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DATA ACQUISITION LEADERS IN AIRBORNE DATA ACQUISITION PRODUCT GUIDE KAM-500 Reliable, Compact, Modular, High Performance DAUs
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ACRA CONTROL Data Acquisition Product Guide

Dec 25, 2014

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ACRA CONTROL’s KAM-500 data acquisition units (DAUs) are driven by hardwired finite state machines making them extremely reliable. Their compact, low power design makes them ideal for installing in locations that have limited space.ACRA CONTROL’s DAUs operate in the harshest environments thanks to their MIL-SPEC environmental ruggedness. There are over a hundred modules available that support advanced signal conditioning, avionics bus monitoring, video/audio compression, integrated data logging and multiple output formats; all of which adhere to the “any module, any chassis, in any combination” rule. This has many benefits including a simple upgrade path and enabling highly customized systems to be built using COTS product. The KAM-500 was designed to be ‘network native’ and gathers data with precision synchronization even across a large distributed system. It can operate in many industry-standard topologies, such as Ethernet, PCM and CAIS. The KAM-500’s well-proven backplane uses a 100% digital architecture to support a throughput of up to 64Mbps (4Msps with 16 bits per sample) per chassis, aggregating up to gigabit per second throughput for a network distributed system. The KAM-500 is based on open and mature standards and protocols for transmission, system synchronization, management and configuration. The chassis’modularity yields an exceptionally long useful life with a direct upgrade path to new technologies that ensures the solution is future proof. A complete suite of setup and management software that significantly improves setup times completes the solution by providing integrated tools and an intuitive display environment.

About ACRA CONTROL
ACRA CONTROL is a world leading supplier of airborne data acquisition networks and recording systems and real-time data processing ground stations to the aerospace industry. With two decades of experience, our reputation is built on reliable and innovative COTS products – a result of sustained investment in R&D and engineering expertise. This combined with AS9100 quality processes and strong program management ensures top class capabilities in aerospace projects of any size. ACRA CONTROL’s customers include all of the major aerospace prime contractors and test agencies with products supplied to over 300 platforms in 40 countries worldwide. ACRA CONTROL is part of Curtiss-Wright Controls.

[email protected]
www.acracontrol.com
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Page 1: ACRA CONTROL Data Acquisition Product Guide

DATA ACQUISITION

LEADERS IN AIRBORNE DATA ACQUISITION

PRODUCT GUIDE

KAM-500Reliable, Compact,Modular,

High Performance DAUs

Page 2: ACRA CONTROL Data Acquisition Product Guide

About ACRA CONTROLACRA CONTROL is a world leading supplier of airborne data acquisition networks and recording systems and

real-time data processing ground stations to the aerospace industry.With two decades of experience, our

reputation is built on reliable and innovative COTS products – a result of sustained investment in R&D and

engineering expertise. This combined with AS9100 quality processes and strong program management ensures

top class capabilities in aerospace projects of any size.ACRA CONTROL’s customers include all of the major

aerospace prime contractors and test agencies with products supplied to over 300 different platforms in 40

countries worldwide.

The ACRA CONTROL DifferenceACRA CONTROL’s KAM-500 data acquisition units (DAUs) are driven by hardwired finite state machines making

them extremely reliable. Their compact, low power design makes them ideal for installing in locations that have

limited space.ACRA CONTROL’s DAUs operate in the harshest environments thanks to their MIL-SPEC

environmental ruggedness.

There are over a hundred modules available that support advanced signal conditioning, avionics bus monitoring,

video/audio compression, integrated data logging and multiple output formats; all of which adhere to the “any

module, any chassis, in any combination” rule. This has many benefits including a simple upgrade path and

enabling highly customized systems to be built using COTS product.

The KAM-500 was designed to be ‘network native’ and gathers data with precision synchronization even across

a large distributed system. It can operate in many industry-standard topologies, such as Ethernet, PCM and

CAIS. The KAM-500’s well-proven backplane uses a 100% digital architecture to support a throughput of up to

64Mbps (4Msps with 16 bits per sample) per chassis, aggregating up to gigabit per second throughput for a

network distributed system.

The KAM-500 is based on open and mature standards and protocols for transmission, system synchronization,

management and configuration. The chassis’ modularity yields an exceptionally long useful life with a direct

upgrade path to new technologies that ensures the solution is future proof.

A complete suite of setup and management software that significantly improves setup times completes the

solution by providing integrated tools and an intuitive display environment.

DATA ACQUISITION

Features

� Reliable and rugged - Driven by hardwired finite state machines; operates in harsh environments

� Compact and low power - Ideal when space and power are limited

� High performance - High system throughput and data integrity

� COTSmodular design - 100+ plug-in modules fit all chassis

� Powerful software - Intuitive, fast set-up and programming;Tight integration with display/analysis

1

Page 3: ACRA CONTROL Data Acquisition Product Guide

PRODUCT GUIDE

Flight Test InstrumentationACRA CONTROL provides the most widely-installedFlight Test Instrumentation (FTI) system in the worldwith more flight hours than any other. Proven COTShardware, short delivery times, tightly integratedsoftware and a large dedicated team of applicationengineers lowers risk and saves time on FTI projects.

Aircraft Usage MonitoringThe rugged, compact recorder systems fromACRACONTROL benefit aircraft usage monitoringapplications with their flexible interface support andoptional built-in test and solid-state recording. Opendata formats facilitate easy data export to dataanalysis software.

Flight Data Acquisition for Crash RecordersThe KAM-500’s high reliability, live on power-upfunctionality and flexible interface support ensureshighly configured systems can be built and latermodified using off the shelf modules that remove thecost of bespoke designs.

Remote Data ConcentratorThe KAM-500’s rugged construction and high channelcount to size ratio makes it perfect for acquiring datafrom remote locations for delivery to a central pointover a single cable yielding savings in cable weightand reducing installation design complexity.

LaunchVehicle InstrumentationThe KAM-500 has proven its reliability andperformance on launch vehicle applications such asUnited Launch Alliance’s Delta II and SpaceX’s Falcon9. Its design is suitable due to its small size, highchannel density and launcher specific benefits such astransmission black-out buffers for delayed datatransmission.

Communications Interface Unit (CIU) forUnmanned Aerial Vehicles (UAVs)The KAM-500 can act as a CIU, interfacing betweenthe Air Data Terminal (ADT) and a host of platformand payload electronics. Data translation, signalprocessing and conditioning, encoding / decoding andrecording can all be delivered in a single, adaptableunit.

One Product, Many ApplicationsACRA CONTROL’s flexible data acquisition systems are used in a wide range of applications including

2

Page 4: ACRA CONTROL Data Acquisition Product Guide

DATA ACQUISITIONReliable AcquisitionKAM-500 data acquisition is based on a simple and robust concept – the ‘acquisition cycle’. Finite state machinesare implemented on fixed function FPGAs (Field Programmable Gate Arrays), not software dependentmicroprocessors. The FPGA is configured to repeatedly perform the same set of actions so that hardware performsreliably and in a completely deterministic manner– ‘works once, works always’.

� No software, stack or microprocessor� No real-time decisions or interrupts� No operating system (no boot up time)

The hardware has been designed for reliability

� No potentiometers, jumpers or relays� No SIMS (programmable filters)

High PerformanceThe KAM-500’s high performance is achieved using an all-digital backplane with a throughput of up to 64Mbps(4Msps with 16 bits per sample). The KAM-500 supports hundreds of analog channels in a single, stand-alone chassis.For distributed systems the number of channels increases to thousands. All analog modules have high data integrityas

� Every analog channel has its own antialiasing filter, instrumentation amp at least 16 bit ADC andprogrammable digital filter

� Digital filtering is applied using FIR and IIR techniques for a wider choice of sampling rates, more accuracyand repeatability as well as immunity to temperature drifts

� All parameters are sampled independently of transmission� Time correlation of sampled data is straightforward as parameters sampled at the same rate are sampled at

exactly the same point in time� Simultaneous sampling occurs across the complete system in every card in every chassis making it

unnecessary to realign or interpolate samples during analysis

BACKPLANE CONTROLLERwith data encoderPCM or Ethernet

PSUGenerates +5, +/-12V, +/-7VIsolated/filtered/ protected

USER SLOTSAnymodule in any slot3, 6, 9, 13 as standard

DIGITAL BACKPLANESynchronous Clock, at 8MHz,Address and Data lines, Read/Write Strobes

I0

I1

Out

Sel

No analog multiplexers =simultaneous sampling + no crosstalk

3

Page 5: ACRA CONTROL Data Acquisition Product Guide

PRODUCT GUIDE

Standard Chassis3, 6, 9, 13 user slotsSingle units to large distributed systems

3U 6U 9U 13U

Alternative ChassisCompact units in variable sizes and form factors

3FmicroKAM

1F*

4L

5F

TKAM*

12R

Compact, Low PowerThe compact size and low power requirements of the KAM-500 make it a perfect fit for the majority of airborneapplications. The all-digital system-level design and well-proven, stable and mature backplane architecture, togetherwith the availability of a wide range of module-level core logic, combine to ensure that no challenge is too greatwhere the program merits the customization of COTS technology and the schedule can accommodate thecorresponding lead-times.

* design concepts

Modular, Future ProofA key concept behind KAM-500 is “any module, any chassis, in any combination”. Modules or chassis can be addedto the system or individually replaced. There are over a hundred modules and variants available and chassis can bebuilt with any mixture of modules – analog, digital, bus etc. – to meet the specific needs of a program. Thismodularity means inventory requirements are minimized and it is easy to modify or upgrade a system by simplyreplacing modules that interface to

� Sensors� Avionics buses� Audio / video� Serial / parallel data

The ACRA CONTROL solution is highly future proof with new modules added continuously every year that workwith the same KAM-500 chassis. This is reinforced with the proven, easy migration path to new networking andsensor technologies such as smart and wireless sensor networks.

4

Refer to Mechanical Specifications on page 11

Page 6: ACRA CONTROL Data Acquisition Product Guide

DATA ACQUISITIONOpenACRA CONTROL’s product design is based on the iNET-X framework which leverages

open standards for systems management, time synchronization, Data Acquisition Unit

(DAU) configuration and data transmission. It is a complete framework that has been

developed around the core recommendations and technologies outlined in the CTEIP

Integrated Network Enhanced Telemetry (iNET) standard ensuring interoperability for

instrumentation networks. In essence iNET-X

� eXtends iNET to ensure high performance and network coherency

� eXcels at providing ease of set-up and management for networked DAS

� eXceptionally comprehensive statement on protocols and standards

ensuring a future proof system

� eXtremely reliable and rugged hardware specification

One key aspect of the iNET-X framework is the metadata layer which is defined as XidML. This is an open XML

metadata standard for the aerospace community that has been developed and published by ACRA CONTROL in

cooperation with industry partners. It provides a vendor-neutral hardware configuration platform that describes how

data is acquired, processed and packaged for transmission, storage or reproduction and facilitates device

interoperability.

RuggedACRA CONTROL’s products are designed to operate in the harshest environments for example rotor hubs, engine

casings, fast jet wings and solid rocket boosters. The modules are rugged by design e.g. their small form factor is

inherently vibration resistant. The chassis are fully environmentally qualified for the aerospace environment – please

refer to the environmental specifications section for details. A limited set of modules and chassis are available to

operate in extreme temperatures between -55 to 105ºC, for example on engine casings or launch vehicles.

User Modules

Common Product Features

Power Supply

Controller

Standard Front Panel

2 Mbytes of EEPROM

Standard Backplane

Non-volatile Logic

5

Page 7: ACRA CONTROL Data Acquisition Product Guide

Bus MonitorsThe avionics busses ARINC-429 and high speed MIL-STD-1553 have been joined by commercial standards such asEthernet, CAN-bus and FireWire. ACRA CONTROL provides ‘Parsers’, ‘Snarfers’ and ‘Packetizers’ to monitor a widerange busses in a standardized manner without interfering with the busses operation.

PRODUCT GUIDE

TransmittersACRA CONTROL’s transmitter modules encode data into a format suitable for transmitting to an external source e.g.another DAU, a recorder or an RF transmitter. Any chassis can transmit one or more of the following standards:ARINC-429 / 573 / 717, CAIS, Ethernet, IRIG 106 PCM, MIL-STD-1553, RS-232/422/485. Our compiler ensures thattransmission occurs independently of data acquisition.Ethernet transmitters with aperiodic packet support do not transmit empty IP packets. PCM encoders designed forPCMoIP applications have aperiodic packet support and behave very like CCSDS encoders except that any group ofwords in the PCM frames can be allocated to a Packetizer.

1 requires external device

� Parser - Extracts specific data from abus and places it into defined wordsalong with status information. Data istriple buffered to ensure the data remainscoherent. A MIL-STD-1553 parser issometimes referred to as IRIG-106Chapter 4 monitor.

� Snarfer – Places traffic and tags, alongwith content identifiers, into a FIFO thatensures data is not lost if read fastenough. For MIL-STD-1553 snarfing issometimes referred to as Chapter 8 orAll-bus monitoring.

� Packetizer – Coherently embedsmultiple whole messages / frames /packets of various lengths in an IP packet.Because traffic and tags can be inferredfrom the location in the packet payload,content identifiers are not required andtherefore less overhead / bandwidth isrequired. There are also overhead savingswith respect to time and statusinformation which can be IP packet wide.

Bus Parser Snarfer Packetizer

AFDX �

ARINC-429 � � �

ARINC-573/717 �

ASCB-D �1

CAIS �

CAN-bus �

CCDL / MCDL �

CSDB �

EF-2000 FCS �

Ethernet � � �

FiberChannel �1

FireWire �

IRIG 106 PCM � �

MIL-STD-1553 � � �

Panavia � �

RS-232/422/485 � � �

S200 beta mode FireWire �

Serial data bus �

STANAG-3910 �

TTP bus � �

6

Page 8: ACRA CONTROL Data Acquisition Product Guide

DATA ACQUISITIONNetwork NativeACRA CONTROL has developed reliable high performance Ethernet interface modules and rugged aggregators and

switches that allow the ‘network native’ KAM-500 to be interconnected in an Ethernet network. In such a network,

setup, data acquisition and synchronization occurs over a single Ethernet connection, leading to significant savings in

wiring complexity and weight.

Standard protocols are used for programming (TFTP), health status monitoring (SNMP) and synchronization (IEEE

1588). The managed switches transmit IEEE 1588 PTP packets to synchronize a system to better than 100ns, even

across large distributed systems. There is no adaptive or dynamic switch behavior as the Ethernet data output of the

DAU is predictable and known in advance. This deterministic acquisition and transmission facilitates coherency.

Data from an Ethernet KAM-500 is optimally packetized for Ethernet transmission and recording but can be also be

converted in many other industry standard protocols. This facilitates hybrid system e.g. PCM DAUs can be integrated

into an Ethernet system or Ethernet data can be converted to PCM for telemetering.

Flexible Network Configuration

IP Recorder

Programming

Time Source

ACRA CONTROLDAUs

ManagedGrandmaster

EthernetPCMTimeProg

UnmanagedAggregator

Ethernet to PCM Bridge

PCM to Ethernet Link

7

Page 9: ACRA CONTROL Data Acquisition Product Guide

DAS StudioDAS Studio is ACRA CONTROL’s hardware setup andmanagement software that has been developed usingfeedback from the data acquisition community which ACRACONTROL has been supporting for two decades. It has beendesigned to save time in entering, reviewing and validatingsetup information and to ensure that instrumentation iscorrectly configured. DAS Studio provides hardware discovery,setup, programming, validation and reporting in a singleintegrated environment.

The software is optimized for multi-core platforms with amulti-threaded architecture and parallel processing. This highperformance means that system validation and programmingis performed in minutes or even seconds.

The integrated environment allows status, discovery,programming and other tools to be accessed without having toexit and launch another application. The user interface is simpleand easy to learn with data rich tables and a consistent look thatcuts through the complexity of configuring a data acquisitionsystem.

� System automatically discovers interconnecteddevices and manages inter-chassis communication

� Seamlessly integrate 3rd party equipment

� View how the system is configured at a glance

� Change thousands of settings simultaneously

� Re-use of proven configurations

� Rapid system programming via XidML task file

� Edit frames using a visual editor with customparameter color coding and zoom and pan functions

� Dynamically check for errors

� Generate a HTML report from XidML files

PRODUCT GUIDE

8

Page 10: ACRA CONTROL Data Acquisition Product Guide

DATA ACQUISITIONAddedValue ApplicationsBalance: automate laborious tasks� Automatically balance thousands of strain gages

� Days of work reduced to minutes

Preflight: accelerate testing� Compare a saved snapshot file with a system and discover differences

� Check the state of the chassis by running self-test and report findings

� Assist flight technicians in determining if a system is ready for flight

Shunt: gain preflight confidence� For preflight confidence checks

� Simulate the shunting resistance across the bridge of a strain gage

QuicklookQuicklook is the latest version of ACRA CONTROL’s real-time

data visualization software. It is based on GSWorks and allows a

'quick look' at data to get instant feedback on the onboard

configuration without needing a full ground station setup -

perfect for lab-bench or pre-flight testing. It has direct XidML

support, features event marking and test points and drag and

drop functionality for display set-up and parameter viewing - all

embedded in one tool. There is a three-minute scroll back feature

for instant recall, so you can rewind in real-time to examine

interesting data. The configuration can be exported to GSWorks.

9

Page 11: ACRA CONTROL Data Acquisition Product Guide

Related ProductsGSWorksGSWorks is a complete real-time and post-test display and analysis softwaresuite. ACRA CONTROL’s products are tightly integrated with GSWorksthrough common metadata meaning it uses all the parameter informationentered in DAS Studio.

� Tightly integrated with ACRA CONTROL’s products

� Extensive data capabilities include every data point being cached to disk allowing scroll back of the data

through the time history while continuing to store data in real-time

� Powerful time and frequency domain analysis available, e.g. derived equations, digital filtering, bode analysis

and FFT transforms

� Displays, data, video and analysis techniques can be built over multiple monitors, tested and saved with little

effort at any time during the mission or at the engineer's desktop

Network SwitchesACRA CONTROL manufactures rugged unmanaged aggregators andmanaged grandmaster switches with a variety port and speedconfigurations. The managed switches transmit IEEE 1588 PTP packets tosynchronize a system and allow users to customize the number of DAU andaggregator ports to suit varied applications. A console port is available forprogramming and also functions as an aggregator port. Please refer to theNetworks Product Guide for further details.

RecordersACRA CONTROL’s recorders are stand-alone compact, rugged units thatrecord data directly from an Ethernet network. They support IRIG/GPS timesynchronization and have removable CompactFlash® or SATA solid-statedrive storage options. The SSR-500 range also features modular dataacquisition capabilities. Please refer to the Recorders Product Guide forfurther details.

Ground StationsACRA CONTROL provides sophisticated ground station systems based oncutting edge bit synchronizer, Smart Source Selector and decommutatortechnology. The resulting systems significantly improve signal reception andincrease data throughput. They offer an end to end solution from receiver toprocessed data with tightly integrated hardware and software. Please refer tothe Ground Stations Product Guide for further details.

PRODUCT GUIDE

10

Page 12: ACRA CONTROL Data Acquisition Product Guide

DATA ACQUISITIONOperational Specifications

TimeGPS and IRIG-B time modules are available for time codeand navigation data

� 1µs time resolution, outputs 1pps or 10pps pulses

� Navigation data such as position, altitude, velocity, andheading are available as individual parameters

Output OptionsThe KAM-500 can output data in a number of formats using theappropriate modules - consult factory and data sheets fordetails. Output options include

� IRIG-106 PCM

� 100Base-T Ethernet

� Auxiliary PCM with Pre-Mod. Filter, Digital & voltagedrivers

� ARINC 429/573/717

� MIL-STD-1553

� CAIS controller

Electrical SpecificationsIInnppuutt VVoollttaaggee 18-40 VDC, 28 VDC (typical)

PPoowweerr 1.5 - 3 W per module (excludesexcitation)

EEffffiicciieennccyy 75% (typical)

NNoottee Power supplies are designed to meetrequirements of MIL-STD-704E

ConfigurationsThe configuration for the standard KAM-500 chassis are asfollows:

CChhaassssiiss SSiizzee 3, 6, 9, 13 user slots

SSyysstteemm SSiizzee Up to 64 synchronous chassis per system

TThhrroouugghhppuutt Up to 4 Msps

SSyysstteemm sseettuupp Microsoft Windows XP and 7Dual-core processor, 2GB RAM recommended

DDAASS SSttuuddiioo Setup and Management software

Standard ChassisChassis User Slots Height Length Width

CHS/03U 3 3.88" (98.5mm) 5.51” (140mm) 3.15" (80mm)

CHS/06U 6 3.88" (98.5mm) 7.17” (182mm) 3.15" (80mm)

CHS/09U 9 3.88" (98.5mm) 8.82” (224mm) 3.15" (80mm)

CHS/013U 13 3.88" (98.5mm) 11.02” (280mm) 3.15" (80mm)

Chassis User Slots Height Length Width

microKAM 2 1.86” (47.3mm) 4.92” (125mm) 1.99” (50.8mm)

TKAM* 7 2.5” (63.5mm) 11.00” (279.4mm) 2.5” (63.5mm)

CHS/01F* 1 1.41” (36mm) 4.78” (121.5mm) 2.51” (64mm)

CHS/03F 3 3.31” (84.2mm) 4.78” (121.5mm) 2.51” (64mm)

CHS/05F 5 4.62” (117.5mm) 5.51” (140mm) 3.92” (92mm)

CHS/04L 4 3.88" (98.5mm) 9.52” (242mm) 1.6” (40mm)

CHS/012R 13 3.88" (98.5mm) Annular 9.84" (250mm)

Alternative Chassis

* design concepts11

Page 13: ACRA CONTROL Data Acquisition Product Guide

Environmental Specifications

PRODUCT GUIDE

HumidityMIL-STD-810F Method 507.4Upper temperature 60°CIntermediate temperature 30°CLower temperature 20°CRelative humidity 95% (>85%during temperature reduction)Dwell times Four hours at each levelCycle duration 24 hoursNumber of cycles: Five

EMI/EMCMIL-STD-461ECE101 (30Hz to 10kHz)CE102 (10kHz to 10MHz)CS101 (30Hz to 150kHz)CS114 (30Hz to 150kHz)CS115CS116 (10kHz to 100MHz)RE102 (10kHz to 18GHz)RS103 (10kHz to 1GHz, 70V/m)RS103 (400MHz to 18GHz 200V/m)BS3G100 Part 2, Section 2Magnetic influence, compass safe distance

ESDEN61000-4-2:1995Contact discharge Level 4, 8kVAir discharge Level 4, 15kV

Electrical Bonding and InsulationBS3G100, Part 4 Electrical insulation test, high voltage testBS3G100, Part 4 Electrical insulation test, insulation resistancetestBS3G100, Part 4 Electrical insulation test, leakage currentmeasurements

Contamination TestingBS 3G 100, Part 2, section 3, subsection 3.12Class A for Occasional Contamination70 °C, for 93 hours

Fluids tested includePropan-2-OlEthylene Glycol (50% v/v in water)AVTUR F-34Aeroshell Turbine Oil 308Aeroshell Fluid 31Aeroshell F31MIL-PRF-23699-F

Salt Fog TestingMIL-STD-810F Method 509.4 24 hours exposure, 24 hours drying repeated twiceSalt Fall out: 1 to 3ml/80cm2/hrSalt solution: 5 +/- 1% concentrationSalt Mix pH: 6.5 to 7.2Temperature: 35°C+/-2°C

Operating TemperatureMIL-STD-810F Methods 501.4 and 502.4 Procedure II -40°C to 85°C, at least 4 hours after stabilization

Storage TemperatureMIL-STD-810F Methods 501.4 and 502.4 Procedure I-55°C to 105°C, at least 4 hours after stabilization

AltitudeMIL-STD-810F Method 500.4 Procedure II Maximum pressure of 115Kpa (1150mbar) and a minimumpressure of 3.6Kpa (36mbar)

Rapid DecompressionMIL-STD-810F Method 500.4 Procedure III room ambient to3.6Kpa at a rate of 218Kpa/minute (2180mbar/min.)

Explosive DecompressionMIL-STD-810F Method 500.4 Procedure IV Unit unpowered and a pressure change from 2,438m (8000ft) to12,192m (40,000ft) was achieved in 78.4ms

ShockMIL-STD-810F Method 516.5 Procedure V - modified 100g,11ms, terminal peak sawtooth 12 (two in each direction of threemutually perpendicular axes)

Sinusoidal VibrationMIL-STD-810F Method 514.5 Procedure IFrequency Range 10 - 2000HzAmplitude 10gSweep rate One octave per minute

Random VibrationMIL-STD-810F Method 514.5 Procedure I60 minutes per axis Random Endurance, 17grms0.04g2/Hz from 15 to 89.2Hz4dB/octave from 89.2 to 300Hz0.2g2/Hz from 300 to 1000Hz-6dB/octave from 1000 to 2000Hz10 minutes per axis Random Endurance, 33grmsFrequency range 15-2000HzSpectrum 0.04g2/Hz from 15 to 30.7Hz4dB/octave from 30.7 to 300Hz0.83g2/Hz from 300 to 1000Hz-6dB/octave from 1000 to 2000Hz

Acceleration OperationalMIL-STD-810F Method 513.5 Procedure II16.5 in each direction of three mutually perpendicular axesDuration Minimum of one minute in each direction

Water Ingress (Drip Test)MIL-STD-810F Method 506.4 Procedure III Precipitation rate 280l/m2/hr.Duration 45 minutes, divided equally between three faces (oneside, one end and one top)

12

Page 14: ACRA CONTROL Data Acquisition Product Guide

Analog Module Selection Guide

DATA ACQUISITION

*1Co

mbine

d Ana

log an

d digital G

ain = 400

0.Ve

ry small tem

peratu

re drift of the

resisto

rs on th

e mod

ule ca

use ad

dition

al con

stan

t error of ±

90µe

.*2

Combine

d DC &

Exc

itation Error. *3

4-20

mA ra

nge.

13

Module

Channels

Accuracy

(+/- FSR)

Max rate

(sps / channel)

Bandwidth

(Hz)

Analog Gain

Digital Gain

Excitation

Voltage

Current

Temperature

Strain

Vibration

Position

Pressure

3 Phase Power

Examples of

Signal Sources

and Notes

ADC/002

20.25

100k

12.5k

1, 10, 100

1±5V, 15mA/ch

�Piezoresistive pressure / microphone.

ADC/008

3+3

0.3

201k

Variable 1, 10

1n/a

�Three phase power supplies.

ADC/010

20.25

100k

20k

1,10,100

1n/a

�Differential voltage sources.

ADC/011

480.3

8.5k

600

Fixed 0.25, 1

1-4

n/a

�Single ended voltage sources.

ADC/105

81.2 *1

24k

6kVariable 1,10,100, 1000

1-4

n/a

�Differential voltage sources.

ADC/106

6+2

1.2 *1

24k

6kVariable 1,10

1-4

Fixed 3.6mA/ch

�ICP type accelerometers. Inputs: 6 accelerometer + 2 differential

voltage.

ADC/109/QB

81.2 *1

24k

6kVariable 1,10,100, 1000

1-4

0 - 14.5mA/ch

�Quarter-bridge strain gages (120 or 350 Ohm). Individual

excitation buffer and balance adjust per channel.

ADC/109/S1

81.2 *1

24k

6kVariable 1,10,100, 1000

1-4

±5.1V, 30mA/ch

��

��

�S1: Full, half, quarter-bridge strain gages. S2: pressure sensors,

DC accelerometers, potentiometers. Individual excitation buffer

and optional balance adjust per channel.

ADC/112

240.01

12k

3kFixed 0.25,1,10 or 100

1-4

n/a

�Differential voltage sources.

ADC/113

160.35

12k

3kFixed

11 - 2mA/ch

�PT100 temperature sensors. Analog gain set to maximize PT100

range.

ADC/114

160.01

12k

3kFixed 1,10 or 100

1-4

0 - ±5.1V, 15mA/ch

��

��

�Full, half, quarter-bridge strain gages. Excitation buffer shared

between two channels.

ADC/116

120.4

12k

3kFixed

1,2,4,8

Fixed 3.6mA/ch

�ICP©, Isotron©, Piezotron© and Deltatron© accelerometers.

ADC/117

81.2 *1

24k

6kVariable 1,10,100, 1000

1-4

0 - 20mA/ch

�Full, half, quarter-bridge strain gages. Individual excitation buffer

per channel.

ADC/118

120.42 *2

12k

3kFixed 1,10 or 100

1-4

0 - ±5.1V, 30mA/ch

�Full, half, quarter-bridge strain gages. Individual excitation buffer

and balance adjust per channel.

ADC/120

120.42 *2

12k

3kFixed 1,10 or 100

1-4

0 - ±5.1V, 30mA/ch

��

��

�Full-, half, quarter-bridge strain gages, pressure sensors, DC

accelerometers, potentiometers.

ADC/126

40.1

100k

25k

Variable 1, 10

1-16

24V, 3.6mA

�ICP©, Isotron©, Piezotron© and Deltatron© accelerometers.

ADC/129

40.02

100k

24k

Variable 1, 10, 100, 1000

1-16

0 - 14.5mA/ch

�Full, half, quarter-bridge strain gages. Individual excitation buffer

per channel.

CDC/002

241 *3

17.5k

1.1k

n/a

1n/a

�Differential-ended current channels.

CDC/101

40.4

24k

300

Variable 1,10

1-4

n/a

�Piezoelectric accelerometers. 300Hz and 3kHz varients availble.

LDC/101

41.25

24k

6kn/a

13Vrms 25mA/ch

�LVDT and RVDT sensors. Excitation frequency options available:

2.5KHz, 5KHz and 10KHz.MDC/001

MDC/001

8x64

0.25

300

n/a

Variable 1, 2, 4

1n/a

�Interfacing to analogue pressure scanners. Gain is fixed for each of

the 8 input channels.

MDC/002

2x64 +2

0.25

195

n/a

Variable 1, 2, 4

10.5 or 2.5mA

�Interfacing to Scanivalve analogue pressure scanners with

temperature compensation sensor. Gain is fixed for the 2 mux

input channels and 2 PT100/PT500 inputs.

MDC/103

2x64 +2

0.25

312.5

n/a

Variable 1, 2, 4

15V(50ma) or

12v(120mA)

�Interfacing to Esterline analogue pressure scanners with

temperature compensation sensor.

SDC/101

25 min of arc

25k

n/a

n/a

1n/a

�Synchro sensors. Measures angle and angular velocity.

TDC/002

15 +1 ref

0.3

512

40Fixed

1-4

n/a

�Thermocouples (k, J, E, R, S, T). K type thermocouple, excluding

thermocouple CJT measurement error.

TDC/107

120.23

870

Fixed

1-4

n/a

�Thermocouples (k-type). High accuracy with reference

compensation.

Analog Module Specifications

Applications

Page 15: ACRA CONTROL Data Acquisition Product Guide

Module Selection Guide

PRODUCT GUIDE

Bus Monitoring

ABM/101 8 ARINC-429 bus monitor with parity option

ABM/102 8 ARINC-429 bus packetizer

ARI/002 1 ARINC-429 transmitter

ARI/103 1 ARINC-573 bus monitor

ARR/101 4 AFDX redundancy remover

CBC/101 2 CAIS bus controller

CBM/101 4 CCDL monitor

CBM/102 4 CAN-bus monitor

CBM/103 4 CCDL/MCDL bus monitor

CBM/104 4 CSDB monitor

DEC/103 2 IRIG-106 PCM decoder/merger

EBM/101 1 Ethernet bus monitor

EBM/102 1 Gigabit Ethernet bus monitor

FBM/001 1 EF-2000 FCS bus monitor

FBM/102 N/A FireWire bus monitor

FBM/103 N/A S200 beta mode FireWire bus monitor

MBI/001 1 MIL-STD-1553 remote terminal

MBM/101 1 Dual redundant MIL-STD-1553 bus monitor

MSB/103 1 Dual redundant MIL-STD-1553 bus monitor

with Mode Code 17 support

PBM/001 8 Panavia bus monitor

SBM/001 2 Stanag-3910 bus monitor

TBM/101 1 Serial dual redundant Time-Triggered Protocol (TTP) bus monitor

TCG/102 14 Combined GPS and IRIG input

UAR/102 4 RS-232/422/485 Universal asynchronous PARSER and SNARFER

UAT/101 8 4 x RS-232 and 4 x RS-422 universal

asynchronous transmitter

UBM/101 8 RS-422 or RS-485 serial bus packetizer

Part No. Ch Description

Digital Modules

DPI/002 N/A 16K x 16 bit external dual-port RAM reader

DSI/002 24 Discrete input with counters and time tagging

DSI/003 24 Bi-level input with counters and time tagging

DSI/004 24 Optoisolated digital module

SDI/001 8 Serial data input module

SDI/103 4 Serial data bus parser

VDC/001 2 CVSD voice to digital converter

Part No. Ch Description

Backplane ControllersBCU/101 NA Backplane controller with IRIG-106 PCM encoder

BCU/140 NA iNET-X compatible Ethernet bus controller

MBC/001 NA MIL-STD-1553 topologies

CBC/101 NA CAIS controller for CAIS topologies

Other ModulesBIT/101 14 Built-in self test

BIT/102 14 Built-in self test module for health and status

monitoring for networked FTI

DAC/001 24 8 x analog outputs with 16 x discrete outputs

ENC/106 14 IRIG-106 PCM encoder with PMF output

ETH/101 3 DA and programming over Ethernet

ETH/102 3 iNET-X compatible 2.5Msample/sec DA and

programming over Ethernet

MEM/004 N/A CompactFlash, data extraction via Ethernet

MEM/103 N/A CompactFlash memory

RTC/002 N/A Real-time clock (RTC) generator

RTC/003 2 RTC generator with memory status outputs

SWI/101 4 3 to 1 aggregator Ethernet switch

SWI/102 4 2 to 2 aggregator with console port

UTL/102 5 Format select line sequencing

VID/103 1 MPEG-4 encoder

14

Page 16: ACRA CONTROL Data Acquisition Product Guide

ACRA CONTROL INC26845 Point Lookout RoadLeonardtown, MD 20650USAPhone: (301) 475-6757Fax: (301) 475-6786Email: [email protected]

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