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Toc A-1 IM 33S01B30-01E CS 1000/CS 3000 Reference Field Control Station Basics CONTENTS 10th Edition : Dec.18,2003-00 IM 33S01B30-01E 10th Edition PART-A FCS Common A1. Functional Overview of Field Control Station (FCS) ........................... A1-1 A1.1 Types of FCS Model ...................................................................................... A1-2 A1.2 Structure of the FCS Functions .................................................................... A1-8 A1.2.1 Control Calculations ........................................................................ A1-9 A1.2.2 Process Input/Output and Software Input/Output .......................... A1-11 A1.3 Types of FCS Databases ............................................................................. A1-13 A1.4 Function Block List ..................................................................................... A1-16 A2. Outline of Input and Output Interfaces ................................................ A2-1 A3. Process Inputs/Outputs ....................................................................... A3-1 A3.1 Analog Inputs/Outputs ................................................................................. A3-2 A3.1.1 Analog Input ................................................................................. A3-10 A3.1.2 Analog Output .............................................................................. A3-11 A3.2 Contact Inputs/Outputs .............................................................................. A3-12 A3.2.1 Contact Input ................................................................................ A3-18 A3.2.2 Contact Output ............................................................................. A3-20 A3.3 Configuring Process I/O of PFCS, LFCS2, LFCS and SFCS ..................... A3-31 A3.3.1 Control Input/Output Module Configuration ................................... A3-34 A3.3.2 Parameters for Multipoint Control Analog Input/Output .................. A3-54 A3.3.3 Parameters for Multiplexer and Multiplexer (Connector Type) Inputs/Outputs .............................................................................. A3-59 A3.3.4 Parameters for Relay, Contact Terminal or Contact Connector ...... A3-74 A3.4 Configuring Process I/O of KFCS2 and KFCS ........................................... A3-82 A3.4.1 Parameters for FIO Analog Inputs/Outputs .................................... A3-86 A3.4.2 Parameters for FIO Contact Inputs/Outputs ................................ A3-122 A3.4.3 HART Variable Setting Items ....................................................... A3-139 A4. Software Inputs/Outputs ...................................................................... A4-1 A4.1 Common Switch ............................................................................................ A4-8 A4.2 Global Switch .............................................................................................. A4-19 A4.3 Annunciator Message Output (%AN) ......................................................... A4-22 A4.4 Sequence Message ..................................................................................... A4-29 A4.5 Annunciator Message with Data ................................................................ A4-36
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  • Toc A-1

    IM 33S01B30-01E

    CS 1000/CS 3000ReferenceField Control Station Basics

    CONTENTS

    10th Edition : Dec.18,2003-00

    IM 33S01B30-01E 10th Edition

    PART-A FCS CommonA1. Functional Overview of Field Control Station (FCS) ........................... A1-1

    A1.1 Types of FCS Model ...................................................................................... A1-2A1.2 Structure of the FCS Functions.................................................................... A1-8

    A1.2.1 Control Calculations........................................................................ A1-9A1.2.2 Process Input/Output and Software Input/Output .......................... A1-11

    A1.3 Types of FCS Databases............................................................................. A1-13A1.4 Function Block List ..................................................................................... A1-16

    A2. Outline of Input and Output Interfaces ................................................ A2-1A3. Process Inputs/Outputs ....................................................................... A3-1

    A3.1 Analog Inputs/Outputs ................................................................................. A3-2A3.1.1 Analog Input ................................................................................. A3-10A3.1.2 Analog Output .............................................................................. A3-11

    A3.2 Contact Inputs/Outputs .............................................................................. A3-12A3.2.1 Contact Input ................................................................................ A3-18A3.2.2 Contact Output ............................................................................. A3-20

    A3.3 Configuring Process I/O of PFCS, LFCS2, LFCS and SFCS ..................... A3-31A3.3.1 Control Input/Output Module Configuration ................................... A3-34A3.3.2 Parameters for Multipoint Control Analog Input/Output .................. A3-54A3.3.3 Parameters for Multiplexer and Multiplexer (Connector Type)

    Inputs/Outputs .............................................................................. A3-59A3.3.4 Parameters for Relay, Contact Terminal or Contact Connector ...... A3-74

    A3.4 Configuring Process I/O of KFCS2 and KFCS........................................... A3-82A3.4.1 Parameters for FIO Analog Inputs/Outputs .................................... A3-86A3.4.2 Parameters for FIO Contact Inputs/Outputs ................................ A3-122A3.4.3 HART Variable Setting Items ....................................................... A3-139

    A4. Software Inputs/Outputs ...................................................................... A4-1A4.1 Common Switch ............................................................................................ A4-8A4.2 Global Switch .............................................................................................. A4-19A4.3 Annunciator Message Output (%AN) ......................................................... A4-22A4.4 Sequence Message ..................................................................................... A4-29A4.5 Annunciator Message with Data ................................................................ A4-36

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  • A1-1

    IM 33S01B30-01E

    A1. Functional Overview of Field ControlStation (FCS)The field control station (FCS) is a device that performs process control. Severaltypes of FCSs are available for different applications and sizes. Furthermore, whenusing an FCS, an appropriate database such as of general type, regulatory controltype, sequence control type and unit control type can be selected.This chapter describes the FCS model types, function structure and database types.In addition, at the end of this chapter, all the function blocks of the FCS are listedaccording to the classifications used in this manual. Also, the classifications ofthese function blocks in the databases are shown.

    10th Edition : Dec.18,2003-00

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    A1.1 Types of FCS ModelSeveral models of FCSs, such as a standard type, enhanced type and compact type,are available according to the application.This section explains an overview and station types of FCS models.

    FCS Model Types As for the FCS models in the CS 1000, the standard type PFCS and extension type PFCSare available for different applications.In addition, in order to improve reliability, the CPU, power supply and control bus can bemade dual-redundant.

    Standard Type PFCS The standard type PFCS in the CS 1000 includes the following two station types:

    PFCS-S Field Control Station (standard type) PFCD-S Duplexed Field Control Station (standard type)

    A standard type PFCS field control station is provided with a PFS1100 package StandardControl Function as its basic software.

    Enhanced Type PFCS The enhanced type PFCS in the CS 1000 includes the following two station types:

    PFCS-E Field control station (Enhanced type) PFCD-E Duplexed Field Control Station (Enhanced type)

    An enhanced type PFCS field control station is provided with a PFS1120 package En-hanced Control Function as its basic software.

    10th Edition : Dec.18,2003-00

  • A1-3

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    Types of FCS Models As for the FCS models in the CS 3000, the standard type, enhanced type and compacttype are available for different applications.Enhanced type FCSs can be further divided into KFCS2 and LFCS2 vary with their I/Ocomponents.Standard type FCSs can be further divided into KFCS and LFCS vary with their I/O compo-nents.Compact type FCS is lined up with SFCS.KFCS2 and KFCS are using FIO (Field Network I/O) and connected via ESB bus as inputand output components. While LFCS2 and LFCS are using RIO (Remote I/O) and con-nected via RIO bus as I/O components.In addition, the CS 3000 supports the RFCS5 and RFCS2 in order to achieve migrationfrom CENTUM V or CENTUM-XL. Furthermore, the APCS can be used for the purpose ofsophisticated control.The following describes an overview and station types of the FCS model types.

    Enhanced Type FCS with FIO (KFCS2) This is an enhanced type FCS of CS 3000. This type of FCS is suitable for a control unitwith large amount of input and output signals.The KFCS2s control area is called the field control unit (FCU) in which an ESB bus inter-face card is mounted. The Extended Serial Backboard Bus (ESB bus) is used for dataexchange between the ESB bus interface card and the input/output units.The following four station types of KFCS2 FCU are available:

    AFG30S Field Control Unit (FIO, Rack Mountable) AFG30D Duplexed Field Control Unit (FIO, Rack Mountable) AFG40S Field Control Unit (FIO, Cabinet) AFG40D Duplexed Field Control Unit (FIO, Cabinet)

    An enhanced type KFCS2 field control station is provided with an LFS1330 packageControl Function for Enhanced Field Control Station (FIO) as its basic software.

    10th Edition : Dec.18,2003-00

  • A1-4

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    Standard Type FCS with FIO (KFCS) This a CS 3000 standard type FCS.The KFCSs control area is called the field control unit (FCU) in which an ESB bus interfacecard is mounted. The Extended Serial Backboard Bus (ESB bus) is used for data ex-change between the ESB bus interface card and the input/output unit.The following four station types of FCUs are available for the KFCS:

    AFS30S Field Control Unit (FIO, Rack Mountable) AFS30D Duplexed Field Control Unit (FIO, Rack Mountable) AFS40S Field Control Unit (FIO, Cabinet) AFS40D Duplexed Field Control Unit (FIO, Cabinet)

    A standard type KFCS field control station is provided with an LFS1300 package ControlFunction for Standard Field Control Station (FIO) as its basic software.

    Enhanced Type FCS with RIO (LFCS2) This is an enhanced type FCS of CS 3000. This type of FCS is suitable for a control unitwith large amount of input and output signals.The LFCS2s control area is called the field control unit (FCU) in which a RIO bus interfacecard is mounted. The RIO bus is used for data exchange between the RIO bus interfacecard and the input/output units.The following four types of FCUs are available for LFCS2:

    AFG10S Field Control Unit (RIO, Rack Mountable) AFG10D Duplexed Field Control Unit (RIO, Rack Mountable) AFG20S Field Control Unit (RIO, Cabinet) AFG20D Duplexed Field Control Unit (RIO, Cabinet)

    An enhanced type LFCS2 field control station is provided with an LFS1130 package Con-trol Function for Enhanced Field Control Station (RIO) as its basic software.

    Standard Type FCS with RIO (LFCS) This is a standard type FCS of CS 3000.The LFCSs control area is called the field control unit (FCU) in which an RIO bus interfacecard is mounted. The RIO bus is used for data exchange between the RIO bus interfacecard and the input/output units.The following four types of FCUs are available for the LFCS:

    AFS10S Field Control Unit (RIO, Rack Mountable) AFS10D Duplexed Field Control Unit (RIO, Rack Mountable) AFS20S Field Control Unit (RIO, Cabinet) AFS20D Duplexed Field Control Unit (RIO, Cabinet)

    A standard type LFCS field control station is provided with an LFS1100 package ControlFunction for Standard Field Control Station (RIO) as its basic software.

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    Compact Type FCS (SFCS) The compact type FCS (SFCS) in the CS 3000 is suitable when distributing FCSs through-out the plant. Since the SFCS supports high-speed communication, it is suitable for com-munication with subsystems.The following two station types are available for the SFCS:

    PFCS-H Field Control Station (Compact Type) PFCD-H Duplexed Field Control Station (Compact Type)

    A compact type SFCS field control station is provided with an LFS1120 package ControlFunction for Compact Field Control Station as its basic software.

    Migrated-FCS (RFCS5) The RFCS5 is configured by replacing the Station Control Nest of existing CENTUM V orCENTUM-XL field control station with the Field Control Unit (FCU) of the CS 3000 KFCS2.Since an SI bus interface card is mounted in the replacing FCU, the existing I/O nest areacan be connected to the FCU via the SI bus.In addition, since an ESB bus interface card is mounted in the replacing FCU, the PI/Ocomponents of the KFCS can be connected to the FCU via the ESB bus.The following four station types are available for the RFCS5 that uses the SI bus:

    AFG81S Field Control Station (SIO/FIO, CENTUM V Migration Type) AFG81D Duplexed Field Control Station (SIO/FIO, CENTUM V Migration Type) AFG82S Field Control Station (SIO/FIO, CENTUM-XL Migration Type) AFG82D Duplexed Field Control Station (SIO/FIO, CENTUM-XL Migration Type)

    SEE ALSO

    For more information about RFCS5 and the SIO bus, see the following:Migrated-FCS (FIO) (IM 33Q01B41-01E)

    By replacing both the station control nest and input/output nest components the existingCENTUM V or CENTUM-XL control station with the FCU of the KFCS2 and the PI/Ocomponents, the existing signal conditioners can be connected to the replacing PI/Ocomponents. In this case, an ESB bus interface card is mounted in the replacing FCU thatdoes not contain an SI bus interface card.The following four station types are available for the RFCS5 that uses an ESB bus insteadof an SI bus:

    AFG83S Field Control Station (FIO, CENTUM V Migration Type) AFG83D Duplexed Field Control Station (FIO, CENTUM V Migration Type) AFG84S Field Control Station (FIO, CENTUM-XL Migration Type) AFG84D Duplexed Field Control Station (FIO, CENTUM-XL Migration Type)

    RFCS5 is provided with an LFS1330 package Control Function for Enhanced Field ControlStation (FIO) as its basic software.

    10th Edition : Dec.18,2003-00

  • A1-6

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    Migrated-FCS (RFCS2) The RFCS2 is an FCS which is configured by replacing the station control nest area of thefield control station of the existing CENTUM V or CENTUM-XL with the field control unit(FCU) of the KFCS in the CS 3000.Since an SI bus interface card is mounted in the replacing FCU, the existing I/O nest areacan be connected to the FCU via the SI bus.In addition, since an ESB bus interface card is mounted in the replacing FCU, the PI/O areaof the KFCS can be connected to the FCU via the ESB bus.The following four station types are available for the RFCS2 that uses the SI bus:

    AFS81S Field Control Station (SIO/FIO, CENTUM V Migration Type) AFS81D Duplexed Field Control Station (SIO/FIO, CENTUM V Migration Type) AFS82S Field Control Station (SIO/FIO, CENTUM-XL Migration Type) AFS82D Duplexed Field Control Station (SIO/FIO, CENTUM-XL Migration Type)

    SEE ALSO

    For details on the RFCS2 that uses the SIO bus, see the following:Migrated-FCS (FIO) (IM 33Q01B41-01E)

    By replacing both the station control nest area and input/output nest area of the controlstation of the existing CENTUM V or CENTUM-XL with the FCU of the KFCS and the PI/Oarea, the existing signal conditioner can be connected to the replacing PI/O area. In thiscase, an ESB bus interface card is mounted in the replacing FCU that does not contain anSI bus interface card.The following four station types are available for the RFCS2 that uses an ESB bus insteadof an SI bus:

    AFS83S Field Control Station (FIO, CENTUM V Migration Type) AFS83D Duplexed Field Control Station (FIO, CENTUM V Migration Type) AFS84S Field Control Station (FIO, CENTUM-XL Migration Type) AFS84D Duplexed Field Control Station (FIO, CENTUM-XL Migration Type)

    RFCS2 is provided with an LFS1300 package Control Function for Standard Field ControlStation (FIO) as its basic software.

    10th Edition : Dec.18,2003-00

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    Advanced Process Control Station (APCS) The advanced process control station (APCS) is a station that executes control calculationsin a personal computer (PC) for the purpose of sophisticated control and efficiency im-provement. When function block data is input from an FCS via V net, the APCS performs acontrol calculation at a constant cycle using a function block of the APCS, and then outputsthat calculation result as the function block data of the FCS.The APCS can use the standard function blocks used by the FCS.The process control input/output cannot be connected to the APCS.The following station type is available for the APCS:

    APCS Advanced Process Control Station

    SEE ALSO

    For details on the APCS, see the following:APCS (IM 33Q03M10-01E)

    10th Edition : Dec.18,2003-00

  • A1-8

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    A1.2 Structure of the FCS FunctionsThe FCS functions consist of the functions for control calculations and the func-tions for process control input/output. This section describes the structure of theFCS functions and an overview of each function.

    Overall Structure of the FCS Functions The FCS consists of various types of function blocks that execute control calculations andthe input/output functions such as the process input/output and the software input/output.

    FCS

    Software I/O

    Faceplate blocks

    Regulatory control blocks

    Basic control

    Options

    Common switch

    Annunciator message

    Sequence control message

    A010201E.EPS

    Fieldbus I/OProcess I/O

    FCS I/O Interfaces

    Communication I/O

    SFC blocks

    Unit instruments

    Valve pattern monitoring (*1)

    Off-site blocks (*1)

    Sequence control blocks

    Arithmetic calculation blocks

    *1: This option can be applied in CS 3000 system only.Figure Overall Structure of the FCS Functions

    10th Edition : Dec.18,2003-00

  • A1-9

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    A1.2.1 Control CalculationsVarious function blocks are provided for the FCS to perform a variety of calculationsfor plant control. A function block is a minimum unit used to perform a controlcalculation. Various plant controls can be performed when function blocks processsignals that are input from a field device to the FCS, and the processing results areoutput to other function blocks or any field devices.The FCS has function blocks for performing the basic control and those that areonly available as options.

    Basic Control The FCS has the following function blocks for executing the basic control.

    Regulatory Control Block The regulatory control block is used to execute calculation processing mainly using theanalog process amount in order to monitor and control processes.The regulatory control block is classified into the input indicator block, controller block,manual loader block, signal setter block, signal limiter block, signal selector block, signaldistributor block, alarm block, pulse count control block, YS instrument block and FOUN-DATION fieldbus faceplate block (*1).*1: KFCS2/KFCS/RFCS5/RFCS2 can support FOUNDATION fieldbus faceplate blocks.

    Calculation Block The calculation block is used to execute general-purpose calculation processing such asarithmetic calculation, analog calculation and logic operation for values that are input tofunction blocks in order to supplement regulatory control and sequence control.The calculation block is classified into the arithmetic calculation block, analog calculationblock, logic operation block (*1), general-purpose calculation block and calculation auxiliaryblock.*1: The logic operation block can only be used for the CS 3000.

    Sequence Control BlockThe sequence control is a type of control that processes each stage of control sequentiallyaccording to the predefined conditions and order. The sequence control block is a functionblock that executes sequence control.The sequence control block is classified into the sequence table block, logic chart block,SFC block, switch instrument block, sequence auxiliary block and valve monitor block.

    Faceplate BlockThe faceplate block is a function block that enables the recognition of multiple functionblocks as a single function block.The faceplate block is classified into the analog type, sequence type and hybrid type.

    10th Edition : Dec.18,2003-00

  • A1-10

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    SFC BlockThe SFC (Sequential Function Chart) is a graphical programming language that definesthe sequence control operation.The SFC block is a type of the sequence control block, which is also a function block that isused to describe the SFC.

    TIP

    In addition to the SFC block, the SFC is also used in the following function blocks. However, a part of theSFC specifications will vary among these function blocks. Unit instrument Operation

    Unit InstrumentThe unit instrument is a function block that performs unit supervision. The unit supervisionis a function that controls and monitors the operation of devices that compose a processfacility, collectively called a unit, in a batch process or continuous process. The unit supervi-sion enables the operation in equipment unit by defining the part corresponding to theequipment in the process facility as a unit and allocating the unit instrument for each unit.

    Option The following function blocks are available as options for the FCS:

    Valve Pattern Monitor The valve pattern monitor is a function block that monitors the open/close status of valvesfor transfer systems in the plant.

    Off-Site Block The off-site block is a function block that controls the mixing at off-sites of oil refineries aswell as the shipments.The off-site block is classified into the batch set control block (FSBSET) and blendingmaster control block (BLEND).

    10th Edition : Dec.18,2003-00

  • A1-11

    IM 33S01B30-01E

    A1.2.2 Process Input/Output and Software Input/OutputThe FCS exchanges data among the function blocks in the FCS and field devicesoutside the FCS via process input/output, communication input/output or Fieldbusinput/output. Data can be exchanged by directly connecting among the functionblocks in the FCS or among FCSs. Data can also be exchanged via software input/output.

    Process Input/OutputThe process input/output are used to exchange signals between field devices and FCSs.Two types of process input/output analog input/output and contact input/output areavailable depending on the type of the signal to be exchanged.

    SEE ALSO

    For details on the process input/output, see the following:A3, Process Inputs/Outputs

    Communication Input/OutputThe communication input/output are used to access various types of data that are handledby subsystems such as the PLC (Programmable Logic Controller).

    SEE ALSO

    For details on the communication input/output, see the followings:Part J, Subsystem Communication (Using RIO)Part K, Subsystem Communication (Using FIO)Part N, PROFIBUS

    Fieldbus Input/OutputThe Fieldbus input/output are used to access various types of data that are handled by fielddevices on the Fieldbus.

    SEE ALSO

    For details on the Fieldbus input/output, see the followings in regarding to KFCS2, KFCS, RFCS5 orRFCS2:FOUNDATION fieldbus Reference (IM 33Y05P10-01E)

    For details on the Fieldbus input/output, see FOUNDATION fieldbus Tools (IM 33S05P10-01E) in regard-ing to PFCS, LFCS2, LFCS or SFCS.

    10th Edition : Dec.18,2003-00

  • A1-12

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    Software Input/OutputThe software input/output are virtual input/output that are processed by software in theFCS.The software input/output consist of the internal switch that is used to change logicalvalues between function blocks and other application functions, and the message outputthat is used to communicate the occurrence of events.

    SEE ALSO

    For details on the software input/output, see the following:A4, Software Inputs/Outputs

    10th Edition : Dec.18,2003-00

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    A1.3 Types of FCS DatabasesThe function blocks and number of I/O points (application capacity) that can be usedwith the FCS are predefined in the FCS databases. Each database has specificfeatures such as a large number of usable points of specific types of functionblocks. When using an FCS, an appropriate database must be selected from theavailable databases. This section presents an overview of the types of FCS data-bases.

    Standard Type PFCS Databases One of the following databases can be selected for the standard type PFCS:

    Regulatory Control Standard Regulatory Monitoring SEQ Monitoring SEQ Control Standard (Medium Sequence Capacity) SEQ Control Standard (Large Sequence Capacity) General-Purpose

    Enhanced Type PFCS Databases One of the following databases can be selected for the enhanced type PFCS:

    Regulatory Control Enhanced (Loaded C programming language) Small-Sized Unit Control Small-Sized Unit Control (Loaded C programming language) SEQ Control Enhanced (Large Sequence Capacity) SEQ Control Standard (Large Sequence Capacity/Loaded C programming language) SEQ Control Enhanced (Large Sequence Capacity/Loaded C programming lan-

    guage) SEQ Control Enhanced (Medium Sequence Capacity) with Recipe SEQ Control Standard (Medium Sequence Capacity/Loaded C programming lan-

    guage) SEQ Control Enhanced (Medium Sequence Capacity/Loaded C programming lan-

    guage) with Recipe General (Calculation Oriented) Batch Control (SEBOL Oriented with Recipe) Batch Control (Sequence Table Oriented with Recipe)

    SEE ALSO

    For details on the PFCS databases, see the following: Define Database Type in F1.4.1, Creating a New FCS

    10th Edition : Dec.18,2003-00

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    KFCS2 Databases One of the following databases can be selected for the KFCS2:

    General-Purpose Migration Remote Node Expanded

    KFCS Databases One of the following databases can be selected for the KFCS:

    General-Purpose General-Purpose (Large number of elements) Continuous Monitoring Sequence Monitoring Regulatory Control SEQ Control (mainly by SFC Blocks) SEQ Control (mainly by Sequence Blocks) Unit Control (without Recipe) Unit Control (with Recipe) Offsite Block Valve Pattern Monitor Migration Migration Type (with Expanded Sequence Table) Sequence Control (with Expanded Sequence Block)

    LFCS2 Databases One of the following databases can be selected for the LFCS2:

    General-Purpose Migration

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    LFCS Databases One of the following databases can be selected for the LFCS:

    General-Purpose General-Purpose (Large number of elements) Continuous Monitoring Sequence Monitoring Regulatory Control Sequence Control (mainly by SFC Blocks) Sequence Control (mainly by Sequence Blocks) Unit Control (without Recipe) Unit Control (with Recipe) Offsite Block Valve Pattern Monitor Migration Migration Type (with Expanded Sequence Table) Sequence Control (with Expanded Sequence Block)

    SFCS Databases One of the following databases can be selected for the SFCS:

    General-Purpose Continuous Monitoring Sequence Monitoring Unit Control (without Recipe) Unit Control (with Recipe)

    SEE ALSO

    For details on the KFCS2, KFCS, LFCS2, LFCS and SFCS databases, see the following: Define Database Type in F1.4.1, Creating a New FCS

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    A1.4 Function Block List Model Name

    This section presents an overview of all the function blocks of the FCS.The function block classification of the FCS databases is listed at the end of thissection.

    Regulatory Control Block Classification Table Regulatory Control Blocks (1/2)

    Block type Model Name

    Input Indicator BlockPVI Input Indicator BlockPVI-DV Input Indicator Block with Deviation Alarm

    Controller Block

    PID PID Controller BlockPI-HLD Sampling PI Controller BlockPID-BSW PID Controller Block with Batch SwitchONOFF Two-Position ON/OFF Controller BlockONOFF-E Enhanced Two-Position ON/OFF Controller BlockONOFF-G Three-Position ON/OFF Controller Block

    PID-TP Time-Proportioning ON/OFF Controller BlockPD-MR PD Controller Block with Manual ResetPI-BLEND Blending PI Controller BlockPID-STC Self-Tuning PID Controller Block

    Manual Loader Block

    MLD Manual Loader BlockMLD-PVI Manual Loader Block with Input IndicatorMLD-SW Manual Loader Block with Auto/Man SWMC-2 Two-Position Motor Control Block

    MC-3 Three-Position Motor Control Block

    Signal Setter Block

    RATIO Ratio Set BlockPG-L13 13-Zone Program Set BlockBSETU-2 Flow-Totalizing Batch Set BlockBSETU-3 Weight-Totalizing Batch Set Block

    Signal Limiter Block VELLIM Velocity Limiter Block

    Signal Selector BlockSS-H/M/L Signal Selector BlockAS-H/M/L Auto-Selector BlockSS-DUAL Dual-Redundant Signal Selector Block

    Signal Distributor Block

    FOUT Cascade Signal Distributor BlockFFSUM Feed-Forward Signal Summing BlockXCPL Non-Interference Control Output BlockSPLIT Control Signal Splitter Block

    Alarm Block ALM-R Representative Alarm Block

    A010401E.EPS

    ONOFF-GE Enhanced Three-Position ON/OFF Controller Block

    MC-2E Enhanced Two-Position Motor Control Block

    MC-3E Enhanced Three-Position Motor Control Block

    Pulse Count Input Block PTC Pulse Count Input Block

    *1: This option can be applied to all Field control stations except standard PFCS (CS 1000).

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    Table Regulatory Control Blocks (2/2) Block type Model Name

    FOUNDATION fieldbus Faceplate Block (*2)

    YS Instrument Block

    SLCD YS Controller BlockSLPC YS Programmable Controller BlockSLMC YS Programmable Controller Block with Pulse-Width

    OutputSMST-111 YS Manual Station Block with SV OutputSMST-121 YS Manual Station Block with MV Output LeverSMRT YS Ratio Set Station BlockSBSD YS Batch Set Station BlockSLCC YS Blending Controller BlockSLBC YS Batch Controller BlockSTLD YS Totalizer BlockFF-AI FOUNDATION fieldbus Analog Input BlockFF-DI FOUNDATION fieldbus Discrete Input BlockFF-CS FOUNDATION fieldbus Control Selector BlockFF-PID FOUNDATION fieldbus PID Control BlockFF-RA FOUNDATION fieldbus Ratio BlockFF-AO FOUNDATION fieldbus Analog Output BlockFF-DO FOUNDATION fieldbus Discrete Output BlockFF-OS FOUNDATION fieldbus Output Splitter BlockFF-SC FOUNDATION fieldbus Signal Characterizer

    (Totalizer) BlockFF-IT FOUNDATION fieldbus Integrator BlockFF-IS FOUNDATION fieldbus Input Selector BlockFF-MDI FOUNDATION fieldbus Multiple Discrete Input BlockFF-MDO FOUNDATION fieldbus Multiple Discrete Output

    BlockFF-MAI FOUNDATION fieldbus Multiple Analog Input BlockFF-MAO FOUNDATION fieldbus Multiple Analog Output Block

    A010402E.EPS

    *2: FOUNDATION fieldbus faceplate block can only be used for the KFCS2/KFCS/RFCS5/RFCS2 in CS 3000. Itmay be abbreviated as the FF faceplate block in this manual.

    SEE ALSO

    For more details on the FOUNDATION fieldbus faceplate block, see the following:FOUNDATION fieldbus Reference (IM 33Y05P10-01E)

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    Calculation Block Classification Table Calculation Blocks (1/2)

    Block type Model Name

    Arithmetic Calculation Block

    ADD Addition BlockMUL Multiplication BlockDIV Division BlockAVE Averaging Block

    Analog Calculation Block

    SQRT Square Root BlockEXP Exponential BlockLAG First-Order Lag BlockINTEG Integration BlockLD Derivative BlockRAMP Ramp BlockLDLAG Lead/Lag BlockDLAY Dead-Time BlockDLAY-C Dead-Time Compensation BlockAVE-M Moving-Average BlockAVE-C Cumulative-Average BlockFUNC-VAR Variable Line-Segment Function BlockTPCFL Temperature and Pressure Correction BlockASTM1 ASTM Correction Block: Old JISASTM2 ASTM Correction Block: New JIS

    Logic Operation Block (*1)

    AND Logical AND BlockOR Logical OR BlockNOT Logical NOT BlockSRS1-S Set-Dominant Flip-Flop Block with 1 OutputSRS1-R Reset-Dominant Flip-Flop Block with 1 OutputSRS2-S Set-Dominant Flip-Flop Block with 2 OutputSRS2-R Reset-Dominant Flip-Flop Block with 2 OutputWOUT Wipeout BlockOND ON-Delay Timer BlockOFFD OFF-Delay Timer BlockTON One-Shot Block (rising-edge trigger)TOFF One-Shot Block (falling-edge trigger)

    GE Comparator Block (greater than or equal)GT Comparator Block (greater than)

    EQ Equal Operator BlockBAND Bitwise AND BlockBOR Bitwise OR BlockBNOT Bitwise NOT Block

    A010403E.EPS

    *1: The logic operation block can only be used for the CS 3000.

    10th Edition : Dec.18,2003-00

  • A1-19

    IM 33S01B30-01E

    Table Calculation Blocks (2/2)Block type Model Name

    General-Purpose Calculation Block

    CALCU General-Purpose Calculation BlockCALCU-C General-Purpose Calculation Block with String I/O

    Calculation Auxiliary Block

    SW-33 3-Pole 3-Position Selector Switch BlockSW-91 1-Pole 9-Position Selector Switch BlockDSW-16 Selector Switch Block for 16 DataDSW-16C Selector Switch Block for 16 String DataDSET Data Set BlockDSET-PVI Data Set Block with Input IndicatorBDSET-1L 1-Batch Data Set BlockBDSET-1C 1-Batch String Data Set BlockBDSET-2L 2-Batch Data Set BlockBDSET-2C 2-Batch String Data Set BlockBDA-L Batch Data Acquisition BlockBDA-C Batch String Data Acquisition BlockADL Station Interconnection Block

    A010404E.EPS

    10th Edition : Dec.18,2003-00

  • A1-20

    IM 33S01B30-01E

    Sequence Control Block Classification Table Sequence Control Blocks

    Block type Model Name

    Sequence Table Block

    Logic Chart Block

    ST16 Sequence Table BlockST16E Rule Extension Block

    SFC Block_SFCSW 3-Position Switch SFC Block_SFCPB Pushbutton SFC Block_SFCAS Analog SFC Block

    Switch Instrument Block

    SI-1 Switch Instrument Block with 1 InputSI-2 Switch Instrument Block with 2 InputsSO-1 Switch Instrument Block with 1 OutputSO-2 Switch Instrument Block with 2 OutputsSIO-11 Switch Instrument Block with 1 Input and 1 OutputSIO-12 Switch Instrument Block with 1 Input and 2 OutputsSIO-21 Switch Instrument Block with 2 Inputs and 1 OutputSIO-22 Switch Instrument Block with 2 Inputs and 2 OutputsSIO-12P Switch Instrument Block with 1 Input, 2 One-Shot OutputsSIO-22P Switch Instrument Block with 2 Inputs, 2 One-Shot Outputs

    Sequence Auxiliary Block

    Valve Monitoring Block

    TM Timer BlockCTS Software Counter BlockCTP Pulse Train Input Counter BlockCI Code Input BlockCO Code Output BlockRL Relational Expression BlockRS Resource Scheduler BlockVLVM Valve Monitoring Block

    A010405E.EPS

    LC64 Logic Chart Block

    SI-1E Enhanced Switch Instrument Block with 1 Input (*1)SI-2E Enhanced Switch Instrument Block with 2 Inputs (*1)SO-1E Enhanced Switch Instrument Block with 1 Output (*1)SO-2E Enhanced Switch Instrument Block with 2 Outputs (*1)SIO-11E Enhanced Switch Instrument Block with 1 Input and 1 Output (*1)SIO-12E Enhanced Switch Instrument Block with 1 Input and 2 Outputs (*1) SIO-21E Enhanced Switch Instrument Block with 2 Inputs and 1 Output (*1)SIO-22E Enhanced Switch Instrument Block with 2 Inputs and 2 Outputs (*1)SIO-12PE Enhanced Switch Instrument Block with 1 Input, 2 One-Shot Outputs (*1)SIO-22PE Enhanced Switch Instrument Block with 2 Inputs, 2 One-Shot Outputs (*1)

    *1: This option can be applied to all Field control stations except standard PFCS (CS 1000).

    10th Edition : Dec.18,2003-00

  • A1-21

    IM 33S01B30-01E

    Faceplate Block Classification Table Faceplate Blocks

    Block type Model Name

    Analog Faceplate Block

    INDST2 Dual-Pointer Indicating Station BlockINDST2S Dual-Pointer Manual Station BlockINDST3 Triple-Pointer Manual Station Block

    Sequence Faceplate Block

    BSI Batch Status Indicator BlockPBS5C Extended 5-Pushbutton Switch BlockPBS10C Extended 10-Pushbutton Switch Block

    Hybrid Faceplate Block HAS3C Extended Hybrid Manual Station Block

    A010406E.EPS

    *1: The extended 10-pushbutton switch block can only be used for the CS 3000.

    Unit Instrument and Operation ClassificationsTable Unit Instruments and Operations

    Block type Model

    Unit Instrument_UTSW 3-Position Switch-Type Unit Instrument_UTPB 5-Pushbutton-Type Unit Instrument_UTAS Analog-Type Unit Instrument

    Non-Resident Unit Instrument

    _UTSW-N Non-Resident Unit Instrument with Three-Position Switch_UTPB-N Non-Resident Unit Instrument with Five-Pushbutton Switch_UTAS-N Analog Non-Resident Unit Instrument

    Operation

    OPSBL SEBOL-Type OperationOPSFC SFC-Type Operation

    A010407E.EPS

    Name

    OPSFCP1 SFC-Type Operation with Floating-Data ParametersOPSFCP2 SFC-Type Operation with Character-Data Parameters

    OPSFCP3 SFC-Type Operation with Floating/Character-Data Parameters

    OPSFCP4 SFC-Type Operation with Integer/Character-Data ParametersOPSFCP5 SFC-Type Operation with Floating/Integer-Data Parameters

    10th Edition : Dec.18,2003-00

  • A1-22

    IM 33S01B30-01E

    Valve Pattern Monitor Classification Table Valve Pattern Monitors

    Block type Model Name

    Valve Pattern Monitor

    VPM64 64-Data Valve Pattern MonitorVPM128 128-Data Valve Pattern MonitorVPM256 256-Data Valve Pattern MonitorVPM512 512-Data Valve Pattern MonitorVPM64A 64-Data Valve Pattern Monitor with AlarmVPM128A 128-Data Valve Pattern Monitor with AlarmVPM256A 256-Data Valve Pattern Monitor with AlarmVPM512A 512-Data Valve Pattern Monitor with Alarm

    A010408E.EPS

    Off-Site Block Classification Table Off-Site Block

    Block type Model Name

    Off-Site BlockFSBSET Batch Set Control BlockBLEND Blending Master Control Block

    A010409E.EPS

    10th Edition : Dec.18,2003-00

  • A1-23

    IM 33S01B30-01E

    Function Block Classification in FCS Databases The following lists the names of the function block models that belong to the function blockclassification in the FCS databases.

    Table Function Block Classification

    Block type Function block model

    Regulatory Control/Calculation

    ST16, ST16E, LC64

    PVI, PVI-DVPID, PI-HLD, PID-BSW, ONOFF, ONOFF-E, ONOFF-G, ONOFF-GE, PID-TP, PD-MR, PI-BLEND, PID-STC (*1)MLD, MLD-PVI, MLD-SW, MC-2, MC-2E, MC-3, MC-3E (*1)RATIO, PG-L13, BSETU-2, BSETU-3VELLIMSS-H, SS-M, SS-L, AS-H, AS-M, AS-L, SS-DUALFOUT, FFSUM, XCPL, SPLITPTCADD, MUL, DIV, AVESQRT, EXP, LAG, INTEG, LD, RAMP, LDLAG, DLAY, DLAY-CAVE-M, AVE-C, FUNC-VAR, TPCFL, ASTM1, ASTM2SW-33, SW-91, DSW-16, DSW-16C, DSET, DSET-PVISLCD, SLPC, SLMC, SMST-111, SMST-121, SMRT, SBSD, SLBC, SLCC, STLD

    Sequence

    SFC Block _SFCSW, _SFCPB, _SFCAS

    Switch Instrument/Sequence Auxiliary

    SI-1, SI-2, SO-1, SO-2, SIO-11, SIO-12, SIO-21, SIO-22, SIO-12P, SIO-22PSI-1E, SI-2E, SO-1E, SO-2E, SIO-11E, SIO-12E, SIO-21E, SIO-22E, SIO-12PE, SIO-22PE (*1)TM, CTS, CTP, CI, CO

    General-Purpose Calculation CALCU, CALCU-C

    Faceplate/OthersINDST2, INDST2S, INDST3, PBS5C, BSI, HAS3CBDSET-1L, BDSET-1C, BDSET-2L, BDSET-2C, BDA-L, BDA-CALM-R, RL, RS, VLVM

    Unit Instrument _UTSW, _UTPB, _UTAS_UTSW-N, _UTPB-N, _UTAS-N

    Operation OPSBL, OPSFCOPSFCP1, OPSFCP2, OPSFCP3, OPSFCP4, OPSFCP5

    A010410E.EPS

    *1: The following function blocks can only be used for the enhanced type PFCS.ONOFF-E, ONOFF-GE, MC-2E, MC-3E, SI-1E, SI-2E, SO-1E, SO-2E, SIO-11E, SIO-12E, SIO-21E, SIO-22E, SIO-12PE, SIO-22PE

    10th Edition : Dec.18,2003-00

  • A1-24

    IM 33S01B30-01E

    Function Block Classification in FCS Databases The following lists the names of the function block models that belong to the function blockclassification in FCS databases.

    Table Function Block Classification

    Block type Function block model

    Regulatory Control/Calculation

    ST16, ST16E, LC64

    PVI, PVI-DVPID, PI-HLD, PID-BSW, ONOFF, ONOFF-E, ONOFF-G, ONOFF-GE, PID-TP, PD-MR, PI-BLEND, PID-STCMLD, MLD-PVI, MLD-SW, MC-2, MC-2E, MC-3, MC-3ERATIO, PG-L13, BSETU-2, BSETU-3VELLIMSS-H, SS-M, SS-L, AS-H, AS-M, AS-L, SS-DUALFOUT, FFSUM, XCPL, SPLITPTCADD, MUL, DIV, AVESQRT, EXP, LAG, INTEG, LD, RAMP, LDLAG, DLAY, DLAY-CAVE-M, AVE-C, FUNC-VAR, TPCFL, ASTM1, ASTM2SW-33, SW-91, DSW-16, DSW-16C, DSET, DSET-PVISLCD, SLPC, SLMC, SMST-111, SMST-121, SMRT, SBSD, SLBC, SLCC, STLDFF-AI, FF-DI, FF-CS, FF-PID, FF-RA, FF-AO, FF-DO, FF-OS, FF-SC, FF-IT (*1)FF-IS, FF-MDI, FF-MDO, FF-MAI, FF-MAO (*1)

    Sequence

    SFC Block _SFCSW, _SFCPB, _SFCAS

    Off-Site Block FSBSET, BLEND

    Switch Instrument SI-1, SI-2, SO-1, SO-2, SIO-11, SIO-12, SIO-21, SIO-22, SIO-12P, SIO-22PSI-1E, SI-2E, SO-1E, SO-2E, SIO-11E, SIO-12E, SIO-21E, SIO-22E, SIO-12PE, SIO-22PE

    General-Purpose Calculation CALCU, CALCU-CFaceplate INDST2, INDST2S, INDST3, PBS5C, PBS10C, BSI, HAS3C

    Unit Instrument _UTSW, _UTPB, _UTAS_UTSW-N, _UTPB-N, _UTAS-N

    Operation OPSBL, OPSFCOPSFCP1, OPSFCP2, OPSFCP3, OPSFCP4, OPSFCP5

    A010411E.EPS

    Sequence Auxiliary-1 TM, CTS, CTP, CI, CO

    Batch Data BDSET-1L, BDSET-1C, BDSET-2L, BDSET-2C, BDA-L, BDA-CALM-R, RL, RS, VLVM

    AND, OR, NOT, SRS1-S, SRS1-R, SRS2-S, SRS2-RWOUT, OND, OFFD, TON, TOFF, GT, GE, EQ, BAND, BOR, BNOT

    Sequence Auxiliary-2

    Logic Operation

    *1: The function blocks from FF-A1 to FF-MAO can only be used for the KFCS2, KFCS, RFCS5 or RFCS2.

    TIP

    In addition to the block classifications listed in the tables above, the sequence (medium) and sequence(large) are also available as the blocks supporting CENTUM V/CENTUM-XL migration that can be usedin KFCS2, KFCS, LFCS2, LFCS, RFCS5 or RFCS2. The [Sequence (M-Size)] includes the M_ST16 and M_ST16E blocks. The [Sequence (L-Size)] includes the L_ST16 and L_ST16E blocks.

    10th Edition : Dec.18,2003-00

  • A2-1

    IM 33S01B30-01E

    A2. Outline of Input and Output InterfacesThe input and output interfaces support the internal data exchange inside a fieldcontrol station and external data exchange between a field control station andanother equipment.The input and output interfaces consist of Software I/O, Process I/O, CommunicationI/O and Fieldbus I/O.In this document, Process I/O, Communication I/O and Fieldbus I/O are referred to asProcess I/O.

    Position of Input and Output Interfaces The following figure illustrates the I/O interfaces in basic control architecture.

    FCS

    Software I/O

    Faceplate blocks

    Regulatory control blocks

    Basic control

    Options

    Common switch

    Annunciator message

    Sequence control message

    A020001E.EPS

    Fieldbus I/OProcess I/O

    FCS I/O Interfaces

    Communication I/O

    SFC blocks

    Unit instruments

    Valve pattern monitoring (*1)

    Off-site blocks (*1)

    Sequence control blocks

    Arithmetic calculation blocks

    *1: This option can be applied in CS 3000 system only.

    Figure Input and Output Interfaces in System Functional Architecture

    The input and output interfaces consist of Software I/O, Process I/O, Communication I/Oand Fieldbus I/O. A field control station can access internal and external data via theseI/Os.

    10th Edition : Dec.18,2003-00

  • A2-2

    IM 33S01B30-01E 10th Edition : Dec.18,2003-00

    Software Input and OutputSoftware input and output is a function to carried out the virtual input and output connectioninside of FCS by software.To access or set data to function blocks or other application functions, the same procedureof process software inputs and outputs.

    SEE ALSO

    For details on software input and output, see the following:A4, Software Inputs/Outputs

    Various Types of Process I/O The I/O units used by process control stations vary with the FCS models, I/O modulelocation, communication bus and so on.

    Process I/O of PFCS and SFCS PFCS and SFCS can connect the processor unit directly to the I/O module nests. Via theI/O modules installed in the nests, the control stations can communicate with the fileddevices for process control.

    Process I/O of KFCS2 and KFCS KFCS2 and KFCS can connect FCU to the nodes using ESB bus (Extended SerialBackboard Bus), furthermore, connection can be established from the local nodes toremote nodes via ER bus (Enhanced Remote Bus).Via the I/O modules installed in local nodes and remote nodes, the control station cancommunicate with the field devices for process control.The following figure illustrates the connection of local nodes and remote nodes.

    CP345

    CP345

    SB301

    PW3x

    SB301

    PW3x

    A020002E.EPS

    Remote node

    Local node

    FCU

    ESB Bus

    ER Bus

    SB401

    PSU

    PSU

    SB401

    IOM

    IOM

    IOM

    IOM

    IOM

    IOM

    EB401

    EB401

    EB501

    PSU

    PSU

    EB501

    IOM

    IOM

    IOM

    IOM

    IOM

    IOM

    IOM

    IOM

    FCU: Field Control UnitPW3X, PSU: Power Supply UnitCP345: Processor UnitSB301,SB401: ESB Bus Interface CardIOM: Input/Output ModuleEB401, EB501: ER Bus Interface card

    Figure Connection of Local Nodes and Remote Nodes

  • A2-3

    IM 33S01B30-01E 10th Edition : Dec.18,2003-00

    FCS I/O Interfaces of LFCS2 and LFCS LFCS2 and LFCS can connect FCU to the nodes using RIO bus. Via the I/O modulesinstalled in the nodes, the control station can communicate with the filed devices for pro-cess control.

    FCS I/O Interfaces of Migrated-FCS for FIO (RFCS5/RFCS2) RFCS5 and RFCS2 can connect FCU to the nodes using SI bus. Via the I/O modules (forthe old version FCS) installed in the nodes, the control station can communicate with thefiled devices for process control.Moreover, like KFCS2 and KFCS, Migrated-FCS2 can connect to local nodes and remotenodes, via the I/O modules installed in local nodes and remote nodes, the control stationcan communicate with the field devices for process control.

    SEE ALSO

    For more information about the I/O cards regarding to SI bus, see the following:A2.1, Process I/O in the instruction manual for Migrated-FCS (FIO) (IM 33Q01B41-01E)

    Process I/OProcess I/O stands for the interface for the signal communication between Field devicesand field control station. An FCS receives signals from field process detection devices andsend control signals to field control devices.

    SEE ALSO

    For more information about process I/O, see the following:A3, Process Inputs/Outputs

  • A2-4

    IM 33S01B30-01E 10th Edition : Dec.18,2003-00

    Communication I/O Modules Communication I/O modules are used for communicating with subsystems such as a PLC(Programmable Logic Controller) for exchanging the process data.The following modules are available for FCS to communicate with subsystems.

    ACM11: RS-232C communication module (*1) ACM12: RS-422/RS-485 communication module (*1) ACM21: RS-232C communication card (*2) ACM22: RS-422/RS-485 communication card (*2) ACM71: Ethernet communication module (*2) ACP71: PROFIBUS communication module (*2) ALR111: RS-232C serial communication module (*3) ALR121: RS-422/RS-485 serial communication module (*3) AL E111: Ethernet communication module (*3) ALP111: PROFIBUS-DPV1 communication module (*3)

    *1: Applicable to PFCS, LFCS2, LFCS and SFCS*2: Applicable to Enhanced Type PFCS, SFCS*3: Applicable to KFCS2, KFCS

    SEE ALSO

    For more information about communication I/O modules, see the followings:J2, Communication I/O ModuleK2, Communication I/O ModuleN2, PROFIBUS-DP (ACP71)N3, PROFIBUS-DP (ALP111)

    ACM11: RS-232C Communication Module : PFCS/LFCS2/LFCS/SFCSThis is a module to communicate with a subsystem using RS-232C interface for exchang-ing process data. This module can be installed in (AMN33) communication module nest.Besides, a subsystem communication package for this module is required.

    ACM12: RS-422/RS-485 Communication Module : PFCS/LFCS2/LFCS/SFCSThis is a module to communicate with a subsystem using RS-422 or RS-485 interface forexchanging process data. This module can be installed in (AMN33) communication modulenest.Besides, a subsystem communication package for this module is required.

    ACM21: RS-232C Communication Card : Enhanced Type PFCS/SFCSThis is a module to communicate with a subsystem using RS-232C interface for exchang-ing process data. This module can be installed in (AMN51) communication module nest.Besides, a subsystem communication package for this module is required.

  • A2-5

    IM 33S01B30-01E 10th Edition : Dec.18,2003-00

    ACM22: RS-422/RS-485 Communication Card : Enhanced Type PFCS/SFCSThis is a module to communicate with a subsystem using RS-422 or RS-485 interface forexchanging process data. This module can be installed in (AMN51) communication modulenest.Besides, subsystem communication tasks created with FCS-C are required for this module.

    ACM71: Ethernet Communication Module : Enhanced Type PFCS/SFCSThis is a module to communicate with a subsystem using Ethernet interface for exchangingprocess data. This module can be installed in (AMN51) communication module nest.Besides, a subsystem communication package for this module is required.

    ACP71: PROFIBUS Communication Module : Enhanced Type PFCS/SFCSThis is a module to communicate with the field devices connected on PROFIBUS-DPfieldbus for exchanging process data. This module can be installed in (AMN52) communi-cation module nest.Besides, PROFIBUS Communication Package for this module is required.

    ALR111: Serial Communication Module (RS-232C) : KFCS2/KFCS ALR111 is a RS-232C module for communicating with subsystems. This module can beinstalled to a nest (ANB10S/D) of local node or a KFCS2 nest (ANR10S/D) of remote node.Besides, a communication package is required when performing communication withsubsystems.

    ALR121: Serial Communication Module (RS-422/RS485) : KFCS2/KFCS

    ALR121 is a RS-422/RS-485 module for communicating with subsystems. This modulecan be installed to a nest (ANB10S/D) of local node or a KFCS2 nest (ANR10S/D) ofremote node.Besides, a communication package is required when performing communication withsubsystems..

    ALE111: Ethernet Communication Module (RS-422/RS485) : KFCS2/KFCSALE111 is an Ethernet communicating module used for communicating with subsystems.This module can be installed to a nest (ANB10S/D) of local node or a KFCS2 nest(ANR10S/D) of remote node.Besides, a communication package is required when performing communication withsubsystems.

    ALP111: PROFIBUS-DPV1 Communication Module : KFCS2/KFCSThis is a module to communicate with the field devices connected on PROFIBUS-DP/DPV1 fieldbus for exchanging process data. This module can be installed to a nest(ANB10S/D) of local node.Besides,PROFIBUS Communication Package for this module is required.

  • A2-6

    IM 33S01B30-01E 10th Edition : Dec.18,2003-00

    Fieldbus Inputs and Outputs The process data of field devices connected on fieldbus can be accessed via the fieldbus I/O.A fieldbus communication I/O module can be applied for connecting FCS with fieldbus.Besides, FOUNDATION fieldbus communication packages are required.

    SEE ALSO

    For more information about PFCS/LFCS2/LFCS/SFCS Fieldbus I/O, see FOUNDATION fieldbus Tools(IM 33S05P10-01E)

    For more information about KFCS2/KFCS Fieldbus I/O, see the following:FOUNDATION fieldbus Reference (IM 33Y05P10-01E)

    ACF11: Fieldbus Communication Module : PFCS/LFCS2/LFCS/SFCSACF111 is a module for communicating with Fieldbus devices. ACF111 can be installed in acommunication module nest (AMN33). FCS is communicating with Fieldbus devices viathe ACF111.ACF111 has the following capabilities:

    Can be used as Link Active Scheduler (LAS) to manage the Fieldbus communicationschedule.

    Can pass the data from FCS to field devices and vise versa. Can supply powers to the Fieldbus devices.

    ALF111: Fieldbus Communication Module : KFCS2/KFCS ALF111 is a module for communicating with Fieldbus devices. ALF111 can be installed in alocal node or in a remote node. FCS is communicating with Fieldbus devices via theALF111.ALF111 has the following capabilities:

    Can be used as Link Active Scheduler (LAS) to manage the Fieldbus communicationschedule.

    Can pass the data from FCS to field devices and vise versa.

    Identifiers of Process Inputs/Outputs Process inputs/outputs are identified by element numbers assigned.Since plant operation may require to identify all the I/O signals with unique names, so thatall the I/O signals can be tagged or assigned with a user-defined label, thus as to assign acontact input or output with a tag name or to assign an analog input or output channel witha user-defined label.

    TIP

    From a SEBOL program, a Visual Basic program or a Windows application (other than CS 3000 HMIapplications), a terminal number, tag name and user-defined label can be used to identify an I/O signal.

  • A2-7

    IM 33S01B30-01E 10th Edition : Dec.18,2003-00

    Format of Terminal Number : PFCS/LFCS2/LFCS/SFCS Terminal

    A terminal of a process I/O or a Fieldbus I/O can be numbered in accordance with itsphysical position and the I/O module location.The format of a terminal number is as follows.

    %Znnusmm%Z: Identifier of process I/O (Fixed)nn: 01 (Fixed) (*1) (*2)

    Node Number (01 - 08) (*2)u : Unit Number (1 - 5)s : Slot Number (1 -4)mm: Terminal Number (01 - 32)

    *1: In PFCS, nn is fixed as 01.*2: In SFCS, nn is fixed as 01. In LFCS2 and LFCS, nn stands for node number (01 to 08).

    IMPORTANTWhen using Multipoint Control Analog I/O Module with signal conversion connector(AMC80/ZVM) , the following points need to be noted.AMC80/ZVM is the Multipoint Control Analog I/O Module (AMC80) attached with a signalconversion connector (in which, the output is converted to 1 to 5 V DC, pin-assignment isrearranged).The pin arrangement of AMC80/ZVM assigns the channels 1 to 8 for input and channel 9 to16 for output; while on the AMC80 I/O builder, the odd number channels for input and theeven number channels for output. The relations between the signal channels on AMC80connector and on AMC80 I/O builder are shown as follows.

    Channels on Builder(%Z)

    Channels on Connector

    01

    01

    A030002E.EPS

    03

    02

    05

    03

    07

    04

    09

    05

    11

    06

    13

    07

    15

    08

    02

    09

    04

    10

    06

    11

    08

    12

    10

    13

    14

    15

    16

    16

    12

    14

    AMC80/ZVM Input/Output

    Format of Terminal Number : KFCS2/KFCS Terminal

    A terminal of a process I/O or a Fieldbus I/O can be numbered in accordance with itsphysical position and the I/O module location.The format of a terminal number is as follows.

    %Znnusmm%Z: Identifier of process I/O (Fixed)

    nn: Node Number (01 - 10)If the database in KFCS2 is remote node expanded type, the range of node number becomes 01 to 15.

    u : Unit Number (1 - 8)s : For a Fieldbus communication module, s stands for segment number (1 -4).

    When using modules compatible to HART communication, for measured analog data s=1, while for the data viaHART communication s=2.For other I/O modules s is fixed as 1.

    mm: Terminal Number (01 - 64)

  • Blank Page

  • A3-1

    IM 33S01B30-01E 10th Edition : Dec.18,2003-00

    A3. Process Inputs/OutputsUsing process inputs/outputs, an FCS can receive signals from process detectorsand output signals to process control elements.

    Process Inputs/Outputs Process inputs/outputs are used to exchange signals between field equipment and an FCS.There are two types of process inputs/outputs:

    Analog input/output Contact input/output

    Process input/output signals are used as input/output signals for the regulatory control,arithmetic calculation and sequence control.

    FCS

    Software I/O

    Faceplate blocks

    Regulatory control blocks

    Basic control

    Options

    Common switch

    Annunciator message

    Sequence control message

    A030001E.EPS

    Fieldbus I/OProcess I/O

    FCS I/O Interfaces

    Communication I/O

    SFC blocks

    Unit instruments

    Valve pattern monitoring (*1)

    Off-site blocks (*1)

    Sequence control blocks

    Arithmetic calculation blocks

    *1: This option can be applied in CS 3000 system only.

    Figure Relationship of Process Inputs/Outputs with Basic Control

    To use process inputs/outputs, must define them in System View or IOM Builder.

  • A3-2

    IM 33S01B30-01E 10th Edition : Dec.18,2003-00

    A3.1 Analog Inputs/OutputsUsing analog inputs/outputs, an FCS can receive and output analog signals from/tofield equipment.

    Analog Inputs/Outputs : PFCS/LFCS2/LFCS/SFCSAnalog inputs/outputs are process inputs/outputs which handle analog signals such as DCvoltages and currents.The input/output range for each input/output module (IOM) for each type of I/O and the rawdata obtained from the input analog signals are shown in the table below.

    IMPORTANT Among Thermocouple input modules and Resistance Temperature Detector input

    modules, some (AAM21J, AMM22TJ, AMM25C, AMM32TJ, AMM32CJ) conform tonew JIS (Japanese Industrial Standard) while some others (AAM21, AMM22T,AMM32T, AMM32C) conform to old JIS. Except for AMM25C, the CS 1000/CS 3000Software does not distinguish the difference between the two types, and only use theold JIS model names for both types of modules. In this chapter, unless otherwisespecified, AAM21/AMM22/AMM32T/AMM32C stand for both new JIS and old JIS typemodules.

    When implementing the Current/Voltage input modules for BRAIN transmitters(AAM11B), the required software package is option package. For details on the optionpackage, contact Yokogawa sales department.

  • A3-3

    IM 33S01B30-01E

    Table Analog Input/Output Specifications (1/2) : PFCS/LFCS2/LFCS/SFCSIOM type

    name Input/output type Range Raw data

    AAM11Current input Set within range of 0 to 20 mA 0 to 100 %Voltage input Set within range of 0 to 10 V 0 to 100 %

    AAM11B (*1)Current input (BRAIN Communication) Set within range of 0 to 20 mA 0 to 100 %

    Voltage input Set within range of 0 to 10 V 0 to 100 %

    AAM21

    mV input Set within range of -50 to +150 mV 0 to 100 %

    Thermocouple input Measuring range of the thermocoupler usedMeasuring range of the Resistance Temperature Detector used

    Potentiometer input Within 0 to 30000 ohm 0 to 100 %APM11 Pulse input - -

    AAM51Current output 4 to 20 mA -Voltage output Set within range of 0 to 10 V -

    AAM50 Current output (single function) 4 to 20 mA -

    AMM12T Voltage input Set within range of -10 to +10 V 0 to 100 %AMM22M mV input Set within range of -100 to +100 mV 0 to 100 %

    AMM22T Thermocouple input Measuring range of the thermocoupler used

    Measured temperature

    AMM32T Resistance TemperatureDetector inputMeasuring range of the Resistance Temperature Detector used

    AMM42T Current input 4 to 20 mA 0 to 100 %AMM52T Current output 4 to 20 mA -

    A030101E.EPS

    AAM10Current input 4 to 20 mA 0 to 100 %Voltage input 1 to 5 V 0 to 100 %

    AMC80Voltage input 1 to 5 V 0 to 100 %

    Current output 4 to 20 mA -

    Classification

    Control input/output

    Multiplexer input/output

    Multipoint control analoginput/output

    Measured temperature

    Measured temperature

    Measured temperature

    Resistance TemperatureDetector input

    *1: AAM11B is a kind module that can be installed in control I/O unit (AMN11/AMN12) for connecting to the transmitterswith BRAIN communication functions. When applied with current input, it can communicate with BRAIN transmitters,while with voltage input, it can only perform the same function as an AAM11 module.

    10th Edition : Dec.18,2003-00

  • A3-4

    IM 33S01B30-01E

    Table Analog Input/Output Specifications (2/2) : PFCS/LFCS2/LFCS/SFCSIOM type

    name Input/output type Range Raw data

    A030102E.EPS

    Classification

    AMM12C Voltage input (Connector type) Set within range of -10 to +10 V 0 to 100 %

    AMM22C Connector Type mV Input Set within range of -100 to +100 mV 0 to 100 %

    AMM32CConnector Type Resistance Temperature Detector Input

    Measuring range of the Resistance Temperature Detector used

    Measured temperature

    AMM25C Connector Type Thermocouple mV InputMeasuring range of the thermocouple used

    Measured temperature

    AMM12T (*2) Voltage input Set within range of -10 to +10 V

    AMM22M (*2) mV input

    Multiplexer(Connector type)

    0 to 100 %

    Set within range of -100 to +100 mv 0 to 100 %

    AMM22T (*2) Thermocouple

    Measuring range of the thermocouple used

    Measured temperature

    *2: Can only be used in PFCS or in SFCS. AMM12T, AMM22M and AMM22T are Terminal Type multiplexermodules, they can be combined with other connector type modules in an AMN32 Connector Type I/O Module Nest.

    TIP

    In SFCS or PFCS, connector type multiplexer modules (AMM12C/AMM22C/AMM32C/ AMM25C) can beinstalled together with terminal type multiplexer modules (AMM12T/AMM22M/AMM22T) into the same I/O module nest (AMN32). When both types are installed in the same AMN32, the width of the moduledisplayed will be the same as width for connector type multiplexer I/O modules on FCS status displaywindow.

    Installation Status Display (HIS)

    Installed In AMN31

    Installed In AMN32

    A030103E.EPS

    AMM12T

    AMM12T

    AMM12C

    AMM12C

    AMM12C

    AMM12C

    AMM12T

    AMM12T

    AMM12T

    AMM12T

    Terminal type AMM modules are displayed with width of connector type multiplexer modules. As if a space had been left next to the card.

    Figure Installation and Status Display (when Connector and Terminal Type Multiplexer Modulesare Installed Together) : PFCS/SFCS

    10th Edition : Dec.18,2003-00

  • A3-5

    IM 33S01B30-01E 10th Edition : Dec.18,2003-00

    When the IN terminal of a function block is connected to a process I/O, the input from theIOM will be converted to an engineering unit value as follows.

    Suppose the raw data is 0 to 100 %Convert the 0 to 100 % input data to SL to SH of the function block.

    Suppose the raw data is a measured temperatureThe input signal is used unchanged.

    When the OUT terminal of the function block is connected to a process I/O, the output tothe IOM will be converted to a MV ranges from 0 % to 100 %.The data status signals which indicate the quality of the data will be added to pass to IOM.

    The input range can be specified for [mV Input], [Potentiometer Input], [Current Input] and[Voltage Input] of AAM11 module, and [Voltage Input] of AMM12T/AMM12C modules.The output range can be specified only for [Voltage Output] of AAM51 module.

  • A3-6

    IM 33S01B30-01E

    Analog Inputs/Outputs : KFCS2/KFCS Analog Inputs/Outputs are the process input/output signals represented by voltage orcurrent.The I/O modules (IOM Model), I/O ranges and the raw data of I/O signals corresponding tovarious analog inputs and outputs are shown as follows.

    Table Analog Inputs/Outputs : KFCS2/KFCS (1/3)

    Type (Model) I/O Type TerminalNumber Range Raw Data16-Channel Current Input(AAI141-S)

    8-Channel Current Input; Isolated Channels (AAI135-S)

    Current Input 4 to 20 mA 0 to 100%1 to 16

    16-Channel Current Input; Isolated (AAI143-S) Current Input 4 to 20 mA 0 to 100%1 to 168-Channel Current Input; Isolated (ASI133-S) Current Input 4 to 20 mA 0 to 100%1 to 8

    1 to 16

    1 to 16

    1 to 16

    1 to 16

    1 to 8

    ThermocoupleInput Rated range

    Measured Temperature

    16-Channel Voltage Input (AAV141-S)

    mV Input (%) Definable within -100 to 150 mV 0 to 100%

    Thermocouple Input (V) -20 to 80 mV

    Engineering Unit (V)

    Current Input 4 to 20 mA 0 to 100%

    16-Channel Voltage Input(-10 to 10V) (AAV142-S)

    Thermocouple Rated range Measured Temperature

    mV Input (%) Definable within -100 to 150 mV 0 to 100%

    A030104E.EPS

    Voltage Input 1 to 5 V 0 to 100%

    Voltage Input Definable within -10 to 10 V 0 to 100%

    Thermocouple Input (V) -20 to 80 mV

    Engineering Unit (V)

    Category

    Type (Model) I/O Type TerminalNumber Range Raw DataCategory

    Analog Input

    16-Channel Thermocouple/mV Input; Isolated (AAT141-S)

    1 to 16

    Thermocouple Input Rated range

    MeasuredTemperature

    mV Input (%) Definable within -100 to 150 mV 0 to 100%

    Thermocouple Input (V) -50 to 75 mV

    Engineering Unit (V)

    16-Channel Thermocouple/mV Input; Isolated (AST143-S)

    16-Channel Thermocouple/mV Input; Isolated Channels (AAT145-S)

    1 to 1616-Channel Voltage Input;Isolated (AAV144-S) Voltage Input 1 to 5 V (*1) 0 to 100%

    1 to 1616-Channel Voltage Input (-10 to 10V); Isolated (AAV144-S)

    Voltage Input Definable within -10 to 10 V (*1) 0 to 100%

    *1: [16-Channel Voltage Input, Isolated] and [16-Channel Voltage Input (-10 to 10 V), Isolated], two types of AAV144-Smodules are available in Type (Model) column. The range of the previous one is fixed as 1 to 5 voltages and the laterone is definable in the range of - 10 to 10 voltages. Once the Type (Model) is set, it cannot be modified with online-modification. The resolution of [16-Channel Voltage Input (-10 to 10 V), Isolated] model is fixed as 20 mV, so that theaccuracy varies with the specified input range. Thus, 0.1% accuracy may not be maintained when the input range ischanged. If the input range is 1 to 5 voltages, it is better to use [16th-Channel Voltage Input, Isolated] type module soas the 0.1% accuracy can be guaranteed.

    10th Edition : Dec.18,2003-00

  • A3-7

    IM 33S01B30-01E

    Table Analog Inputs/Outputs : KFCS2/KFCS (2/3)

    1 to 8

    1 to 8

    9 to 16

    1 to 16

    1,3,...,15(Odd Number)2,4,...,16(Even Number)

    9 to 16

    1 to 8

    1 to 16

    RTD Input Rated range Measured Temperature

    0 to 100%

    Number of pulse (with time stamp)

    Potentiometer Input

    Definable within 0 to 10Kohms

    8-Channel Pulse Input(AAP135-S) Pulse Input

    Number of pulse 0 to 65535; Time stamp (1ms)

    8-Channel Voltage Input and 8-Channel Current Output (AAB841-S)

    Voltage Input 1 to 5 V 0 to 100%Current Output 4 to 20 mA -

    -

    -

    8-Channel Voltage Input and 8-Channel Current Output (MAC2 Terminal Arrangement) (AAB841-S)

    4-Channel Current Input and 4-Chnnel Current Output; Isolated Channels (AAI835-S)

    Voltage Input 1 to 5 V 0 to 100%

    -Current Output 4 to 20 mA

    1 to 4 0 to 100%Current Input 4 to 20 mA

    5 to 8Current Output 4 to 20 mA

    16-Channel Voltage Output (-10 to 10 V) (AAV542-S) Voltage Output

    Definable within -10 to 10 V

    1 to 8 -8-Channel Current Output; Isolated (ASI533-S) Current Output 4 to 20 mA

    1 to 16 -16-Channel Current Output; Isolated (AAI543-S) Current Output 4 to 20 mA

    Engineering Unit (ohm)

    RTD Input (ohm) 0 to 400 ohm

    8-Channel Current Input and 8-Channel Current Output (AAI841-S)

    Current Input 4 to 20 mA 0 to 100%

    1 to 1616-Channel Pulse Input(PM1 Compatible)(AAP149-S) (*3)

    Pulse InputNumber of pulse 0to 65535 Timestamp (1ms)

    Number ofpulse(with time stamp)

    Current Output 4 to 20 mA -

    Analog Output

    Analog Input and Output

    Analog Input

    16-Channel RTD/ Potentiometer Input; Isolated Channels (AAR145-S)

    A030107E.EPS

    Type (Model) I/O Type TerminalNumber Range Raw DataCategory

    Type (Model) I/O Type TerminalNumber Range Raw DataCategory -

    1 to 8

    RTD Input Rated range MeasuredTemperaturePotentiometer Input

    Definable within 0 to 10 Kohm 0 to 100%

    RTD Input(ohm)

    Choose from 0 to 650, 0 to 1300, 0 to 2600, 0 to 5400

    Engineering Unit (ohm)

    8-Channel RTD/Potentiometer Input; Isolated (ASR133-S)

    1 to 16 -16-Channel Voltage Output (-10 to 10 V); Isolated (AAV544-S)

    Voltage Output Definable within -10 to 10 V

    1 to 15 (*2)

    1 to 12RTD Input Rated range Measured TemperatureRTD Input (ohm) 0 to 400 ohm

    Engineering Unit (ohm)

    ThermocoupleInput

    12-Channel RTD Input; Isolated (AAR181-S)

    Rated range Measured TemperatureThermocouple Input (V) -20 to 80 mV

    Engineering Unit (V)

    15-Channel Thermocouple Input; Isolated Channels(MX Compatible)(AAT145-S)

    *2: The 16th channel is used as cold junction compensation terminal, so that only 15 channels of the temperature signalsfrom the field can be connected.

    *3: AAP149-S module does not supprot dual redundant configration.

    10th Edition : Dec.18,2003-00

  • A3-8

    IM 33S01B30-01E

    Table Analog Inputs/Outputs : KFCS2/KFCS (3/3)

    1 to 16

    1 to 32

    1 to 16

    1 to 32

    1 to 8

    9 to 16

    1 to 32

    1 to 88-Channel Current Output; Isolated; HART (ASI533-H)

    Current Output 4 to 20 mA -HART Variable(*3) -

    EngineeringUnit

    1 to 32

    1 to 1616-Channel Current Output; Isolated; HART (AAI543-H)

    Current Input 4 to 20 mA -HART Variable(*3) -

    EngineeringUnit

    EngineeringUnit

    8-Channel Current Input, 8- Channel Current Output(HART) (AAI841-H)

    Current Input 4 to 20 mA 0 to 100%

    Current Output 4 to 20 mAHART Variable(*3) -

    A030212E.EPS

    16-Channel Current Input(HART) (AAI141-H)

    16-Channel Current Input; Isolated; HART (AAI143-H)

    8-Channel Current Input; Isolated; HART (ASI133-H)

    Current Input 4 to 20 mA 0 to 100%

    HART Variable(*3)Current Input

    -

    4 to 20 mA

    -

    EngineeringUnit0 to 100%

    1 to 32HART Variable (*3)Engineering Unit

    1 to 8Current Input 4 to 20 mA

    -

    0 to 100%

    1 to 32HART Variable (*3)Engineering Unit

    8-Channel Current Input; Isolated channels (HART) (AAI135-H)

    1 to 8Current Input 4 to 20 mA

    -

    0 to 100%

    1 to 32HART Variable (*3)Engineering Unit

    1 to 32

    1 to 4

    5 to 8

    EngineeringUnit

    4-Channel Current Input, 4- Channel Current Output (HART) (AAI835-H)

    Current Input 4 to 20 mA 0 to 100%

    -

    -

    Current Output 4 to 20 mA

    HART Variable(*3) -

    Analog Inputand Output(HARTCompatible)

    Type (Model) I/O Type TerminalNumber Range Raw DataCategory

    *3: On IOM Builder for Analog Input and Output (HART Compatible) modules, element number is indicated as%Znnusmm. When s is set to 2, the element is used as a HART variable channel. When s is set to 1, the element isused as an analog input channel.

    10th Edition : Dec.18,2003-00

  • A3-9

    IM 33S01B30-01E

    TIP

    Some I/O modules can have different types of signals on the terminals. Among them, in some I/Omodules each terminal can be defined individually with specific I/O signal type. While in some other I/Omodules, the terminals are fixed with I/O signal types even though the module can handle different signaltypes. I/O Signal Type Definable for Each Terminal

    As the following example illustrates, the descriptions in the table indicate that any of the terminalsnumbered 1 to 8 can be defined with either Voltage Input or Current Input. Or even multiple I/O signaltypes can be defined to the terminals of a single module.

    Table I/O Signal Type Definable for Each Terminal : KFCS2/KFCS

    I/O Signal Type Terminal No.

    1 to 8Current InputVoltage Input

    A030105E.EPS

    I/O Signal Type Terminal No.or1 to 8Current Input

    1 to 8Voltage Input

    I/O Signal Types are Fixed to TerminalsAs the following example illustrates, the descriptions in the table indicate that the I/O signal types ofthe terminals are fixed. In the following table, the terminals numbered 1 to 8 are fixed to Current Inputsignal type and the terminals numbered 9 to 16 are fixed to Voltage Input signal type.

    Table I/O Signal Types are Fixed to Terminals : KFCS2/KFCS

    A030106E.EPS

    I/O Signal Type Terminal No.1 to 8Current Input9 to 16Current Output

    When the IN terminal of a function block is connected to a process I/O, the input signal fromthe I/O module is converted into engineering unit data as follows.

    Raw Data is 0% to 100%The input signal is indicated within 0% to 100% in accordance with the function blockscale high/low limits (SH, SL).

    Raw Data is Process Variable (Engineering Unit, HART Variable)The input signal is used as it is.

    Raw Data is a Number of Pulse (with Time Stamp)The input signal is converted to a real number by function blocks input processing forpulse signal.

    When the OUT terminal of a function block is connected to a process I/O, the out signal tothe I/O module is a 0% to 100% value converted from the manipulated output value MV.

    TIP

    For implementation of HART compatible modules, modification of settings can be performed only on thePC with capability of HART communication management.

    SEE ALSO

    For more information about HART communication management, see Plant Resource Manager (IM33Y05Q10-01E).

    10th Edition : Dec.18,2003-00

  • A3-10

    IM 33S01B30-01E

    A3.1.1 Analog InputUsing analog inputs, an FCS can receive analog signals from field equipment.

    Analog InputAnalog inputs are the DC current or DC voltage analog signals from the field equipmentconnected to the FCS.The following types of signal can be used as analog inputs.

    Current Input Voltage Input mV Input Thermocouple Input Resistance Temperature Detector Input Potentiometer Input Pulse Input

    All the data passed into the IOM is transmitted to PI/O image of the processor unit andaccessed at the beginning of every basic scan cycle or high-speed scan cycle of thefunction blocks.

    10th Edition : Dec.18,2003-00

  • A3-11

    IM 33S01B30-01E

    A3.1.2 Analog OutputUsing analog outputs, an FCS can output analog signals to field equipment.

    Analog OutputAnalog output are the DC current or DC voltage analog signals output from FCS to the fieldequipment.The following types of signal can be used as analog outputs.

    Current Output Voltage Output

    SEE ALSO

    For details on the timing of writing data to I/O modules, see the following:C7.1.3, Timing of Process I/O

    10th Edition : Dec.18,2003-00

  • A3-12

    IM 33S01B30-01E

    A3.2 Contact Inputs/OutputsUsing contact inputs/outputs, an FCS can receive and output ON/OFF signals from/tofield equipment.

    Contact Inputs/Outputs : PFCS/LFCS2/LFCS/SFCSContact inputs/outputs are process inputs/outputs which handle ON/OFF signals such asDC voltages and currents.The ON/OFF signal is a digital value of either 0 or 1, which together with an indication of thequality of that value, shows the status of the process data item.Contact input modules are classified into the following two types according to the inputsignal.

    Status input moduleUsed for monitoring the status of contact inputs. ON/OFF status of input contactsignals is used as the measured value (raw data).

    Pushbutton input moduleUsed for the input signal from pushbutton switches where the signal status changefrom ON to OFF or vice versa is momentary.

    Contact output modules are classified into the following three types; Status Output Pulse-Width Output Time-Proportioning ON/OFF Output

    TIP

    Pulse-Width Output modules and Time-Proportioning ON/OFF Output modules are supported only inLFCS2 and LFCS. For PFCS and SFCS, Pulse-width output signals and Time-Proportioning ON/OFFoutput signals are handled by Status output modules.

    An I/O module will perform the input processing according to the type of the I/O moduleentered on the IOM Builder.The input/output range and raw data for each model of input/output module (IOM) used forcontact inputs/outputs are shown in the table below.

    Table Contact Input/Output Specifications : PFCS/LFCS2/LFCS/SFCS

    ModelCategory Input/output module type Range Raw dataADM15R

    RelayRelay input module (16-point terminal-type) 0, 1 ON=1, OFF=0

    ADM55R Relay output module (16-point terminal-type) 0, 1 -ADM11T

    Terminal

    Contact input module (16-point terminal-type) 0, 1 ON=1, OFF=0ADM12T Contact input module (32-point terminal-type) 0, 1 ON=1, OFF=0ADM51T Contact output module (16-point terminal-type) 0, 1 -ADM52T Contact output module (32-point terminal-type) 0, 1 -ADM11C

    Connector

    Contact input module (16-point connector-type) 0, 1 ON=1, OFF=0ADM12C Contact input module (32-point connector-type) 0, 1 ON=1, OFF=0ADM51C Contact output module (16-point connector-type) 0, 1 -ADM52C Contact output module (32-point connector-type) 0, 1 -

    A030201E.EPS

    10th Edition : Dec.18,2003-00

  • A3-13

    IM 33S01B30-01E

    Contact Inputs/Outputs : KFCS2/KFCS Contact I/O indicates the I/O interfaces that receive or send ON/OFF process signals.The ON/OFF signal of process data represented by a digital value 1 or 0, and attached witha data status signal to represent the quality of the data.

    The contact I/O consist of the following eight types of I/O inputs. Status Input Pushbutton Input Status/Pushbutton Input Status Output Pulse-Width Output (Including Time-Proportion ON/OFF Output) Status/Pulse-Width Output Status/Pulse-Width Output (Local Nodes Only) ST Compatible (No-Voltage Contact I/O Signals) (*1)

    *1: ST Compatible means the I/O modules are compatible with the CENTUM V and CENTUM-XL ST2, ST3, ST4, ST5,ST6 and ST7 modules which handle No-Voltage contact I/O signals. The I/O signals can be handled by ST compatiblemodules are:

    Status InputPushbutton InputStatus Output/Pulse-Width OutputStatus Input/Status Output/Pulse-Width Output

    A status input signal is represented by the ON/OFF status of a contact input.A pushbutton input signal is represented by a status change (either from ON to OFF orOFF to ON) of a contact input.

    When an I/O signal type is designated on IOM builder for an I/O module, the I/O moduleperforms the signal input or output processing accordingly.

    10th Edition : Dec.18,2003-00

  • A3-14

    IM 33S01B30-01E

    The models of contact I/O modules (IOM Model) and the types of I/O signals are shown asfollows.

    Table Contact I/O Modules Specification (1/2): KFCS2/KFCS

    Type (Model) I/O Type Terminal Number Re-moteCategory

    Pulse-Width Output (Including Time-Proportion ON/OFF Output)

    32-Channel Status Input (ADV151-P)64-Channel Status Input (ADV161-P)16-Channel Status Input; 100VAC (ADV141-P)16-Channel Status Input; 200VAC (ADV142-P)

    32-Channel Pushbutton Input (ADV151-P)16-Channel Pushbutton Input; 100VAC (ADV141-P)16-Channel Pushbutton Input; 200VAC (ADV142-P)

    32-Channel Status/32-Channel Pushbutton Input (ADV161-P)32-Channel Status Output; Single (ADV557-S)32-Channel Status Output (ADV551-P)64-Channel Status Output (ADV561-P)16-Channel Status Relay Output (ADR541-P)

    32-Channel Pulse-Width Output (ADV551-P)

    16-Channel Pulse-Width Relay Output (ADR541-P)

    32-Channel Status Input; Single (ADV157-S)

    Status Input

    Status Output

    Status/Pushbutton Input

    Pushbutton Input

    Status InputStatus InputStatus InputStatus InputStatus Input

    Pushbutton Input

    Pushbutton Input

    Pushbutton Input

    Status Input

    Pushbutton InputStatus OutputStatus OutputStatus OutputStatus Output

    Pulse-WidthOutputTime-Proportion ON/OFF OutputPulse-WidthOutputTime-Proportion ON/OFF Output

    1 to 321 to 321 to 641 to 161 to 16

    1 to 16

    1 to 16

    1 to 16

    1 to 32(Odd Number Only)

    33 to 64

    1 to 32

    1 to 32

    1 to 32

    1 to 16 (Odd Number Only)1 to 16

    1 to 321 to 321 to 64

    YesYesYesYesYes

    Yes(*2)Yes

    Yes

    Yes(*2)YesYesYesYes

    Yes

    Yes

    Redun-dancy

    NoYesYesYesYes

    16-Channel Status Input (ASD143-P) Status Input 1 to 16 YesYes32-Channel SOE Status Input (ADV151-E) (*1) Status Input 1 to 32 NoYes

    Yes

    Yes

    Yes

    16-Channel Pushbutton Input (ASD143-P) Pushbutton Input 1 to 16 YesYes

    Yes

    NoYesYesYes

    8-Channel Status output (ASD533-S) Status Input 1 to 8 YesYes

    Yes

    Yes

    A030202E.EPS

    Note: Yes in Redundancy column means the module supports dual-redundant configuration, and Yes in Remote columnmeans the module can be installed in a remote node.

    No in Redundancy column means the module does not support dual-redundant configuration, and No in Remotecolumn means the module can not be installed in a remote node.

    *1: Can be applied only in the field control units that support dual-redundant configuration (AFS30D, AFS40D, AFG30Dand AFG40D).

    *2: When this type of I/O module is installed in a remote node, the updating rate of inputs is about 2 or 4 times slower thanthe status input I/O module installed in the remote node.

    10th Edition : Dec.18,2003-00

  • A3-15

    IM 33S01B30-01E

    Table Contact I/O Modules Specification (2/2): KFCS2/KFCS

    A030203E.EPS

    Type (Model) I/O Type Terminal Number Redun-dancyCategory

    STCompatible (No-Voltage Contact I/O Signals)

    Status/Pulse-Width Output (Local Node)

    Status/Pulse-Width Output

    32-Channel Status/32-Channel Pulse-Width Output (ADV561-P)

    32-Channel Status/Pulse-Width Output (ADV551-P)

    64-Channel Status/Pulse-Width Output (ADV561-P)

    16-Channel Status/Pulse-Width Relay Output (ADR541-P)

    ST2 Compatible (16-Channel Status Input/16-Channel Status/Pulse-Width Output) (ADV859-P)

    ST3 Compatible (32-Channel Status Input) (ADV159-P)

    ST6 Compatible (64-Channel Status Input) (ADV169-P)

    ST3 Compatible (32-Channel Pushbutton Input) (ADV159-P)

    ST4 Compatible (32-Channel Status/Pulse-Width Output) (ADV559-P)

    Status Output

    Pulse-Width Output

    Time-Proportion ON/OFF OutputStatus Output

    Pulse-Width Output

    Time-Proportion ON/OFF OutputStatus Output

    Pulse-Width Output

    Time-Proportion ON/OFF OutputStatus Output

    Pulse-Width Output

    Time-Proportion ON/OFF Output

    Status InputStatus Output

    Pulse-Width Output

    Time-Proportion ON/OFF Output

    Status Input

    Status Input

    Pushbutton Input

    Status Output

    Pulse-Width Output

    Time-Proportion ON/OFF Output

    1 to 32

    1 to 32 (Odd Number Only)

    1 to 16 (Odd Number Only)

    17 to 32 (Odd Number Only)

    1 to 32 (Odd Number Only)

    1 to 32 (Odd Number Only)

    1 to 32

    1 to 32

    1 to 32

    1 to 32

    1 to 32

    17 to 32

    17 to 32

    1 to 16

    1 to 16

    1 to 16

    Status InputStatus Output

    Pulse-Width Output

    Time-Proportion ON/OFF Output

    33 to 64 (Odd Number Only)

    33 to 64

    33 to 64

    1 to 32

    1 to 32

    1 to 32

    1 to 64

    1 to 64

    1 to 32 (Odd Number Only)

    33 to 64

    Yes(*3)

    No

    No

    No

    Yes(*5)

    Yes(*5)

    ST7 Compatible (64-Channel Status/Pulse-Width Output (ADV569-P)

    Yes(*5)

    ST5 Compatible (32-Channel Status Input/32-Channel Status/Pulse-Width Output) (ADV869-P)

    Yes(*5)

    Yes(*5)

    Yes(*5)

    Yes

    Re-mote

    Yes

    No

    No

    No

    Yes(*4)

    Yes(*4)

    Yes(*4)

    Yes(*4)

    Yes(*4)

    Yes(*4)

    Yes(*4)

    Status Output

    Pulse-Width Output

    Time-Proportion ON/OFF Output

    1 to 64 (Odd Number Only)

    1 to 64

    1 to 64

    Status Input/Status Output

    16-Channel Status Input/16-Channel Status Output (ADV851-S)

    Status Input

    Status Output

    1 to 16

    17 to 32YesYes

    10th Edition : Dec.18,2003-00

  • A3-16

    IM 33S01B30-01E

    Note: Yes in Redundancy column means the module supports dual-redundant configuration, and Yes in Remote columnmeans the module can be installed in a remote node.

    No in Redundancy column means the module does not support dual-redundant configuration, and No in Remotecolumn means the module can not be installed in a remote node.

    *3: When this type of I/O module is installed in a remote node, the updating rate of inputs is about 2 or 4 times slower thanthe status input I/O module installed in the remote node.

    *4: The same dual-redundant configuration for CENTUM-XL is applied.*5: The modules do not support dual-redundant configuration when installed in a remote node. When this type of I/O

    module is installed in a remote node, the updating rate of inputs is about 2 or 4 times slower than the status input I/Omodule installed in the remote node. However, the ST compatible status input modules are exceptions.

    SEE ALSO

    Dual-redundant configuration for status output modules in CENTUM-XL and in KFCS2/KFCS are differ-ent. For more information about it, see the following: Dual-Redundant Configuration of I/O Modules : KFCS2/KFCS in B4.2, Dual-Redundant Ar-chitecture of KFCS2 and KFCS

    For more information about data updating period of remote nodes, see the following: Contact I/O Data : KFCS2/KFCS in Data Flow in Process I/O of C7.1.3, Timingof Process I/O

    TIP

    Some I/O modules can have different types of signals on the terminals. Among them, in some I/Omodules each terminal can be defined individually with specific I/O signal type. While in some other I/Omodules, the terminals are fixed with I/O signal types even though the module can handle different signaltypes. I/O Signal Type Definable for Each Terminal

    As the following example illustrates, the descriptions in the table indicate that any of the terminalsnumbered 1 to 32 can be defined with either Pulse-Width Output or Time-Proportioning ON/OFFOutput. For Pulse-Width Output signals, two points of outputs are required. So that, only specify theodd number points when connecting the I/O to the function blocks. Be sure to reserve the next evennumbered point.

    Table I/O Signal Type Definable for Each Terminal : KFCS2/KFCS

    A030204E.EPS

    I/O Signal Type Terminal No.1 to 32 (Odd Number Only)Pulse-Width Output

    1 to 32Time-Proportion ON/OFF Output

    I/O Signal Types are Fixed to TerminalsAs the following example illustrates, the descriptions in the table indicate that the I/O signal types ofthe terminals are fixed. In the following table, the terminals numbered 33 to 64 are fixed to StatusOutput signal type and the terminals numbered 1 to 32 are fixed to Pulse-Width Output signal type.

    Table I/O Signal Types are Fixed to Terminals : KFCS2/KFCS

    A030205E.EPS

    33 to 64Status Output1 to 32Pulse-Width Output

    I/O Signal Type Terminal No.

    10th Edition : Dec.18,2003-00

  • A3-17

    IM 33S01B30-01E

    Cautions on Selecting Status Output/Pulse-Width Output ModulesSome Status Output/Pulse-Width Output modules can define each point to either StatusOutput or Pulse-Width Output freely. If both the Status Output and Pulse-Width Outputpoints are mixed in a module, the timing of status output to the field device may deviate by 8points or 16 points.In the cases such as coding the multiple output points, the status output timings of all pointsshould be the same. So that use the I/O modules that all points are Status Output type, oruse the I/O modules that the Status Output points and Pulse-Width Output points are fixedto the points. By this way, the output timing of all status output points could be the same.

    The following Status Output/Pulse-Width Output modules can freely assign each point toeither Status Output or Pulse-Width Output.

    Status Output/Pulse-Width Output module (Local Nodes Only)ADV551-P, ADV-561P, ADR541-P

    ST Compatible (No-Voltage Contact I/O Signals)ADV859-P, ADV559-P, ADV869-P, ADV569-P

    The following Status Output/Pulse-Width Output modules have previously assigned pointsfor Status output and Pulse-Width output separately.

    Status Output/Pulse-Width Output moduleADV-561P

    TIP

    Regarding to the Status Output/Pulse-Width Output modules that output points can be freely assigned toeither Status Output or Pulse-Width Output, the status output actions are explained as follows. Write from FCU to I/O Modules

    When writing from FCU to I/O modules, writing is performed in a unit of 16 points. In local nodes,writing always interrupts other processing. Thus delay occurs by each 16 points when writing to I/Omodules. However, for the status outputs, the signals are output in the units of modules.

    Write from I/O Modules to Field DevicesST compatible I/O modules output signals to field devices in the units of 16 points. Other I/O modulesoutput signals to field devices in the units of 8 points.The outputs of terminal 1 to 32 from the modules other than ST compatible type have the followingdelays.Terminal 1 to 8Terminal 9 to 16 Two milliseconds after outputs of terminal 1 to 8.Terminal 17 to 24 Four milliseconds after outputs of terminal 1 to 8.Terminal 25 to 32 Six milliseconds after outputs of terminal 1 to 8.

    Cautions on Installing ST Compatible Modules into Remote NodesA ST compatible module outputs each 16 status signals to the field. When ST compatiblemodules are installed in remote modes, the outputs are delayed in the unit of 16 signals. Iffour remote nodes are connected to an EB401, the delay time is 50 ms. If eight nodesconnected to a EB401, the delay time becomes 100 ms.

    10th Edition : Dec.18,2003-00

  • A3-18

    IM 33S01B30-01E

    A3.2.1 Contact InputUsing contact inputs, an FCS can receive ON/OFF signals from field equipment.

    Contact Input Contact inputs are ON/OFF signals from the field equipment to FCS.The following contact input types are available.

    Status input Pushbutton input

    Contact inputs indicate the status of a process signal such as valves limit switch or levelswitch.In the input processing of a sequence connection, an ON/OFF status of a contact inputtogether with its data status can be monitored for a condition judgment.

    SEE ALSO

    For details on relationship between IOM and I/O image, and how to access the image, see the followingsin section Data Flow in Process I/O in chapter C7.1.3, Timing of Process I/O:

    Contact I/O Data Contact I/O Data : KFCS2/KFCS Contact I/O Data : LFCS2/LFCS/SFCS

    10th Edition : Dec.18,2003-00

  • A3-19

    IM 33S01B30-01E

    Condition Testing for Contact Inputs For the function blocks or sequence table blocks and logic chart block specified in se-quence connection, the contact input signals ON/OFF status may be applied for conditiontest.The syntax form for contact input condition testing is shown below.

    %Znnusmm.PV.ON/OF