Amit Metaliks LimitedAMIT METALIKS LIMITED …environmentclearance.nic.in/writereaddata/FormB/TOR/PFR/...Amit Metaliks LimitedAMIT METALIKS LIMITED Raturia- Angadpur Industrial Area,

Amit Metaliks Limited Raturia- Angadpur Industrial Area, Durgapur, Dist- Burdwan, West Bengal, Pin -713215

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AMIT METALIKS LIMITED

PRE FEASIBILITY REPORT

RATURIA- ANGADPUR INDUSTRIAL AREA, DURGAPUR,

BURDWAN, WEST BENGAL Pin -713215


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TABLE OF CONTENT

1 EXECUTIVE SUMMARY 4

2 INTRODUCTION OF THE PROJECT /BACKGROUND INFORMATION

2.1 Identification of the project and project proponent 5

2.2 Brief Description of Nature of Project. 7

2.3 Need for the Project & Importance to the Country 7

2.4 Demand and Supply gap 10

2.5 Imports Vs. Indigenous production 13

2.6 Export Possibility 13

2.7 Domestic/Export Markets 14

2.8 Employment Generation (Direct & Indirect) due to the project 15

3 PROJECT DESCRIPTION

3.1 Type of Project including Interlinked and Interdependent Projects, if any 15

3.2 Location (map showing general location, specific location and project

boundary & project site layout) with coordinates

16

3.3 Details of alternate sites considered and the basis of selecting the proposed site, particularly the environmental consideration gone into should

be highlighted.

18

3.4 Size and Magnitude of Operation 18

3.5 Project description with process details (a schematic diagram/flow chart showing the project layout, components of the project etc.

should be given)

19

3.6 Raw Material Required Along Estimated Quantity, Likely Source, and

Marketing Area of Final Product/s Mode Of Transport Of Raw

Material And Finished Product.

20

3.7 Resource optimization/recycling and reuse envisaged in the

project, if any, should be briefly outlined.

20

3.8 Availability of water its source, Energy/Power requirement and source should be given.

21

3.9 Quantity of waste to be generated (liquid and solid) and scheme for

their management/disposal.

22

4 SITE ANALYSIS

4.1 Connectivity 23

4.2 Land form, Land use and Land ownership 24

4.3 Topography (along with map) 24

4.4 Existing land use pattern 25

4.5 Existing Infrastructure 27

4.6 Soil Classification 28


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4.7 Climatic data from secondary sources 28

4.8 Social Infrastructure available 28

5 PLANNING BRIEF

5.1 Planning concept 29

5.2 Population Projection 30

5.3 Land use planning 30

5.4 Assessment of Infrastructure Demand (Physical & Social) 32

5.5 Amenities/Facilities 32

6 PROPOSED INFRASTRUCTURE

6.1 Industrial Area (Processing Area) 33

6.2 Resident Area (Non Processing Area) 33

6.3 Green Belt 33

6.4 Social Infrastructure 34

6.5 Connectivity (Traffic and transportation Road/Rail/Metro/Water ways etc)

34

6.6 Drinking Water Management (Source & supply of water) 35

6.7 Sewerage System 36

6.8 Industrial Waste Management 36

6.9 Solid waste Management 37

6.10 Power Requirement 37

7 REHABILITATION AND RESETTLEMENT(R&R PLAN) 37

8 PROJECT SCHEDULE AND COST ESTIMATES 38

8.1 (Likely date of start of construction and likely date of completion (time

schedule for the project to be given)

38

8.2 Estimated project cost and along with analysis in terms

of economic viability of the project.

38

9 ANALYSIS OF PROPOSAL (FINAL RECOMMENDATION) 40


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1. EXECUTIVE SUMMARY

Amit Metaliks Limited (AML) is one of the renowned manufacturers engaged in

offering a durable range of TMT Bars. Main activities of the group are

manufacturing of sponge iron, steel billets, TMT bars and trading in minerals like

iron ore and manganese ore. The company manufactures those

products complying with the international quality standards. These corrosion

resistant and highly durable products are ideal for reinforcement, construction of

Bridges, Dams, Industrial Structures, Coastal Construction, High-rise Buildings,

Thermal & Hydel Power Plants, Underground/Raised Platforms, and Concrete

Reinforcement.

The Company’s corporate office is situated at 238B, A.J.C. Bose Road, 3rd Floor,

Kolkata- 700020, West Bengal.

The manufacturing unit is located at Dr. Hahneman Sarani, Raturia- Angadpur

Industrial Area, Durgapur, District - Burdwan, West Bengal, Pin -713215 on a

freehold land of 8.28 acres. However subsequently realizing the importance, the

management has decided to install 2 x 15MT Induction Furnace for Additional

production of 90000 Tonnes/ Annum M.S. Billets.

http://www.indiamart.com/vsp-udyog-pvtltd/profile.html


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2. INTRODUCTION OF THE PROJECT /BACKGROUND INFORMATION

2.1. Identification of the project and project proponent.

In order to increase the production and also ensuring steady supply of billets the

management of Amit Metaliks Limited has decided to increase steel melting

capacity by setting up Induction Furnace unit.

At present the company is operating a steel plant comprising of 2 nos. Induction

furnaces of 10 MT each and 4/7 meter radius continuous casting machine for

production of Billets and also a Rolling mill with annual installed capacity of

1,50,000 Tones for manufacturing TMT Bars and rounds.

However subsequently realizing the importance of economy of scale and higher

profitability the management has decided to go for the following addition:

Particulars Existing Subsequent

Modification/Addition

Induction Furnace 2 no 10 MT - Consent to

Operate obtained from

(WBPCB)

2 no 15 MT

M.S. Billets 55000 Tonnes/ Annum 90000 Tonnes/ Annum

Continuous Caster 1 Nos. 4/7 M Radius- Consent

to Operate obtained from

(WBPCB)

-

Rolling mill 150000 Tonnes/ Annum -


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ESTIMATION OF PROPOSED PLANT CAPACITY

No of Induction Furnace 2.00

Capacity (MT) MT 15.00

Total Production (MT) /heat MT/heat 30

No of Heats Per day 10

Number of days available Per annum 300

Total Liquid Metal Production MT 90,000

Actual Yield of Billets @ 99.5% MT 89500

BACKGROUND OF THE PROMOTERS

The background of the promoters is given as follows:

Particulars Description

Name Shri Amit Kumar Singh

Father’s Name Shri Sakaldeo Singh

Educational

Qualification

Graduate from IIT Kanpur

Age 30 Years

Address Dr. Hahneman Sarani, Raturia- Angadpur Industrial

Area, Durgapur, Dist- Burdwan, West Bengal-713215

Existing Activity More than 8 years Experience in Steel Industry

Director other than

Amit Metaliks Limited

1) Amit Mines Private Limited, 2) Shiv Shakti Sponge

Iron Limited, 3) Takshvi TMT Mills Private Limited


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Name Shri Arvind Kumar Singh

Father’s Name Shri Sakaldeo Singh

Age 35Years

Address Dr. Hahneman Sarani, Raturia- Angadpur Industrial Area,

Durgapur, Dist- Burdwan, West Bengal-713215

2.2. Brief Description of Nature of Project.

In a modernization drive, the management has decided to install 2 no. of 15 MT

Induction Furnace in the existing plant area.

Existing: 2 No. 10MT Induction Furnace, 1 Nos. 4/7 M Radius Continuous Casting

Machine

Expansion: Addition of 2 No. 15 MT Induction Furnace.

2.3. Need for the Project & Importance to the Country

Steel is essential for development of any modern economy and is considered to be

the backbone of human civilization. Per capita consumption of steel is treated as

one of the important index for measurement of socioeconomic development level

and living standards of the people in any country. Steel industry is in the vanguard

in the liberalization of the industrial sector and has made rapid steps since long.

The new plants have also brought about a greater regional dispersion easing the

domestic supply position. The domestic steel industry faces new challenges. The

domestic demand too has not improved to significant levels. The Indian steel

industry is broadly categorised into public sector and private sector players. These


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players are either integrated producers or standalone producers of various steel

products.

From assessment of secondary information, it is noted that

Integrated Producers are players whose value chain extends from iron ore

processing to finished steel production at a single location or at a combination of

locations.

Public sector players like Steel Authority of India Limited (SAIL), and Rashtriya

Ispat Nigam Limited (RINL) as well as private players like Jindal Steel and Power

Limited JSPL, Jai Balaji Industries Limited, Tata Steel and JSW Steel are

integrated producers.

These players mostly adopt the primary route for manufacturing steel.

The major charecteristics of the integrated producers are,

Integrated players are big in size with facility starting from BF to rolling mills, that

is they operate in the entire value chain.

Some of the integrated players also have iron ore mining facility of their own or

through their subsidiary companies.

These players generate better margin because of their presence in the entire value

chain.

Overall, many of these players have been the pioneers in the industry in India.

Standalone Producers are referred to those players, who may not be operating in

the entire value chain, rather they operate in one or two intermediates/ products


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lines only. These include players like Essar Steel, Lloyds Steel and Ispat Industries.

These players mostly adopt the secondary route for manufacturing of steel.

The charecteristics of the standalone producers are,

They does not operate across the value chain.

A large number of small players exists in the secondary producers segment.

While large players among the standalone producers enjoy economics of scale,

small players strive for survival.

In standalone producers there are almost 33 working Electric arc furnace (EAF)

based units and 970 working Induction furnace-based units in India.

India is the first country using Induction Melting Furnaces for making mild steel. As

a matter of fact, EAFs are not making mild steel of structural quality for over a

decade now. The bulk of structural quality mild steel for long products is

manufactured by Induction Melting Furnaces. During 2001-2002 period, over 4.5

million tonnes of steel were produced by Induction Furnaces. The EAF units have

also installed Induction Melting Furnaces.

There are several reasons for the popularity of Induction Melting Furnaces for

making steel as

● They consume less power compared to EAFs.

● Expenditure on electrode is nil.

● They use lesser quantity of refractory.

● Initial investment is less on plant and equipment.


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Thus, there are economic advantages in making steel through Induction Furnaces

route. The only snag is that at present bulk quantity steel cannot be produced

through Induction Furnace route.

2.4. Demand and Supply gap

Demand Supply Gap

Table - 1 Shows The Gap In Demand And Supply For The Period FY06 To

FY11.

Table - 1: Domestic Steel Demand Supply Gap (in MMT)

Description FY-08 FY-09 FY-10 FY-11 FY-12

Demand 58.03 58.57 64.76 69.35 71.82

Supply 56.08 57.16 60.62 66.01 69.24

Gap 1.95 1.40 4.13 3.34 2.57

Source: Ministry of Steel (GOI) and MM Analysis


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Demand supply gap exists in the domestic steel market which can be attributed

from the fact that imports have been always more than exports during FY08-12.

Hence the excess demand has been met by imports.

Demand

Figure - 1 represents the doemestic demand for finished steel. The doemstic

apparent consumption have been considered has historic demand for India. It is

observed that:

Domestic demand for steel has registered a CAGR of 6.58% during the period

2007-12.

The demand shrunk in FY 09 influenced by the slow down in the industrial and

infrastructure activity due to global recessionary impacts.

The same rebounded in FY10 due to increased infrastructure investment. The Y-o-

Y growth over FY09 has been attractive at 10.6%.


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Figure: 1 Domestic Demand of Steel

Source: MOS and MM Analysis

Supply

The production trend for steel have been indicated. It is inferred from the analysis

of the that:

Domestic production registered a CAGR of 5.7% during 2007-12.

Although the domestic steel industry have been growing steadily to pace up with

the demand, it is noted that the growth rate in production have been lagging

behind the growth rate in demand.

The decline in growth during FY12 can be attributed to the fact that the industry

faced raw material constraint in the form of shortage of iron ore.


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2.5. Imports Vs. Indigenous production

The state and pattern of growth of the economy determine the steel requirement.

The requirements of steel may be fulfilled either through indigenous production

and/or through imports. It is not possible for a developing country to import huge

quantities of steel because of foreign exchange constraints where as it is better for

a country to be self-sufficient in its steel requirements. Table 1 gives the equation

for 2019-20 and the projected compounded annual growth rates for production,

imports, exports and consumption in India.

Table 1: Production, Imports, Exports and Consumption of Steel

(in million tonnes) Production

Production Imports Exports Consumption

2019-20 110 6 26 90

2004-05 38 2 4 36

Compounded

Annual Growth

Rate (CAGR)

7.3% 7.1% 13.3% 6.9%

Source: www.steel.gov.in /nspolicy2005.pdf (National Steel Policy –

2005)

2.6. Export Possibility

In 2014, the world crude steel production reached 1665 million tonnes (mt) and

showed a growth of 1% over 2013. India remained at the 3rd position as the

world’s crude steel producer in 2015. There may be large opportunities to become


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a global supplier of quality steel. Also there exists ample market opportunities in

the neighboring regions of Asia, Africa and the Middle East.

2.7. Domestic/Export Markets

Import Export Trend

The domestic import export trend of steel during FY08-12 is indicated in

Figure.1.

Figure.1 : Steel Imparts Exports Trend

Source : MoS and DGFT

It is observed that, import has been in an increasing trend, while export is

declining. To be specific, while import has increased at a CAGR of 6.1% during

FY08-12, export has registered a negative CAGR of 5.1% during the same period.

Import Export trend of steel during 2013-14 & 2014-15 are given below:

Total Finished Steel (Alloy + Non Alloy) (In Million Tonnes)

Year 2013-14 2014-15

Imports 5.45 9.32


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2.8. Employment Generation (Direct & Indirect) due to the project

The manpower for additional project is given as per the Table below.

Personnel & Employment

Sl. No. Item No Per Shift Total

1. Furnace operator 2 6

2. Assistant furnace operator 2 6

3. Gas Cutter/ Welder 2 6

4. Helper (SSK) 2 6

5. Mechanical Fitter 1 3

6. Electrician (SK) 1 3

7. Helper 2 6

8. Attendant 2 6

9. Skilled Workmen 1 3

10. SSK 1 3

Forth Eight 48

3. PROJECT DESCRIPTION

3.1. Type of Project including Interlinked and Interdependent Projects, if

any

TMT bars available in Amit Metaliks Limited are varied in sizes like 8mm,

10mm, 12mm, 16mm, 20mm, and 22-32mm. They even make custom made

products according to customer requirements.

Exports 5.98 5.59

Source: Joint Plant Committee


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3.2. Location (map showing general location, specific location and project

boundary & project site layout) with coordinates.

The factory is located at Raturia- Angadpur Industrial Area, situated adjacent to

the bye-pass of Kolkata-Delhi National Highway No. 2 at a distance of 6.0 Km. The

distance of site from Durgapur railway station is about 3.5 Km.

Total land area is around 8.28 acres. The latitude and longitude of the project site

is 23°30'19"N, 87°17'21"E respectively.


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3.3. Details of alternate sites considered and the basis of selecting the

proposed site, particularly the environmental consideration gone into

should be highlighted.

At a suitable distance from forest cover

Far from nearest habitation.

Near a convenient perennial water source

Proximity of NH2

3.4. Size and Magnitude of Operation

The main input raw material required for production of TMT Bar/ Rounds is Ingot/

Billet. These Ingots/ Billets are manufactured through Induction Furnace. Sponge

iron, Steel scrap, Pig iron, Silicon Manganese and other Ferro Alloys are needed to

manufacture Ingot/ Billet.

Size and Magnitude of operation of the existing and proposed projects include:

1. Two Sets 10 MT - Consent to operate obtained from (WBPCB)

2. Two Sets of 15 MT Induction Melting Furnaces crucible with 60000KW Power Track

Panel (Proposed Addition)

3. 1 Nos. 4/7 M Radius Continuous Casting Machine

4. Rolling mill- 150000 Tonnes/ Annum


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3.5. Project description with process details (a schematic diagram/flow chart

showing the project layout, components of the project etc. should be

given)

FLOW SHEET OF MANUFACTURING PROCESS AS A WHOLE

Liquid Metal Scrap

Billets

TMT BARS/ ROUNDS

Sponge Iron, Pig

iron, Scrap, Ferro

Silicon, Silicon

Manganese

Induction

Furnace

CCM

Rolling Mill


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3.6. Raw Material Required Along Estimated Quantity, Likely Source, and

Marketing Area of Final Product/s Mode Of Transport Of Raw Material

And Finished Product.

Raw Material Requirement at 100 % Capacity

Induction

Sponge Iron MT 81000

Pig Iron MT 2700

Scrap MT 4500

Ferro Silicon MT 900

Silicon Manganese MT 900

Induction (per MT of liquid metal)

Sponge Iron MT 1.035

Pig Iron MT 0.035

Scrap MT 0.058

Ferro Silicon MT 0.012

Silicon Manganese MT 0.012

3.7. Resource optimization/recycling and reuse envisaged in the project, if

any, should be briefly outlined.

The installation will comprise of Two Units of Induction Steel Melting equipment,

each consist of Two No. Furnace Crucibles to function alternately in running or

standby mode and powered by One No. Solid State Power Supply, with One No.

Hydraulic Power Unit remote controlled through an operating console to facilitate


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Furnace Tilting / Metal Pouring. One Operator’s Control Desk shall be provided to

facilitate start-up, shut-down, power control, metering and annunciation; while

lever operated switches shall be provided with each Furnace Crucible for quick

selection and changeover.

3.8. Availability of water its source, Energy/Power requirement and source

should be given.

Electricity: 12 MVA will be acquired from DPL.

Water: The water requirement for proposed unit (Make-up water for Induction

Furnace) will be 160 KLD supplied by Durgapur Municipal Corporation (DMC). Total

water requirement will be 510 KLD considering existing 350 KLD obtained from

DMC.

PLANT COOLING SYSTEM

The Ground Water Reservoir of suitable capacity is filled with properly treated

water with desired level of softness. The Cooling system shall have two Cooling

Towers and four sets of Pumps. The heat absorbed by the soft water from the

Furnace Coil, cables & the Heat Exchanger Primary is effectively cooled by the

Cooling Tower from a maximum of 460C down to 320C.


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The water requirement including Make-up water for Induction Furnace & others

and Domestic water is projected as follows:

Particulars KL/Day

Existing Proposed

Make-up water for SMS (Existing + Proposed) 160 320.00

Make-up water for Rolling Mill 165.00 165.00

Producer gas plant, Miscellaneous Equipment &

Human Consumption

25.00 25.00

Total 350 510.00

3.9. Quantity of waste to be generated (liquid and solid) and scheme for their

management/disposal.

In the proposed unit there will be one no. of crusher cum magnetic separator to

be used for separating metal from furnace slag before its disposal for land filling or

road construction. The operation of the proposed Induction furnaces will generate

slag and for this the slag handling and disposal system will be maintained. In

Induction furnace ore slag will be generated. The quantity of slag will be 600

Tonnes/month (approx). It will be disposed for land filling and road construction.

Approx. 100 Tonnes /annum dust will be generated from Air pollution control

system which will be utilized in making the fly ash bricks. Scrap (Approx. 50

Tonnes /annum) from Induction furnace will be reused.

e feasibility drawing which give information of E


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4. SITE ANALYSIS

4.1 Connectivity

The area is well connected by road to Durgapur town as well as to other industrial

town like Asansol, Raniganj, Dhanbad and other the adjoining areas by recently

developed Durgapur Expressway (NH-2) and G.T. Road. The place is connected to

railway station (Easter Railway) and towns by bus, jeeps, taxi and rickshaw. All the

civic amenities like market, bus stand, hospital, school, college, hotel, restaurant

etc. all are available in the town which is about 5-7 km from the site. Distance of

important steel consumption center is given below.

Kolkata – 180 KM Asansol – 42 KM Burdwan – 63 KM

Raniganj – 22 KM Dhandbad – 94 KM Suri – 52 KM


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4.2. Land form, Land use and Land ownership.

Total land area is around 8.28 acres at its existing site at Raturia- Angadpur

Industrial Area, Durgapur, District - Burdwan.

4.3. Topography (along with map)

The area has been marked on Survey of India Topo Map No. 73 M/6 and 73 M/7.

The latitude and longitude of the project site is 23°30'19"N, 87°17'21"E

respectively.


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4.4. Existing land use pattern (Agriculture, on-agriculture, forest, water

bodies (including area under CRZ), shortest distances from the periphery

of the project to the periphery of the forests, national park, wild life

sanctuary, eco sensitive areas, water bodies (distance from the HFL of

the river), CRZ in case of notified industrial area, a copy of the Gazette

notification should be industrial area, a copy of the Gazette notification

should be given.


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Existing General land use

Agriculture land is a major category of land use analysis occupying about 47% of

the total area, of which single cropped occupied most of the area to about 44.2%

followed by double cropped only about 1% Fallow land occupies of about 2.4% of

the total.

Forest vegetation found in the study area are dry deciduous in nature. Only about

18.5% the study area under forest. About 15.7% is under degraded forest where

canopy cover is less than 10%. Moderate forest occupies of about 3% followed by

mod dense forest of about 2.8%.

Only about 2.5% of study area are under plantation. But there is a enough scope

for plantation (both forest as well as horticulture) in such a Industrial belt for eco-

restoration. About 3.2% of the study area are under scrub land.

About 5.6% area comes under water as a surface water bodies of which, 0.5% is

under tank / pond etc. River sand occupied about 23% and river water is 1.7%.

About 20.4% comes under settlements both urban and normal about 16.3% area

under urban and 4.1% area is under rural settlements. Industrial area occupies

about 2.6% of the total.

Shortest Distance From Following Particulars


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Periphery of the project to periphery of the forests - Within 10 km

Wild Life Sanctuary: - None (within 10 km)

Eco sensitive area: - None (within 10 km)

Water bodies (distance from the HFL of the river)-1. Damodar river (within 10 km)

Notified industrial area: - None (within 10 Km)

4.5. Existing Infrastructure

Amit Metaliks Limited is manufacturing MS Billets, TMT Bars and Rounds at the

existing land.

The present status of statutory clearances is given as follows:

Particulars Current Status

Land Conversion Existing

Sanction plan for new

project

In Progress

NOC from Pollution

Control board

Induction Furnace

Reheating Furnace

Coal Gasifier

Diesel Generator

Continuous Caster

2 × 10 MT - Consent to Operate obtained from

(WBPCB)

1 Nos. 20 MT/hr- Consent to Operate obtained from

(WBPCB)

1 Nos. 4000 to 5500 Nm3/hr- Consent to Operate

obtained from (WBPCB)

1 Nos. 437.5 KVA- Consent to Operate obtained

from (WBPCB)

1 Nos. 2 Stand 4/7 M Radius- Consent to Operate

obtained from (WBPCB)


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4.6. Soil Classification

Durgapur area in Bardhaman district of West Bengal is overlain by a thin alluvial

cover and forms a transition zone between hard rock and flat gently sloping

alluvial terrain. The alluvial area stretches eastwards beyond Durgapur to the rest

of the district. The thickness of alluvial cover in the Durgapur area increases in the

eastward direction.

4.7. Climatic data from secondary sources

Durgapur experiences a mixed climate through the year. Average temperature

during summer season is 32 °C while at the cold season is 20 °C. The maximum

temperature during summer rises up to 45 °C while minimum temperature during

winter comes down to 6°C. Average rainfall is 1350 millimetres with the bulk of

rainfall occurring around the July-September period. The normal trend is - winter

season starts from about the middle of November and continues till the end of

February. March to May is dry summer intervened by tropical cyclonic storms. June

to September is wet summer while October is autumn.

4.8. Social Infrastructure available

The situation that prevails around the plant is depicted here: Around the proposed

plant site in Raturia-Angadpur Industrial Area, there are several villages (Mouza),

viz. Angadpur, Raturia, Palashdia, Faridpur, Piala, Birbarnpur etc. Which are under

Durgapur Municipal Corporation. The study area surrounding proposed project site


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is Industrial area. DPL colony is near by the project site. Durgapur city is governed

by Municipal Corporation which comes under Durgapur Metropolitan Region. As

per provisional reports of Census India, population of Durgapur in 2011 is

566,517; whereas male and female are 294,255 and 272,262 respectively. Even

though Durgapur city has population of 566,517; its urban / metropolitan

population is 580,990 of which 301,607 are males and 279,383 are females.

Details of Durgapur City Population are given below:

Total Male Female

City

Population

566,517 294,255 272,262

Literates 439,225 240,985 198,240

Children (0-6) 55,906 28,878 27,028

Average

Literacy (%)

86.02 % 90.81 % 80.84 %

Sex ratio 925

Child Sex ratio 936

5. PLANNING BRIEF

5.1. Planning concept (type of industries, facilities, transportation etc) town and

country planning/Development authority Classification.

The project is under Raturia- Angadpur Industrial Area, Durgapur, Burdwan.

Necessary development will be made with the help of local panchayet.

http://www.census2011.co.in/census/metropolitan/187-durgapur.html


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5.2. Population Projection

Out of the total Barddhaman population for 2011 census, 39.89 percent lives in

urban regions of district. In total 3,078,299 people lives in urban areas of which

males are 1,593,102 and females are 1,485,197. Sex Ratio in urban region of

Barddhaman district is 932 as per 2011 census data. Similarly child sex ratio in

Barddhaman district was 935 in 2011 census. Child population (0-6) in urban

region was 320,064 of which males and females were 165,390 and 154,674. This

child population figure of Barddhaman district is 10.38 % of total urban

population. Average literacy rate in Barddhaman district as per census 2011 is

81.54 % of which males and females are 87.31 % and 75.34 % literates

respectively. In actual number 2,248,931 people are literate in urban region of

which males and females are 1,246,484 and 1,002,447 respectively.

5.3. Land use planning (breakup along with green belt etc.)

The Amit Metaliks Limited occupies about 8.28 acre (nearly 33507.97 sqm) of land

at Raturia- Angadpur Industrial Area, Durgapur, Burdwan. The plant is about 3.5

kilometres (km) of Durgapur Railway Station of Eastern Railway. In this industrial

area there are several small and medium scale steel plants.


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5.4. Assessment of Infrastructure Demand (Physical & Social)

Physical & Social Infrastructure

Sample survey for some villages in the study area was conducted for assessment

of socio-economic condition. Parameters selected were medical facilities,

electricity, drinking water facility, educational facility, public transport, post and

telegraph office, bank and entertainment facilities etc. Secondary survey has

revealed that drinking water facility is a satisfactory to the local people as all the

villages are having either well or tube well as source of drinking water. Under

medical facilities all the system such as allopathic, homeopathic and ayurvedic

medicines are available at Durgapur or local area at a distance of 2-3 kms. Most of

the villages are connected by kuchha roads to district headquarter. There is higher

educational facility in the area. There is electricity in most of the villages.

This project is providing employment for about 50 people directly and some

indirectly is providing for about 10 which are shopkeepers, mechanic, drivers and

transporter.

5.5. Amenities/Facilities

Greenbelt area may be developed in the surrounding project site. Drinking water is

available by the water tankers from nearby area. Power is available at nearby

villages. First aid box with all necessary materials will kept all time in the office

building for use as and when required.


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Page No. 33

6. PROPOSED INFRASTRUCTURE

6.1. Industrial Area (Processing Area)

Developing of Greenbelt area inside the plant and surrounding the area.

6.2. Resident Area (Non Processing Area)

No residential area is proposed.

6.3. Green Belt

An extensive plantation within the boundary limits of the plant is considered during

expansion project work by planting about 2300 saplings making a two row deep

green belt along the periphery (spacing 2.0 m x 2.0 m) and all along internal roads

iron ore storage areas, ground hoppers and dumps leaving only adequate truck

access. The total land area covered for greenbelt will be 33% of the total area i.e.,

11057.63 sq. mt.

LIT OF BIG TREES FOR PROPOSED PLANTATION IS GIVEN BELOW

No. Common name Scientific name Family

01 Debdaru Polyalthia longifolia anonaceae

02. Radhachura Delonix regia Caesalpinaceae

03. Arjun, Arjuna Terminalia arjuna Combretaceae

04. Chatim Alstonia scholaris Apocynaceae

05. Jhaun Casuarina equisetifolia Casuarinaceae

06. Bot Ficus benghalensis Moraceae

07. Ashwatha Ficus religiosa Moraceae

08. Tantul, Tentuli Tamarindus indica Caesal pinaceae

09. Krishnachura Caesalpinia pulcherrima Caesalpinaceae


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Page No. 34

10. Nim Azadirachta indica Meliaceae

11. Ghoranim Melia azedarch Meliaceae

12. Akashmoni Acacia moniliformis Mimosaceae

13. Aam Mangifera indica Anacardiaceae

14. Sisso Dalbergia sissoo Papilionaceae

15. Pakur Ficus infectoria Moraceae

16. Sirish Albizia Lebbeck Mimosaceae

17. Jarul Lagerstroemia speciosa Lythraceae

18. Karanj Derris indica Fabaceae

6.4. Social Infrastructure

See section 4viii.

6.5. Connectivity (Traffic and transportation Road/Rail/Metro/Water ways

etc)

The area is well connected by road to Durgapur town as well as to other industrial

town like Asansol, Raniganj, Dhanbad and other the adjoining areas by recently

developed Durgapur Expressway (NH-2) and G.T. Road. The place is connected to

railway station (Easter Railway) and towns by bus, jeeps, taxi and rickshaw. All the

civic amenities like market, bus stand, hospital, school, college, hotel, restaurant

etc. all are available in the town which is about 5-7 km from the site. Distance of

important steel consumption center is given below.

Kolkata – 180 KM Asansol – 42 KM Burdwan – 63 KM

Raniganj – 22 KM Dhandbad – 94 KM Suri – 52 KM


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Page No. 35

6.6. Drinking Water Management (Source & supply of water)

Water: The water requirement for proposed unit (Make-up water for Induction

Furnace) will be 160 KLD supplied by Durgapur Municipal Corporation (DMC). Total

water requirement will be 510 KLD considering existing 350 KLD obtained from

DMC.

The water requirement including Make-up water for Induction Furnace & others

and Domestic water is projected as follows:

Particulars KL/Day

Existing Proposed

Make-up water for SMS (Existing +

Proposed)

160 320.00

Make-up water for Rolling Mill 165.00 165.00

Producer gas plant, Miscellaneous

Equipment & Human Consumption

25.00 25.00

Total 350 510.00


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Page No. 36

The water will be available from Rain Water Harvesting (RWH) system – 27 KLD and

rest part will be available from DMC.

6.7. Sewerage System

There will not be any process waste water (or) cooling water blow down from the

SMS as closed circuit cooling system will be adopted. Closed circuit cooling system

will be adopted in cooling of Billets and TMT Bars/Structural steel/MS

Rounds/Strips. Hence there will not be any waste water generation from process

and cooling in the steel plant. Sanitary waste water will be treated in septic tank

followed by soak pit.

6.8. Industrial Waste Management

In the proposed unit there will be one no. of crusher cum magnetic separator to

be used for separating metal from furnace slag before its disposal for land filling or

road construction. The operation of the proposed Induction furnaces will generate

slag and for this, the slag handling and disposal system will be maintained. In

Induction furnace ore slag will be generated. The dust will be generated from Air

pollution control system which will be utilized in making the fly ash bricks.


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Page No. 37

6.9. Solid waste Management

The solid waste generation from the company after expansion project is proposed

to be disposed off as follows:

Type of Solid Waste Estimated Generation

(MT/Month)

Process of Disposal

Slag from SMS (new

project)

600 Slag will be crushed and after

recovery of iron, the inert

material will be used in road

construction and remaining

amount will be planned to

dump in an environmental

friendly manner in a separate

area.

Mill scale from rolling

(existing)

30 Will be recycled in Induction

furnace

6.10. Power Requirement

Demand of power for proposed expansion project is 12 MVA. The requirement will

be supplied from Durgapur Project Limited (DPL). Supply voltage is 33KV.

7. REHABILITATION AND RESETTLEMENT(R&R PLAN)

(Policy to adopted (Central State) in respect of the project affected

person including home oustees, land oustee and landless labour (A brief

outline to be given).

No, R&R Plan is proposed.


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Page No. 38

8. PROJECT SCHEDULE AND COST ESTIMATES

8.1. (Likely date of start of construction and likely date of completion (time

schedule for the project to be given)

The Schedule Of Implementation For The Proposed Project Is Given Below

Activity Commencement Completion

Land acquisition and development Acquired and developed land

Civil works, Buildings, Foundation of

Machineries

May 2016 July 2016

Structural fabrication and erection of

technological structures

June 2016 August 2016

Placement of Orders of Plant and Machinery June 2016 August 2016

Erection of Equipments October 2016 November 2016

Trial Run and Commissioning November 2016 December 2016

Commercial Operation Date December 2016

8.2. Estimated project cost and along with analysis in terms of economic

viability of the project.

The cost of the project and means of finance is proposed to be as follows:

Sl.

No.

Item Cost

(Rs Lacs)

1. Land & Land Development 0.00

2. Building & Civil works 593.00

3. Plant & Machinery 1462.00


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Page No. 39

4. Contingencies & Escalations 167.00

5. Interest during construction 177.00

6. Pre-operative Expenses 113.00

7. Security Deposit- Power Connection 62.00

8. Miscellaneous Fixed Assets 50.00

Total 2624.00

The project cost is felt reasonable and comparable as per our opinion in the

current date of assessment. We have also made sample checks from the market

and also discussed with the industry experts on similar field.

Means of Finance

The means of finance for the proposed project is as follows:

Particulars Rs lacs

Equity/ Internal Accrual/ Unsecured

Loan

874.00

Term Loan 1750.00

Total 2624.00


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Page No. 40

9. ANALYSIS OF PROPOSAL (FINAL RECOMMENDATION)

CONCLUSION

The technical feasibility and financial viability of the project has been reviewed

with reference to the new project with reference to overall company as a whole.

Our review has been done on the basis of the present scenario and documents

made available to us by the company. We have made the assessment afresh and

made the changes in assumptions wherever felt required.

Based on our analysis it may be inferred that

a) The project is technically feasible and financially viable.

b) The overall financial liquidity and profitability parameters of the project appeared

to reasonable and satisfactory.

c) The promoters are likely to honour the commitment towards repayment of term

loan barring any unforeseen adversities.

d) We conclude the capital expenditure of the company as a viable option subject

to the weakness and threats associated with a business venture.

The operation of SMS has significant positive impact on the socio-economic

environment of the area. It helps to sustain the development of this area

including further development of physical infrastructure facilities. The following

physical infrastructure facilities have improved due to the project and significantly

contributing for the economic development of the area.

In the interest of mineral development and improve the social conditions of the

local habitants this project should be allowed after considering all the environment

aspects.

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