® MARTIN LOHSE GmbH Unteres Paradies 63 · D-89522 Heidenheim Postfach 1565 · D-89505 Heidenheim phone +49(0)7321 / 755-42 · fax +49(0)7321 / 755-97 [email protected] www.lohse-gmbh.de Check Valves
®
MARTIN LOHSE GmbH
Unteres Paradies 63 · D-89522 Heidenheim
Postfach 1565 · D-89505 Heidenheim
phone +49(0)7321 / 755-42 · fax +49(0)7321 / 755-97
www.lohse-gmbh.de
Check Valves
subject to change280
®
Swing Check Valves Type ZRK / ZRKF 281
Dual Plate Check Valves Type 915 293
Disco Check ValvesType 932 303
Check ValvesMARTIN LOHSE GmbH
Ver. 1816
®
MARTIN LOHSE GmbH
Unteres Paradies 63 · D-89522 Heidenheim
Postfach 1565 · D-89505 Heidenheim
phone +49(0)7321 / 755-42 · fax +49(0)7321 / 755-97
www.lohse-gmbh.de
Type ZRK / ZRKFSwing Check Valves
subject to change282
®Swing Check ValvesType: ZRK / ZRKF
Design 283
Description and application purpose 284
Function 284
Dimensions, pressure range 285
List of spare parts 286
Dimensions 287
Opening pressure, Tightness, Pressure loss 288
Weights 289
Operating instructions 290
Type code, Order example 292
Ver. 1711
subject to change 283
®
Design Body Disc Spring Seals Pressure range
GGG40-ST GGG40, zinc plated
Steel 1.0619, zinc plated
Stainless steel 1.4571
NBR, EPDM,
FPM (Viton)or
PTF
0 to 16 bar
ST-ST Steel 1.0619, zinc plated
ST1-ST Steel (C22.8), zinc plated
ST-VA Steel 1.0619, zinc plated
Stainless steel 1.4408/1.4581
NBR, EPDM,
FPM (Viton),PTFE
or metal seated
VA-VA Stainless steel 1.4408
VA1-VA1 Stainless steel1.4571
Stainless steel 1.4571
AB-AB Alu bronze 2.0975 Alu bronze 2.0975
Hastelloy C4 (2.4610)
NBR, EPDM,
FPM (Viton)or
PTFE
DU-DU Duplex 1.4469 Duplex 1.4469
Swing Check ValvesType: ZRK / ZRKF
Design
Ver. 1345
subject to change284
®
Ver. 1249
Swing check valves are armatures (valves) for return fl ow prevention in piping systems. Easy structures and short dimensions are the remarkable features of ZRK-ZRKF-swing check valves. They are constructed to be mounted directly bet-ween fl anges acc. to DIN. Swing check valves of type ZRK-ZRKF are suitable for industrial employment in piping systems for transport of liquid and gaseous fl uids of group 1 (explosive, infl ammable, toxic, incendiary) and group 2 (allother) according to Pressure Equipment Directive 97/23/EC. They are not suitable for media with solid components.
Type: ZRK / ZRKF
Description and application purpose
The swing check valves are automatically held in a central position by the fl ange connection screws (pos. 6). An O-ring (pos. 5) seals the equipment and protects it from external effects. Therefore, we recommend to use fl anges with clean sealing surfaces. AWS swing check valves require a low opening pressure. The resulting opening power directs the valve against a spring1) (page 5, DN 32 – 40, pos. 7) and the valve’s weight power (pos. 2), so that the media is released.If the initial pressure is higher than the entrance pressure, the valve closes and is sealed by the O-ring2) (pos. 5) to protect it from the media.
ZRK-ZRKF-swing check valves do not require maintenance.
Function
Swing check valve,
no load
Spring-actuated swing
check valve (optional)
1) only design ZRKF2) only design with O-ring
otherwise metal seated
Swing Check Valves
subject to change 285
®
Ver. 1249
Type: ZRK / ZRKF
To guarantee the compatibility with the fl uid we offer 5 variants of seal material:
Max. working temperature
N = NBR -10 to +90°C
E = EPDM -10 to +120°C
F = FPM (Viton) -10 to +150°C
T = PTFE -10 to +200°C
M = metal seated -10 to +300°C
Dimensions, pressure range
PS 16 = DN 32 / 40 / 50 / 65 / 80 / 100 / 125 / 150 / 200 / 250 / 300PS 10 = DN 350 / 400 / 500 / 600
Swing Check Valves
subject to change286
®
Ver. 1324
Type: ZRK / ZRKF
DN 32 to DN 40
List of spare parts
DN 50 to DN 125
DN 150 to DN 300
Item Designation
1 Body
2 Disc
3 Screw
4 Ringschraube
5 O-ring
6 O-ring
7 Spring
8 Pivot
9 Jig
10 Plate
11 Jig for pin
12 Screws
13 Pin for spring
14 Spring right
15 Spring left
Swing Check Valves
subject to change 287
®
Ver. 1434
Type: ZRK / ZRKF
Dimensions
DN
Flange connectionwithoutspring
withspring C D E DRPN 6 PN 10 PN 16 PN 25 PN40 PN 64 ANSI
150ANSI 300
A A A A A A A A B B
32 79 85 85 85 85 - 74 85.9 15 15 18 59 22 37
40 89 95 95 95 95 106 83 98.6 16 16 22 72 23 43
50 98 109 109 109 109 115 105 114.4 14 14 32 86 37 54
65 118 129 129 129 129 140 124 133.7 14 14 40 109 50 70
80 134 144 144 144 144 150 137 152.4 14 14 54 119 61 82
100 154 164 164 170 170 176 175 184.5 18 18 70 146 77 106
125 184 195 195 196 196 214 197 219.3 18 18 92 173 98 131
150 209 220 220 226 226 251 222 254 20 20 112 197 120 159
200 264 275 275 286 294 313 279 311.2 22 22 154 255 160 207
250 319 330 331 344 356 368 340 365 26 26 192 312 190 260
300 375 380 386 404 421 428 410 245.6 32 32 227 363 220 309
350 425 440 446 461 478 490 451 489 38 – 266 416 250 341
400 475 491 499 518 550 547 514 543.1 44 – 310 467 290 392
450 – 541 558 – – – 549 600.3 52 – 350 520 340 442
500 580 596 621 628 632 – 606 657.4 58 – 400 550 390 493
600 681 698 738 735 – – 718 777.7 62 – 486 660 470 595
Dimensions in mm.
Swing Check Valves
subject to change288
®Type: ZRK / ZRKF
DN[mm]
Kv-value[m³/h]
Opening pressure [mbar] at fl ow direction
without spring with spring without
spring with spring
32 16,2
~ 2 ~ 15 ~ 10
~ 25
40 22,2
50 54
65 75
80 112
100 172
125 342
150 490
200 1128 ~ 4~ 17
~ 14250 1500
~ 6
300 2290
~ 18
350 2890
~ 18
~ 27
400 3700~ 28
450 5000
500 6550 ~ 24 ~ 34
600 9500 ~ 26 ~ 36
Min. opening pressure
Tightness A minimum back pressure of 0.3 bar is required to keep the swing check valves tight.
Pressure loss diagram
The values in the diagram refer to water at 20°C. If you need information on other fl uids, please contact us.
Swing Check Valves
Ver. 1324
subject to change 289
®Type: ZRK / ZRKF Swing Check Valves
Ver. 1504
DN[mm]
PN 10[kg]
PN 16[kg]
PN 25[kg]
PN 40[kg]
ANSI 150[kg]
32 0.5 0.4
40 0.78 0.65
50 0.9 0.85
65 1.25 1.14
80 1.5 1.35
100 2.4 2.6 2.7
125 3.3 3.35 3.4
150 4.6 4.95 4.7
200 7.5 8.3 9.1 7.8
250 13.1 14.4 16.1 15.1
300 21.3 22.3 25.0 28.0 26.0
Weights ZRK
DN[mm]
PN 10[kg]
PN 16[kg]
PN 25[kg]
PN 40[kg]
ANSI 150[kg]
32 0.5 0.4
40 0.78 0.65
50 0.85 0.83
65 1.225 1.22
80 1.5 1.38
100 2.4 2.48 2.8
125 3.3 3.33 3.5
150 4.6 4.9 4.7
200 7.49 8.3 9.0 7.9
250 13.1 14.6 15.9 15.3
300 21.3 22.3 25.0 28.0 26.0
Weights ZRKF
Weights
subject to change290
®Type: ZRK / ZRKF Swing Check Valves
Ver. 1324
Operating instructions
ZRK-ZRKF-swing check valves are designed to block media on one side of the pipe within allowable pressure and temperature limits (see data sheet) and to be installed in a pipe system only. They are only to be used with media, which the material and the seals are resistant to. They are not suitable for media with solidcomponents.
General safety advicesThe safety advices for the pipe system, in which the valves are to be mounted, are to be followed. The same applies to the swing check valves.
Demands on the userIn pipe systems, where our swing check valves are to be used, the planning/ins-talling person and the operator are responsible for the following issues: • The swing check valves is to be used according to the regulation in p.1. • The pipe system is to be installed correctly and its operation is to be checked
regularly. • The swing check valves is to be mounted, removed and repaired by qualifi ed
personnel only. The staff is to be regularly instructed according to all relevant regulations concerning working safety and environmental protection, espe-cially in the fi eld of pipes under pressure.
• These staff members have to be informed about the manual and the advices included.
Special risksBefore the swing check valve is being removed, pressure has to be completely taken off the plant to avoid media escaping from the pipe. Fluid being left in thepipe must be drained off. Fluid, which has remained in the valve and comes out during removal, is to be collected. If hazardous fl uids or gases are left in the valves, the safety measurements required must be taken.
Lagerung: • Swing check valves are to be transported in their original packaging and to be
stored in a clean location. • Swing check valves include sealing elements consisting of organic material,
that reacts to environmental effects. Therefore, they are to be stored in a place, which is also to be kept as cool, dry and dark as possible.
• The front and back sides of the swing check valves must not be mechanically damaged.
Transport:The personnel must pay special attention, when big swing check valves (> DN 100) are unpacked and transported. The valve is to be held in a horizontalposition in a way, that it can open at the top only. This is to avoid, that the valve unintentionally drops down and is damaged.
correct and improper handling
1. Appropriate use in accordance to designed capabilities
2. Safety advices
3. Storage and transport
CAUTION!
CAUTION!
subject to change 291
®
The following aspects are to be considered during the installation of swing check valves: • Possible damages to the swing check valves and O-rings are to be checked
prior to installation. Check if the valve can be moved. Damaged parts must not be installed.
• Make sure that only those swing check valves are being installed, that meet the operational requirements regarding pressure category, chemical resi-stance, connection and dimensions.
• Make sure to install a minimum of 5 x nominal diameter of straight pipeline in front of and behind the swing check valve.
• Exit supports allow a greater opening angle and higher throughput values (see diagram).
• Do not install the valves directly onto a pump fl ange. • Avoid pulsation and pressure impact. • Vertical throughput is allowable only if the valve can open at the top. • In case of horizontal throughput, the ring screw must be at the top (see dia-
gram). • Watch throughput direction (see arrow on the plate)! • The swing check valves are placed between the fl anges by means of a ring
screw. They are put in their central position according to the outer diameter of the case and the fl ange screw inner side.
• Tighten the fl ange screws crosswise regarding the torque required (see data sheet).
After the installation is fi nished, check the tightness of the connections by a pressure check.
4. Installation instructions, start-up
5. Assistance in case of malfunctions, repairIt is absolutely necessary to read and follow the safety advices before removing the valves (p. 2)! Loosen the fl ange screws and pull out the swing check valve by means of the ring screw. Spare part orders are to be placed at our company and must include the complete data, listed on the plate. Original spare parts are to be installed only. Take off the spring (option) and unscrew the 2 screws. Then, the O-ring or the valve can be replaced. To install the valve, follow the instruc-tions in reversed order.
Type: ZRK / ZRKF Swing Check Valves
Ver. 1324
subject to change292
®
Ver. 1345
Type: ZRK / ZRKF Swing Check Valves
Type code Typ Material Gehäuse Material Klappe Nennweite DN Dichtungen
ZRK GGG40 = GGG40, zinc plated ST = Steel A216 (WCB), zinc plated 32 bis 1200 N = NBR
ZRKF ST = Steel A216 (WCB), zinc plated
VA = Stainless steel AISI 316 Ti F = FPM (Viton)
ST1 = Steel (C22.8), zinc plated
VA1 = Stainless steel AISI 316 Ti E = EPDM
VA = Stainless steel CF8M AB = Alubronze 2.0975 T = PTFE (Tefl on)
VA1 = Stainless steel AISI 316 Ti DU = Duplex 1.4469 M = metal seated
AB = Alu bronze 2.0975
DU = Duplex 1.4469
Order example ZRKF - ST - ST - 200 - N - F1ZRKF Swing check valve design ZRKF (with spring reset)ST Body made of steel (C22.8), zinc platedST Disc made of steel A 216 (WCB), zinc plated200 Nominal diameter 200N Seals NBRF1 Spring Stainless steel AISI 316 Ti
®
MARTIN LOHSE GmbH
Unteres Paradies 63 · D-89522 Heidenheim
Postfach 1565 · D-89505 Heidenheim
phone +49(0)7321 / 755-42 · fax +49(0)7321 / 755-97
www.lohse-gmbh.de
Type 915Dual Plate Check Valves
subject to change294
®Check ValvesType: 915
Design 295
Description, function 296
Dimensions 297
Opening pressure, Tightness 298
Pressure loss 299
Operating instructions 300
Type code, Order Example 302
Ver. 1711
subject to change 295
®
Design Body Plate Stem Spring Seals Pressure range
1
GGG-40 (ductile iron)
GGG-40 (ductile iron)
Stainless steel
Stainless steel
NBR, EPDM,
FPM (Viton)0 to 16 bar
2 Alu bronze C954
3 Stainless steel
4Stainless
steel1.4408
Stainless steel
1.4408
Stainless steel
1.4404
Stainless steel
1.4401
6 Alu bronze C954
Inconel 600
7 Duplex 1.4469
8 Hastelloy
Check ValvesType: 915
Design
Ver. 1324
subject to change296
®
Easy structures and short dimensions (acc. to DIN EN 558-1, line 16 or API 594) are the remarkable features of dual plate check valves type 915. They are to be directly mounted between DIN fl anges (PN 10, PN 16 or ANSI 150).
Dual plate check valves type 915 require a low opening pressure. The resulting opening power directs the stems against the spring and the valve’s weight pow-er, so that the media is released. If the initial pressure is higher than the entran-ce pressure, the valve closes and is sealed by the O-ring to protect it from the media.
Dual plate check valves type 915 do not require maintenance.
Description, function
Check ValvesType: 915
Ver. 1324
subject to change 297
®
Dimensions
DN A B CD E
[mm] [inch] PN 10 PN 16 ANSI 150 [mm] DIN EN 558-1 API 594
50 2 107 101 70,5 43 60 28,8 19
65 2,5 127 121 80 46 67 36,1 20
80 3 142 134 94 64 73 43.4 28
100 4 162 171 117 64 73 52.8 27
125 5 19 193 145 70 – 65.7 30
150 6 218 219 180 76 98 78.6 31
200 8 273 276 221 89 127 104.4 33
250 10 328 336 275.5 114 146 127 50
300 12 378 383 406 325.5 114 181 148.3 43
350 14 438 444 448 360 127 184 172.4 45
400 16 489 495 511 410 140 191 197.4 52
450 18 539 555 546 467 152 203 217.8 58
500 20 591 617 603 515 152 219 241 58
600 24 695 734 714 624 178 222 295.4 73
Face to face according to: DIN EN558-1 row16 (DIN3202 / K3)Flange according to: DIN EN 1092-1 PN10/16
Face to face according to: DIN EN558-1 row16 (DIN3202 / K3)Flange according to: ANSI B16,5 150LBS
Face to face according to: API 594Flange according to: ANSI B16,5 150LBS
Ver. 1434
Check ValvesType: 915
subject to change298
®
Min. opening pressure
Tightness Leak rate according to: DIN EN 12266 or API 598
Check ValvesType: 915
Ver. 1324
DN NPS Kv-valueOpening pressure at fl ow direction
[mm] [inch] [m³/h] [mbar]
50 2 63
15
20
10
65 2.5 109
80 3 172
100 4 289
125 5 476
150 6 750
200 8 1550
250 10 2880
–
300 12 4100
350 14 5276
400 16 8250
30450 18 10550
500 20 14500
600 24 24000
700 28 27000
40800 32 31241
900 36 39539
1000 40 48814
subject to change 299
®
Pressure loss diagramDurchfl ussvolumen[Wasser] Vw [m3/h] DN
Flow volume[water] Vw [m3/h]
Druckverlust pin mbar
Pressure drop pmbar
Type: 915 Check Valves
Ver. 1324
subject to change300
®
Operating instructions
Dual plate check valves type 915 are designed to block media on one side of the pipe within allowable pressure and temperature limits (see data sheet) and to be installed in a pipe system only. They are only to be used with media, which the material and the seals are resistant to. They are not suitable for media with solid components.
General safety advicesThe safety advices for the pipe system, in which the valves are to be mounted, are to be followed. The same applies to the dual plate check valves.
Demands on the userIn pipe systems, where our dual plate check valves are to be used, the planning/installing person and the operator are responsible for the following issues: • The dual plate check valves is to be used according to the regulation in p.1 • The pipe system is to be installed correctly and its operation is to be checked
regularly. • The dual plate check valves is to be mounted, removed and repaired by
qualifi ed personnel only. The staff is to be regularly instructed according to all relevant regulations concerning working safety and environmental protec-tion, especially in the fi eld of pipes under pressure.
• These staff members have to be informed about the manual and the advices included.
Special risksBefore the dual plate check valve is being removed, pressure has to be comple-tely taken off the plant to avoid media escaping from the pipe. Fluid being left in the pipe must be drained off. Fluid, which has remained in the valve and comes out during removal, is to be collected. If hazardous fl uids or gases are left in the valves, the safety measurements required must be taken..
• Dual plate check valves are to be transported in their original packaging and to be stored in a clean location.
• Dual plate check valves include sealing elements consisting of organic mate-rial, that reacts to environmental effects. Therefore, they are to be stored in a place, which is also to be kept as cool, dry and dark as possible.
• The front and back sides of the dual plate check valves must not be mechani-cally damaged..
CAUTION!
1. Appropriate use in accordance to designed capabilities
2. Safety advices
3. Storage
Type: 915 Check Valves
Ver. 1324
subject to change 301
®
The following aspects are to be considered during the installation of swing check valves: • Possible damages to the dual check valves and O-rings are to be checked pri-
or to installation. Check if the valve can be moved. Damaged parts must not be installed.
• Make sure that only those swing check valves are being installed, that meet the operational requirements regarding pressure category, chemical resi-stance, connection and dimensions.
• Make sure to install a minimum of 5 x nominal diameter of straight pipeline in front of and behind the swing check valve.
• In horizontal pipeline make sure that the stem of armature is in vertical positi-on (see pic.)
• Do not install the valves directly onto a pump fl ange. • Avoid pulsation and pressure impact. • Vertical throughput is allowable only if the valve can open at the top. • Watch throughput direction (see arrow on the plate)! • The dual plate check valves are put in their central position according to the
outer diameter of the case and the fl ange screw inner side. • Tighten the fl ange screws crosswise regarding the torque required (see data
sheet).
After the installation is fi nished, check the tightness of the connections by a pressure check.
4. Installation instructions, start-up
5. Assistance in case of malfunctions, repairIt is absolutely necessary to read and follow the safety advices before removing the valves (p. 2)! Loosen the fl ange screws and pull out the dual plate check valve. Spare part orders are to be placed at our company and must include the complete data, listed on the plate. Original spare parts are to be installed only..
Type: 915 Check Valves
Ver. 1324
subject to change302
®
Type codeType
DNDesign
Material
Size Body Plate Stem Spring Hexagon set srew Seal
91550to
6001
GGG-40ductile
iron
GGG-40 ductile
iron
Stainless steel
M = metal seated
2 Alu bronze E = EPDM
3
CF8M
V = Viton
4 CF8M F = FPM/FKM
6 C954 Alu bronze
Inconel 600
C954 Alu bronze N = NBR
7 Duplex 1.4469 Duplex 1.4469
8 Hastelloy
Order example 915 / 200 / 1 / N / F1915 Dual plate check valve type 915200 Size 2001 Body GGG-40 Plate GGG-40 Stem, Sprin, Hex. set Screw Stainless SteelN Seal NBRF1 With reset spring Stainless Steel AISI 316 Ti
Type: 915 Check Valves
Ver. 1324
®
MARTIN LOHSE GmbH
Unteres Paradies 63 · D-89522 Heidenheim
Postfach 1565 · D-89505 Heidenheim
phone +49(0)7321 / 755-42 · fax +49(0)7321 / 755-97
www.lohse-gmbh.de
Type 932Disco Check Valves
subject to change304
®Disco Check Valves
Content
Type: 932
Description and application 305
Function 305
Dimensions 306
Opening pressure, Tightness, Working Temperature 308
Pressure loss 309
Operating instructions 310
Type code, Order example 312
Ver. 1816
subject to change 305
®
Ver. 1707
Disco check valves are fi ttings for the backfl ow prevention in pipe systems.Easy structures and short dimensions (1) according to DIN EN 558-1, row 49) are the remarkable features of disco check valves type 930. They offer an optimum solution in case of bigger nominal widths and there, where connection fl ange mountings are required or more favorable. The disco check valves type 930 are suitable for the industrial use in pipe systems for the transport of liquid or ga-seous materials as well as in systems where much higher demands are made on the material.
Description and application
Disco check valves type 930 may have any mounting position.They are opened by means of the medium pressure and closed again by means of a spring, prior to the creation of a backfl ow.
Function
1) DIN EN 558-1 row 49
(old DIN 3203-3)
Disco Check Valves
Design Body Disc Spring Seal Pressure Range
1 Stainless steel CF8M
Stainless steel CF8M Stainless steelAlSl 316 Ti
NBR, EPDM,
FPM (Viton)PTFor
metal seated
0 to 40 bar
3 Brass 2.0401 0 to 16 bar
4
Alu bronze C954
Alu bronze C954 Hastelloy C4 (2.4610)
0 to 25 bar
4.1
Stainless steel CF8M Stainless steelAlSl 316 Ti
5 Cast steel 1.0619 0 to 16 bar
6 Duplex 1.4469 Hastelloy C4(2.4610) 0 to 40 bar
Type: 932
subject to change306
®
Ver. 1508
Dimensions
Dimensions in mm.
Disco Check Valves
DN Dimensions
[mm] [inch] Ø d Ø D Ø F L
15 1/2 15 43 56 16
20 3/4 19 53 69 19
25 1 25 63 76 22
32 1 1/4 32 75 87 28
40 1 1/2 38 80 101 31.5
50 2 47 95 114 40
65 2 1/2 63 115 136 46
80 3 77 131 154 50
100 4 97.5 150 178 60
Type: 932
subject to change 307
®
Ver. 1508
Disco Check ValvesType: 932
DN Dimensions
[mm] [inch] Ø C (PN 10/16)
Ø D(PN 10/16)
Ø C(150 lbs)
Ø C(PN 25)
Ø D(PN 25)
R(PN 10/16)
R(PN 25) L
125 5 194 194 194 194 194 - - 90
150 6 220 220 220 220 220 - - 106
200 8 275 280 280 286 294 11 30 140
250 10 331 340 340 344 356 11 33 145
300 12 380 386 404 404 421 11 33 160
Dimensions in mm.
Dimensions
subject to change308
®
Ver. 1508
min. opening pressure
Tightness The disco check valve closes by himself due to the spring without a difference of pressure.
Seal from [°C] to [°C]
NBR -10 +90
EPDM -10 +120
FPM (Viton) -10 +150
PTFE -10 +200
metal seated -10 +300
Max. working temperature in relation to seals:
Disco Check Valves
DN Kv-valueOpening pressure at fl ow direction without
spring
[mm] [inch] [m³/h] [mbar]
15 1/2 4
~ 20
~ 24 ~ 16 ~ 4
20 3/4 7~ 25
~ 15 ~ 5
25 1 10
32 1 1/4 17 ~ 26 ~ 14 ~ 6
40 1 1/2 24 ~ 27 ~ 13 ~ 7
50 2 37 ~ 28 ~ 12 ~ 8
65 2 1/2 61 ~ 29 ~ 11 ~ 9
80 3 74 ~ 30 ~ 10 ~ 10
100 4 115 ~ 33 ~ 7 ~ 13
125 5 201
~ 30
~ 46 ~ 14 ~ 16
150 6 286 ~ 47 ~ 13 ~ 17
200 8 553 ~ 51 ~ 9 ~ 21
250 10 643~ 40
~ 64 ~ 16 ~ 24
300 12 867 ~ 68 ~ 12 ~ 38
Type: 932
subject to change 309
®
Ver. 1508 1249
Type: 932
Pressure loss diagram
0,1 0,2 0,3 0,4 0,5
Druckverlust (bar)Pressure lost (bar)
Volu
menst
rom
(m
3/h
)Flo
w r
ate
(m
3/h
)
0,1
1
10
100
1000
Measurements of fl uid fl ow according to DIN EN 60534-2-3.
The values in the diagram refer to water at 20°C.If you need information on other fl uids, please contact us.
Disco Check Valves
subject to change310
®
Ver. 1742
Operating instructions
Disco check valves type 932 are designed to block media on one side of the pipe within allowable pressure and temperature limits (see data sheet) and to be ins-talled in a pipe system only. They have only to be used with media, to which the material and the seals are resistant. They are not suitable for media with solidcomponents..
General safety advicesThe safety instructions for the pipe system, in which the valves are mounted, have to be observed. The same applies to the disco check valves.
Demands on the userIn pipe systems, where our disco check valves are mounted, the planning/instal-ling person and the operator are responsible for the following issues: • The disco check valves must strictly be used according to the regulation in
p.1. • The pipe system has to be installed correctly and its operation has to be che-
cked regularly. • The disco check valves have to be mounted, removed and repaired by qualifi
ed personnel only. The staff must be regularly instructed according to all re-levant regulations concerning working safety and environmental protection, especially in the fi eld of pipes under pressure.
• These staff members have to be informed about the manual and the instruc-tions there included.
Special risksBefore the disco check valve is being removed, pressure has to be completely taken off the plant to avoid media escaping from the pipe. Fluid being left in the pipe must be drained off. Fluid, which has remained in the valve and comes out during removal, has to be collected. If hazardous fl uids or gases are left in the valves, the safety measurements required must be taken.
• Disco check valves have to be transported in their original packaging and to be stored in a clean location.
• Disco check valves include sealing elements consisting of organic material, that reacts to environmental effects. Therefore, they have to be stored in a place, which has also to be kept as cool, dry and dark as possible.
• The front and back sides of the disco check valves must not be mechanically damaged.
CAUTION!
1. Appropriate use in accordance
2. Safety advices
3. Storage
Type: 932 Disco Check Valves
subject to change 311
®
Ver. 1508
The following aspects have to be observed during the installation of disco check valves: • Possible damages to the disco check valves and O-rings have to be checked
prior to installation. Check if the valve can be moved. Damaged parts must not be installed.
• Make sure that only those disco check valves are installed, that meet the operational requirements regarding pressure category, chemical resistance, connection and dimensions.
• Make sure to install a minimum of 5 x nominal diameter of straight pipeline in front of and behind the disco check valve.
• Do not install the valves directly onto a pump fl ange. • Avoid pulsation and pressure impact. • Observe the throughput direction (see arrow on the plate)!
After the installation, check the tightness of the connections by a pressure check.
4. Installation instructions, start-up
5. Assistance in case of malfunctions, repairIt is absolutely necessary to read and follow the safety instructions before remo-ving the valves (p. 2)!Spare part orders have to be placed at our company and must include the complete data, listed on the plate. Only original spare parts have to be installed. For the removal of the disc, take off the spring by unscrewing the screws at the bottom. Then, the O-ring or the valve can be replaced. To install the valve, follow the instructions in reversed order.
Type: 932 Disco Check Valves
subject to change312
®
Ver. 1806
Type code
Order examlpe
Type: 932 Disco Check Valves
TypDN Material
Size Body Plate Spring Seal
932 15 to 300 VA = stainless steel 1.4408
VA = stainless steel1.4408 1.4436 N = NBR
MS = brass AB = Alu bronze
E = EPDM
AB = Alu bronze
DU = Duplex V = FPM (Viton)
ST = cast steelT = PTFE (Tefl on)
DU = Duplex M = metal seated
932 / 100 / 1 / M / F1932 Disco check valve Typ 932100 Nominal diamneter 1001 Body 1.4408 Disc 1.4436 Spring 1.4436M Seal metal seated
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Ver. 1809