Ajax Mpu11 Allin1 Mach3 Mill Install

Mach3 ALLIN1DC Mill

Installation Last revised 2011-02-22 (277)

Table of Contents1. Introduction 2. What's included 3. Order Of Installation 4. Desk/Benchtop connection, software and network installation and configuration 5. Mounting major components in electrical cabinet 6. Connecting and testing major components in the electrical cabinet 7. Wiring basic sub-systems 8. Configuring motors, encoders and limit switches in software9. Wiring auxiliary sub-systems

9.1 Lube pump9.2 Coolant pump9.3 Spindle

Introduction This manual describes how to install the AjaxCNC (Computer Numerical Control) system. It is strongly recommended that you follow each step in order without skipping steps. The PC based AjaxCNC system provides 3 to 6 axis closed loop servo interpolated motion, controlled by industry standard G-Codes. The system is intended for CNC control of milling machines, routers, lathes, flame, plasma, laser/water jet cutters, and other specialized applications. The AjaxCNC system is intended for use by competent installers, retro-fitters, and machine tool builders who want to do their own installation. This installation manual is not intended for casual end users. Before You Begin:Installing your new Ajax CNC11 based ALLIN1DC System is a straight forward process if you follow the directions included here. Before getting started, please take the time to familiarize yourself with the schematics, manuals and installation instructions.

While doing the installation, it is very important that you follow the instructions exactly. Doing the installation incrementally and testing as you go will allow you to immediately isolate the cause of any problems that you may run into. A troubleshooting procedure is included for each section of the installation so that if you do run into any problems, you will be able to quickly isolate the cause and correct it. In addition tot he troubleshooting procedures you can find answers to many questions in our support forum www.ajaxcnc.com/ajaxbb

If you run into a problem that you can not solve using the troubleshooting procedure or through the support forum, please fill out the appropriate troubleshooting form included in Appendix A and send it via email to [email protected]. Fee based phone support is also available if needed. Please see http://ajaxcnc.com/tech_support.htm for details.

2. What's included: Make sure your kit is complete and has not been visibly damaged in shipment. The basic Allin1DC kit includes:

The Ajax CNC11 Based CNC Kit you purchased contains: Qty1. ALLIN1DC Integrated Motion control, 3 axis Servo Drive and PLC 1 ea.2. 110VAC power cable3. Connectors/pins/SIPS for I/O 4..Installation/Electronic Documentation CD 1 ea.

3. Order Of Installation

Section 4 - Desktop/Bench top connection - 4.1 Connecting the major components4.2 Power up for the first time4.3 Software installation and configuration in Windows 74.4 Testing PC, MPU11 and PLC communications

Section 5 – Connect and test the major components in the electrical cabinet

Section 6 - Wiring Basic Sub-systems 6.1 Wiring limit switches and Estop PLC Input 6.2 Testing limit switches and Estop input

6.3 Wiring Estop coil 6.4 Wiring encoders 6.5 Testing encoders 6.6 Wiring motors and motor power

6.7 Testing motors and motor power Section 7 - Configuring motors, encoders and limit switches in software

7.1Configuring motors to move in the correct direction7.2 Configuring encoders7.3 Temporarily zero out limit and home switch PLC input values 7.4 Configuring your motors to move the correct distance7.5 Configuring backlash compensation7.6 Configuring limit and home switches

Section 8 - Wiring Auxiliary Sub-systems 8.1 Lube pump 8.2 Coolant pump 8.3 Spindle

8.3.1 Reversing Contactors8.3.2 VFD/Inverter Wiring – AutomationDirect GS2

4. Desk/Bench Top Connection & Software Install.

Desktop/Benchtop configuration and testing The most important thing you can do to insure a trouble free installation is to follow the Desktop configuration and testing procedure closely. It only takes about 45 minutes of your time and every major subsystem will be tested during the desktop configuration. There are only 2 connections needed to get started with the desktop configuration! - 110VAC AC to the power supply of the ALLIN1DC and the ethernet cable to your PC.

Keep in mind that if you run into any issues when you are installing the control on your machine, you will be referred back to the desktop installation and configuration section. Please do NOT skip this step. Performing the complete desktop configuration will save you time in the long run.

Do perform the installation in the exact order outlined in these instructions. Do test as you go.Do pay close attention to all instructions and follow them exactly.Do make sure you download the latest version of software.Do make use of the Ajax support forum at: www.ajaxcnc.com/ajaxbb

4. Desk/Bench Top Connection & Software Install. (cont)

4.1 Connecting the major components The first step in the installation is to connect the major components together on your desktop as depicted in Fig. 3 below. Be sure that your surface is non-conductive and that you use a power strip so that all you components are powered on and off at the same time. When everything is connected, your setup should look similar to the photo in Fig. 4 on the following page. At this point, the only connections that should be made are:

a) The 110VAC from the power strip to the ALLIN1DC PC power supply.b) CAT5 network cable from the PC to the ALLIN1DC

PC

Power Strip

Ethernet CAT5

PC

Power Strip 110VAC

Ethernet CAT5

4. Desk/Bench Top Connection & Software Install. (cont)4.3 Software Installation and configuration on Windows XP With your desktop configuration completely powered up as described in section 4.2. Install the Mach3 Software and configure Windows to communicate with the MPU11 hardware

4.3.1 Installing Mach3 Software Install mach to the default location

Select the Mach3 packages – do not install the parallel port drivers

4. Desk/Bench Top Connection & Software Install. (cont)4.3.1 Installing Mach3 Software (cont)

No custom profile is needed, the Ajax plug-in will create it's own

4.3.2 Obtaining and installing the latest Ajax Mach3 plugin version The installation program, setup-mach-ajax-v#.##.exe for the Ajax Mach3 plug-in can be found in the root directory on the DVD supplied with all Ajax MPU11 systems is also available for download* from the AjaxCNC website at: http://ajaxcnc.com/tech/downloads/software/. It is recommended that you check to make sure that you have the latest version of the plug-in before installation.

If you are running from the DVD, double click “setup-mach-ajax-v#.##.exe ” to begin the software installation. If you downloaded the software from the website, extract the files to a local directory and then run “setup-mach-ajax-v#.##.exe”.

When the installer begins, you will be presented with a list of checkboxes to select which package – Mill, Lathe, Mill Demo or Lathe Demo. Select only “Mill” and click “next”. When prompted for the installation drive, leave it at the default location (c:\), click “next”. When the CNC11 installation is complete, click “Next” and then “Finish”.

*Requires username and password to access link. If you do not know your username and password, please email [email protected] to request it. When emailing, be sure to provide the customer name and address that your MPU11 system was purchased under or your system serial number. We cannot process your request without this information.

4. Desk/Bench Top Connection & Software Install. (cont)4.3.2 Obtaining and installing the latest Ajax Mach3 plugin version (cont)

Select the brains to be installed. Select the default brains and, if you have a jog pendant, install the pendant Brains as well, don't select mpg, 4th axis etc... we will install those later

Configure your network adapter Make sure you allow the installer to set the IP address (10.168.41.1) of the adapter in your PC or it won't be able to see the MPU11. NOTE: If you have more than 1 network adaptor installed - select the adaptor with the IP adddress that begins with 169.xxx.xxx.xxx as shown below

4. Desk/Bench Top Connection & Software Install. (cont)4.4 Starting Mach for the first time Before running Mach3 software for the first time, you must first configure Windows firewall to allow Mach3 access to the network to communicate with the MPU11 hardware.

4.4.1 Configure Windows Firewall To Allow Mach3 to Communicate With The MPU11. Double click the CNC11 Mill icon on your desktop to start the CNC11 software. Depending on your XP Windows Firewall configuration, you may see the window below when you first try to run Mach3. You must click “Unblock” to allow Mach3 to communicate with your MPU11 and for Mach3 to operate correctly.

Once Mach3 has started and initialized the MPU11, you should see "Ajax Hardware detected" in the bottom left of the Mach screen.

Congratulations! You have successfully configured your PC and Mach3 to communicate with the MPU11 motion controller.

4. Desk/Bench Top Connection & Software Install. (cont)

4.4.2 Configuring the Ajax Mach3 plug-in Select Config from the top menu in Mach, when the plug-in pop-up windows comes up, select the yellow CONFIG box next to Ajax Plugin:

This brings up the Ajax Plugin configuration screen. Changing the value in "Stop on Encoder Error" from 1 to 0 will prevent a fault from being generated while we test without the encoders connected, leave the "Message on Encoder Error" value set to 1. This will issue a warning message on the screen to remind us that the encoders are not connected but it won't trigger any faults:

4. Desk/Bench Top Connection & Software Install. (cont)

4.5Confirming PLC communications and Brain functionality for limits Click on the “Diagnostics” tab in Mach3 to view the limit switch and emergency stop inputs as shown below. This is what the limit switch and Emergency inputs should look like when all the Emergency stop switch and limit switches are closed:

Toggle the “Limit DIP Switches” located on the ALLIN1DC to defeat and enable the limit switch inputs while observing the states of M1-M3 “+” and “-” inputs. Setting a switch to the “up” position defeats (shorts) that limit input, setting it to the “down” position enables it. When an input is closed, the LED will be OFF. When an input is open (tripped) the LED will be lit (yellow). It should be noted that setting a limit defeater for an input to the up position is electrically the same as closing that input as shown below.

After confirming operation for each limit input, leave the defeater in the “up” position for any axis & direction that you will NOT be wiring a limit switch to.

4. Desk/Bench Top Connection & Software Install. (cont)

4.6 Configuring PLC inputs to match the voltage of your devices:The ALLIN1DC PLC inputs can be wired for 5, 12 or 24VDC devices in either sinking or sourcing configuration. In layman's terms, this simply means that you can wire either positive DC voltage or the ground (or common) into an input as long as you put its opposite into the common for the input(s). In the diagram above, because +12VDC is wired through the limit switches into inputs 1-6 so the 12V ground (common) must be wired to COM INP1-4 & COM INP 5-8.

IMPORTANT!!!! Make Sure to the value of the SIPS in SIP1-4 match the voltage values of your input devices.

470 Ohm SIP = 5 VDC input

1K Ohm SIP = 12VDC input

2.2K Ohm SIP = 24VDC input

NOTE: The SIPS do not need to be oriented in any particular way when inserted on the socket.

4. Desk/Bench Top Connection & Software Install. (cont)

4.7 Testing “No Fault” Output. Output number 1, labeled as “No Fault” on the ALLIN1DC is pre-configured by the PLC program to turn off when the PLC detects that any of the following has occurred: The Estop switch is pressed or an encoder, spindle or lube fault is detected. With the Estop jumped and the lube, spindle and encoder faults disabled in software, confirm that you have continuity between the pins labeled “No Fault Com” and “No Fault” on Output 1.Check for continuity

5. Mounting major components in your electrical cabinet5.1Panel Layout Below is a suggested layout for the major components on your electrical panel. This layout keeps the heavier components (transformer) at the bottom to keep the enclosure from being top heavy and separates power from signal wiring wherever possible. and helps keep the distance short when routing the DC motor power (We recommend that motor power routing be less than 6 feet)

Mounting the terminal strip in the middle provides easy access to and from any component

Mounting the cap and bridge under the ALLIN1DC leaves more room for contactors in other areas of the cabinet

6. Connect major components in your cabinetConnect the major components in your electrical cabinet just you had done on your desktop in section 4 but wire your 110VAC service through your cabinet disconnect instead of a power strip.

a) The 110VAC from the disconnect to the ALLIN1DC PC power supplyb) CAT5 network cable from the PC to the MPU11

PC

Power Strip

Ethernet CAT5

PC

Power Strip 110VAC

Ethernet CAT5

7. Wiring Basic Sub-systems7.1 Limit switch and Estop PLC input wiring Limit switches on the ALLIN1DC MUST be a normally closed type switch (contact closure). This is because the ALLIN1DC electrically disables motor rotation in one direction when a limit switch is open. The limit switch inputs (inputs 1-6) are dedicated and can not be used as a general purpose input. Any limit switch input that you will not be using must be disabled in order for your system to operate properly. To disable a limit switch input, you can either pull UP the Limit Dip Switch for that axis and direction as shown in the photo below left or jumper the input to the common for that axis as shown below right (photo depicts all limits and Estop input jumpered and defeated). NOTE: The two methods are electrically identical:

Connect your limit switches as shown:

7. Wiring Basic Sub-systems (cont)7.1 Limit switch and Estop PLC input wiring (cont)NOTE: The wiring for the Estop PLC below depicts a 24VDC supply. If your supply voltage differs, simply substitute your voltage and change SIP2 accordingly. See section 4.6 for information on selecting the correct SIP value to match your logic voltage.

Estop PLC input wiring The Estop input (input 11) on the ALLIN1DC must be wired to a normally closed switch (contact closure). When the Estop input is open, all motors are disabled. Estop PLC input wiring – no pendant

7. Wiring Basic Sub-systems (cont)7.2 Estop PLC input wiring – with pendant

7.3 Limit switch and Estop PLC input testing Power up your system to test the limit switch and Estop PLC input wiring. Start the CNC11 software by double clicking on the CNC11 Mill icon on your desktop. After the ALLIN1DC has initialized, press F10 to continue to the main screen. Now, hold down the “alt” key and press the “i” key at the same time to bring up the real-time I/O display.The image to the right shows the limit switches, inputs 1-6, in the upper left in the normally closed and operational state.The Estop input, input 11, is also in the normally closed and operational state. Trip your Estop and limit switches individually and confirm that the display changes from green to red and then back to green when you trip and release each switch that you have wired. Confirm that, when none of the limits are tripped, ALL limit switch inputs (1-6) MUST be green. If they are not, please check your limit switch wiring or review section 4.4.2 to defeat your unused limit switch inputs. Confirm also that the Estop input, input 11, is green when the switch is not tripped.

Check the No Fault relay (Output 1) Use an ohm meter to confirm that the relay opens when the estop switch is pressed and closes when it is released.

7.4 Encoder wiring Wire the db9 connector that connects your encoders to the ALLI1DC as shown below:

7.6 To confirm that each encoder is wired correctly, rotate the motor shaft CCW (as seen while looking at the face of the motor as shown below) and confirm that the position displayed in the DRO becomes more positive while rotating the shaft CCW and becomes more negative rotating the shaft CW:

Motor face plate

Rotating the shaft CCW increases the value in the DRO

7. Wiring Basic Sub-systems7.7 Wiring the Estop Coil The coil voltage that controls the Estop contactor is routed through your Estop switch and the No Fault relay (Output1). With the Estop switch and No Fault relay wired in series, if either opens, motor power will be removed from the ALLIN1DC during an Estop or other fault condition. The drawings below route 24VAC to the coil of the Estop contactor but the coil on your contactor may use a different voltage. If that is the case, simply substitute your supply voltage for the 24VAC shown in the drawings.

7. Wiring Basic Sub-systems (cont)7.8 Testing Estop Coil Wiring Power up your system to test the estop contactor wiring. Start the CNC11 software by double clicking on the CNC11 Mill icon on your desktop. After the ALLIN1DC has initialized, press F10 to continue to the main screen. Press your Estop switch in and then release it Observe the estop contactor engages when the Estop switch is released and disengages when Estop is pressed. Power off the system and proceed to section 7.7 “Wiring Motors and Motor Power”

7.8 Wiring Motor Power. Wire the motor power from your servo power supply to the ALLIN1DC as shown below:

7.8.1 Testing Motor power. 1. Do NOT connect your motor power cables or try to jog your motors until instructed

to do so in the procedure below. 2. Before powering up the system, push your Estop switch in.

3. Power up your system. Start the CNC11 software by double clicking on the CNC11 Mill icon on your desktop.

Test your servo power supply wiring (motor power) as follows: 7.8.1 Measure the output voltage of your servo power supply With the Estop switch

pushed in, measure the DC voltage at the output of the servo power supply (if we supplied the servo power supply, check across the terminals marked “+” and “-” on the cap board.) If using an pre-exisiting servo power supply, usually a good place to measure is across the terminals on the big capacitor (cylinder about the size of a soda can). Confirm that the voltage is between 20-130VDC. Before continuing, PLEASE double check your wiring for VM+ and VM- to make sure that they go to the correct terminals on the ALLIN1DC.7.8.2 Release Estop, press “Reset” and measure the DC voltage at VM+ & VM- When you release Estop and press “Reset”, you should hear the Estop contactor pull-in. Measure the voltage on the VM+ and VM- terminals on the H2 header on the ALLIN1DC and confirm that the DC voltage is the same that was measured at the output of the servo power supply.

7.8.3 Push Estop in and power off. 7.8.4 Connect motor cables to motor power connectors on ALLIN1DC as shown

below.

7.8.1 Testing Motor power (cont)

7.8.5 Power up the system and then start Mach3 7.8.6 Moving motors for the first time If you are using a jog pendant, make sure that the

Fast/Slow jog LED (located between the X- & X+ jog keys) is you are using the keyboard to jog, press the left or right arrows to jog the X, up and down arrows to jog Y and PageUp/PageDown to jog Z.

NOTE: If an axis immediately jumps in one direction and gets a Position Error or Full Power Without Motion – First, double check your encoder connection and confirm that the encoder for the axis in question is counting smoothly and in the correct direction, then try switching the + & - leads for that axis where the motor cable connects to the ALLIN1DC. If the axis is oscillating (jumps back and forth in both directions) than the issue is tuning related. Please see the tuning section of the manual for more information.

8. Configure motors, encoders and limit switches in software8.1Configuring motors to move in the correct direction It is important to understand that correct motor direction is determined by the motion of the tool relative to the part, this is not necessarily the same as the motion of the table. For axes that move the table while the tool remains stationary such as the X & Y axes on a typical Bridgeport type knee mill, the table motion is the opposite of the “tool motion”. For axes that move the tool, such as the quill on a knee mill, axis motion is the same as the tool motion. The illustrations below describe this concept. Correct tool motion for each axis

Difference between table motion and tool motion on X axis of knee mill

In the above illustration, the tool is moving in the X+ direction relative to the part while the table moves to the left.

8. Configure motors, encoders and limit switches in software8.1 Configuring motors to move in the correct direction (cont.) Jog each axis and determine if the axis is moving in the correct direction. To determine this, observe that the DRO counts more positive while moving an axis in the positive direction and that it counts more negative while moving in the negative direction. To correct for an axis that is moving in the wrong direction, click Configure → Homing/Limits to display the screen below. To reverse the direction of any axis, click on the “reversed” field to display a green check mark:

8.2 Temporarily disable limit switch Brains Select Operator->Brain Control and clear the check mark from the “Ajax Limit Inputs” & “Ajax Limit Handling” brains, click “Reload All Brains” and then “OK”

8. Configure motors, encoders and limit switches in software8.3Configuring motors to move the correct distance Configuring your motors to move the correct distance involves calculating the number of encoder counts (“Steps per”) in an inch of travel. To determine this, set up a block on the table as shown below. Use a standard or anything that you can accurately measure, a 6” parallel works nicely as shown below:

How to compute “Steps per”: (Found in Config->Motor Tuning)Commanded distance / Distance moved = multiplierMultiplier * Current revs/inch = corrected “Steps per”

Ex: Commanded Distance = 6.0000” = .99400~ (multiplier) Distance moved = 6.0036”

.99400 * 40000 = 39760 New “Steps per”

After you have made your changes, start again at step #1 above to confirm the new settings. You should be able to accurately position to within a .0001 or so after performing this procedure 1 or 2 times.

Spindle

Set X0, Y0, Z0

1. Jog in slowly from 1 direction to take up lash

Block measured 6.0000”

2. Zero indicator and axes3. MDI Z to .5” to clear4. MDI command X to 6”5. Read indicator to measure distance traveled6. Compute and enter new “Steps per”

8. Configure motors, encoders and limit switches in software8.4 Configuring limit switches Use the escape key to go to the main screen. Confirm that all axes now move in the correct directions, if any do not, perform the procedures in section 8.1 again. When all axes are moving in the correct directions, jog all axes to the middle of their physical travel. Trip a limit on an axis -if you tripped the + limit, it should only let you move the opposite (minus). If it lets you move positive while the plus limit is tripped - your limit is incorrectly wired, switch the + and - limit wires for that axis at the DC3IOB to correct. When you have done this for all axes, go back into the Brain Control (Section 8.2) re-enable “Ajax Limit Inputs” & “Ajax Limit Handling” brains, click “Reload All Brains” and then “OK”. 8.5 Configuring backlash compensation A note on backlash and backlash compensation: Before configuring the backlash compensation in the control, every effort should be made to reduce the mechanical lash in your machine to less than .001”. The “electronic” backlash compensation provided by the control will help, especially in point to point moves, but the overall accuracy of your machine is determined purely by the amount mechanical lash in the machine. NOTE: Before measuring backlash, make sure any existing backlash compensation is removed. As shown below, always use MDI and slow feedrates when measuring backlash. If you jog or using faster feedrates, your measurements may be inconsistent due to the inertia of the table.

To enter backlash compensation values:

Config → Config Plugins -> Ajax Plugin → Config

Spindle1. Zero indicator and axis2. MDI G1 X- .025 F.53. MDI G1 X0 F.54. Read indicator to measure backlash5. Enter backlash amount

9. Wiring Auxiliary Sub-systemsLube Pump Wiring

4A

OUT 13

FLOOD

FLOOD COM

LUBE COM

LUBE

SPIN DIR COM

NO

NC

OUT 2NO

NC

SPIN RESET COM

OUT 15

H16

H20

RANGE IN9

ROT ACK IN31

COMMON

DP4 INPUT IN14

REL SW IN25

DP4 DETECT IN15

ROT HM IN30

SPIN FLT IN25

COMMON

COMMON

LOW LUBE IN18

+5 VOLTS

ACNACH

ALARM NO

ALARM COMALARM NC

GND

INPUT COMMON

+5VDCOpto isolator

INPUT

TYPICALINPUT

LUBEPUMP

AC POWER 110VFOR LUBE PUMP

DC3IOB

HN

9. Wiring Auxiliary Sub-systemsCoolant Pump Wiring

4A

OUT 13

FLOOD

FLOOD COM

LUBE COM

LUBE

SPIN DIR COM

NO

NC

OUT 2NO

NC

SPIN RESET COM

OUT 3

OUT 15

+24V

COIL

T2 T3T1

L2 L3L1

A2

A1

POWER FOR FLOOD CONTACTOR COIL

L2 L3L1

T2 T3T1

97 98 95 96

DC3IOB

FLOOD CONTACTOR

THERMALOVERLOADPROTECTOR

3 PHASE POWERFOR FLOOD PUMP

FG

QUENCHARC

3 PhaseFlood Pump220v@3AMPS

H16

Coolant Flood Pump Sub-circuit Diagram

This sub-circuit shows how to hook up a 3 phase Flood Pump. Because the pump draws higher current at 220V a Flood Contactor PART# 3959 is needed. Notice the Quencharc PART# 1819 on the coil of the contactor, this prevents electrical noise when the coolant flood is cycled on and off. A thermal overload is also shown, this part protects the motor by opening the circuit if it stalls for any reason, such as dips in the pump.

NOTE: This diagram depicts the 24VAC wired through the NC contacts on the overload section of the contactor. The overload protection circuit on your existing contactor may be labeled differently or there may be no overload protection.

9. Wiring Auxiliary Sub-systems9.3 Spindle Wiring

Spindle Contactor Wiring

3 Phase In

To Spindle Motor

T2T1 T3

L2L1 L3

COIL

A1

A2

T2T1 T3

L2L1 L3

COIL

A1

A2T2T1 T3

L2L1 L3

95NC

97NO

96NC

98NO

THERMALOVERLOADPROTECTOR

SPIN CCWCONTACTOR

SPIN CWCONTACTOR

2A

DRIVE FAULT

OUT 4

OUT 15

4A

OUT 13

FLOOD

FLOOD COM

LUBE COM

LUBE

SPIN DIR COM

NO

NC

OUT 2NO

NC

SPIN RESET COM

OUT 3

2A

OUT 15

H16

DRV FLT RLY2

DRV FLT RLY1

MIST COM

MIST

SPIN EN COM

NO

NC

NO

NC

OUT 30 COM

H17

DC3IOBH20

RANGE IN9ROT ACK IN31COMMON

DP4 INPUT IN14

REL SW IN25

DP4 DETECT IN15

ROT HM IN30SPIN FLT IN25COMMON

COMMONLOW LUBE IN18

+5 VOLTS

SPIN CW

SPIN CCW

24COM 24VAC

9. Wiring Auxiliary Sub-systemsSpindle Inverter Wiring -AutomationDirect GS2

2A

DRIVE FAULT

OUT 4

OUT 15

4A

OUT 13

FLOOD

FLOOD COM

LUBE COM

LUBE

SPIN DIR COM

NO

NC

OUT 2NO

NC

SPIN RESET COM

OUT 3

2A

OUT 15

H16

SPIN AN (+)

DRV FLT RLY2

DRV FLT RLY1

MIST COM

MIST

SPIN EN COM

NO

NC

NO

NC

OUT 30 COM

H17

H20

RANGE IN9ROT ACK IN31COMMON

DP4 INPUT IN14

REL SW IN25

DP4 DETECT IN15

ROT HM IN30SPIN FLT IN25COMMON

COMMONLOW LUBE IN18

+5 VOLTS

SPIN COM (-)

H2

DC3IOB

ACMAO

+10VAI

DCMDI6DI5DI4DI3DI2DI1

R2R2CR2OR1R1CR1O

See the inverter manual for connection of incoming and motor power wires.

INPUTCOMMON

INPUT

+5VDC

TYPICALINPUT

0.01Volts

0.030.04

1.001.011.023.003.034.00

8.009.08

0.00

PARAMETER NO

Motor nameplate amps

VALUE

Depends on motor

01 = Coast to a stop

02 = Frequency determinedBy 0 – 10vdc on AI1

Depends on motorMust be set w ith a tachometerto match max spindle speed

Depends on motor

3 – 5 seconds3 – 5 seconds

02 = External reset

1 = Motor speed (RPM)

Amps

RPM

sec

UNITS

Sec

RPM

DESCRIPTION

Source of f requency command

Motor nameplate voltage

Motor nameplate RPMMotor maximum RPM

Stopping methodAcceleration time

01 = External control terminalsDeceleration time

To restore factory default settings set to 99

DI4 Multi function inputControl method

Drive display

GS2