (0)1453 524524F +44 (0)1453 524901E [email protected]

www.renishaw.com

For worldwide contact details, please visit our main website at

www.renishaw.com/contact

*H-1000-4053-17*

CMM Cable Manual

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