Apollo&Top Entry Features Valves/10.3... · ASME 8 16.5 ASME 8 16.10 ASME 8 16.34 ASME 831.1 ASM E 831.3 ASME 831.8 API 607 ... standard for all class 600 valves. • These bonnets

Top Entry Valves

Apollo&Top EntryFeatures

Apollo" Top Entry Ball Valve Features

Top Entry Advantages:

self-Adjusting Seats: Compensate for Wear & Temperature FluctuationsSpring Loaded Low Pressure SealsPressure Activated SeatingBuilt-In Antistatic FeatureSimplified In-line ServiceMinimal Potential Leak Paths

"Pipe Flanges and Ranged Flttlnqs""Face to Face Dimensions of Valves" (Except Full Port Valves)"Valves - Flanged, Threaded, and Welding End .""Power Pipmq""Chemical Plant and Petroleum Refinery Piping""Gas Transmission and Distribution Piping Systems""Fire Tesl - Soft Seated Quarter Turn Valves" (Depending on

Seat and Seal Selection)"Standard Marking System for varves""Pressure Testing of Steel Valves""Ball Valves with Flanged of Buttweld Ends"

The Right ApplicationApollo's Top Entry Valves provide simplified in-line maintenance in the most naturalway. The valve body is allowed to act as a permanent part of the piping system.Potential leak paths are eliminated with the one piece body. Only the bonnet seal andstem seals remain to be counted. And with the variety of bonnet gaskets and stern sealarrangements available through the selectionof optional features, even these threatscan be minimized.

MSS SP-25MSS SP-61MSS SP-72

Standards Compliance

ASME 8 16.5ASME 8 16.10ASM E 8 16.34ASME 831.1ASM E 831.3ASME 83 1.8API 607

No SurprisesApollo's Top Entry Ball Valves offer more. In addition to the three things everyonehascome to expect from Oonbraco: high quality products, competitivepricing and on timedelivery, ApolloTop Entry Valves deliver additionalpremiums; a broader croce of materialfor both internal and external components, more optional features to cnoose from, andselectable seal material combinationsall resulting in an expanded serviceable applicationrange.

Fit for PurposeThese premiums can be combined to create a product uniquely tailored to customerspecifications and applications. These additional options allow a valve to be selectedwithout compromising critical performance requirements or operating conveniences andwithout adding unnecessaryfeatures and the costs associated with them.

The Correct DesignThe special "V" seating design introduced the self-adjustingseat to the floating ball valve.This designdoes not relyon the ooilt-in interterence of conventional floating ball valves. Itprovides autcmatic compensation for pressure, temperature and wear. As these dlangesoccur, the ball and seatsare continuously snuggeddown into the "V" resulting in positiveleak-tight shutoff when using resilient seats. Maintaining a low pressure seal had been themost difficult condition lor floating ball valves, the wedge effecton the ball and seatsdownthe "V" assures continued low pressure sealing for the life of the seat. All Apollo TopEntry Valves have an "anti-static" feature designed in. All valve configurations also fea­ture blow-out proof stems as standard.

(Most valves within this family of prod ucts comply with the requirements of theselisted standards.)

--

ExtendedBonnets

IT I i II I

I,I

II

I~, I,

j-

Top Entry Valves

Features:• Extended bonnets for ApoIlO~ Top Entry Ball Valves are available lor

sizes 1/2" through 8" in classes 150 and 300. Extended bonnetsarestandard for all class 600 valves.

• These bonnets provide excellent performance in high temperature orsemi cryogenic applications.

• This bonnet design places the stem seals further away from the processflow thereby maintaining temperatures closer to ambient.

• Insulation can be applied 10 the bonnet reducing the chance 01 distur­bance as would be caused by a stem extension. If and when stem leak­age occurs it can be immediately observed and oorrective action takenwithout insulation removal.

• A valuable feature of the Extended Bonnel is that it is field retrofittable. Inaddition to being able to order valves with several bonnet styleS directfrom the factory. kits are available thai are pre-assembled with the stern .bonnet. packiogs. glands and jam nut installed and property torqued fordependable perlormance. Con tact the factory for kit part numbers for anyscecnc valve or application.

Materials of Construction:Extended bonnets are available in the same broad selection of materials ofcons truction as thoseitrustrated on page 5 for the bonnet, stem, stempackings, packing gland, nuts and body seals.

Class 150 & 300Extended Bonnets " ES"

Size A B C314" 2.55 2.25 errr- 2,55 2.25 on

1-1/2· 3.54 3.18 0.99.- 4 .14 3.66 1.063" 5.27 4.66 1.554" 6.66 6.11 2.246" 6.88 6.15 1.96e- r.n 6.79 2.56

Top Entry Valves

B all Valve Torque Adjustment Fa ctors

Torque Constants for Top Entry B all Valve s------

V' I.... Size v,w. Silt D i"'~nl i' l Pru sures (psig) IIn.-l lls.)Sui fleg.hlt hlIR~

1MGtJpho ll "

o flint"

I. '" SO, ,.. "" lSSYo "dd ~r

1'" r-: 1'2lhru 1 1'2 tteu 3'4 es '" ''0 ''0 290 '" "1-112 ,j!~ '" eeo

~se

a • ,., '" , 200 , ra C , , ,, .. ,s 0 6" ,., s 300 6700 6200 11.400 18.000 10.600 6616"" Z' " , " " I< , as 000 >; 000 22

" "

1/2 ltm/ l 1'2 "'ru 314 'IS 16O '" 200 " 0

~ee, ., , ,

"9' a a ' .250 ' ,850 '-'00 ' .950 '.900 '"" " 2700 3700 "'00 '.900 ro 000 " 00 ,,,B 6" '" '"

, ' 00 13 '''00 es300 1< 900 ..,a- '" 15 .000 20.000 26.000 '''00 " .000 30.000 900, " " es 60000 se000 ,

-t, SS T· Long Stand 5101 Torque" Rated lorque tor fI6 ard U seat add 30"4···Rated 1OI'QUe lor 11 and f7 PTFE seats can be reduced by 3O'JO"Raled~ few.g cer..-.;: &eat" to be rceased by10"Jl0~Gear ope<a lor Of aduabOrl l8CQ,o'l9ilded

Provision

Type ofOperati on

Process Media

Conditi on

ON/OFF serviceModulating Service

Liquid, Clean Particle FreeLiquid , Dirty, Slurry, Raw WaterLiquid. Black Liquor. Lime SlurryLiquid . Oil , LubricatingLiquid, Viscous, MolassesGas, Clean & Wet, Saturated SteamGas, Dry, Superheated SteamGas, Dirty. Air Slurry, Natural GasOxygen, Chlorine

Faclor

o0.25

o0.310 0.8

o.-0.30.3

o0.3 to 0.5

0.510 10.5

Top EntryV alve

OperatingTorques

Example:Selected Valve: 3" 150 w/#3 seal

(Model: CS-B30-B01 )

Torque Constant 1250 in-Ibs

Service Factors:

ON/OFF Service 0.0

Clean Dry Air 0.3

Weekly Operation 0.2

Net Service Factor 0.5

"ln Service" Valve Torque:

1250 x (1 + 0.5) ...1875 in-Ibs

This is the valve torque used to select

an actuator.

Frequency01Operation"

Once per Day or MoreOnce per WeekOnce per MonthLess Than Once per Month (LSST)

Customer Specified Prescribed Safely Factor

"" aooountma lor l SST d'Sfeoa rd «ecoeecv of ooeraOOo

o0.'0 5,

0.2102

There areseveral elements involved i1deveIopi1g anappropriate "n-service"vaNeqJef3ting torque. Selection of the basicvalve~ constant. stlO'Ml atthe left estabishesthe I"lCllTWlaI valve torQJe based onthe vatvesize, specifiedvalve seat and the approxmate WOfki1g pressure.

Armed with the nominal valve opernting torque, adj ustmeflts are nowmadeto acoount for indvickJaI serviceconditions. These factors are selected lromthe table at the lower left. They are adQtive, or combined in series and usedto arriveat the~service" torque.

Top Entry Valves

BonnetDimensions for

ActuatorMounting

ANSI 150/300 Cla ss So cket W eld. NPT &Bwttvve ld Va lve s

E

F ig, !

ue '9 ote- I .906 eea .36 ' 00 NA 5/16-18

P'" t .906 ", .36 '00 NA 5116· 18r- t 906 ", .36 '00 NA 5/16·181-112" , 1.125 .4 17 .36 1.25 NA 318·16

" , 1.375 .482 .62 ' 50 NA 1/2· 13" t 2.437 .730 .za ' .00 NA 518-11" 3 1.875 .970 NA NA 6 00 9/16-12" 3 2.250 1.360 NA NA NA 314·10" 3 3.699 1.755 NA NA 7,94 ' ·8

Size Fig. No. A e C 0 E F G,~- , '''' ' .00 rr .500 2.125 1,062 1,612~4- , ' ''' ' .00 .77 .500 2,125 1,062 1,612r- , ' ''' '00 rr .500 2.125 1.062 1.8121-112" , '04 1,68 99 ,625 2.812 1406 2250a- , 2,39 1,91 '''' .750 3.375 1,687 2,7503" , 3,27 ,.. 1,55 1,125 ' .000 ' 000 4,875," 3 4,66 4.11 224 1,500 6,375 3,188 3.750

G 6" 3 488 4,15 1,96 '000 9750 4875 4,500e- 3 err 4,79 2,56 '36 12.06 6,031 7,375

_00'J - OO~- ~ -

L -- I I

L j1<

~ I-l•, - I

7'- N,,-

-000J - ccs

L

H

F

NStuds

GA e c 0 E F G

1I~ 2.48 ,'" .ze 6" 2.125 1.062 1.8 16

'" 2 .48 '00 .ze .6 25 2 .125 1.062 1.8 16i - 2.48 '.00 .76 .625 2. 125 1.062 1.6 161-112" 3.46 3 00 1.03 .750 2.814 1.407 2.250

3.95 3 .47 ' .03 .875 3.370 1.665 2.750

E

Fig,2 ". Fig No. H J K L M Nva- a .906 .412 .36 ' .00 NA 7/16-18

P'" a .908 .412 .36 ' .00 NA 7/16·18r- e 908 .412 36 100 NA 7/16·181-112" a 1.125 .475 .36 1.25 NA 7116-14Ie 3 1.375 .535 .52 150 NA 112· 13

L M,..c <

G

,N

r Stud.

E

Fig, 3

St eM r ises c s the pock ing is nd j us t edAllow svrrctent ctecrcoces

STANDARD BDNNET

NOTE: Valves are shown In the Closed POSit ion

Top Entry Valves

Fugitive EmissionsBonnet Dimension

Features:

FugitiveEmissions

BonnetDimensions

• Two types of the FUgitive Emissions Bonnet are available. The firsttype intended lor manual operation is not live loaded . Tes ting hasshown thai live loading only becomes necessary in high cyde appl i­cations. This leads to the second type. the live loaded version. Thissecond type rot only is more appropriate for unattended automatedoperations and high cycle applications. it is also well sui ted 'Ofappl ica tions involving thermal cycling .

• Two styles of packings are available for the Fugitive Emissionsbonnet. The primary offering is a double stack of RPTFEChevrons. The second option is a specially contou red double slackof "Di e Formed' graphoil rings.

• The lower, primary packing stack is pressure activated as we ll asmechanically loaded. The upper packing stackacts as back-upseals in the case of primary seal failure. A purge port is availablebetween the two stacks for the purpose of detecting primary sealleakage .

• One of the most valua ble features of the Fugitive Emiss ionsBonnet is that it is field retrofinable to existing installations. In addi­tion to being able to order Top Entry valves with any of three b0n­net sty les direct from the factory, kits are available tha t are pre­assembled with the stem, bonnet, packings, glands and jam nutinstalled and property torqued for dependable performance. In thecase where the service or regu lation s ch ange and a designupg rade is required . the Top Ent ry Ba ll valve is designed to accom­modate mese changes. Contact the factory for kit part numbe rs forany specific valve or application.

M aterials of Construction:Extended bonnets are available in the same materials of construc­tion as those illustrated on page 5 and 6 for the bonnet. stem, stempack ings. packing gland. nuts and body seals.

Cla s s 150 & 300 Valv e s " FG " a nd " Fl" OptionsFUGITIVE EMISSIONS BONNET

rr- I

. ,bi.....-

T,~

I

II

,

I

,~"

1" 1-112" 2" 3' " 6'

B 2.25 225 3.16 3.66 4,66 6.11 6.15C o,n err 0.99 1.06 1,55 2,24 1.96

Cla s s 150 & 3 00 Valves " FC" a nd " FP" OptionsLIVE LOADED FUGITIVE EMISSIONS BONNET..'

"1·112" 2' 3' " 6'

A 3,41 3.41 3 90 5 20 6.31 7.37 8038 3.11 311 3 .. .,. 5'" 6."' 7.30C 098 0.98 0 85 L35 1,47 2.27 L30

Cla ss 600 Valv e s " FC" a nd " FP" O p t ionsLIVE LOADED FUGITIVE EMISSIONS BONNET..' " "'/2" 2'

A 327 3.27 ,.. 5038 285 285 4.12 ' 55C 099 099 U I< 1.10

Top Entry Valves

Leakage Rate in PPM M ethane

FugitiveEmissions

Stem Seals

Dou bl e StackDie FannedG r aroiU)

Following a detailed testing programit has been found thallhe double stackof APTFE Chevronstyle packingsclear­ly outperformed the othercontendersevaluated. In applications where thismaterial is acceotaoe. it would be thehanc:ls4wn choice. Hcmever, whenresistance to high temperatures is amust, such as in a vatve requirilg fire­safe pertormanc::e. then the Graloit!lpackings must be considered.

With any of the styles 01 graloilpackings tested it is reasonable toexpect that over the anticipated life 01lhe padting (100 ,000 cycles)1WO (2)packing adjustments will be requ ired.From the testing. the first adjustmentcould be anticipated around the 20,000cycle point and the second some time

after the 60,000 cycle mark. The pri­mary offering in GrafoifID fugitive emis­sions style packings for ApoIlo® TopEntry Ball Valves will be the doublestack arrangement provided byGarkx:j(® under the trade name EVSP,

The results are presented here in5000 cycle increments. Measurementswere taken more frequentlyand thoseother data points showed no evidence01 any trends in the growth 01 a leakfroma minor status to one requiringad jus tment. Through process monitor­ing , statistica l data can be used toestablish preventivemaintenanceschedules showing packing adjustmentintervals.

D ouble StackT e non®C hev ro n,

Double StackGrafoi~

ooo,

aa-ooo2333,

92'oo2tt

oo

Cyc le Count Doubl.5tKkRPTFe Chevrons

5000 010.000 015.000 020 .000 425.000 330.000 435.000 1840.000 1445.000 1350.000 355.000 460,00 0 865,000 1470.000 3075.000 2480,000 2485,000 2390,000 52"95,000 0100,000 0

-eoceres a pacl<inll adjusunenl was made.ra!o;~ is a registered trademark ol Union Carbide.arlDck«l is B rag lstered lrademark of CoItec InduSlneS.

FlovvCoefficients

Apollo" Top Entry Full Port ValveFlovv Coefficients

alve 150 300 600Size Class Class Class

Flanged Flanged Flanged

l ' 95 90 85'112' 230 225 200 Flovv of Liquids2' 435 420 4003' 1050 l00D 950 Q ~ C· 1f 0 ' fI,~ r;;gy;4' 1950 1900 1800 D , .

6' 4800 4300 4300 Where : 0 = Flow in US GPM8" 9100 8700 800D Po = Pressure Drop (PSI)

SG = Speci fic Grav ity at flow

cond itionsCy = Valve Flow Coefficient

Apotlo" Top Entry ValveFlovv Coefficients

"'.. ''''' JOO JOO JOO JOO 600 600 600 600see ",,"U ",,"u ",,"u ",,"u ",,"u ",,"u ",,"u ",,"u ",,"u

""- ,.- ""-- Soc... NPT '- ""-- Soc'" NPT

' '''' ' '''' ' '''' w.... ' '''' ''''' w....

' Q' 20 20 20 20 Flovv of G a s e s

~.' so so so 30 30 so so 30 30fI, - S4 00 ') (J' ({)(s<J,. 60 60 60 " " 60 60 " "1-112" " Xl "Xl 00' 70 70 " Xl " Xl 70 70 o-: /(CI)2(p;;;r-

2' '60 '60 .60 '20 ' 20 09' 09' '20 ' 20Q ~ 1360 (C,)"; i( PDJ ("f/13' 330 'CO ' 00 200 260 .., .., 200 200

•• 600 720 720 reo 780(Sc,) (T)

6' >.500 ' .600 0.500 1,700 1,700 here: a = Flow in SCFMB' 2.500 2.500 3,100

Po = Pressure Drop (PSI )to- 3.600 3.600 ' .900P2 = Outle t Pressure PSIA

The table above shown represent the tertsucs: such asT = Temp,(OR) or CF + 460)

presents the Flow average for several specific gravity, den- SG = Speci fic Gravity at now

Coefficient s (Cv) for tests which highlight- sity, or compress ibili- conditions

Apollo· Top Entry ed the variability of ty facto r allows the Cv = Valve Flow Coefficient

Ball Valves. This Flow Coefficients. It verification 01 thenumber represents is not unreasonable pressure drop acrossthe flow (in gallons to expect a 10% to a known valve. Orper minute of water) 20% deviation lor a conversely, in therequired to produce specific valve from absence of a valvea 1 psig pressure the nomin al figures size and knowing androp across the show n. acceptable pressu revalve . The data Knowing specific drop unde r theshown is lor a valve system cbaracteris- described flow cond i-in the lull open poet- ties; such as line tions it is possi ble totion . Data for various size , flow rate, tem- select an appropri-degrees 01open are perature and pres- ately sized valve .available upon sure and knowingrequest. The values specific fluid charac-

Material DesignationAlloy 20 Hastelloy C

ASTMA351·CN7Mor ASTMA494·CW12MWorASTM 6473-Ce.3 ASTM 8574.C276

ASTM B473-CB-3' A5TM B574-C276

MaterialsSelection

Description

Ball

Stem

Top Entry Valves

A H M

M35-1

ASTMA494·M35-1 or

ASTM Bl64-K400

A$TM Bl64-K400

Trim (Internal)MaterialSelection

IMatenal uestqnancn N s I

Description Nickel (200) StainlessSteel Trtaniurn

Ball ASTMA494-GZl ()() or ASTM A351-CFBM Of ASTM8367-Gr C3orASTM8160-200 ASTMA479-31 6 ASTM B348-Gr 4-5

stem ASTM 8160-200 ASTM A276-316' ASTM B348-Gr 4-5

SeatDesignation

"" PTFE

2RPTFE

3RPTFE

4CarbonGraphite

Seat & SealsMaterialSelection

Seat Q.ring

stem Packing

Bonnel Gasket

Default Suffix

Seat Desigllation

""Sea lQ-ring

StemPacking

BonnetGasket

DefaultSuffix

PTFE

PTFE

ZOT(AllClasses)

U

UHMWPE

GraloilSl

Grafoil®(150-300)Spiral WoundGrafoilSl (600)

BOl (150-300)851 (600)

RPTFE

RPTFE

001(AilClasses)

7

API 007- PTFEFire seal

P7FE

Grafoil®

Grafoik!l

'01

Grafoik!l

Gratoik!l(150-300)SpiralWoundGrafoi® (600)

801 (150-;):)())BSl (600)

8

Unfilled PEEK

GrafoilSl

Grafoik!l(150-300)SpiralWoundGrafoik!l(6(0 )

BOl (15O·;):)())

aSI(600)

Graf~'®

Grafoi® (150-300)Spiral Wound

Grafoil®(600))

601 (150-300)asi (600)

9

CERAMIC(seats& Ball)

Grafoil®

Grafoi l®(150-300)Spiral WoundGrafoil® (600)

B01 (150-300)BS1 {600}

I~eat Desiqnatlon

""Seat O-ringStem PackingBonnet Gasket

DefaultSuffix

Seat ~signatlon

"..seatOoring

Stem PackingBonnet Gasket

Oelault Suffix

55% Bronze, 5% Moly

Filled PTFE

GrafoikIDGrafoil® (150-;):)())

Spiral WoundGrafoil®(600)

801 (150-;):)())BSl (600)

AAPI 007 RPTFE

FireSeal

PTFE

GrafoikIDGrafoikID

801

u

600/0 StainlessFilled PTFE

Graloil®Graloil®(150-;):)())

Spiral WoundGrafoik!l(fIJO}

BOl (150-300)BSl (600),

cartoo ReinforcedPEEK

Gratoil®Grafoik!l(150-300)

Spiral WoundGrafoik!l(fIJO)

BOl (150-;):)())

sUHMWPE

Grafoil®GratoikID (150-300)

SpiralWoundGrafoil®(600BOl (150-300)

BSl (600)

H

High Temp.Graph~e

Graloil®Gratoil®(150-300)

SpiralwoundGraphoil"(600)BOl (150-300)

Top Entry Valves

ASTM A351-eN7M ASTM A216-WCB ASTM A494.{;WI2M'N

AS1\I AJ51-cN7M ASTM A216-WCB ASTM A494-GWI2M'N

Material Designation

Description

Body

alerial Designation M

A

~"20ASTUA351..(;N7M

N

C

Carbon Steel

ASTM A21&WCB

s

H

Hastelloy C

AStM 4494-ew12M'N

T

M aterialsSelection

Shell (External)MaterialSelection

Description MJ5.1 Nickel (200) Staness Sleel TIt.ri.rnBocry ASTMA494-M35-1 ASTM A494-Cll00 ASTMA35I.Q'8M ASTM B367-Gr C3(Flanged eros )

Body ASTIdA494-1d35-1 ASTMA494.cZl00 ASTMA351.cF3M ASll.lB367.(3rC3---and screwed ends}

Bonnet ASTMM94.fd35.1 ASTM 4494-ell OO ASTMA351-eFBM ASTMB367-GrC3

External Designation A C H M

seat Ring(.) ASTM 6473{;B.3 ASTM A269-316or ASTM 6574-e276 ASfMBl64-400 or(Ircrnbar,n.oe or pipe ASTMA276-316 or ASTMB1~

cIepending onavaiabillly) ASTM AJ12·316

Internal Spring (101 2fWl$) IIWXlO8I X·750 ASTM AJI3-T~ 316 Inconel )(·750 Inconel X·75OInternal Spring Inconel X-75O Inconel X·75O Inconel X·75O Ir1co'lel X·75O(3.4.5.6.7.8.9, Aor l seals)

Packing Gland 316 Stainless Steel 316 Stainless Steel 316Stainless Steel 316Stainless Steel

Packing Jam Nut 18-8 Stainless Steel 1e-a Stainless Steel 16-8 Stainless Steel 180S $lalflless Sleel

l everAssembly · (1/2·2") 304 55 wNtrtfl Grip 304 55 wNin'/lGrip 304 55 wMn'(l Gnp 304 55wNinyiGnp

LeverAssembly· (3· • S") SS Wrenct1 Head SSWreoct\ Head SSWreoct\ Head SSWrench Head

and Pipe andPipe ""' "" andPipe

Grounding Spring 18-8 Staintess sieer 18-8 Stainless Steel 18-8 Stainless Steel 18-8 Stairness Steel

Sluds A$TMA193-BaM ASTM A193-87 ASTM A193-B8M ASTMA193-B8MCorresponding••• ASTMAl 94-Gr,8 ASTM Al942H ASTM A194-Gr.8 ASTM A194-Gr.8

Cop""'" ASTM AI93-B7 HardvvareMaterials

External Designation N S T

Seat Ringls) ASTM 8160-200 ASTM A269- 316 ASTM 8348-Gr 2{1n:Jn bar. lli:le Of pipe ASTM 8161· 200 ASTM A27&-316 Of

lleper'G1g ala~l ASTMAJ12-J16

lnlemalSpring 110'2MaIS/ Inconel X·750 ASTMAJl 3-Type 316 Tl-6A1AV

IntemaI Spring Irconel X-750 nweI X·750 Tto6AI..-4V13.4.5.6.7.& 9. AO' Z I5eIISl

Packing Gland 316 saeess Steel 316 Stainless Sleel 316 Slaness SleeI

PackingJam Nul 18-8 saoess Steel 18-8 Slaness Steel 18-8 Staness Sleel

LevetAs.sembly •ne-n 304 55w!"/r¥~ :J)4 55wNrryl~ 304 55wNrryl~

Lever Auembly • (3"• 81 '$V.""'_ SS ...... _ SS...... _.."'" .."'" .."'"Grounding Spring 18-8Staness SIeel 18-8 Staness Sleel 18-8 Staness SleeI.... ASnUl93-B8Ll ASTU A193-B8M ASTM A193-B8M

..... ASTUAl94-G1.8 ASTU AI94-G'.8 ASTM Al94-G',8