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About Us

Feb 12, 2016

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About Us. Being in operation since 1984; EMAŞ GROUP is the largest engineering plastics and polyolefin compound manufacturer in Turkey. Production capacity is a total of 75 ,000 tons from 3 production sites ; EMAŞ PLASTIK – established in 1984 in Bursa - PowerPoint PPT Presentation
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Page 1: About Us
Page 2: About Us

About UsBeing in operation since 1984;EMAŞ GROUP is the largest engineering plastics and polyolefin compound manufacturer in Turkey.

Production capacity is a total of 75,000 tons from 3 production sites; EMAŞ PLASTIK – established in 1984 in Bursa POLIVIS – established in 2001 in Gemlik Free Zone AKCE PLASTIK – established in 2004 in Manisa

Page 3: About Us

About UsThe engineering plastics manufactured in EMAŞ GROUP production sites are widely used in industries such as;

• Automotive, • White and Brown Home Appliances, • Electrical/Electronic Equipments, • Construction, • Small Appliances and • Garden Equipment.

Page 4: About Us

Locations

EMAŞ PLASTIK(Bursa – OIZ)

AKÇE PLASTIK(Manisa – OIZ)

İstanbul Sales & Warehouse

POLIVIS(Gemlik FZ)

Page 5: About Us

EMAŞ PLASTIKEMAŞ PLASTIK is located in Bursa;

• Total production area is 4,000 m2 • Total capacity is 14,000 Tons (6,000 Tons of capacity for PA6 and

PA66 industrial compounds.) • 4 single screw extruders are used and specifically improved for

Industrial grades.• 8,000 Tons of capacity on 2 Twin-Screw Coperion extruders

together with K-Tron gravimetric dosing units)

Page 6: About Us

POLIVISPOLIVIS (Polimer Servis) is located in Bursa – Gemlik Free Zone;

• Total production area is 8,000 m2 • Total capacity is 30,000 Tons • 3 K-TRON Gravimetric dosing unit Ø 70 mm W&P MEGA 1200

RPM Twin-Screw Extruder.• 4 K-TRON Gravimetric dosing unit Ø 58 mm W&P MEGA 1200

RPM Twin-Screw Extruder.• 3 K-TRON Gravimetric dosing unit Ø 75 mm Twin-Screw Extruder.• 1 injection molding machine, color measurement device and

equipped laboratory assure the desired consistent quality.

Page 7: About Us

AKÇE PLASTIKAKÇE PLASTIK is located in Manisa – Organized Industrial Zone;

• Total production area is 3,000 m2 • Total capacity is 32,000 Tons • 5 BRABENDER Gravimetric dosing unit, 2 x Ø 70 mm W&P MEGA

1200 RPM Twin-Screw Extruder.

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Emaş Group

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Products

EMAŞ GROUP productions, under the name of EMLON® and NYLEM® for polyamides, EMOPLEN® PP, EMOPLEN® AR (Regenerated PP Compound) for polypropylenes are registered trademarks that put on the market with competitive product prices. Also with registered brands CARBEM®, TERPOL®, NYBLEND®, all kinds of ABS, PC, PBT, PS, SAN material production is carried out.

Page 10: About Us

Our raw materials, depending on the specific prescriptions, regenerated, original, reinforced, flat, impact resistance, or if desired, can be produced in the desired color according to some industry standards that have wide usage. Each passing day, our recipes are updated according to the technological developments and customer requirements.

Products

Page 11: About Us

The grades of EMLON®and NYLEM® Cover a wide range of applications. Modified grades are also available processing the additives: Flame Retardant (FR) Heat-Stabilizer (H) Impact Modifier (IM) UV-Stabilizer (UV) Hydrolysis Resistance (HR)

These grades are identified by the addition of the above letters to the basic grade coding. Specially formulated compounds and a colour matching service are also available.

EMLON® 6-66 and NYLEM® 6-66

Page 12: About Us

EMOPLEN® Reinforced and modified thermoplastics based on polypropylene are compounding under the brand name EMOPLEN®. The outstanding features of these compounds are modifications to improve dimensional stability, rigidity, strength, heat deformation resistance. In addition to the standard range of compounds, EMAŞ offers the user the joint development of tailor-made grades for specific applications.

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Products OverviewPRIME COMPOUNDS PA66 PRIME, Impact, High Heat PA6 PRIME PP, PE Impact, UV PBT Low Moisture Absorption, High CTI and Heat ABS, Glossy, Colored PC, High Impact, Transparent, UV E-SAN, Colored, Transparent PS, Combined and Impact

INDUSTRIAL COMPOUNDS PP, PA6, PA66, ABS and PBT Grades

Page 14: About Us

Automotive parts

PARTS APPROVED MATERIALS AUTOMOTIVE OTHERSSPOILER PP+ EPDM TIER 1-TIER 2SHOCK ABSORBER P/E EPDM - PPC TIER 1-TIER 2RADIATOR GRILLE PP TD 20 TIER 1-TIER 2

OUTSIDE MIRROR PP TD20- PP GFR 230-PPC TIER 1- TIER 2

DASHBOARD AND CONSOLE P/E TD 20 -PPC TD 10 TIER 1-TIER 2DOOR PANELS PP TD 20 TIER 1-TIER 2BUMPER PPC - P/E TD 10 TIER 1- TIER 2BUMPER SKIN PPC- PPC TD 20 TIER 1- TIER 2LIGHTING PP TD 40-PP TD 20 TIER 1 –TIER 2

PANELS SIDE PROTECTORS PP MD 10- PP TD 15 TIER 1- TIER 2WHEEL ARCH HOUSING PPC - P/E TD 10 TIER 1-TIER 2

Page 15: About Us

Automotive partsEXAMPLE OF APPLICATION MATERIALS OEM

AIR SYSTEM PIPEING PP TIER 1 – TIER 2

BUMPERS PP+EPDM TIER1-TIER 2

VEHICLE INTERIOR COMPONENTSPP TD 20 TIER 1- TIER 2

DASHBOARD COMPONENTS PP-TD25 TIER 1-TIER 2

TRIM PANELS PP TD 30 TIER 1 –TIER 2

HEAD LIGHT COVERS PP GFR 30 TIER 1- TIER 2

HEATER HOUSING PP TD 40 TIER 1- TIER 2

INTERIOR COMPONENTS PP TD 10 TIER 1- TIER 2

DOOR PANELS PP TD 20 –PP TD 15 TIER1- TIER 2

Page 16: About Us

Home appliances partsEmaş Material Product Group Appliance Part Name

EMOPLEN HP MCF 40 GR020 PP COM Washing Machine Tube

EMPOL BV 307 FR- HIPS BLACK (V-2) IM PS COM TV Tailboard

EMOPLEN HP MTF 30 BEYAZ WT016 PP COM Washing Machine Drawer

EMOPLEN HP MCF 40 KOYU GRİ GR020 PP COM Dish Washer Lower Base

EMOPLEN HP MCF 40 GRİ GR028 PP COM Air Conditioner Outdoor Unit

EMOPLEN HP MCF 40 BEYAZ WT016 PP COM Washing Machine Door Inner

EMOPLEN HP MTF 20 GRİ R7046 62003181 PP COM Turbo engine fin

EMOPLEN HP MTF 10 FR V0 NATUREL PP COM Air Conditioner Cable Part

EMPOL FR V0 ICE WHITE PS COM TV Tailboard

Page 17: About Us

Sales Distribution

Automotive33%

Electrical16%

Household Appliances

41%

Other10%

Domestic Sales: 94%Export Sales: 6% (Germany, Russia, Romania, Bulgaria, South Africa, Uzbekistan)Total: 31.000 MT

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QualityOur laboratories have modern and reliable equipment which makes us an «Innovative Development Partner»

Mechanical ElectricalThermalRheologicalChemical Tests Intertek , SGS

Page 19: About Us

QualityEmaş have adopted a ‘systematic approach’ to its business and its Quality Management System, consistently being customer focused and continuous improvement.

The Quality Department together with Technical and Commercial teams, work with individual customers to meet requirements specific to their QMS, which owing to the diversity of our customer base, EMAS has certificates of ISO 16949 and ISO 9001 standards.

Page 20: About Us

Laboratory

Test Method EquipmentDensity ISO 1183 Analitic Scale / Density KitAsh Content ISO 3451 OvenMFR ISO 1133 Ceast 7024 & Zwick 4100Viscosity Glass Bath and Ostwald ViscometerMoisture Sartorius MA100

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Laboratory

Test Method EquipmentTensile Elongation ISO 527 Zwick Z020Deflection Properties ISO 178 Zwick Z020Notched Izod Impact Resistance ISO 180/1A Zwick B5113.300 and Notch OpenerShore-D Hardness ISO 868 Zwick Shore-D 3117CTI TS EN 60112 EMS TT-2001

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Laboratory

Test Method EquipmentGlow-wire Test TS EN 60695 EMS GW-9802/200UL-94 Flammability Test UL-94 Flammability Test CabinHDT ISO 75 Ceast 692VICAT ISO 306 Ceast 692Color Test Konica Minolta 3600d

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THANK YOU FOR YOUR ATTENTION