ANDHRA LOYOLA INSTITUTE OF ENGINEERING AND …6. MACHINE TOOLS LAB 1. Introduction of general purpose machines -lathe, drilling machine, milling machine, shaper, planning machine,

ANDHRA LOYOLA INSTITUTE OF ENGINEERING AND TECHNOLOGY

(Approved by AICTE, Recognized by Govt of AP, Affiliated to JNTUK, Kakinada)

An ISO 9001 : 2008 Certified Institution

Govt Polytechnic Post, ITI Road, ALC Campus, Near Ramesh Hospital, Vijayawada-8

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DEPARTMENT OF MECHANICAL ENGINEERING

COURSES:

UG: MECHANICAL ENGINEERING : 120(Intake)

LABORATORIES: MECH

1. ENGINEERING WORKSHOP

Carpentry 1. T-Lap Joint

2. Cross Lap Joint

3. Dovetail Joint

4. Mortise and Tenon Joint

Fitting 1. Vee Fit

2. Square Fit

3. Half Round Fit

4. Dovetail Fit

Black Smithy 1. Round rod to Square

2. S-Hook

3. Round Rod to Flat Ring

4. Round Rod to Square headed bolt

House Wiring 1. Parallel / Series Connection of three bulbs

2. Stair Case wiring

3. Florescent Lamp Fitting

4. Measurement of Earth Resistance

Tin Smithy 1. Taper Tray

2. Square Box without lid

3. Open Scoop

4. Funnel

2. MECHANICS OF SOLIDS & METALLURGY LAB

(A) MECHNICS OF SOLIDS LAB :

1. Direct tension test

2. Bending test on

a) Simple supported

b) Cantilever beam

3. Torsion test

4. Hardness test

a) Brinells hardness test

b) Rockwell hardness test

5. Test on springs

6. Compression test on cube

7. Impact test

8. Punch shear test

(B) METALLURGY LAB:

1. Preparation and study of the Micro Structure of pure metals like Iron, Cu and Al.

2. Preparation and study of the Microstructure of Mild steels, low carbon steels, high – C

steels.

3. Study of the Micro Structures of Cast Irons.

4. Study of the Micro Structures of Non-Ferrous alloys.

5. Study of the Micro structures of Heat treated steels.

6. Hardenability of steels by Jominy End Quench Test.

7. To find out the hardness of various treated and untreated steels.

3. FLUID MECHANICS & HYDRAULIC MACHINES LAB

1. Impact of jets on Vanes.

2. Performance Test on Pelton Wheel.

3. Performance Test on Francis Turbine.

4. Performance Test on Kaplan Turbine.

5. Performance Test on Single Stage Centrifugal Pump.

6. Performance Test on Multi Stage Centrifugal Pump.

7. Performance Test on Reciprocating Pump.

8. Calibration of Venturimeter.

9. Calibration of Orifice meter.

10. Determination of friction factor for a given pipe line.

11. Determination of loss of head due to sudden contraction in a pipeline.

12. Turbine flow meter.

4. PRODUCTION TECHNOLOGY LAB

I. METAL CASTING:

1. Pattern Design and making - for one casting drawing.

2. Sand properties testing - for strength and permeability

3. Mould preparation, Melting and Casting

II WELDING:

1. Gas welding

2. Gas cutting

3. Manual metal arc welding - Lap & Butt Joints

4. TIG/MIG Welding

5. Resistance Spot Welding

6. Brazing and soldering

III METAL FORMING AND POWDER METALLURGY:

1. Blanking & Piercing operations and study of simple, compound and progressive

dies.

2. Deep drawing and extrusion operations.

3. Bending and other operations

4. Basic powder compaction and sintering

IV PROCESSING OF PLASTICS

1. Injection Molding

2. Blow Molding

5. THEORY OF MACHINES LAB

1. To determine whirling speed of shaft theoretically and experimentally.

2. To determine the position of sleeve against controlling force and speed of a

Hartnell governor and to plot the characteristic curve of radius of rotation.

3. To analyse the motion of a motorized gyroscope when the couple is applied

along its spin axis

4. To determine the frequency of undamped free vibration of an equivalent spring

mass system.

5. To determine the frequency of damped force vibration of a spring mass system

6. To study the static and dynamic balancing using rigid blocks.

7. To find the moment of inertia of a flywheel

8. To plot follower displacement vs cam rotation for various Cam Follower

systems.

9. To plot slider displacement, velocity and acceleration against crank rotation

for single slider crank mechanism/Four bar mechanism

10. To find coefficient of friction between belt and pulley.

11. To study simple and compound screw jack and determine the mechanical

advantage , velocity ratio and efficiency

12. To study various types of gears- Spur, Helical, Worm and Bevel Gears

6. MACHINE TOOLS LAB

1. Introduction of general purpose machines -lathe, drilling machine, milling

machine, shaper, planning machine, slotting machine, cylindrical grinder,

surface grinder and tool and cutter grinder.

2. Step turning and taper turning on lathe machine

3. Thread cutting and knurling on lathe machine.

4. Drilling and tapping

5. Shaping and planning

6. Slotting

7. Milling

8. Cylindrical surface grinding

9. Grinding of tool angles.

7. THERMAL ENGINEERING LAB

1. I.C. Engines valve / port timing diagrams.

2. Testing of Fuels – Viscosity, flash point/fire point, carbon residue, calorific value.

3. I.C. Engines performance test and Exhaust emission measurements (4 -stroke

diesel engine)

4. I.C. Engines performance test and Exhaust emission measurements (2-stroke

petrol engine)

5. Evaluation of engine friction by conducting Morse test on 4-stroke multi cylinder

petrol engine.

6. Determination of FP by retardation and motoring test on IC engine.

7. I.C. Engines heat balance at different loads and show the heat distribution curve.

8. Economical speed test of an IC engine.

9. Performance test on variable compression ratio engines.

10. Performance test on reciprocating air compressor unit.

11. Dis-assembly / assembly of different parts of two wheelers. 3 wheelers & 4

wheelers. Tractor & Heavy duty engines covering 2-stroke and 4 stroke, SI and

CI engines.

12. Study of boilers, mountings and accessories

8. HEAT TRANSFER LAB

1. COP of VCR System with Capillary and thermal expansion valve.

2. Determination of overall heat transfer co-efficient of a composite slab

3. Determination of heat transfer rate through a lagged pipe.

4. Determination of heat transfer rate through a concentric sphere

5. Determination of thermal conductivity of a metal rod.

6. Determination of efficiency of a pin-fin

7. Determination of heat transfer coefficient in natural and forced convection

8. Determination of effectiveness of parallel and counter flow heat exchangers.

9. Determination of emissivity of a given surface.

10. Determination of Stefan Boltzman constant.

11. Determination of heat transfer rate in drop and film wise condensation.

12. Determination of critical heat flux.

13. Determination of Thermal conductivity of liquids and gases.

14. Investigation of Lambert’s cosine law.

9. METROLOGY & INSTRUMENTATION LAB

METROLOGY LAB

1. Measurement of lengths, heights, diameters by vernier calipers, micrometers etc.

2. Measurement of bores by internal micrometers and dial bore indicators.

3. Use of gear tooth vernier caliper for tooth thickness inspection and flange micro

meter for checking the chordal thickness of spur gear.

4. Machine tool alignment test on the lathe.

5. Machine tool alignment test on drilling machine.

6. Machine tool alignment test on milling machine.

7. Angle and taper measurements with bevel protractor, Sine bar, rollers and balls.

8. Use of spirit level in finding the straightness of a bed and flatness of a surface.

9. Thread inspection with two wire/ three wire method & tool makers microscope.

10. Surface roughness measurement with roughness measuring instrument.

INSTRUMENTATION LAB

1. Calibration of pressure gauge.

2. Calibration of transducer for temperature measurement.

3. Study and calibration of LVDT transducer for displacement measurement.

4. Calibration of strain gauge.

5. Calibration of thermocouple.

6. Calibration of capacitive transducer.

7. Study and calibration of photo and magnetic speed pickups.

8. Calibration of resistance temperature detector.

9. Study and calibration of a rotameter.

10. Study and use of a seismic pickup for the measurement of vibration amplitude of

an engine bed at various loads.

11. Study and calibration of Mcleod gauge for low pressure.

10 COMPUTATIONAL FLUID DYNAMICS LABORATORY

PART-A

Writing Programs in C and MATLAB for the following:

1. Solution of Transcendental equations

2. Solution of Simultaneous algebraic equations

3. Numerical differentiation and Integration

4. Solution of Ordinary Differential Equation

5. Solution of a Tri-diagonal matrix using Thomas Algorithm.

6. Solution of Partial differential equations related to

i) Elliptical Partial differential equations

ii) Parabolic Partial differential equations

iii) Hyperbolic Partial differential equations

7. Solution of 1-D and 2-D heat conduction with (Finite Difference method)

i) Constant temperature boundary conditions

ii) Constant heat flux boundary conditions

iii) Convective boundary conditions

8. Solution of Incompressible Navier-Stokes equations (Finite difference and Finite

Volume methods)

9. Solution of Inviscid incompressible fluid flows.(Finite difference and Finite Volume

methods)

PART-B

Using ANSYS-FLUENT solve the following problems of heat transfer analysis

1. steady state conduction

2. Lumped heat transfer

3. Convective heat transfer – Internal flow (study both velocity and thermal boundary

layers)

4. Convective heat transfer – External flow (study both velocity and thermal boundary

layers)

5. Radiation heat transfer– Emissivity

11 CAD/CAM LAB

1. DRAFTING: Development of part drawings for various components in the form of

orthographic and isometric representation of dimensioning and tolerances scanning

and plotting. study of script, DXE and IGES files.

2. PART MODELING: Generation of various 3D models through protrusion, revolve,

shell sweep. creation of various features. study of parent child relation. feature

based and boolean based modelling surface and assembly modelling. study of

various standard translators. design simple components.

3. a). Determination of deflection and stresses in 2D and 3D trusses and beams.

b). Determination of deflections component and principal and

Von-mises stresses in plane stress, plane strain and

Axisymmetric components.

c). Determination of stresses in 3D and shell structures (at least one

example in each case) d). Estimation of natural frequencies and mode

shapes, Harmonic response of 2D beam. e). Steady state heat

transfer Analysis of plane and Axisymmetric components.

4. a). Study of various post processors used in NC Machines.

b). Machining of simple components on NC lathe and Mill by

transferring NC Code / from a CAM package. Through RS 232.

c) Practice on CNC Sinutrain Turning

d) Practice on CNC Sinutrain Milling

e) CNC programming for turned components using FANUC Controller

f) CNC programming for milled components using FANUC Controller

Automated CNC Tool path & G-Code generation using Pro/E/Master CAM Packages to be

provided to cater to drafting, modeling & analysis from the following: CATIA, Pro-E, I-

DEAS, ANSYS, NISA, CAEFEM, Gibbs CAM, Master CAM etc.

12. MECHATRONICS LAB

1. DYNA 1750 Transducers Kit :-

• Characteristics of LVDTPrinciple & Characteristics of Strain Gauge

• Characteristics of Summing Amplifier Characteristics of Reflective Opto

Transducer

2. PLC PROGRAMMING

• Ladder programming on Logic gates ,Timers & counters

• Ladder Programming for digital & Analogy sensors

• Ladder programming for Traffic Light control, Water level control and Lift

control Modules

3. AUTOMATION STUDIO

• Introduction to Automation studio & its control

• Draw & Simulate the Hydraulic circuit for series & parallel cylinders connection

• Draw & Simulate Meter-in, Meter-out and hydraulic press and clamping.

4. MATLAB Programming

• Sample programmes on Matlab

• Simulation and analysis of PID controller using SIMULINK

SIEMENS LABS:

1. AGRO LAB

2. WELDING LAB:

3. SOLID EDGE LAB:

4. DASSAULT LAB: