BorgWarner Thermal Systems - 1&1 Internet Global Lit/Borg - Global... · At BorgWarner, worldwide product leadership begins with the ability to recognize and integrate breakthrough

Global Leader in Engine Cooling Technology

BorgWarner Thermal Systems

At BorgWarner, worldwide product leadership begins with the ability to recognize and integrate breakthrough ideas focused on exceeding customer expectations.

The engine cooling environment is one of constant change: new engine families with higher output result in increased heat load. More airflow obstructions cause greater system resistance.

BorgWarner Thermal System’s unique structure puts technology and science together with product design to create innovative products through concurrent engineering. That means better and faster results, and more efficient operations.

At the core of BorgWarner’s Thermal Management Solutions strategy lie industry leading airflow and coolant pump components & modules. Combining these technologies with teams of engineers and technicians who embrace a passion for excellence and a never-faltering sense of responsibility to global communities, BorgWarner products continue to exceed customer expectations worldwide.

Technologies & Strategies

BorgWarner Provides: - Leading Engineering Capabilities - Full Range of Engine Cooling Products - Complete Global Presence

BorgWarner testing facilities simulate real-world, market-specific environments in astonishing detail.

Duplication of weather conditions, hills and valleys, shifting patterns, fuel consumption and anything else that could affect cooling performance allows BorgWarner to capture key performance data for optimized product development.

Advanced engineering tools• Finite element analysis (FEA)• Solid modeling• E-Mag analysis• Complete control circuit design

and simulation capability• System Simulation Tools• Component and module rapid

prototyping• Leading-edge computational fluid

dynamics (CFD) to predict airflow

Advanced verification tools• Vibration, thermal &

stress-strain analysis• Environmental testing• Full ambient clutch performance

and durability testing• Precision test and measurement

equipment exceeding TS and ISO certification requirements

• Complete vehicle thermal and fuel economy testing

• Transient Chassy Dyno Testing

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Global Markets

BorgWarner Thermal Systems Vision: to be the world’s choice for key technologies, competencies and products.

Commercial Vehicle MarketBorgWarner Thermal Systems’ product solutions are available

for the global commercial vehicle market which includes both medium and heavy-duty trucks. BorgWarner pays close attention to issues specific to this market such as driver comfort, fuel economy, emission regulations, and product packaging and weight.

Light Vehicle MarketBorgWarner Thermal Systems serves the entire light vehicle

market with air flow technolgy for light commerical vehicles, pickup trucks and SUVs as well as fluid pump solutions for the passenger car market. These products provide precise engine temperature control and improved fuel economy with no increase in power requirements.

Off-Highway Vehicle MarketThe global off highway vehicle market consists of vehicles

used primarily for agriculture and construction applications. BorgWarner Thermal Systems addresses the special cooling needs these vehicles require with a full line of fans and fan drives designed specifically for this market.

BorgWarner’s focus on market-related objectives such as fuel economy, electronically managed air flow, noise reduction and long-term durability coupled with tightly aligned processes and speed to market assure product leadership.

Market-Specific Products

Commercial Vehicle• Bi-Metal Viscous Fan Drives• Visctronic® Fan Drives• Kysor® On/Off Fan Drives• Cool Logic™ Fan Drives• Polymer Fans• Exit Guide Vanes• Heavy-Duty Controlled

Coolant Pumps (HDCCP)• Fluid Pumps

Light Vehicle• Bi-Metal Viscous Fan Drives• Visctronic® Fan Drives• Polymer Fans• Exit Guide Vanes• Fluid Pumps

Off-Highway Vehicle• Bi-Metal Viscous Fan Drives• Visctronic® Fan Drives• Cool Logic® Fan Drives• Polymer Fans• Exit Guide Vanes• Fluid Pumps

Airflow Modules

BorgWarner Thermal Management Solutions Building on a solid core of proven components & modules is the strength BorgWarner’s Thermal Management Solutions.

Up-to-the-minute awareness of the latest engine technology developments and regulatory mandates are the foundation of BorgWarner’s keen market and ability to provide thermal management solutions that are second to none.

Fan Components

Fan Technology Polymer Fans & Exit Guide Vanes The BorgWarner polymer cooling fans range from optimized axial flow fans and ring-fans for specific installations, to new hybrid designs to cover future cooling demands. New features include improved aerodynamics and durability in the same light-weight package. Using technology-focused design methods such as FEA, CFD and MoldFlow™, performance and reliability are optimized.

BorgWarner’s Exit Guide Vane design provides optimized air-flow potential through its world-class efficiency improvements and unique diffuser design. This unique design requires lower torque than fans operating in a traditional shroud, translating into more power to the wheels.

Polymer Fans

Exit Guide Vanes

Fluid Flow Modules

Products

Air-Controlled TechnologyBi-Metal Viscous & On/Off Fan Drives With Kysor On/Off & Bi-Metal Viscous Fan Drives, innovative designs with fewer moving parts mean improved belt life and easier (and less) maintenance. Regardless of the situation, the fan always remains engaged, preventing engine overheating. Combine this fail safe feature with proper maintenance and normal operating conditions and you can expect a million miles of trouble-free service.

Electronically-Controlled TechnologyVisctronic® & Cool Logic™ Fan Drives BorgWarner’s Electronically-Controlled Fan Drives provide proven viscous technology with precise fan speed modulation. This translates into superior temperature control, extending the life of the engine and components, while at the same time, improving fuel economy with minimum parasitic loss.

These maintenance free drives provides reduced fan noise and decreased cooling system component stress. Expect 1-3% improved fuel economy, depending on application and duty cycle.

Fan Drive Components

Bi-Metal Viscous

On/Off

Visctronic®

Cool Logic™

Coolant Pump Components

Coolant Pumps These components deliver advanced technology to customers who need hydraulic pumping systems or coolant pumps for engine and transmission actuation applications. Products include gear-type and vanetype pumps with fixed and variable displacement and a variety of regulation technologies.

Heavy-Duty Controlled Coolant Pumps The Heavy-Duty Controlled Coolant Pump is an innovation based on BorgWarner’s expertise in viscous technology. A viscous clutch is located between the pump impeller and engine pulley, which allows precise control of the impeller speed to produce the desired coolant flow rate. Soft-engagement and a fully modulating speed range of the impeller are just two advantages. This technology also enables the option of increasing the pulley ration and, by that, the coolant flow at lower engine RPMs.

Hybrid Coolant Pumps Under most conditions, Hybrid Coolant Pumps are electrically driven but can also mechanically engage the FEAD for peak cooling demands. These variable speed pumps drive via high efficiency BLDC motors. Peak cooling requirements are met with integrated motor control, drive electronics and clutched mechanical pulley drives, improving fuel economy and cooling during engine shutdown.

Fletcher, USA

Markdorf, Germany

Campinas, Brazil

Chennai, India

Chonburi, Thailand

Ningbo, China

Changwon, Korea

Auburn Hills, USA

Cadillac, USA

Marshall, USAYokohama, Japan

Virginia Water, UK

Headquarters

Tech Center

Production Facility

Sales Office

Thermal System Global Locations

BorgWarner

Thermal’s

Global Presence:

1300+ employees

12 locations

in 9 countries

AmericaAuburn HillsBusiness Unit HeadquartersPowertrain Technical Center3800 AutomationAvenue Suite 400Auburn Hills, MI 48326 U.S.A.1-248-754-0161 phone1-248-754-0554 fax

CadillacManufacturing Facility1100 Wright StreetCadillac, MI 49601 U.S.A.1-800-927-7811 customer service1-231-779-7500 phone1-231-775-5749 fax

CampinasManufacturing FacilityEstrada da Rhodia Km 15CEP 13084-970Campinas, Sao Paulo Brazil55-19-3787-5700 phone55-19-3787-5701 fax

FletcherManufacturing FacilityCane Creek Industrial ParkFletcher, NC 28732 U.S.A.1-828-684-3501 phone1-828-687-5325 fax

MarshallTechnology Center1507 South Kalamazoo AvenueMarshall, MI 49068 U.S.A.1-269-565-8100 phone1-269-565-8150 fax

EuropeMarkdorfTechnology Center Manufacturing FacilityPlanckstrasse 4 + 6D-88677 Markdorf, Germany49-7544-969-207 phone49-7544-969-220 fax

Virginia Water/LondonSales Office Alexander House, 21 Station ApproachVirginia WaterSurrey, GU25 4DW, UK 44 1344 8467 01 phone44 1344 8467 09 fax

AsiaChangwonManufacturing Facility#74-1, Sungsan-Dong, Sungsan GuChangwon City, Gyeongnam 641-315, Korea82-55-239-5700 phone82-55-237-6770 fax

ChennaiManufacturing Facility12, Kasturi Industrial EstatePonniamman NagarAyanambakkamChennai, 600095, India91-44-26534761 phone91-44-26534765 fax

ChonburiSales Office 700/153 Moo 1 Amata Nakorn IndustrialT. Bankao, A. PanthongChonburi 20160, Thailand6684 451 5678 phone

NingboTechnology Center Manufacturing FacilityNo.289 Jingu Road YinZhou Country Ningbo 315104, China 86-574-8820 9088 phone 86-574-8810 1145 fax

YokohamaSales OfficeSumitomo Fudousan Shin-Yokohama Bldg. 10F 2-5-5, Shin-Yokohama, KouhokuYokohama, Kanagawa 222-0033 Japan81-45-470-6807 phone81-45-470-6811 fax

Fletcher MarkdorfCampinas

Chennai NingboChangwon

Auburn Hills

Cadillac

Marshall

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