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Oct 14, 2014

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ARMY TM 9-6115-464-12 AIR FORCE TO-35C2-3-445-1 NAVY NAVFAC P-8-624-12TECHNICAL MANUAL

Operator And Unit Maintenance Manual GENERATOR SET, DIESEL ENGINE DRIVEN, TACTICAL SKID MTD, 15 KW, 3 PHASE, 4 WIRE, 120/208 AND 240/416 VOLTSDOD MODEL MEP-004A MEP-103A MEP-113A CLASS UTILITY PRECISE PRECISE HERTZ 50/60 50/60 400 NSN 6115-00-118-1241 6115-00-118-1245 6115-00-118-1244

INCLUDING OPTIONAL KITSDOD MODEL MEP-005-AWF MEP-005-AWE MEP-004-ALM MEP-005-AWM MEP-015-ASK NOMENCLATURE WINTERIZATION KIT, FUEL BURNING WINTERIZATION KIT, ELECTRIC LOAD BANK KIT WHEEL MOUNTING KIT APPLICATIONS KIT ACOUSTIC SUPPRESSION KIT N S N 6115-00463-9083 6115-00-463-9085 6115-00-291-9201 6115-00-463-9094 6115-01-096-9015 6115-01-233-8274

DISTRIBUTION STATEMENT A: Approved for public release; distribution Is unlimited

This manual supersedes TM 5-6115-464-12, 31 January 1975, including all changes.

HEADQUARTERS, DEPARTMENTS OF THE ARMY, AIR FORCE AND NAVY 30 July 1993

ARMY TM 9-6115-464-12 AIR FORCE TO 35C2-3-445-1 NAVY NAVFACP-8-624-12

CHANGE NO. 2

HEADQUARTERS, DEPARTMENTS OF THE ARMY, THE AIR FORCE, AND THE NAVY WASHINGTON D.C., 31 MARCH 1997 OPERATOR AND UNIT MAINTENANCE MANUAL GENERATOR SET, DIESEL ENGINE DRIVEN, TACTICAL SKID MTD, 15 KW, 3 PHASE, 4 WIRE, 120/208 AND 240/416 VOLTS

DOD MODELS MEP-OO4A MEP-103A MEP-113A

CLASS UTILITY PRECISE PRECISE

HERTZ 50/60 50/60 400

NSN 6115-00-118-1241 6115-00-118-1245 6115-00-118-1244

INCLUDING OPTIONAL KITS DOD MODELS MEP-005AWF MEP-005AWE MEP-004ALM MEP-005AWM MEP-015ASK NOMENCLATURE WINTERIZATION KIT, FUEL BURNING WINTERIZATION KIT, ELECTRIC LOAD BANK KIT WHEEL MOUNTING KIT APPLICATIONS KIT ACOUSTIC SUPPRESSION KIT NSN 6115-00-463-9083 6115-00-463-9065 6115-00-291-9201 6115-00-463-9094 6115-01-096-9015 6115-01-233-8274

DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited

TM 9-6115-464-12/T.O. 35C2-3-445-1/NAVFAC P-8-624-12, dated 30 July 1993, is changed as follows:

1.

Remove and insert pages as indicated below. New or changed text material is indicated by a vertical bar in the margin. An illustration change is indicated by a miniature pointing hand.

Remove pages i through viii 1-1 and 1-2 A-1 and A-2 E-1 and E-2 FP-13/(FP-14 BLANK) 2.

Insert pages i through ix/(x blank) 1-1 and 1-2 A-1 and A-2 E-1 and E-2 FP-13/(FP-14 BLANK)

Retain this sheet in front of manual for reference purposes.

ARMY TM 9-6115-464-12 AIR FORCE TO 35C2-3-445-1 NAVY NAVFAC P-8-624-12 C2

By Order of the Secretaries of the Army, Air Force, and Navy:

Official: JOEL B. HUDSON Administrative Assistant to the Secretary of the Army 03481

DENNIS J. REIMER General, United States Army Chief of Staff

RONALD R. FOGELMAN General, USAF Chief of Staff

HENRY VICCELLIO, JR. General, USAF Commander, Air Force Materiel Command

J. E. BUFFINGTON Rear Admiral, CEC, US Navy Commander Navy Facilities Engineering Command

DISTRIBUTION: To be distributed in accordance with DA Form 12-25-E, block no. 6142, requirements for TM 9-6115-464-12.

ARMY TM 9-6115-464-12 AIR FORCE TO 35C2-3-445-1 NAVY NAVFAC P-8-624-12 C1 CHANGE NO. 1 HEADQUARTERS DEPARTMENTS OF THE ARMY, THE AIR FORCE AND THE NAVY WASHINGTON, D.C., 28 FEBRUARY 1995

OPERATOR AND UNIT MAINTENANCE MANUAL Generator Set, Diesel Engine Driven, Tactical Skid Mounted, 15 kW, 3 Phase, 4 Wire, 120/208 and 240/416 VoltsDISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited TM 9-6115-464-12/TO 35C2-3-445-1/NAVFAC P-8-624-12, 30 July 1993, is changed as follows: 1. Remove and insert pages as indicated below. New or changed text material is indicated by a vertical bar in the margin. An illustration change is indicated by a miniature pointing hand.

Remove pages FP-19/(FP-20 blank) FP-23/(FP-24 blank)

Insert pages FP-19/(FP-20 blank) FP-23/FP-24 blank)

2. Retain this sheet in front of manual for reference purposes.

TM 9-6115-464-12 TO 35C2-3-445-1 NAVFAC P-8-624-12 C1

By Order of the Secretaries of the Army, Air Force, and Navy:

Official:MILTON H. HAMILTON

GORDON R. SULLIVAN General, United States Army Chief of Staff

MILTON H. HAMILTON Administrative Assistant to the Secretary of the Army08102

MERRILL A. McPEAK General, USAF Chief of Staff RONALD W. YATES

General, USAF Commander Air Force Materiel Command

DAVID E. BOTTORFF Rear Admiral, CEC, US Navy Commander Navy Facilities Engineering Command DISTRIBUTION: To be distributed in accordance with DA Form 12-25-E, block no.6142, requirements for TM 9-6115-464-12.

ARMY TM 9-6115-464-12 AIR FORCE TO 35C2-3-445-1 NAVY NAVFAC P-8-624-12

All specific cautions and warnings contained in this manual shall be strictly adhered to. Otherwise, severe injury, death and/or damage to the equipment may result. HIGH VOLTAGE is produced when this generator set is in operation. DEATH or severe burns may result if personnel fail to observe safety precautions. Do not operate this generator set until the ground terminal stud has been connected to a suitable ground. Disconnect the battery ground cable before removing and installing components on the engine or in the electrical control panel system. Do not attempt to service or otherwise make any adjustments, connections or reconnections of wires or cables until generator set is shut-down and completely de-energized. DANGEROUS GASES Batteries generate explosive gas during charging; therefore, utilize extreme caution, do not smoke, or use open flame in vicinity when servicing batteries. Use only Slave Receptacle (SR1) when extra cranking power is required, as incorrect method of slaving could cause arcing at battery terminals. Exhaust discharge contains noxious and deadly fumes. Do not operate generator sets in endosed areas unless exhaust discharge is properly vented to the outside. When filling fuel tank, maintain metal-to-metal contact between filler nozzle and fuel tank. Do not smoke or use an open flame in the vicinity. Use extreme care, should a selenium rectifier malfunction, to avoid inhalation of poisonous fumes. LIQUIDS UNDER PRESSURE are generated as a result of the generator set. Do not expose any part of the body to a high pressure leak in the fuel or hydraulic system of the generator set. Relieve pressure from radiator before removing radiator cap. NOISE operating level of this generator can cause hearing damage. Ear protectors, as recommended by the medical or safety officer, must be worn when working near this set.

DAMAGE to the equipment may result if personnel fail to observe the cautions contained in this manual. If generator set is shut down by the operation of a safety device, do not attempt to operate the unit until the cause has been determined and eliminated. HEAT If acoustic suppression kit is installed, do not allow personnel to open or close exhaust discharge door when unit is hot. Serious burns or personnel injury may result.

a

ARMY TM 9-6115-464-12 AIR FORCE TO 35C2-3-445-1 NAVY NAVFAC P-8-624-12

Hot refueling of generators while they are operating poses a safety hazard and should not be attempted. Hot engine surfaces and sparks produced from the engine and generator circuitry are possible sources of ignition. Severe Injury, death to personnel and/or damage to the equipment may result. ROTATING PARTS Severe injury may result from contact with moving or rotating components such as fan blades, pulleys, and belts. Do not attempt to service or make any adjustments in the vicinity of such components while generator set is in operation. Do not operate without all guards in place.

b

ARMY TM 9-6115-464-12 AIR FORCE TO 35C2-3-445-1 NAVY NAVFAC P-8-624-12 TECHNICAL MANUAL OPERATOR AND UNIT MAINTENANCE MANUAL GENERATOR SET, DIESEL ENGINE DRIVEN, TACTICAL SKID MTD, 15 KW, 3 PHASE, 4 WIRE, 120/208 AND 240/416 VOLTS

DOD MODELS MEP-OO4A MEP-103A MEP-113A

CLASS UTILITY PRECISE PRECISE

HERTZ 50/60 50/60 400

NSN 6115-00-118-1241 6115-00-118-1245 6115-00-118-1244

INCLUDING OPTIONAL KITSDOD MODELS MEP-005AWF MEP-005AWE MEP-004ALM MEP-005AWM NOMENCLATURE WINTERIZATION KIT, FUEL BURNING WINTERIZATION KIT, ELECTRIC LOAD BANK KIT WHEEL MOUNTING KIT APPLICATIONS KIT MEP-015ASK ACOUSTIC SUPPRESSION KIT NSN 6115-00-463-9083 6115-00-463-9085 6115-00-291-9201 6115-00-463-9094 6115-01-096-9015 6115-01-233-8274

REPORTING ERRORS AND RECOMMENDING IMPROVEMENTSYou can help improve this manual. If you find any mistakes or if you know of a way to improve the procedures, please let us know. Mail your letter or DA Form 2028 (Recommended Changes to Publications and Blank Forms), or DA Form 2028-2 located in the back of this manual directly to: Commander, US Army Aviation and Troop Command, ATTN: AMSAT-I-MP, 4300 Goodfellow Blvd., St. Louis, MO 63120-1798. A reply will be furnished directly to you. For AIR FORCE, Submit AFTO Form 22 directly to: COMMANDER, SACRAMENTO AIR LOGISTICS CENTER, Al-TN: TILBA MCCLELLAN AFB, CA 956-5990. For Navy, mail comments to the Commander, Naval Construction Battalion Center, ATTN: Code 157411, Bldg. 1443, Port Hueneme, CA 93043-5000.

DISTRIBUTION STATEMENT A. Approved for public release, distribution is unlimited.

Change 2

i

ARMY TM 9-6115-464-12 AIR FORCE TO 35C2-3-445-1 NAVY NAVFAC P-8-624-12

TABLE OF CONTENTS Page HOW TO USE THIS MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CHAPTER 1 Section I. Section ii. Section iii. CHAPTER 2 Section I. Section ii. Section iii. Section IV. Section V. Section VI. CHAPTER 3 Section I. Section Ii. Section III. CHAPTER 4 Section I. Section ii. Section iii. Section IV. Section V. Sectio