Additive Manufacturing of Ultrahigh Temperature Refractory Metal Alloys ULTIMATE Kickoff Meeting March 19, 2021 John H. Perepezko, University of Wisconsin-Madison Dan J. Thoma, University of Wisconsin-Madison Laurence D. Marks, Northwestern University Fan Zhang, Computherm LLC Co-PI names, Institutions
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Additive Manufacturing ofUltrahigh TemperatureRefractory Metal AlloysULTIMATE Kickoff MeetingMarch 19, 2021
John H. Perepezko, University of Wisconsin-MadisonDan J. Thoma, University of Wisconsin-MadisonLaurence D. Marks, Northwestern UniversityFan Zhang, Computherm LLC
Co-PI names, Institutions
Technology Summary• Develop novel
manufacturing process for
ultrahigh temperature for
Mo-Si-B-Ti alloys.
• Demonstrate advanced
additive manufacturing
with functional grading for
gas turbine blades.
• Integrate thermodynamic,
kinetic and predictive
process models for hybrid
turbine fabrication.
Technology Impact• Raise turbine temperature by 200°C for
10% efficiency gain .
• Maintain US leadership in $150B market
• A demonstration of 3D hybrid multi-
materials with up to four different
alloys/elements. This has never been
done in selective laser melting.
Key illustrations, charts, and tables summarizing the
technology development, how the FOA technical
targets will be met, and feasibility.
Proposed Key TargetsMetric State of the Art Proposed