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Copyright Copyright © © 2009 2009 POLYTECHNIK POLYTECHNIK Luft Luft - - und Feuerungstechnik GmbH und Feuerungstechnik GmbH - - All rights reserved All rights reserved 1 1 A - 2564 Weissenbach AUSTRIA Tel. +43/2672/890-0, Fax: 890-13 Internet: www.polytechnik.com E-Mail: [email protected]
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Page 1: A - 2564 Weissenbach AUSTRIA Tel. +43/2672/890-0, Fax: 890 ...

Copyright Copyright ©© 2009 2009 –– POLYTECHNIK POLYTECHNIK LuftLuft-- und Feuerungstechnik GmbH und Feuerungstechnik GmbH --

All rights reservedAll rights reserved

11

A - 2564 Weissenbach AUSTRIATel. +43/2672/890-0, Fax: 890-13Internet: www.polytechnik.com

E-Mail: [email protected]

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Copyright Copyright ©© 2009 2009 –– POLYTECHNIK POLYTECHNIK LuftLuft-- und Feuerungstechnik GmbH und Feuerungstechnik GmbH --

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22

Biomass heat and energy Biomass heat and energy productionproduction

Ing. Herbert Brenner

Polytechnik Luft-und Feuerungstechnik GmbH

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Our expertise in combustion of biomass:Our expertise in combustion of biomass:more than more than 40 jears experiance40 jears experianceworldwide subsidiariesworldwide subsidiariesmore than 2.300 plants in operationmore than 2.300 plants in operationexportexport--rate approx. 85 %rate approx. 85 %

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44

0

500

1000

1500

1900 1920 1940 1960 1980 2000 2020 2040 2060

Exajoule =1018J

- sustainable development -

Source:Deutsche Shell AG

unknowngeothermal

solar energy

new biomass

wind Ren

ewab

le

ener

gy

sou

rces

nuclear power

water

natural gas

oil

coal and lignite

trad. biomass

Toda

y’s

ener

gy

sou

rces

World Energy Consumption 2060

biomass market of tomorrow will increase rapidly …

biomass market of tomorrow will increase rapidly …

Predicted WorldPredicted World’’s Energy Consumption (Shells Energy Consumption (Shell--Study)Study)

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55

BIOMASS COMBUSTION BIOMASS COMBUSTION PLANTSPLANTS

with an individual boiler capacity ofwith an individual boiler capacity of

500 kW to 20.000 kW500 kW to 20.000 kW

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Combustion typesCombustion types::

hydraulic grate furnaceshydraulic grate furnacesunderfeed grate furnacesunderfeed grate furnacesunderfeed stokersunderfeed stokers

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Kind of fuels:Kind of fuels:

saw and plane shavingssaw and plane shavingssaw dustsaw dustwood chipswood chipsbarkbarkdemolition wooddemolition woodgrain remainsgrain remainspoultry dung / horse dungpoultry dung / horse dungother biomassother biomass

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To produce heat and / or electricity for :

• district heating plants

• CHP cogeneration plants

• production heating processes

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heat exchanger (boiler) forheat exchanger (boiler) for::warm waterwarm water (up to 95(up to 95°° C)C)

hot waterhot water (more than 95(more than 95°° C to 200C to 200°° C)C)

low pressure steamlow pressure steam (up to 1 bar)(up to 1 bar)

high pressure steamhigh pressure steam (up to 36 bar)(up to 36 bar)

high pressure hot steamhigh pressure hot steam (up to (up to 450450°° C, 63 bar)C, 63 bar)

thermo oilthermo oil (up to 320(up to 320°° C)C)

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1010

complete turn key complete turn key installations, inclinstallations, incl..

fuel dischargefuel dischargefuel feeding systemfuel feeding systemfurnacefurnaceboilerboilerflue gas dedusting systemflue gas dedusting systemcontrol andcontrol and regulation unitregulation unit

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electroelectro--installationinstallation

power generation unitspower generation units

waterside installation incl. pipingwaterside installation incl. piping

building for boiler house and fuel storagebuilding for boiler house and fuel storage

auxilary systemsauxilary systems

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1212

Design and planning:Design and planning:

Definition of plant parameters: pressures, Definition of plant parameters: pressures, temperatures, capacities, (warmwater, temperatures, capacities, (warmwater, hotwater, steam, thermooil) hotwater, steam, thermooil)

Determine the annual heat consumption Determine the annual heat consumption (min (min -- max. capacities, annual operating max. capacities, annual operating hours table )hours table )

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annual heat consumption of district heatingannual heat consumption of district heating

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Accurate definition of the used fuel (minAccurate definition of the used fuel (min--/max. watercontents, size, ash contents, /max. watercontents, size, ash contents, chemical analysis ) to fix the feeding and chemical analysis ) to fix the feeding and combustion systemcombustion system

Determination of the ingredients of fuel Determination of the ingredients of fuel as nitrogen, clorine, sulfur, o.s.o. to fix as nitrogen, clorine, sulfur, o.s.o. to fix the flue gas cleaning system according to the flue gas cleaning system according to the valid emission levelsthe valid emission levels

Design and planning:Design and planning: AVAILABLE FUEL

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Design and planning:Design and planning:

Nitrogen in the fuel:Nitrogen in the fuel:valid for level of NOx (NO2) : SNCRvalid for level of NOx (NO2) : SNCR--plants, plants, SCRSCR-- plants or other NOx reducing methodsplants or other NOx reducing methods

Chlorine:Chlorine:valid for HClvalid for HCl--value in flue gas and high value in flue gas and high temperature corrosion; Fix the heat transfer and temperature corrosion; Fix the heat transfer and max. temperatures in the boilermax. temperatures in the boiler

Sulfur:Sulfur:valid for SO2valid for SO2--value in flue gas, raises up the value in flue gas, raises up the dewdew--point of the flue gas (corrosion)point of the flue gas (corrosion)

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Definition of the proceedings according to the Definition of the proceedings according to the costs and economicscosts and economics

Definition of the boiler parameters and fuel Definition of the boiler parameters and fuel feeding / storage / and flue gas handling and feeding / storage / and flue gas handling and cleaning.cleaning.

Choice of the flue gas cleaning system: Choice of the flue gas cleaning system: multicyclonemulticycloneelectrostatic filterelectrostatic filterbagfilterbagfilter

Process engineering

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Process engineering

the heatthe heat--led led application of a CHP application of a CHP plant are focussed to plant are focussed to the heat requirements the heat requirements of the heat consumers. of the heat consumers.

For the powerFor the power--led led application of a CHP application of a CHP plant the focus is on the plant the focus is on the power production." power production."

power led application(extraction condensing turbine)

0

5

10

15

20

25

1 2 3 4

MW elM

W th

heat /energy ratio

heat led application(ORC, back pressure turbine)

0

5

10

15

20

25

1 2 3 4

MW el

MW

th

heat /energy ratio

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photosynthesis and photosynthesis and carbon carbon -- cyclecycle Energy from Biomass

Holz

Heizhaus

H2O

CO2

Sonnen-Energie

H2OAscheMineral-

stoffe

O2

ThermischeEnergie

Wood combustion doesn’t contribute to greenhouse effect, because the disengaging carbon dioxide originated from combustion, will be bound by photosynthesis in growing up trees / plants.

Therefore the CO2 – balance is equalised.

Biomass based heating plants use local, natural energy sources, which are renewable by photosynthesis.

The use of wood energy contributes to the maintenance of forestry and landscape.

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„„Clean combustionClean combustion““through through

adiabate combustion adiabate combustion chamber with chamber with adjacent heat adjacent heat

utilisationutilisation

Advantage of Polytechnik:

•Low emissions (NOx, dust, CO, CxHy)

•Low fouling of adjacent heat exchangers

•Less expenses for cleaning / maintenance

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2020

Hydraulic moving grate firing system

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Hydraulic pushing rods for silo extraction

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Hydraulic driven fuel feeding device to firing

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2323

3 D planning of fuel feeding device

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District heating plant 2x10MW

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Control and visualisation systemControl and visualisation system

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2626

Automatic Automatic boiler boiler

cleaning cleaning devicedevice

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Technologies for CHP and Power generation units:

ORC (Organic Rancine Cycle plants)

Steam turbine plants

biomass gasification with gas turbines/engines

other power generating processes

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Boiler efficiency for biomass fuel Boiler efficiency for biomass fuel w = 50 % w = 50 %

85 85 –– 87 %87 %Steamboiler incl. economiserSteamboiler incl. economiser

83 83 –– 84 %84 %Thermooilboiler with Thermooilboiler with economisers for ORCeconomisers for ORC--cyclecycle-- split split systemsystem

85 85 -- 87 %87 %hot water boilerhot water boiler

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Your partner from first concept Your partner from first concept ……

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……. until after sales service.. until after sales service.

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3131

Organic Rankine Cycle (ORC) concept: a commercial technology for distributed production of combined heat and power from various energy sources

Turboden T600 – CHP (600 kWel)

Doc. 08A

00171_e -Copyright ©

2008 –Turboden S.r.l. A

ll rights reserved

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ORC Plants in cogeneration

>70 units from 0,2 – 2MWel in operation in Europe

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3333

T600 unit (600 kWel) lay-out

Lay–out: one single skid up to 800 kWel

Doc. 08A

00171_e -Copyright ©

2008 –Turboden S.r.l. A

ll rights reserved

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T1500 unit (1500 kWel) lay-out

Lay–out: separate items above 800 kWel

Doc. 08A

00171_e -Copyright ©

2008 –Turboden S.r.l. A

ll rights reserved

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ORCORC--Reference plants (excerpt)Reference plants (excerpt)

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3636

Rankine Cycle (steam cycle):

production of combined heat and power with steam turbine

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3737

Impressions of Reference plantsImpressions of Reference plants

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3838

Automatic fuel extraction

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3939

Moving grate combustion units with air pre-heater, 21 000 kW (District heating)

District heating plant Pisz, Poland

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4040

Errection of a co-generation plant (2 x 10 000 kWtherm, 5 000 kWel)

Göpfritz, Austria

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Er

Errection of a co-generation plant under Russian conditions, Archangelsk, Russia

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4242

Delivery of a co-generation plant 8MW

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5454

Lay–out CHP plant : 42 MW therm. and 7500 kWel

Bio Energie Lozere FR-48000 Mende

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A - 2564 Weissenbach AUSTRIATel. +43/2672/890-0, Fax: 890-13Internet: www.polytechnik.com

E-Mail: [email protected]

THANK YOU FOR YOUR ATTENTION