1 Welcome RFID: The Future of Intelligent Logistics February 10, 2006 Heljä Salomaa, Logistics Director, Finland Post Tomi Pienimäki, Chief Technology Officer Mika Lindholm, Business Development Director, Capgemini Mark Prichard, Product Director, EMEA Ian Broughton, Business Development, EMEA
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1 Welcome RFID: The Future of Intelligent Logistics February 10, 2006 Heljä Salomaa, Logistics Director, Finland Post Tomi Pienimäki, Chief Technology.
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1
Welcome
RFID: The Future of Intelligent Logistics
February 10, 2006
Heljä Salomaa, Logistics Director, Finland PostTomi Pienimäki, Chief Technology OfficerMika Lindholm, Business Development Director, Capgemini Mark Prichard, Product Director, EMEAIan Broughton, Business Development, EMEA
2
Agenda10:00 – 10:05 Welcome
10:05 – 10:20 BEA: OverviewMark Prichard, Product Director, BEA Systems
10:20 – 10:50 Finland Post: RFID: Providing Information not Data for ‘Intelligent Logistics’Heljä Salomaa , Logistics Director, Finland Post Corporation
10:50 – 11:05 The BEA Approach to RFIDIan Broughton, Business Development, BEA Systems
11:05 – 11:25 COFFEE BREAK
11:25 – 11:50 Proven Process of DeploymentMika Lindholm, Business Development Director, Capgemini
11:50 – 12:00 The Future is ‘Intelligent Logistics’Tomi Pienimäki, Chief Technology Officer
12:00 – 12:30 Q & A / Lunch
12:30 – 1:30 Tour (optional)
3
BEA Systems: Overview
February 10, 2006
Mark Prichard, Product Director
4
Company Overview
Who We Are & What Do We Do:
World leader in enterprise infrastructure software
Simplify enterprise computing
Improve business responsiveness through a service-oriented architecture (SOA) approach
The Objective: Align IT with business needs – providing the right information to those that need it.
5
Company Background
Customer Base & Financial Strength & Stability
> $1B in Sales
31 consecutive quarters of positive cash flow
15,000+ customers worldwide, including majority of Fortune Global 500Acquired more than 30 companies in 10 years: including ConnecTerra for RFID
Global Presence
75 offices in 36 countries
Over 3,000 employees
Strategic Industry Influence
More than 1,300 systems integrators, independent software vendors, and application service providers
Driving innovation into standards – Active EPCglobal Member
6
Service Orientated Architecture: The Power of a New Approach
Support CustomersEngineering
General ServicesEnterprise Applications Databases
SalesB2C PartnersB2E
Shared Services Management and Security
Standards-based Connectivity
Shared Application and Business Services
“Service-Oriented Architecture is an IT strategy that organizes the discrete functions contained in enterprise applications into
interoperable, standards-based services that can be combined and reused quickly to meet business needs.”
7
RFID Within the SOA VisionINFORMATION
RE-USABLE SERVICES
INFORMATION INFORMATION
INFORMATION INFORMATIONINFORMATION
RE-USABLE SERVICES
RE-USABLE SERVICES RE-USABLE SERVICES
8
Alignment of RFID with an SOA Strategy
Allows RFID ‘data’ to be enriched and delivered as ‘information services’
Build once, re-use many times - leverage existing RFID services e.g. workflows to highlight mis-shipments through a portal
Reduced development times for new projects – RFID Accelerator Kit
Reduces cost and risk for integration with internal systems such as WMS & ERP as well as external data repositories.
Allows business to respond quicker to new RFID requirements that demonstrate value & relevant information for intelligent logistics.
9
Finland Post Corporation
RFID: Providing Information not Data for ‘Intelligent Logistics’
February 10, 2006
Heljä SalomaaBusiness Director in Logistics
10
Finland Post Background
Distribution network, post offices
Finland Post Group
Messaging€808,0 million
Informationlogistics
€176,0 million
Logistics€254.1 million
Net turnover of €1235,2 million
• 23,297 postal employees
• 2.6 billion items per year
• 7000 standard delivery routes covered/day
• 2.5 million delivery addresses
• 25 million parcels per year
• 5,500 vehicles
11
Three Key Trends inOperating Environment
Inter-nationalisati
on
Digitalization of processes
Enhancing operationefficiency
12
Challenges for Posti’s Businesses
Customers and other operators are expecting increasingly detailed and proactive information on supply chain status
Finland Post is constantly looking to improve operational processes that improve customer service and reduce costs
Physical or electronic delivery Recipient
Delivery process management
Information management
Sender
I N T E L L I G E N T L O G I S T IC S
Client bases Databases Profile data
13
Background to the Pilot
Initial RFID discussions took place 18 months ago
BEA wanted to understand Finland Post’s thinking on RFID and its potential uses within their environment
Was Reusable Asset Tracking an issue and did the business case stack up?
Capgemini & BEA’s RFID assessment included:
Prove the business case existed around Reusable Asset Tracking
Provided answers to the following questions:
1. Is there a business case?
2. Will it give Finland Post the information it needed?
3. How could it be deployed?
4. How long would it take?
5. How much would it cost?
14
The Business Case: Developed Around…
Reducing Shrinkage
Losing over 17,000 cages per annum
1.3 million euros per year in replacement costs
Increasing visibility of roll cage movements:
Major dwell times of roll cages at customer sites
No visibility of cycle times
Increasing availability and utilisation of the assets
15
Improving customer service at peak times.
SLA’s were suffering due to lack of these assets
Opportunity to uncover ‘Value Added’ services
The Business Case: Developed Around…
16
Project ScopeThe project was carried out by Finland Post in co-operation with Capgemini and BEA Systems Oy
17
Objectives of the Pilot
To evaluate the technologies and pilot RFID process To use RFID technology within the production process as standalone systems (i.e. without integration into the normal production systems)
How well would the technologies work:Functioning of tags, antennas, readers (Long range and hand-held)
Usability of hand-held readers (software and hardware)
Endurance of readers and tags in the different climatic conditions
Determine the best options for tags, packaging and tag location on Roll cages
How to attach the tags as easy and fast as possible
Minimize breaking and losing the tags
18
Objectives of the Pilot
Identify Roll Cage MovementsIncrease visibility of roll cage movements:
Identify dwell times of roll cages at customer sites
Obtain info about how long a roll cage had been in service
Increasing availability and utilisation of the assets
To take the data from the readers and expose that as information – to identify:
Usability and usefulness of collected tracking information
Added value of new collected information compared with present tracking information
19
RFID Pilot Layout & Process:3 Doors and 300 Tagged Roll Cages
Sorting areas
Transport routes
Roll cages movementin the Post Terminal
Long range readers
Pilot Roll cage storing
Post office
Helsinki Post Terminal
Logistics Centre, Vantaa
1
CustomerHand-held readers
2
3
20
Pilot Environment: Read Rates
UHF RFID portal was used to track Roll cages automatically
100 % reception with every long range reader tested,
Tags designed especially for Finnish Post metal Roll cages
93% of empty trays (plastics letterboxes) inside of a Roll cage with standard tags were seen by the readers (without optimizing the tuning or antenna design of the letter box tag)
some changes to the tag would enable 100% reads
21
Overview of Technical Architecture
The BEA RFID Solution
WLANWLAN
WLIWSRFID Device
Edge-Server
DB Control CustomControl
JPF
BEA WebLogic Portal Server
BPM
RFID tags
FixedTag
Long range reader
HHT reader
DB
LAN
BEA WebLogic Integration Server
22
Data Collected in the Pilot
In the pilot limited amount of information was collected:
Day and time
Driver id
Roll cage id
Customer id
Event
pick-up / delivery
load / unload
empty / full Roll cage
License plate on the tag – cheaper & more secure
23
Benefits
Improve asset management through visibility
Reduce total cost of ownership
Improving control, availability and maintenance costs
Ensuring assets in the ‘right place, right time, right quantity’
Accurately charge customers for their use of roll cages
Analytically information on:
Asset cycle times
Dwell times
Utilisation rates
Shrinkage points
24
Turning Data into Meaningful Information
Finland Post now has total visibility of roll cages
Information is available via the online portal providing information such as:
Circulation of Roll cages
Number of events per customer or per route
Number of Roll cages per customer during a day
Demand of Roll cages per day / week / route / customer
Example Portal Information >>
25
Summary of Roll Cages at each site.
Ideal for identifying those customers who are hoarding roll cages.
26
Finland Post: Operations Portal
This screen shows individual roll cage events for a given tag id
It can be used to track the movements of an individual roll cage.
Provides information on error tracking and helps with rollcage hunts.
27
Long Term: Posti’s Answer to Customer Expectations
2005 20zz20xx200x
RFID process pilot with Roll cages
Implementation of RFID everywhere in Finland – to every Post Terminal and all kinds of containers
RFID tag in deliveries (e.g. parcels, value letters), increases transparency of the process
Process control
with RFID,
guidance and
sender information
storage in the tag
Time
Benefits
Shared standards
28
The BEA Approach to RFID
February 10, 2006
Ian Broughton, Business Development, EMEA
29
Mission for RFID
RFID Mission
INTEGRATED
COST EFFECTIVESTEPS
SCALEABLE& RE-USABLE
RFIDPLATORM
TARGETEDSOLUTIONS
3021 of the these companies use BEA products21 of the these companies use BEA products
Why Is BEA Investing In RFID?Many existing customers want a single sw infrastructure vendor
Retail Federal
USArmy
USDHS
USAF
UKHMRC Schering-
Plough
Pharma
USDLA
• Counterfeit Reduction• Diversion Control
• 3PL Services• Asset Tracking
• Supply Chain Visibility• Asset Tracking
Standardize on WebLogic
• Reduce Out-of-Stocks• Reduce Shrinkage
Logistics
31
Solution Framework
SUPPLIER
RFID HARDWARE
BEA WEBLOGIC INTEGRATION
ACCELERATORKITS
ERP
BEA EVENT REPOSITORY
SCM
EPC
ONS
OMSWHM
EVENT ENRICHMENT
ANALYTICS
CUSTOMER
PORTAL B2B
BEA WEBLOGIC PORTAL
BEA WEBLOGIC RFID EDGE SERVERFILTERING DEVICE MGTCONNECTIVITY
Increasing Focus on the Business Case and less on Market Hype
RFID Forecasts, Players & Opportunities 2006 – 2016,
IDTechEx
* = includes software & services
33
Focus on Business Case / ROI
RFID Market Research, 2005. Conducted by KRC Research on behalf of BEA Systems
Which of the following do you think your company would be focused on most in implementing RFID? (%
saying…)
2%
9%
10%
12%
13%
16%
26%
Other
Process change
Tech issues relatedto implementation
Organisationalchange
Cost of RFID tag
Establishingbusiness case
Ensuring ROI
34
Small Steps Lead to Big Benefits
Understanding & Awareness of RFID & where it could be used with
chance of positive business case
Investigate Business Case
Achieve Simple RFID Proof of Concept
– no integration
Pilot the Process – with integration and supporting infrastructure
Awareness &Understanding
RFID Assessment
RFIDLaboratory
Wide ScaleDeployment
PilotIntegration
Cost, Effectiveness & Value
Time & Experience Required
1
5
3
4
2
Roll-out and Collaborate based on Information not Data
Repeatable Deployment
Low CostLow Risk
…but in which direction?
A journey of a thousand miles begins with a single step. Lao-tzu, The Way of Lao-tzu
Chinese Philosopher (604 BC - 531 BC)
35
Assessment & Laboratory
HardwareTechnologyDefinition
OperationalProcesses
Benefits &Cost
Development
Assessment – Flexible Phase Approach
Laboratory /Pre Pilot Study
Progress to Pilot & Then Roll Out
36
What Questions Does this Answer?
Quite simply:-
1. Is there a business case?
2. Will it give me the information I need?
3. How can it be deployed?
4. How long will it take?
5. How much will it cost?
1. GO2. NO GO
37
Coffee Break
February 10, 2006
38
Proven Process of Deployment
February 10, 2006
Mika Lindholm, Business Development Director, CapgeminiMark Prichard, Product Director, EMEA
39
Transformation ConsultingTransformation Consulting• Business
• Technology
Architecture ServicesArchitecture Services• Systems Architecture
• Solution Design
Systems IntegrationSystems Integration• Application Packages
• Development & Integration Services
• Data & Content ServicesInfrastructure ServicesInfrastructure Services• Systems Engineering
• Network Engineering
• Security
Business Business
OutsourcingOutsourcing• Business Process
• Outsourcing
IT OutsourcingIT Outsourcing• Applications Management
• Infrastructure Management
• Network Outsourcing
OTACEOTACE• Over 94% on Time
• 92% meeting or exceeding customer expectations
ASE/ADC Design Shop ASE/ADC Design Shop TM
Process ConsultingProcess Consulting• Customer Relationship
Management
• Supply Chain Management
• Finance & Employee Transformation
40
1.
Post Office.
2.
Distribution Centre.
3.
6.
4.
Vehicle Loading @ Distribution Centre.Scanned Out using
Handheld Scanners & Scan-In through
Portals Gates
5.
Sender
Vehicle UnLoaded.
Scan-Out Full Roll Cage Deliveries& Scan-In
Empty Roll Cage
Collection
In-Transit
Finland Post: The RequirementInternal Process Control not part
of the initial Pilot. Roll cages are not
lost here!
Pilot focuses on activities that are
outside direct Posti Control.
41
The process of moving forwardRFID is not like purchasing a new HP printer that can be taken out of the box connected to a PC and it works. Select a reliable experienced partner to guide you through an RFID adoption programme.
You need to understand the technology before you can exploit it.
Business case development (barcodes will be around for many years to come), take it in baby steps… Realise benefits and progress to next stage.
Do not select RFID based on price. Your environment, your processes and business applications will dictate the RFID technology selection that’s right for you.
Do not under estimate the importance of Operator training.
42
Assessment & Laboratory
HardwareTechnologyDefinition
OperationalProcesses
Benefits &Cost
Development
Assessment – Flexible Phase Approach
Laboratory /Pre Pilot Study
Progress to Pilot & Then Roll Out
43
Assessment & LaboratoryWhat Areas Were Covered?
Roll Cage Uses.
Roll Cage Dimensions.
Roll Cage Handling.
Roll Cage RFID Reader Considerations (I)
Roll Cage Potential Tag Positions.
Roll Cage RFID Reader Considerations (II)
Roll Cage Typical Damage.
Post Environment.
Roll Cage RFID Recommendations.
44
RFID: Key message.
RFID Tags & Readers are very complementary, they will happily work alongside other Auto-id and RF wireless technologies. In combination with other such technologies, very compelling IT solutions are possible providing business users opportunities to track and trace assets and obtain real-time data not previously possible with barcode technology.
GPS Technology
Auto-id Technology
GSM/GPRS Technology
• RFID Reader Software • Application Software (WMS/Track & trace etc).• IT Infrastructure • EAI Integration• Business Process Transformation• Financial Transformation
RFID is simply a very good enabling technology
45
RFID: The Future is ‘Intelligent Logistics’
February 10, 2006Tomi Pienimäki, Chief Technology Officer
46
Themes for Technology Adoption
Location Based
Systems
Solutions For Reaching
Production
Efficiency
Emerging Opportuniti
es
Mobility
Enabling Innovativ
e Customer SolutionsIntelligent
Logistics
Event Manageme
nt
47
Combining RFID, Location Based Systems and 2-D symbols
RFID and Location Based Systems will be essential technologies in the futureRFID should be combined with other technologies: Location Based Systems, 2-D symbols (and barcodes)
=> Comprehensive technology roadmap
Posti Strategy: Small scale deployments as technology matures
Piloting technologies with limited investments would ensure competitiveness in the future
48
RFID Usage Areas and Effects in Posti
RFID FoundationProcess control, efficiency and quality
Removing manual work,Efficient work governance
RFID in Posti
Transportationfacilities tracking
Transparency- Shipment tracking
49
RFID Roadmap Draft: 2006-2010
•Wide tracking of transports and shipments•Process control and optimization•Dynamic process control
• Tracking of selected shipments on item level
• Real time tracking and reporting of shipments and transports for clients
•Tagging of other transport units• Wider integration to customer processes
•Technology roadmap•Demo-/test environment to gen2 level•Architectural readiness•Tracking of selected transportation units•Tracking of high value deliveries
2008
2009
2010
2006 - 2007
50
Summary of Morning Session
51
In Summary
BEA is committed to RFID
Scaleable & robust infrastructure is central to a successful RFID deployment
Transform RFID data into relevant & timely information to improve decision making
Use a proven process of deployment
Experienced & knowledgeable partners are a must to make it happen.
52
Q & A / Tour
53
Tour: A Top Level Overview
54
RFID Pilot Layout:3 Doors and 300 Tagged Roll Cages
Sorting areas
Transport routes
Roll cages movementin the Post Terminal
Long range readers
Pilot Roll cage storing
Post office
Helsinki Post Terminal
Logistics Centre, Vantaa
1
CustomerHand-held readers
2
3
55
Lunch & Close
56
Portal Reader & Antenna
Antenna & Reader Portal LED Counter
BACK
57
Handheld Readers
Roll cage tag
Customer’s Tag
Hand-held Terminal
BACK
58
Posti Roll Cages
BACK
59
Posti Roll Cage DimensionsSIDE VEIW FRONT VEIW
15 mm
35 mm35 mm
14
25
mm
15
60
mm
835 mm
680 mm
505 mm
520 mm
Wheel diameter100 mm
135 mm
BACK
60
Delivering small and large format letters.
Delivering letter transportation units.
Posti Roll Cage Uses
Plus a Variety of other Consignments.
BACK
61
Posti Roll Cage Handling
There are numerous Roll cage weighing and ‘tipping’machines in operation.
Roll cages are moved with speed and in numbersusing a range of fork lift trucks. From this pictureit can be seen that up to 12 empty Roll cages canbe moved at the same time using a single vehicle.
BACK
62
Posti Roll Cage Typical Damage
Roll cage ‘base’ becomes saturated with snow/ice after being left outsidefor prolonged periods. The base and wheels have to be replaced regularly.
BACK
63
Roll Cage Potential RFID Tag Positions6 RFID tag positions have been considered;
SIDE VEIW FRONT VEIW
135 mm
15
60
mm
Position 6.
Position 3.
Position 1.
Position 2.
Position 4.
Position 2.
Position 3.
Position 5.
BACK
64
RFID Reader Considerations.Read Range & Speed
Distance from Reader to tag.
Size of portal to be covered by reader.
Tag read data requirements (i.e. how much data stored on tag).
Maximum speed the tag will pass the reader.
Anti-collision requirements.
Number of Tags in the reader ‘field’ to be read at the same time.
Reader Position/Environment.
Mobile or fixed position.
Local environment, floors, ceiling and wall construction.
Potential sources of RF interference, inc. items tags attached to or being moved on.
RFID Tag Type
Passive or Active. Low Frequency (125KHz to 134KHz), High Frequency (13.56 MHz), Ultra High
Frequency (868 MHz) or Microwave Frequency (>1GHz).
BACK
65
Read Range, Speed & Anti-Collision Requirements
Helsinki Post Office Posti Vehicle Roll Cage Stacking
BACK
66
Reader Position/Environment
Large metal pipe-work, electric motors, metal roller doors, Electric Fan heaters with large metal heat exchanger matrix, power cables etc….
BACK
67
RFID Recommendations.
Tag Position on Roll Cage.
We recommend that Position 5 and 6 should be evaluated within the Posti
operational environment. The RFID pilot will aim to establish the ‘read
performance’ based on the tag position and ability to address the RFID tag by
Posti operators.
We recommend UHF RFID technology to be deployed by Posti
UHF (868.5 MHz).
The RFID technology selection criteria has taken into account many factors,
including the operational and ‘physical’ specification requirements identified
during the Posti process reviews. Most importantly it has taken a view of the RFID
technology support and purchase costs for both readers and tags both today and
in the future.
Position 5 Position 6 BACK
68
Review of assets/containers & compatibility with RFID
Tag positioning and tag attachment methods
Definition of RFID tagging strategy (when/who/how)
Reader requirements - read range and read speeds
An outline RFID IT architecture definition
Existing data collection technologies with recommendations for RFID integration
AssessmentHardware Technology Definition
1. GO2. NO GO
Back
69
Current Process Map and Procedures
RFID Enabled Process Map and Procedures
GAP analysis
Review security, along with operator training
Health and safety issues - strategies comply with corporate strategy and legal requirements.
How is the change going to be managed?
RFID Operational Processes
Assessment
1. GO2. NO GO
Back
70
RFID hardware technology costs (pilot/roll-out)
RFID software integration costs (pilot/roll-out)
RFID implementation costs (pilot/roll-out)
RFID Business benefit definition, immediate/future development
A total investment summary for both Pilot and roll-out implementation
RFID Benefits & Cost Development
Assessment
1. GO2. NO GO
Back
71
RFID Laboratory/Pre-Pilot Testing
Objectives
Establish best performing hardware vendors
Appropriate tag format, position & mounting method
Assessment of readers to track other items using a range of operational scenarios.