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Case Study On 5S Date: January 29, 2005
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Page 1: Case Study on 5S

Case Study On 5SDate: January 29, 2005

Page 2: Case Study on 5S

Improving your Company• Each of the 5 pillars is a “structural element” to support and

maintain the future improvements within a company.

• Many do not believe that having a neat and clean environment aids production, however the fact remains that– A neat and clean factory has higher productivity

– A neat and clean factory is safe

– A neat and clean factory meets deadlines better

– A neat and clean factory produces fewer defects

– A neat and clean factory is less hassle

– A neat and clean factory isn’t an embarrassment

Page 3: Case Study on 5S

Origin Trans. Alternative

Seiri Sort Clearing Removal of all items that are not needed within the scope of current production.

E-bay is your friend

Seitori Set in Order Arranging Every tool, bin, pallet should have a place.

Shadow boards, tape and paint

Seiso Shine Neatness Ensuring everything in the factory stays clean

Both prevention & cleaning routines apply

Shitsuki Standardise Discipline The methods used to maintain the gains, not only standard ops, best current practice and actively using ISO are applicable

Seiketsu Sustain Ongoing Improvements

Ensuring that the gains are held and continue to be made. Removal of friction and waste

Page 4: Case Study on 5S

Visual Examples

Page 5: Case Study on 5S

Uncleaned

Mixed

Unordered

Unarranged

Untidy

Ugly

Clean

Sorted

Ordered

Arranged

Neat

Good Looking

Page 6: Case Study on 5S

Before

After

Page 7: Case Study on 5S

Unarranged

Uncleaned

Undisciplined

Mixed with unuseful material

Arranged

Cleaned

Disciplined

Systematic

Efficient

Easy to use

Page 8: Case Study on 5S

Unordered

Unarranged

Unorganized

Undisciplined

Occupying more space

Ordered

Arranged

Organized

Disciplined

Ongoing improvements

Enough space

Safety of vehicles

Page 9: Case Study on 5S
Page 10: Case Study on 5S

Before

Unsorted Unarranged Untidy Undisciplined Irregular Scattered Unordered Unstained

After

Sorted Arranged Neat Disciplined Systematic Easily Visible Ordered Standardize

Page 11: Case Study on 5S

Outside

Inside