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Page 1: 1 217 Milling Website

Keeping the Customer First

MillingHand book

Milling made “easy”

Tungaloy Report TE1206-E2

Page 2: 1 217 Milling Website

2

About milling...

Milling

Milling is the complex shaping of metal

(or possibly other materials), by removing

unneeded material to form the final shape.

It is generally done on a milling machine,

where the milling cutter rotates about the

spindle axis and a worktable moves in multi-

ple directions (usually three dimensions

[x,y,z axis]) relative to the workpiece.The

motion across the surface of the workpiece

is usually accomplished by moving the table

on which the workpiece is mounted, in the

x and y directions.

According to DIN 8580 standard milling is

classified as separation process.

http://en.wikipedia.org/wiki/Metalworking

Page 3: 1 217 Milling Website

3

Vf = 5500 mm / min

Vf = 4500 mm/min

Vf = 6500 mm/min

NEWMilling made “easy”

TAW & TPW milling cutter

Features

Our formula for high productivity:

HJ = High feed milling

With the newly developed tool system for

face and square shoulder milling Tungaloy

strikes out in a new direction in precision

and design. This modern tool concept

convinces in various application fields and

enables productive and flexible utilisation

on all different machining centres.

Due to two different versions (standard

pitch and close pitch type) this tool system

offers optimal adaptation to a great

variety of working materials. All tools dis-

pose of an inner coolant system directed

precisely on each insert. Thanks to the

highly positive rake angle and the applica-

tion oriented chipbreaker, lowest cutting

forces can be achieved. Thus especially the

machining of unstable work pieces on low

power machining centres becomes totally

uncomplicated. The application of the HJ

high feed geometry in the 45° TAW milling

cutter is revolutionary. Simply by

changing the insert the face milling cut-

ter turns into a high feed milling cutter.

This points out the complete potential of

our new milling system as it realizes signi-

ficantly shorter machining times.

( \ Reference see p.10)

Page 4: 1 217 Milling Website

4

+00:00:44:04

• Highly economic design with 3 cutting edges

• New chipbreaker geometries foroptimum performance

• Stable double clamping systemof the insert

• All EXP milling cutter with innecoolant

• Extremely quiet running at largecutting depths

Benefits

Modern machine tool centres allow for

highly economic production by means of in-

creased number of revolutions and higher

table feed rates. So far, these cutting pa-

rameter have been applied for smooth

milling rev. precision finishing. The innova-

tive EXP & TXP milling cutter now optimize

also the more time consuming roughing op-

eration. The EXP & TXP milling cutter are

suited for feed rates > 3 mm/tooth and

thus lead to a substantial reduction in ma-

chining time.

With the EXP & TXP milling cutter, sur-face

milling operations, ramping and cavity en-

larging at maximum cutting depths of 1.5

mm are possible. Compared to conven-

tional cutting parameter the machining

time can be reduced by one half. The eco-

nomic design of the insert with three cut-

ting edges with chipbreaker reduces

cutting forces and thus enables the use of

the larger TXP milling cutter also on ma-

chines with low spindle speed.

( \ Reference see p. 20)

Super “Quick motion” milling cutter

Feed rate up to 3 mm/toothFor maximal productivity in roughing operations

EXP & TXP milling cutter

Features

Page 5: 1 217 Milling Website

5

25

20

15

10

5

0

-30 20 70 120

High Precision 90° milling cutter

90° Square Shoulder

Leng

th o

f sh

ould

er (m

m)

Profile accuracy (µm)

EPS17025RS (ø 25, t = 2)ASMT170508PDPR-MJAH120C55Vc = 150 m/minƒt = 0.1 mm ap = 2 x 14 mmae = 5 mmwithout

Cutter:Insert:Grade:

Work material:Cutting speed:

Feed per tooth:Axial cutting depth:

Cutting width:Coolant:

EPS17025RS (MJ)Competitors ACompetitors B

High precision and general purpose are the

main characteristics of Tungaloy‘s latest in-

novative development. The new and mod-

ern EPS & TPS generation of milling

cutters covers a multitude of different ap-

plications. The endmills, of which some are

equipped with air hole, are best suited for

square shoulder and slotting operations at

only low cutting forces. The exact position-

ing of the insert combined with a positive

chipbreaker and a two-step rake angle en-

able the machining of a high precision

90° shoulder without any steps in the

profile. Further finishing operations with a

solid carbide milling cutter thus become

unnecessary.

( \ Reference see p. 23)

EPS & TPS milling cutter

Features

mea

suring

set

-up

Page 6: 1 217 Milling Website

6

BenefitsDouble clamping Insert is fixed with clamp screwand form fit for highest stability. Optimal fixing through the inclina-tion of the clamping screw

UniqueSpecial marks on inserts andcutter body for easy indexing

Air holeEffecient coolant supply (coolinglubricant or compressed air)

Modern machining processes demand for

flexible application and highest productivity.

Tungaloy set a sign and developed a new

tool concept. The multi-functional EVX

endmill is the result of an elaborate mar-

ket analysis carried out amongst a carefully

chosen and well balanced circle of end-

users from the Die and Mould industry,

machine tool industry and fixture con-

struction but also machine construction

industry and repair shops.

The innovative EVX endmill is a double cut-

ting endmill with centre cutting edge best

suited for a multitude of different applica-

tions. These are next to conventional

milling operations as shoulder milling and

slotting also plunging operations into the

full material.

Especially the effective double clamping

mechanism of the insert by clamp screw

and form fit extraordinarily compensates

cutting forces developing from different

sources and directs these into the insert

seat. The result is higher stability of the

whole tool system and an optimised com-

plete machining process.

Features

Multifunctional milling cutter with centre cutting edge for plunge milling

EVX endmill

( \ Reference see p.26)

Page 7: 1 217 Milling Website

7

Wiper

R

R

Improved surface

quality at highly

economic feed

rates

Standard round insert

“Wiper effect” with RDMT/W...

The TRD12-16 is a unique milling cutter

with round inserts for a great variety of ap-

plications in the automobile industry. The

positive rake angle allows for low vibration

machining at large cutting depths and

only minimal spindle load.

Due to the indexing flat, the insert finds a

stable seat and can easily be fixed and

turned.

The new wiper effect at the round insert

for excellent surface qualities at high feed

rates, similar to turning operations.)

( \ Reference see p.14)

Wipercutting edge0.8 mm

Indexing flat

Surface ribbed

Features

Multifunctional milling cutter

with round insert

TRD milling cutter

Page 8: 1 217 Milling Website

8

TAW 10

TXP 20

TMD 16

TAW 10

SFP 28

TAW 10

TXP 20

TMD 16

TAW 10

SFP 28

TRD 14

TXP 20

TMD 16

TAW 10

TRD 14

TXP 20

TMD 16

TAW 10

TAW 10

TXP 20

TMD 16

TAW 10

TAW 10

TXP 20

TMD 16

TAW 10

TAW 10

EXP 20

EPS 23

TAW 10

TPW 12

TXP 20

TPS 24

TPS 24

TPW 12

TXP 20

TPS 24

TPS 24

TPW 12

TXP 20

TPS 24

TPS 24

TPW 12

TXP 20

TPS 24

TPS 24

TPW 12

TPS 24

TPS 24

TPW 12

TPS 24

TPS 24

EPS 23

EPS 23

EPS 23

EVX 26

EXP 20

EPS 23

EPS 23

EVX 26

EXP 20

EPS 23

EPS 23

EVX 26

EXP 20

EPS 23

EPS 23

EVX 26

EXP 20

EPS 23

EPS 23

EVX 26

EXP 20

EPS 23

EPS 23

EVX 26

EPS 23

b

a

c

Face milling on a pre machined surface with high feed

Material: Steel \ TXP p. 20

Milling

a

Example:

b c

a b c

Face milling Square shoulder milling Pocket milling

Standard

High feedmilling

Large cut-ting depth

Finishing

Extra-Finishing

Standard

High feedmilling

Large cut-ting depth

Finishing

Extra-Finishing

Standard

High feedmilling

Large cut-ting depth

Finishing

Extra-Finishing

Standard

High feedmilling

Large cut-ting depth

Finishing

Extra-Finishing

Standard

High feedmilling

Large cut-ting depth

Finishing

Extra-Finishing

Standard

High feedmilling

Large cut-ting depth

Finishing

Extra-Finishing

Standard

High feedmilling

Large cut-ting depth

Finishing

Extra-Finishing

Selection guides

Application

Premachined surface

Interrupted cut

Rough skin

Burned skin

Unstable condition

Thin workpiece

Small cutting width

P. P. P.

Page 9: 1 217 Milling Website

9

EVX 26

TZP 17

TZP 17

TZF 18

EVX 26

TZP 17

TZP 17

TZF 18

EVX 26

TZP 17

TZP 17

TZF 18

EVX 26

TZP 17

TZP 17

TZF 18

EVX 26

TZP 17

TZP 17

TZF 18

EVX 26

TZF 18

TRD 14

EXP 20

TRD 14

TRD 14

EXP 20

TRD 14

TRD 14

EXP 20

TRD 14

TRD 14

EXP 20

TRD 14

TRD 14

EXP 20

TRD 14

TRD 14

EXP 20

TRD 14

EPS 23

EXP 20

SVN 19

EPS 23

EXP 20

SVN 19

EPS 23

EXP 20

SVN 19

EPS 23

EXP 20

SVN 19

EPS 23

EXP 20

SVN 19

EPS 23

EXP 20

SVN 19

EPS 23

EXP 20

SVN 19

EXP 20

EXP 20

EXP 20

EXP 20

EXP 20

EXP 20

EXP 20

EXP 20

EVX 26

EXP 20

EVX 26

EXP 20

Further details see pages 38 - 41

Selection

Plunging Die engraving Spiral interpolation SlottingP. P. P. P.

SteelStainless steelCast ironNonferrous metals

Page 10: 1 217 Milling Website

NEW

NEW

NEW

SWMT13T3AFPR-MJ � � � � � 4.0

SWMT13T3AFER-ML � 2.0 3.0

SWMW13T3AFTR � � � � M 5.0

SWMT13T3AFPR-HJ � � � � 2.3 2.0

SWMT13T3AFPR-MS �

SWGT13T3AFPR-MJ � � 2.0 4.0G

SWGT13T3AFFR-AJ �

WWCW13T3AFER-WS � �

WWCW13T3AFFR-WS � C 7.8 -

WWCW13T3AFFR-WD �

AH120 AH140 GH110 T3030 T1015 NS740 KS05F DX140

50

63

80

100

125

160

50

63

80

100

125

160

22

27

32

40

22

27

32

40

40

50

63

40

50

63

20

22

28.5

32

29

20

22

28.5

32

29

6.3

7

8

9

6.3

7

8

9

10.4

12.4

14.4

16.4

10.4

12.4

14.4

16.4

1

2

-

1

2

-

CM10X30H

CM12X30H

TMBA-M16H

TMBA-M20H

-

CM10X30H

CM12X30H

TMBA-M16H

TMBA-M20H

-

TAW13R050M22.0E04

TAW13R063M22.0E05

TAW13R080M27.0E06

TAW13R100M32.0E07

TAW13R125M40.0E08

TAW13R160M40.0E10

TAW13R050M22.0E05

TAW13R063M22.0E06

TAW13R080M27.0E08

TAW13R100M32.0E10

TAW13R125M40.0E12

TAW13R160M40.0E16

4

5

6

7

8

10

5

6

8

10

12

16

FE

a

bø d

ø D�

� �

ø D ø D1 ø d F E a b

MJ2.0

4.0

13

.9

ML

MJ (G)MS AJ (G)

WD

WSWiper

18°30’

13.913.92.04.0

13

.9

18°30’

13.9

2.0 4.0

13

.9

18°30’

13.9

HJ2.3

4.0

14

.7

18°30’

14.7

2.0 4.0

14

.1

18°30’

14.1 2.0 4.0

14

.1

18°30’

14.1 7.8

7.8

4.0

4.0

12.7

57.0

5

12.7

57.0

5

18°30’

18°30’

19.24

19.187.05R500

R5007.05

2.04.0

13

.9

18°30’

Max. ap

FSSA1102

CSPB-3.5

DTS5-3.5SS

P-3.5

IP-15D

10

A

B

C

A

B

C

63

76

94

114

139

174

63

76

94

114

139

174

ø D1

with

with

with

with

without

with

with

with

with

without

� Shim

� Clamping screw for insert

� Clamping screw for shim

Wrench

Wrench

Item code

without

Milling

P. 30

P. 30

P. 30

P. 30

P. 30

PVD coated CVD coated Cermet Carbide PCD

Specification: TAW milling cutter (45°)

Item codeItem code Fig.

Fig. 1

Fig. 2

Airhole

Centre bolt Mountingdetails

Centre bolt

Clo

seSta

ndar

d

No. ofinsertsStock

Dimensions (mm)

Description Item code

Replacement parts

Specification: inserts for TAW milling cutter (45°) � Standard stock in Europe

� Standard stock in Europe

with

without

with

without

Grades

HoningWiping

flatAccuracy

Rake angle: A.R. 17° ~ 20°R.R. -16° ~ -11°

without

P. 30

Page 11: 1 217 Milling Website

MJ ML HJ MS AJ100 ~ 270 0.05 ~ 0.3 0.05 ~ 0.25 0.05 ~ 0.3 0.2 ~ 0.6 - -

150 ~ 300 0.05 ~ 0.3 - 0.05 ~ 0.3 0.2 ~ 0.6 - -

80 ~ 180 0.05 ~ 0.3 - - - 0.1 ~ 0.25 -

100 ~ 300 0.05 ~ 0.23 - 0.05 ~ 0.23 - - -

100 ~ 230 0.05 ~ 0.25 0.05 ~ 0.2 0.05 ~ 0.25 0.2 ~ 0.5 - -

150 ~ 280 0.05 ~ 0.25 - 0.05 ~ 0.25 0.2 ~ 0.5 - -

80 ~ 150 0.05 ~ 0.25 - - 0.2 ~ 0.5 - -

100 ~ 230 0.05 ~ 0.2 - 0.05 ~ 0.2 - - -

100 ~ 180 0.05 ~ 0.2 0.05 ~ 0.15 0.05 ~ 0.2 0.2 ~ 0.4 - -

100 ~ 180 0.05 ~ 0.2 - 0.05 ~ 0.2 0.2 ~ 0.4 - -

80 ~ 200 0.1 ~ 0.25 - - 0.2 ~ 0.5 0.1 ~ 0.2 -

150 ~ 250 0.1 ~ 0.25 0.1 ~ 0.2 0.1 ~ 0.25 0.2 ~ 0.5 - -

100 ~ 250 0.05 ~ 0.25 - 0.05 ~ 0.25 0.2 ~ 0.6 - -

100 ~ 250 0.05 ~ 0.25 0.05 ~ 0.2 0.05 ~ 0.25 0.2 ~ 0.6 - -

300 ~ 1000 - - - - - 0.05 ~ 0.2

80 ~ 300 - - - - - 0.05 ~ 0.2

200 ~ 500 - - - - - 0.05 ~ 0.2

AH120 IT3030 IIAH140 IIINS740 IVAH120 IT3030 IIAH140 IIINS740 IVAH120 IT3030 II

AH140 IAH120 IIT1015 IAH120 IIIKS05F I

KS05F I

KS05F I

MJ ML HJ MS AJ100 ~ 270 0.05 ~ 0.25 0.05 ~ 0.2 0.05 ~ 0.25 0.2 ~ 0.6 - -

150 ~ 300 0.05 ~ 0.25 - 0.05 ~ 0.25 0.2 ~ 0.6 - -

80 ~ 180 0.05 ~ 0.25 - - - 0.05 ~ 0.2 -

100 ~ 300 0.05 ~ 0.2 - 0.05 ~ 0.2 - - -

100 ~ 230 0.05 ~ 0.2 0.05 ~ 0.15 0.05 ~ 0.2 0.2 ~ 0.5 - -

150 ~ 280 0.05 ~ 0.2 - 0.05 ~ 0.2 0.2 ~ 0.5 - -

80 ~ 150 0.05 ~ 0.2 - - 0.2 ~ 0.5 - -

100 ~ 230 0.05 ~ 0.18 - 0.05 ~ 0.18 - - -

100 ~ 180 0.05 ~ 0.18 0.05 ~ 0.12 0.05 ~ 0.18 0.2 ~ 0.4 - -

100 ~ 180 0.05 ~ 0.18 - 0.05 ~ 0.18 0.2 ~ 0.4 - -

80 ~ 200 0.1 ~ 0.2 - - 0.2 ~ 0.5 0.1 ~ 0.18 -

150 ~ 250 0.1 ~ 0.2 0.1 ~ 0.18 0.1 ~ 0.2 0.2 ~ 0.5 - -

100 ~ 250 0.1 ~ 0.2 - 0.1 ~ 0.2 0.2 ~ 0.6 - -

100 ~ 250 0.1 ~ 0.2 0.05 ~ 0.18 0.1 ~ 0.2 0.2 ~ 0.6 - -

300 ~ 1000 - - - - - 0.05 ~ 0.2

80 ~ 300 - - - - - 0.05 ~ 0.2

200 ~ 500 - - - - - 0.05 ~ 0.2

AH120 IT3030 IIAH140 IIINS740 IVAH120 IT3030 IIAH140 IIINS740 IVAH120 IT3030 II

AH140 IAH120 IIT1015 IAH120 IIIKS05F I

KS05F I

KS05F I

11

TAW milling cutter

without

without

Work materials

Mild steelLow alloyed steel

St37, etc.(< 180HB)

Die & Prehardened steelX96CrMoV12, etc.

(< 30HRC)

Copper alloys

Carbon steelAlloy steel

Ck45, 42CrMo4, etc.(< 300HB)

GradeCuttingspeed

Vc (m/min)*Choice

Feed per tooth ft (mm/t)

Roughing (Cutting depth: ap > 1.0 mm)

Finishing (Cutting depth: ap < 1.0 mm)

Cutting conditions TAW (45°)

Stainless steel(< 250HB)

Grey cast ironDuctile cast ironAluminium alloys

(Si: < 12 %)Aluminium alloys

(Si: > 13 %)

Work materials

Mild steelLow alloyed steel

St37, etc.(< 180HB)

Die & Prehardened steelX96CrMoV12, etc.

(< 30HRC)

Copper alloys

Carbon steelAlloy steel

Ck45, 42CrMo4, etc.(< 300HB)

GradeCuttingspeed

Vc (m/min)*Choice

Feed per tooth ft (mm/t)

Stainless steel(< 250HB)

Grey cast ironDuctile cast ironAluminium alloys

(Si: < 12 %)Aluminium alloys

(Si: > 13 %)

Choice*I First II Wear-resistanceIII ToughnessIV Surface quality

Page 12: 1 217 Milling Website

12

TPW13R050M22.0E04

TPW13R063M22.0E05

TPW13R080M27.0E06

TPW13R100M32.0E07

TPW13R125M40.0E08

TPW13R050M22.0E05

TPW13R063M22.0E06

TPW13R080M27.0E08

TPW13R100M32.0E10

TPW13R125M40.0E12

50

63

80

100

125

50

63

80

100

125

22

27

32

40

22

27

32

40

40

50

63

40

50

63

20

22

28.5

32

20

22

28.5

32

6.3

7

8

9

6.3

7

8

9

10.4

12.4

14.4

16.4

10.4

12.4

14.4

16.4

1

2

1

2

CM10X30H

CM12X30H

TMBA-M16H

TMBA-M20H

CM10X30H

CM12X30H

TMBA-M16H

TMBA-M20H

4

5

6

7

8

5

6

8

10

12

SWMT1304PDPR-MJ � � � � �

SWMT1304PDER-ML � M1.4 0.8

SWMT1304PDPR-MS � 10.00

SWGT1304PDPR-MJ � �G

SWGT1304PDFR-AJ � 1.6 -

MJ ML

MJ (G) AJ (G)13.55

1.4

5.0

13

.55

17°

MS13.56

1.4

5.0

13

.56

17°

13.55

1.4

5.0

13

.55

17°

13.58

1.6

5.0

13

.58

17°

13.55

1.4

5.0

13

.55

17°

FSSP1102

CSPB-3.5

DTS5-3.5SS

P-3.5

IP-15D

ø D ø d F E a b

F

E

a

bø d

ø D

�� �

Max. apAH120 AH140 T3030 T1015 NS740 KS05F

A

B

A

B

P. 30

P. 30

P. 30

P. 30

Cornerradius

with

with

with

with

with

with

with

with

Specification: TPW milling cutter (90°)

Item codeItem code Fig.

Fig. 1

Fig. 2

� Shim

� Clamping screw for insert

� Clamping screw for shim

Wrench

Wrench

Airhole

Centre bolt Mountingdetails

Centre bolt

Clo

seSta

ndar

d

No. ofinsertsStock

Dimensions (mm)

Description Item codeReplacement parts

Specification: inserts for TPW milling cutter (90°)

with

without

Item code

Rake angle: A.R. 11.5° R.R. -13° ~ -10.5°

PVD coated CVD coated Cermet Carbide

GradesHoning Wiping

flatAccuracy

� Standard stock in Europe

� Standard stock in Europe

Milling

Page 13: 1 217 Milling Website

13

MJ ML MS AJ100 ~ 270 0.05 ~ 0.25 0.05 ~ 0.2 - -

150 ~ 300 0.05 ~ 0.25 - - -

80 ~ 180 0.05 ~ 0.25 - 0.05 ~ 0.2 -

100 ~ 300 0.05 ~ 0.15 - - -

100 ~ 230 0.05 ~ 0.2 0.05 ~ 0.15 - -

150 ~ 280 0.05 ~ 0.2 - - -

80 ~ 150 0.05 ~ 0.2 - - -

100 ~ 230 0.05 ~ 0.15 - - -

100 ~ 180 0.05 ~ 0.15 0.05 ~ 0.12 - -

100 ~ 180 0.05 ~ 0.15 - - -

80 ~ 200 0.05 ~ 0.2 - 0.05 ~ 0.18 -

150 ~ 250 0.05 ~ 0.2 0.05 ~ 0.15 - -

100 ~ 250 0.05 ~ 0.2 - - -

100 ~ 250 0.05 ~ 0.2 0.05 ~ 0.15 - -

300 ~ 1000 - - - 0.05 ~ 0.2

80 ~ 300 - - - 0.05 ~ 0.2

200 ~ 500 - - - 0.05 ~ 0.2

AH120 IT3030 IIAH140 IIINS740 IVAH120 IT3030 IIAH140 IIINS740 IVAH120 IT3030 II

AH140 IAH120 IIT1015 IAH120 IIIKS05F I

KS05F I

KS05F I

MJ ML MS AJ100 ~ 270 0.05 ~ 0.2 0.05 ~ 0.18 - -

150 ~ 300 0.05 ~ 0.2 - - -

80 ~ 180 0.05 ~ 0.2 - 0.05 ~ 0.18 -

100 ~ 300 0.05 ~ 0.12 - - -

100 ~ 230 0.05 ~ 0.18 0.05 ~ 0.12 - -

150 ~ 280 0.05 ~ 0.18 - - -

80 ~ 150 0.05 ~ 0.18 - - -

100 ~ 230 0.05 ~ 0.12 - - -

100 ~ 180 0.05 ~ 0.12 0.05 ~ 0.1 - -

100 ~ 180 0.05 ~ 0.12 - - -

80 ~ 200 0.05 ~ 0.18 - 0.05 ~ 0.15 -

150 ~ 250 0.05 ~ 0.18 0.05 ~ 0.12 - -

100 ~ 250 0.05 ~ 0.18 - - -

100 ~ 250 0.05 ~ 0.18 0.05 ~ 0.12 - -

300 ~ 1000 - - - 0.05 ~ 0.2

80 ~ 300 - - - 0.05 ~ 0.2

200 ~ 500 - - - 0.05 ~ 0.2

AH120 IT3030 IIAH140 IIINS740 IVAH120 IT3030 IIAH140 IIINS740 IVAH120 IT3030 II

AH140 IAH120 IIT1015 IAH120 IIIKS05F I

KS05F I

KS05F I

TPW milling cutter

Roughing (Cutting depth: ap > 1.0 mm)

Cutting conditions TPW (90°)

Work materials

Mild steelLow alloyed steel

St37, etc.(< 180HB)

Die & Prehardened steelX96CrMoV12, etc.

(< 30HRC)

Copper alloys

Carbon steelAlloy steel

Ck45, 42CrMo4, etc.(< 300HB)

GradeCuttingspeed

Vc (m/min)*Choice

Feed per tooth ft (mm/t)

Stainless steel(< 250HB)

Grey cast ironDuctile cast ironAluminium alloys

(Si: < 12 %)Aluminium alloys

(Si: > 13 %)

Work materials

Mild steelLow alloyed steel

St37, etc.(< 180HB)

Die & Prehardened steelX96CrMoV12, etc.

(< 30HRC)

Copper alloys

Carbon steelAlloy steel

Ck45, 42CrMo4, etc.(< 300HB)

GradeCuttingspeed

Vc (m/min)*Choice

Feed per tooth ft (mm/t)

Stainless steel(< 250HB)

Grey cast ironDuctile cast ironAluminium alloys

(Si: < 12 %)Aluminium alloys

(Si: > 13 %)

Finishing (Cutting depth: ap < 1.0 mm)

Choice*I First II Wear-resistanceIII ToughnessIV Surface quality

Page 14: 1 217 Milling Website

14

TRD12050R-E

TRD12052R-E

TRD12063R-E

TRD12066R-E

TRD12080R-E

TRD12100R-E

TRD16063R-E

TRD16066R-E

TRD16080R-E

TRD16100R-E

RDM*1204ZD**

RDM*1606ZD**

38

40

51

54

68

88

47

50

64

84

22

27

32

22

27

32

50

52

63

66

80

100

63

66

80

100

6

8

40

50

40

50

20

22

26

20

22

26

6.3

7

8

6.3

7

8

10.4

12.4

14.4

10.4

12.4

14.4

CSTB-3.5 T-15D

CSTB-5 T-20D

4

5

6

4

5

6

RDMT1204ZDPN-MJ � � � � 112.8 4.76 6

RDMW1204ZDSN � � � � 2M 0.8

RDMT1606ZDPN-MJ � � � � 116.8 6.35 8

RDMW1606ZDSN � � � � 2

4-R

Abs

S15°

A

S15°

4-R

bs

R ø D ø D1 ø d F E a b

F

E

ab

ød

øDøD

R

1

AH120 AH140 AH330 T3030 A S bs R

AH120 (120 ~ 170 ~ 220) 0.3 ~ 0.5 0.3 ~ 0.6AH330 (140 ~ 190 ~ 240) 0.2 ~ 0.4 0.2 ~ 0.5T3030 (140 ~ 190 ~ 240) 0.3 ~ 0.5 0.3 ~ 0.6AH120 (100 ~ 150 ~ 200) 0.2 ~ 0.45 0.2 ~ 0.5AH330 (120 ~ 170 ~ 220) 0.15 ~ 0.35 0.15 ~ 0.4T3030 (120 ~ 170 ~ 220) 0.2 ~ 0.45 0.2 ~ 0.5AH120 (80 ~ 130 ~ 180) 0.2 ~ 0.35 0.25 ~ 0.45AH330 (100 ~ 150 ~ 200) 0.1 ~ 0.3 0.1 ~ 0.4T3030 (100 ~ 150 ~ 200) 0.2 ~ 0.35 0.25 ~ 0.45AH140 (80 ~ 150 ~ 200) 0.2 ~ 0.5 0.2 ~ 0.6AH120 (120 ~ 180 ~ 240) 0.3 ~ 0.5 0.3 ~ 0.6AH330 (150 ~ 200 ~ 250) 0.2 ~ 0.4 0.2 ~ 0.5

AH120 (60 ~ 100 ~ 140) 0.08 ~ 0.25 0.1 ~ 0.3

TRD12 TRD16

A

B

A

B

Milling

Grade Cutting speedVc (m/min)Workmaterial

Carbon steels< 300 HB

Alloy steels< 300 HB

Die steels< 300 HB

Stainless steelGrey cast iron

Ductile cast ironHardened steels,

prehardened steels< 45 HRC

Feed per tooth ft (mm/t)

Note: When the cutting depth is smaller than 2 mm, use the higher limitof feed values shown above. And, when larger than 3 mm, use the lowerlimit of the feed values.

Cutting data

Fig.

Fig. 1 Fig. 2

Specification: TRD milling cutter

Item codeScrew Wrench

InsertsReplacement parts Mounting

detailsNo. ofinserts

StockDimensions (mm)

Specification: inserts for TRD milling cutter � Standard stock in Europe

� Standard stock in Europe

with

Item code

Rake angle: A.R. 10° R.R. -6° ~ 0°

TRD12 Max. ap: 6 mmTRD16 Max. ap: 8 mm

PVD coated CVD coated

GradesHoning

Dimensions (mm)Accuracy

P. 30

P. 30

P. 30

P. 30

Page 15: 1 217 Milling Website

15

TRD12050R-ETRD12052R-ETRD12063R-ETRD12066R-ETRD12080R-ETRD12100R-ETRD16063R-ETRD16066R-ETRD16080R-ETRD16100R-E

TRD12050R-ETRD12052R-ETRD12063R-ETRD12066R-ETRD12080R-ETRD12100R-ETRD16063R-ETRD16066R-ETRD16080R-ETRD16100R-E

TRD12050R-ETRD12052R-ETRD12063R-ETRD12066R-ETRD12080R-ETRD12100R-ETRD16063R-ETRD16066R-ETRD16080R-ETRD16100R-E

4.0 11

5.5 15

6°5° 30’

4°4°

2° 30’1° 30’

6°6°4°3°

ø min. (mm) ø max. (mm)ap (mm)

8892114120148188110120144184

< 6

< 8

48506164789861647898

98102124130158198124130158198

38405154688847506484

D1 D2 D1 D2

a pL min.

a p

L

θ

ø D2

a p

ø D

ø D1

ø D1

TRD milling cutter

Plunging Traverse feed milling

Ramping

Spiral interpolation

Application range

Feed

Notesø D : Tool diameterø D1 : Machining diameterø D2 : Tool-pass diameterap : Z-axis feed per one round of tool pass

(Pitch of helical cycle)

In helical feed drilling, the machinable hole diameter are limited by the tool dia-meter as shown in the above tables.When machining between the minimum and maximum machining diameter,a projection remains in the center of the bottom surface of the hole as shownin the figure on the left. Remove it by traverse feed milling.

Notes- In plunging, the maximum cutting depth is limited as

shown in the above table.- When plunging, set the Z-axis feed in a range of 0.05 to

0.1 mm/tooth.- When plunging, use pick-feed every 1 mm (or smaller

than 1 mm) to break chips.

Notes- tanθ = Cutting depth (ap) ÷ Tool’s traveling length (L)- In ramping, the ramping angle should not exceed the

max. ramping angle ( θ ).

Min. traverse to flatten thebottom surface L (mm)

Max. cutting depthap (mm)Item code

Item code

Item code Max. ramping angle ( θ )

Feed Feed

Projection

Page 16: 1 217 Milling Website

16

TMD5404RIE

TMD5405RIE

TMD5406RIE

TMD5408RIE

TMD5410RIE

TMD5412RIE

100

125

160

200

250

315

32

40

60

118

142

176

216

265

330

32

29

38

63

8

9

14

14.4

16.4

25.7

4

6

8

10

12

1

4

2 3

LD540R

WF500R

FDS-8S

CM4X0.7X20TP-4

ø D ø D1 ø d E F a b

AH120 AH140 AH330 GH330 T3030 T1015 NS740 TH10 UX30 TX25

150 ~ 250 0.1 ~ 0.25 150 ~ 250 0.1 ~ 0.3

150 ~ 250 0.1 ~ 0.35 150 ~ 250 0.1 ~ 0.35

150 ~ 300 0.1 ~ 0.35 180 ~ 300 0.1 ~ 0.35

100 ~ 180 0.1 ~ 0.35 130 ~ 200 0.1 ~ 0.35

150 ~ 280 0.1 ~ 0.35 180 ~ 280 0.1 ~ 0.35

100 ~ 180 0.1 ~ 0.25 150 ~ 200 0.1 ~ 0.3

100 ~ 200 0.1 ~ 0.3 150 ~ 200 0.1 ~ 0.35

80 ~ 130 0.1 ~ 0.3 100 ~ 150 0.1 ~ 0.35

80 ~ 180 0.15 ~ 0.3 100 ~ 200 0.15 ~ 0.33

150 ~ 180 0.15 ~ 0.3 180 ~ 200 0.15 ~ 0.3

100 ~ 150 0.1 ~ 0.2 100 ~ 150 0.1 ~ 0.2

80 ~ 130 0.1 ~ 0.2 80 ~ 130 0.1 ~ 0.2

100 ~ 200 0.1 ~ 0.3 100 ~ 200 0.1 ~ 0.3

80 ~ 130 0.1 ~ 0.3 80 ~ 130 0.1 ~ 0.3

200 ~ 1000 0.05 ~ 0.3 350 ~1000 0.1 ~ 0.3

200 ~ 500 0.1 ~ 0.2 200 ~ 500 0.1 ~ 0.25

NS740

GH330 • AH120

T3030

UX30

T3030

NS740

GH330 • AH120

UX30

AH140

UX30

T3030 • AH120

UX30

T1015

TH10 • UX30

TH10

TH10

ødb

øD

øD1

a

E

F

945˚

1.6

R15.875

1.2

4.76

15°

15.875 4.76

15°

2.01.6

SDKN1504AE�N SDKR1504AESR-MJSDKN1504AETN-16 SDKN1504AETNCR

B

C

D

SDKN1504AETN � � � � � � � � 1

SDKN1504AETNCR � 4

SDKN1504AETN-16 � K 2

SDKN1504AEFN � 1

SDKR1504AESR-MJ � � � 3

Fig.1 Fig.2 Fig.3 Fig.4

(3-dimensional chipbreaker)

TMD milling cutter

P. 30

P. 30

P. 30

Rake angle: A.R. 15° R.R. -3°

Max. radial cutting depth: 6 mmRight hand shown

R1(cone shaped)

Roughing (Cutting depth: ap = 1.5 ~ 4 mm) Finishing (Cutting depth: ap = 0.3 ~ 0.7 mm)

Fig.

Specification: TMD5400I milling cutter (45°)

Item code

� Locator

� Insert locking wedge

� Wedge fixing screw

� Locator fixing screw

Wrench

Mounting detailsNo. ofinsertsStock

Dimensions (mm)

Description Item codeReplacement parts

Specification: inserts for TMD milling cutter (45°) � Standard stock in Europe

� Standard stock in Japan

� Standard stock in Europe

with

without

with

Item code PVD coated CVD coated Cermet uncoated

GradesHoningAccuracy

Work materals

Mild steelLow alloyed steel

St37, etc.(< 180HB)

Die steelX96CrMoV12, etc. (< 30HRC)

Copper alloys

Carbon steelAlloy steel

Ck45, 42CrMo4, etc.(< 300HB)

GradeVc (m/min) ft (mm/t) Vc (m/min) ft (mm/t)

Stainless steel(< 250HB)

Grey cast ironDuctile cast iron

Aluminium alloys (Si: < 12 %)

Cutting conditions

Page 17: 1 217 Milling Website

17

TZP12050R-E

TZP12063R-E

TZP12080R-E

50

63

80

22

27

50

63

20

26

6.3

7

10.4

12.4

3

3

4

APMT120416PR-MJ � M 10

100 ~ 200 0.1 ~ 0.3

60 ~ 120 0.1 ~ 0.2

MJ 1.6

13.5

4.76

12

.7

11°

ZSA1102

DTS5-3.5

CSTB-3.5T

P-3.5

T-20D

ø D ø d F E a b

F

E

a

b

ø D

ø d

AH120

AH120

lf

lf

a ea e

a p

øD/2 Max. 10

~ 0.5

Max. 10 øD/2

A

Pick feedlf (mm)

TZP milling cutter

P. 30

Cutting depthap (mm)

Radial cutting depthae (mm)

Machiningmethod Feed

NoteIn Z-feed milling, select either of the machining method (1) or (2) and decidethe cutting depth according to the application

Carbon steelsAlloy steels

Die steels

Cast iron

Prehardened steels< 45 HRC

Effective cutting edge length (mm)

Specification: TZP milling cutter

Item code

� Shim

� Clamping screw for shim

� Clamping screw for insert

Wrench for shim

Wrench for insert

Mountingdetails

No. of insertsStock

Dimensions (mm)

Description Item code

Replacement parts

Specification:Insert for TZP milling cutter

� Standard stock in Europe

with

Item code PVD coated

GradesHoning

Z-feed milling Plunging

Accuracy

Feed pertooth

ft (mm/t)Work material Grades

Cutting speedVc (m/min)

Rake angle: A.R. 6° R.R. -2°

Max. radial cutting depth: 10 mm

Cutting conditions� Standard stock in Europe

Page 18: 1 217 Milling Website

18

TZF11050R-E

TZF11063R-E

TZF11080R-E

50

63

80

22

27

45

63

20

26

6.3

7

10.4

12.4

4

6

7

DPCW11T3ZFR � � � C

150 ~ 300 ~ 400

150 ~ 250 ~ 3500.05 ~ 0.15 ~ 0.20

200 ~ 300 ~ 500

150 ~ 250 ~ 350

100 ~ 150 ~ 200 0.05 ~ 0.10 ~ 0.15

R1.0

R1.0

9.5253.97

9.5

25 11°

CSTB-4S

SDUPR09CZ-11

CM4X0.7X12

SSHM3-10

T-15D

P-1.5, P-3

ø D ø d F E a b

AH120 AH740 NS530

NS530

AH740

AH120

F

E

a

b

ø D

ø d

lfae

a p

0.5 ~ 1.0 ~ 0.5 ~ 0.5

A

TZF milling cutter

P. 30

NoteDry cutting (including air blow) at a cuttingdepth up to 0.3 mm (allowable max. 0.5 mm)and a pick feed from 0.5 to 1.0 mm isrecommended.

TZF11 type cutter are not designed to adjustdynamic balance. Therefore, when the tool’soverhang ratio (cutter diameter-to-length) ex-ceeds 6 : 1, special care should be taken tothe revolution speed. (At first, start the machi-ning at 50 % of the speed shown in the tableof the standard cutting conditions, and thengradually increase the speed while confirmingsafety.)

To produce highly accurate surface finish, usethe cutter on a machine with sufficient rigidity.

Cautionary points in useUse the cutter for finish milling of vertical wallsurfaces requiring long tool-overhang of L/D > 6.Radial cutting edge run-out should be adjustedwithin 0.01 mm.In addition to Z-feed milling, TZF11 type cuttercan be also used for traverse feed milling.

Cutting depthap (mm)

Radial cutting depthae (mm)

Pick feedlf (mm)

Feed

Z-feed milling Plunging

Carbon steelAlloy steel(< 300HB)

Grey cast iron

Ductile cast iron

Prehardenedsteel

(45 ~ 55HRC)

Specification: TZF milling cutter

Item code

� Clamping screw

� Cartridge

� Cartridge fixing screw

� Cartridge adjusting screw

Wrench for insert

Hex. Wrench for cartridge

Mountingdetails

No. of insertsStock

Dimensions (mm)

Description Item codeReplacement parts

Specification:Inserts for TZF milling cutter

� Standard stock in Europe

� Standard stock in Europe

without

Item code PVD coated Cermet

GradesHoningAccuracy

Feed per toothft (mm/t)Work material Grades Cutting speed

Vc (m/min)

Rake angle: A.R. 0° R.R. -6° ~ 0°

Max. radial cutting depth: 0.5 mm

Cutting conditions

Page 19: 1 217 Milling Website

19

SVN4100-5M

SVN4100-6M

SVN4100-8M

SVN4125-5M

SVN4125-6M

SVN4125-8M

SVN4160-5M

SVN4160-6M

SVN4160-8M

SVN4200-5M

SVN4200-6M

SVN4200-8M

SNEN12T2Z*N

SNEN1233Z*N

SNEN12T2Z*N

SNEN1233Z*N

SNEN12T2Z*N

SNEN1233Z*N

SNEN12T2Z*N

SNEN1233Z*N

100

125

160

200

2

4

2

4

2

4

2

4

5

6

8

5

6

8

5

6

8

5

6

8

32

40

48

58

68

8

10

12

8

10

12

8

10

12

8

10

12

CST-3.5S

CST-3.5

CST-3.5S

CST-3.5

T-9DCST-3.5S

CST-3.5

CST-3.5S

CST-3.5

10

8

12

16

20

ø D ø D1 ø d W F

SNEN12T2ZTN � �2.78

SNEN12T2ZFN �E

SNEN1233ZTN � �3.30

SNEN1233ZFN �

100 ~ 200

80 ~ 120

60 ~ 120

60 ~ 80

80 ~ 100

600 ~ 1000

12.70 T

AH330 UX30 TH10

AH330

UX30

AH330

UX30

TH10

TH10

T(mm)

2.5

°

W

F

W±0.1

ø D

D

ø d

10°

8° ~ 12°

SVN milling cutter

Specification: SVN milling cutter

Item codeScrew Wrench

InsertsReplacement partsNo. of

insertsNo. ofstagge-red lines

StockDimensions (mm)

Carbon steel(< 300HB)

Die steel (< 300HB)

Cast iron

Aluminium alloys

Specification:Inserts for SVN milling cutter

with

without

with

without

Item code PVD coated Carbide

GradesHoning

Accu-racy

Work material GradesCutting speedVc (m/min)

Cutting conditions� Standard stock in Europe

� Standard stock in Europe

Page 20: 1 217 Milling Website

20

TXP08050R-E � 503 FSHM10-40

TXP08052R-E � 52 22 20 6.3 10.450

TXP08063R-E � 63 WPMT080615Z*R-** CSTB-5 CSX20 T-20T 24

TXP08066R-E � 66 --27 22 7.0 12.4

TXP08080R-E � 5 80 63

ø D ø d F E a b

EXP05020RS � 2020 130 50 WPM*05H315ZPR-** CSPB-3.5S - IP-15D

EXP05021RS � 21

EXP06025RS � 2 2525 140 60

EXP06026RS � 2680

EXP06032RS �32

EXP06032RSB � 3 WPM*06X415ZPR-** CSPB-4S CSY-15 IP-15D70

EXP06033RS � 233 32 150

EXP06033RSB �3

EXP06040RS �40 50 100

EXP08040RSA � 2 WPMT080615Z*R-** CSTB-5 CSX20 T-20T

EXP05020RL � 2020 180 100 WPM*05H315ZPR-** CSPB-3.5S - IP-15D

EXP05021RL � 21

EXP06025RL � 2 2525

EXP06026RL � 2680 1

EXP06032RL �32 200 120

EXP06032RLB � 3 WPM*06X415ZPR-** CSPB-4S CSY-15 IP-15D

EXP06033RL � 233 32

EXP06033RLB �3

EXP06040RL �40 250 50 200

EXP08040RLA � 2 WPMT080615Z*R-** CSTB-5 CSX20 T-20T

EXP05020RLL � 20 130 12020 250 WPM*05H315ZPR-** CSPB-3.5S - IP-15D

EXP05021RLL � 21 50 200

EXP06025RLL � 25 180 1202 25

EXP06026RLL � 26 60 240

EXP06032RLL � 32 180 120 WPM*06X415ZPR-** CSPB-4S CSY-15 IP-15D300

EXP06033RLL � 33 70 23032

EXP06040RLL � 340 50 250

EXP08040RLL � 2 WPMT080615Z*R-** CSTB-5 CSX20 T-20T

ø D ø d L L1 L2

F

E

a

b

ø d

ø D

LL1 L2

ø d

ø D

max. ap = 1.5 mm

A

Milling

P. 30

TXP: Centre bolt

� Standard stock in Europe

� Standard stock in EuropeSpecifications: EXP 05/06/08 milling cutter

Specifications: TXP 08 milling cutter

Cylindrical shank with air hole

EXP: Fig. 1 TXP: Fig. 2

Item code Clamping screw Wrench

Replacement parts

InsertsNo. ofinsertsStock

Dimensions (mm)

Extr

a lo

ngLo

ngSta

ndar

d

Clamp-set

Fig.

Item codeClamping

screw Clamp-set Wrench

Replacement parts

InsertsNo. of

insertsStock

Dimensions (mm)Fig. Centre bolt

Moun-ting

details

Page 21: 1 217 Milling Website

21

T3030(AH120)

T3030(AH120)

AH120(T3030)

AH140

T1015

T3030(AH120)

T3030(AH120)

AH120(T3030)

AH140

T1015

a t B AH120 AH140 T3030 T1015

B

t

ta

a

B

11°

11°

WPMT080615ZSR

R

R

R = 1.5

ta

B

11°R

ta

B

11°R

100 - 250 0.5 - 2.0

100 - 200 0.5 - 2.0

80 - 150 0.5 - 1.0

100 - 200 0.5 - 2.0

100 - 250 0.8 - 2.5

150 - 250 0.5 - 2.0

100 - 200 0.5 - 2.0

80 - 150 0.5 - 1.0

100 - 200 0.5 - 2.0

150 - 250 0.8 - 2.5

WPMW05H315ZPR � � � �

WPMT05H315ZPR-MH 5 3.50 7.94 � �

WPMT05H315ZPR-ML � � �

WPMW06X415ZPR � � � �

WPMT06X415ZPR-MH M 6 4.20 9.525 � �

WPMT06X415ZPR-ML � � �

WPMT080615ZSR � � � �

WPMT080615ZSR-MH 8 6.35 12.7 � �

WPMT080615ZPR-ML � � �

EXP & TXP milling cutter

WPMW type

-MH type

-ML typewith

Vc = 150 m/min, ft = 0.8 mm/t Vc = 150 m/min, ft = 1.0 mm/tap = 1.0 mm, ae = 1.0 x D mmZ-axis plunging: ft = 0.2 mm/t

Vc = 130 m/min, ft = 0.8 mm/t Vc = 130 m/min, ft = 1.0 mm/t

ap = 1.0 mm, ae = 1.0 x D mmZ-axis plunging: ft = 0.2 mm/t

Vc = 100 m/min, ft = 0.5 mm/tap = 1.0 mm, ae = 1.0 x D mmZ-axis plunging: ft = 0.1 mm/t

Vc = 130 m/min, ft = 0.8 mm/t Vc = 130 m/min, ft = 1.0 mm/tap = 1.0 mm, ae = 1.0 x D mmZ-axis plunging: ft = 0.2 mm/t

Vc = 150 m/min, ft = 1.0 mm/t Vc = 180 m/min, ft = 1.5 mm/tap = 1.0 mm, ae = 1.0 x D mmZ-axis plunging: ft = 0.2 mm/t

Vc = 180 m/min, ft = 1.0 mm/t Vc = 200 m/min, ft = 1.5 mm/tap = 1.0 mm, ae = 40 mm ap = 1.0 mm, ae = 1.0 x D mm

Z-axis plunging: ft = 0.2 mm/tVc = 130 m/min, ft = 1.0 mm/t Vc = 150 m/min, ft = 1.5 mm/tap = 1.0 mm, ae = 40 mm ap = 1.0 mm, ae = 1.0 x D mm

Z-axis plunging: ft = 0.2 mm/tVc = 100 m/min, ft = 0.5 mm/t Vc = 120 m/min, ft = 0.8 mm/tap = 1.0 mm, ae = 40 mm ap = 1.0 mm, ae = 1.0 x D mm

Z-axis plunging: ft = 0.1 mm/tVc = 130 m/min, ft = 1.0 mm/t Vc = 150 m/min, ft = 1.5 mm/tap = 1.0 mm, ae = 40 mm ap = 1.0 mm, ae = 1.0 x D mm

Z-axis plunging: ft = 0.2 mm/tVc = 180 m/min, ft = 1.5 mm/t Vc = 200 m/min, ft = 2.0 mm/tap = 1.0 mm, ae = 40 mm ap = 1.0 mm, ae = 1.0 x D mm

Z-axis plunging: ft = 0.2 mm/t

Cutting data

EXP 05/06 type

EXP/TXP 08 type

Specifications: Inserts

Alloy steels42CrMo4, 16MnCr5 etc.

< 300HB

Die steelsX96CrMoV12 etc.

< 300HB

Stainless steelsX5CrNi1810 etc.

< 250HB

Cast ironsGG25 etc.

Work materials

Carbon steelsCk45 etc.

< 300HB

GradeCuttingspeed

Vc (m/min)

Feed pertooth

ft (mm/t) ø 20, ø 21t = 2

ø 25, ø 26t = 2

ø 32, ø 33t = 2 - 3

ø 40t = 3

Recommended cutting conditions

Alloy steels42CrMo4, 16MnCr5 etc.

< 300HB

Die steelsX96CrMoV12 etc.

< 300HB

Stainless steelsX5CrNi1810 etc.

< 250HB

Cast ironsGG25 etc.

Work materials

Carbon steelsCk45 etc.

< 300HB

GradeCuttingspeed

Vc (m/min)

Feed pertooth

ft (mm/t)ø 40t = 2

ø 50, ø 52t = 3

ø 63, ø 66t = 4

ø 80t = 5

Recommended cutting conditions

*The recommended cutting parameter are merely a starting guideline andshould be optimised according to individual machining requirements

Dimensions (mm)HoningToleranceItem code PVD coated CVD coated

Grade

� Standard stock in Europe

Page 22: 1 217 Milling Website

22

Aap

ø D ae

EXP05020RS/L/LL 20 3°

EXP05021RS/L/LL 21 2° 30’

EXP06025RS/L/LL 25 5°

EXP06026RS/L/LL 26 4° 30’

EXP06032RS/L/LL 32 3° 30’

EXP06033RS/L/LL 33 3°

EXP06040RS/L/LL 1.5 2°40

EXP08040RS/L/LL 6°

TXP08050R-E 504°

TXP08052R-E 52

TXP08063R-E 632° 30’

TXP08066R-E 66

TXP08080R-E 80 1° 30’

30 37 16

32 39 17

33 47 20

35 49 21

47 61 27

49 63 28

63 3577

53 34

72 97 44

76 101 46

98 123 57

104 129 60

132 157 74

0.5

1.0

EXP05 3.8 0.5 2.0

EXP06 4.3 0.7 2.5

TXP/EXP08 5.7 0.7 2.0

W(mm)

t(mm)

R(mm)

W

R1.5R2.0

1.5

t

θ

Milling

Application

Tool geometry on programming

Shouldermilling Slotting Ramping

Spiralinterpolation

Hole en-largingPlunging

Feed

When programming the machine path, a theoreticalradius (R) and the residualamount (t) should be calcu-lated.A

mou

nt le

ft

as u

ncut

EXP & TXP milling cutter Milling cutter with round inserts

Constant load on the cutting egde independentof cutting depth

Constant spindle load

Increased cutting depth leeds to increased load atthe cutting edge

varying spindle load

InsertsMilling type

Max

.cu

ttin

g de

pth

Item codeToolø

(mm)

Max.cutting depth

ap (mm)

Max.rampingangle (θ)

Max.plungingA (mm)

Min.machiningø D (mm)

Max.machiningø D (mm)

Max.cutting widthfor enlarging

ae (mm)

Page 23: 1 217 Milling Website

23

EPS11012RS � 1 12

EPS11016RS � 16 85 25 60 -- 16

EPS11018RS � 2 18CSPB-2.5S

EPS11020RS �20

EPS11020RSB � 100 30 70 -- 20

EPS11021RSB � 3 21AS*T11T3**PD*R-** IP-8D

EPS11025RS �25

EPS11025RSB � 115 35 -- 254

EPS11026RSB � 26CSPB-2.5

EPS11032RS � 332

EPS11032RSB � 120 40 -- 325

EPS11033RSB � 33 80

EPS17025RS � 25115 35 -- 25

EPS17026RS � 2 26

EPS17032RS � AS*T1705**PD*R-** CSPB-4S IP-15D32

EPS17032RSB � 120 40 -- 323

EPS17033RSB � 33

EPS11012RL � 1 12 125 30 95

EPS11016RL � 16 -- 16145 40 105

EPS11018RL � 18 CSPB-2.5S

EPS11020RL � 20185 50 135 -- 20

EPS11021RL � 21 AS*T11T3**PD*R-** IP-8D

EPS11025RL � 25220 70 150 -- 25

EPS11026RL � 2 26CSPB-2.5

EPS11032RL � 32255 80 175 -- 32

EPS11033RL � 33

EPS17025RL � 25220 70 150 -- 25

EPS17026RL � 26 AS*T1705**PD*R-** CSPB-4S IP-15D

EPS17032RL � 32 255 80 175 -- 32

EPS11012RS-E � 1 12 80 5525 56 16

EPS11016RS-E � 2 16 85 CSPB-2.5S

EPS11020RSB-E � 3 20 90 30 60 65 20 AS*T11T3**PD*R-** IP-8D

EPS11025RSB-E � 4 25 95 35 63 25CSPB-2.5

EPS11032RSB-E � 5 32 110 40 70 74 32

EPS17025RS-E � 2 25 95 35 60 63 25AS*T1705**PD*R-** CSPB-4S IP-15D

EPS17032RSB-E � 3 32 110 40 70 74 32

L

L1 L2

EPS11: max. ap: 10.5 (mm)EPS17: max. ap: 16.0 (mm)

ø d

ø D

LL1ap

ap

L3

L2

ø d

ø D

ø D L L1 L2 L3 ø d

Weldon

EPS milling cutter

Rake angle:EPS11: A.R. +9° ~ +17.5° R.R. -20° ~ -7°EPS17: A.R. +11° ~ +17.5° R.R. +14.5° ~ -7°

Specifications: EPS 11/17 endmill

Item code Clamping screw Wrench

Replacement parts

InsertsNo. ofinsertsStock

Dimensions (mm)

Cylindrical

Wel

don

Cyl

indr

ical

- lo

ngCyl

indr

ical

- Sta

ndar

d

� Standard stock in Europe

Page 24: 1 217 Milling Website

24

ASMT11T304PDPR-MJ � � � �M

ASMT11T304PDPR-MS � 0.4

ASGT11T304PDFR-AJ � G

ASMT11T308PDPR-MJ � � � � M0.8

ASGT11T308PDFR-AJ � G 11.6 6.7 3.7

ASMT11T312PDPR-MJ � � 1.2

ASMT11T316PDPR-MJ � � � � 1.6M

ASMT11T320PDPR-MJ � 2.0

ASMT11T330PDPR-MJ � 3.0

ASMT170504PDPR-MJ � � � � M0.4

ASGT170504PDFR-AJ � G

ASMT170508PDPR-MJ � � � �M

ASMT170508PDPR-MS � 0.8

ASGT170508PDFR-AJ � G16.9 9.8 5.6

ASMT170512PDPR-MJ � � 1.2

ASMT170516PDPR-MJ � � � � 1.6

ASMT170520PDPR-MJ � M 2.0

ASMT170530PDPR-MJ � 3.0

ASMT170532PDPR-MJ* � � � � 3.2

AH120 AH140 T1015 T3030 NS740 KS05F A B S RPVD CVD Cermet

TPS11040RB-E

TPS11050RB-E

TPS11063RB-E

TPS17040RB-E

TPS17050RB-E

TPS17063RB-E

AS*T11T3**PD*R-**

AS*T1705**PD*R-**

ø D ø d EF a b

40

50

63

40

50

63

16

22

16

22

40

45

40

45

19

20

19

20

CSPB-2.5

CSPB-4S

IP-8D

IP-15D

CM8X30

CM10X30

FSHM8-30

CM10X30

6

7

8

4

5

6

F

E

a

b

ø d

ø D

A S

R

B

A S

R

B

-MJ -MSA S

R

B

-AJ

5.6

6.3

5.6

6.3

8.4

10.4

8.4

10.4

A

A

Milling

-

P. 30

-

P. 30

Rake angleTPS11: A.R. +15.5° ~ +18° R.R. -10° ~ -6.5°TPS17: A.R. +14° ~ +17.5° R.R. -10° ~ -4°

Max. cutting depth: apTPS11: 10.6 mmTPS17: 16.3 mm

Fig.1

Fig.2

Fig.3

Fig.2

Fig.1

Fig.2

Fig.3

Specifications: Inserts

Item codeGrade

HoningAccuracyDimensions (mm)

Specifications: TPS 11/17 milling cutter

� Standard stock in Europe

� Standard stock in Europe

Item codeClamping

screwWrench

Centre bolt

Centre bolt

Replacement parts

Moun-ting

detailsInserts

No. ofinsertsStock

Dimensions (mm)

*Note: Inserts with corner radius R 3.2 are not recommended for spiral interpolation.

with

without

with

without

with

with

without

with

without

with

Carbide

Page 25: 1 217 Milling Website

25

AθAd

øD1, 2 øD3 E

EPS11012R•• 12 11.0 6° 15 23 21 - 23 11.5

EPS11016R•• 16 5° 20 31 29 - 31 15.5

EPS11018R•• 18 10.9 4° 26 35 33 - 34 17.5

EPS11020R•• 20 28 39 37 - 39 19.53°

EPS11021R•• 21 0.5 30 41 39 - 41 20.5

EPS11025R•• 25 10.8 38 49 47 - 49 24.52°

EPS11026R•• 26 40 51 49 - 51 25.5

EPS11032R•• 32 52 63 61 - 63 31.510.7 1° 30’

EPS11033R•• 33 54 65 63 - 65 32.5

EPS17025R•• 25 32 48 46 - 48 24.016.3 5°

EPS17026R•• 26 34 51 49 - 51 25.01.0

EPS17032R•• 32 46 62 60 - 62 31.016.2 3° 30’

EPS17033R•• 33 48 65 63 - 65 32.0

TPS11040RB-E 40 1° 68 79 77 - 79 39.5

TPS11050RB-E 50 10.6 0° 42’ 0.5 88 99 97 - 99 49.5

TPS11063RB-E 63 0° 30’ 114 125 123 - 125 62.5

TPS17040RB-E 40 16.2 2° 30’ 62 78 76 - 78 39.0

TPS17050RB-E 50 16.1 1° 30’ 1.0 82 98 96 - 98 49.0

TPS17063RB-E 63 16.0 1° 108 124 122 - 124 62.0

ø 12 ø 16 - ø 21 ø 25 - ø 63 80 - 100 100 - 120 100 - 150

0.05 - 0.08 0.05 - 0.12 0.05 - 0.1580 - 100 100 - 150 100 - 150

0.05 - 0.10 0.12 - 0.20 0.12 - 0.2080 - 100 80 - 100 80 - 120

0.05 - 0.08 0.05 - 0.08 0.05 - 0.1080 - 100 80 - 120 100 - 200

0.05 - 0.10 0.10 - 0.15 0.10 - 0.2080 - 100 80 - 120 100 - 150

0.05 - 0.10 0.10 - 0.15 0.12 - 0.2080 - 100 100 - 150 100 - 200

0.05 - 0.10 0.12 - 0.15 0.12 - 0.2080 - 100 100 - 150 100 - 200

0.08 - 0.12 0.12 - 0.20 0.15 - 0.25300 - 10000.05 - 0.20100 - 2000.05 - 0.20200 - 5000.05 - 0.20

NS740 -MJ

AH120 -MJ

NS740 -MJ

T3030 -MJ

T3030 -MJ

AH140 -MS

T1015 -MJ

KS05F -AJ

KS05F -AJ

KS05F -AJ

EPS & TPS milling cutter

ApplicationsShouldermilling

Slotting RampingSpiral

interpolationHole

enlargingPlunging

Feed

Item codeToolø

(mm)

Max.cutting depth

Ad (mm)

Max.rampingangle (θ)

Max.plungingA (mm)

Min.machiningøD1 (mm)

Max.machiningøD2 (mm)

*Max.machiningøD3 (mm)

Cutting conditions

Alloy steels42CrMo4, 16MnCr5 etc.

< 300HB

Die steelsX96CrMoV12 etc.

< 300HBStainless steels

X8CrNiS18-9 etc.< 250HB

Cast ironsGG25 etc.

Work materials

Low alloy steelsSt42, C45E etc.

< 250HB

Grade Cutting-parameter

Chip-breaker

Tool diameter (mm)

* Plain bore hole bottom

Vc (m/min)ft (mm/t)Vc (m/min)ft (mm/t)Vc (m/min)ft (mm/t)Vc (m/min)ft (mm/t)Vc (m/min)ft (mm/t)Vc (m/min)ft (mm/t)Vc (m/min)ft (mm/t)Vc (m/min)ft (mm/t)Vc (m/min)ft (mm/t)Vc (m/min)ft (mm/t)

Aluminium alloySi < 12 %

Aluminium alloySi > 12 %

Copper alloy

Max.cutting width

E (mm)

Page 26: 1 217 Milling Website

26

EVX08016RSA-E � 16 85 55 16 XXMU08T204PR-MJ CSPB-2.2 IP-7D30

EVX10020RSA-E � 20 90 20 XXMU10H308PR-MJ CSPB-2.5 IP-8D

EVX12025RSA-E � 25 100 40 60 XXMU12X408PR-MJ CSPD-3 IP-10D25

EVX16032RSA-E � 32 110 XXMU16X508PR-MJ CSPB-3.5 IP-15D50

EVX08016RLA-E � 16 105 55 16 XXMU08T204PR-MJ CSPB-2.2 IP-7D

EVX10020RLA-E � 20 120 60 20 XXMU10H308PR-MJ CSPB-2.5 IP-8D2

EVX12025RLA-E � 25 135 75 60 XXMU12X408PR-MJ CSPD-3 IP-10D25

EVX16032RLA-E � 32 155 95 XXMU16X508PR-MJ CSPB-3.5 IP-15D

EVX08016RLA � 16 175 40 16 XXMU08T204PR-MJ CSPB-2.2 IP-7D135

EVX10020RLA � 20 185 50 20 XXMU10H308PR-MJ CSPB-2.5 IP-8D

EVX12025RLA � 25 220 70 150 25 XXMU12X408PR-MJ CSPD-3 IP-10D

EVX16032RLA � 32 255 80 175 32 XXMU16X508PR-MJ CSPB-3.5 IP-15D

øD L L1 L2 ød

øD ød

L1 L2

L

A B S R θ

M

AH120 AH140

XXMU08T204PR-MJ 8.2 5.6 2.78 0.4 10° � �

XXMU10H308PR-MJ 10.6 6.8 3.50 0.8 11° � �

XXMU12X408PR-MJ 13.2 7.9 4.20 0.8 11° � �

XXMU16X508PR-MJ 16.8 11.1 5.00 0.8 11° � �

S

R

θ

B

AMilling

Type Item code Clamping screw Wrench

Replacement parts

Shank InsertsNo. ofteethStock

Dimensions (mm)

Rake angleA.R. = 2° ~ 5°R.R. = -10° ~ -3.5°max. ap: see next page

Specifications: EVX endmill � Standard stock in Europe� Standard stock in Japan

Extr

a lo

ngLo

ngSta

ndar

d

with air hole

Weldon

Cylindrical

Specifications: Inserts

Item codeGrade

HoningToleranceDimensions (mm)

� Standard stock in Europe

with

Page 27: 1 217 Milling Website

27

AH120 100 - 180 0.05 - 0.20 0.03 - 0.08 120 - 200 0.08 - 0.25 0.05 - 0.10

AH120 80 - 160 0.05 - 0.15 0.03 - 0.08 100 - 180 0.08 - 0.20 0.05 - 0.10

AH120 60 - 120 0.05 - 0.13 0.03 - 0.06 80 - 150 0.08 - 0.15 0.03 - 0.08

AH120 100 - 180 0.05 - 0.25 0.03 - 0.10 120 - 200 0.08 - 0.25 0.05 - 0.10

AH140 70 - 140 0.05 - 0.15 0.03 - 0.08 90 - 160 0.08 - 0.20 0.03 - 0.08

EVX08016RS/LA-E 16.0 7.0 8.0 8.0 19.2 30.0 14.0

EVX10020RS/LA-E 20.0 9.0 10.0 10.0 24.0 38.0 18.0

EVX12025RS/LA-E 25.0 11.5 12.5 12.5 30.0 48.0 23.0

EVX16032RS/LA-E 32.0 15.0 16.0 16.0 38.4 62.0 30.0

90°

D

a p a p

ae

EVX type (ø16 - ø20) EVX type (ø25 - ø32)

EVX milling cutter

Cutting conditions

Alloy steel42CrMo4, 16MnCr5 etc.

< 300HB

Die steelX96CrMoV12 etc.

< 300HB

Cast ironsGG25 etc.

Stainless steelX8CrNiS18-9 etc.

< 250HB

Work materials

Carbon steelCk50 etc.

< 300HB

Grade Cutting speedVc (m/min)

Cutting speedVc (m/min)

Feed rate ft (mm/tooth) Feed rate ft (mm/tooth)

Shoulder millingslotting

Plunging Shoulder millingslotting

Plunging

NotesCalculation of feed rate Ø16 - Ø32 Effective no. of teeth = 2/for plunging = 1For plunging feed rate has to be interrupted every 0.5 – 1.0 mm

Applications

Item code

Tool ø

(mm)

Max.Cutting

edge length(ap)

Max.drillingdepth(A)

Max.cutting

width forplunging

(C)

Max.rampingangle(θ)

Max.hole- ø spiral

interpolation(D)

Min.hole- ø spiral

interpolation(D)

Max.cutting

width forenlarging

(ae)

Sta

ndar

d/lo

ng

Notes• when using the long shank type (RLA-E

type) endmills, cutting speed and feedshould be reduced to 60 - 80 % of thevalues shown in the standard cuttingconditions to prevent chatter.

• for slotting, partial plunging and spiral interpolation the lower values of thestandard cutting conditions shown in thetable should be used.

RampingSpiral

interpolationHole

enlargingShouldermilling Slotting Plunging Z-feed

milling

Page 28: 1 217 Milling Website

28

100

125

160

200

250

315

32

40

60

32

29

38

40

50

63

8

9

14

14.4

16.4

25.7

2.3

3.5

5.8

9.0

_

2

2

4

4

6

8

LW400R

FW-305

CSTA-5S

CM5X0.8X16

CM5X0.8X8

(JIS) L5

FDS-8S

(JIS) 5S

TP-4

T-15D

ø D ø d E F a b

1

2

3 5

6

47

SFP4004RE �

SFP4005RE �

SFP4006RE �

SFP4008RE

SFP4010RE

SFP4012RE

SPHB120420FN-W H � �

ød

øD

b

a

EF

12.70 4.76

R2.0

12

.70

11

°

A

B

C

D

� Standard stock in Europe

Milling

without

Item code Weight(kg)

No. ofinsertsStock

Dimensions (mm)

Replacement parts

Rake angle: A.R. +5° R.R. -20°

Max. cutting depth: 0.1 mmRight hand (R) shown

Mounting details

Spezification: SFP4000 milling cutter

Uncoated

TH10

Spezification: Inserts for SFP4000 milling cutter

Item code Honing Cermet

N308

Accuracy

� Locator

� Locator adjusting wedge

� Insert fixing screw

� Locator fixing screw

� Hex. socket-head screw

� Washer

� Wedge-locking screw__ Spring washer__ T-handle wrench__ Wrench

Description Item code

P. 30

P. 30

P. 30

P. 30

� Standard stock in Europe

Grades

Page 29: 1 217 Milling Website

29

180 ~ 250 < 6 < 0.1

150 ~ 200 < 6 < 0.1

160 ~ 200 < 4 < 0.1

100 ~ 150 < 5 < 0.2

200 ~ 500 < 6 < 0.1

N308

N308

N308

TH10

TH10

SFP milling cutter

NoteUnder above conditions, attainable surfaceroughness is 3 to 4 µm (Rmax) for steelsand 6 -12 µm (Rz) for cast irons.

Cutting conditions

Work materials

Mild steels

Carbon steelsAlloy steels

Insert gradesCutting speedVc (m/min) Feed rate f (mm/rev) Cutting depth ap (mm)

Stainless steels

Cast irons

Non-ferrous metals

Page 30: 1 217 Milling Website

30

ø50, ø52, ø63, ø66

ø80

ø100

ø125ø160 (ø150)

ø200ø250

ø315 (ø300)

A

A

B

A

B

B

C

C

C

D

18

20

38

27

45

56

10

13.5

17.5

22

27

32

40

60

6.3

7

8

9

14

10.4

12.4

14.4

16.4

25.7

20

22

26

25

32

29

38

øA øB ød a b E

A

B D

C

R12 Max.

R12 Max.

(66.

7)

ø130

(100

)

ød b øB øA

E

a

ød b øA

E

a

ød b

ø17

ø27

ø220

M16

ø22

ø32

E

a

ød b

ø17

ø27

B

A

A

045

° ø101

.6

E

a

150

B

0

45°

ø190

ø177

.8

ø101

.6

245

Milling

Cutter diameter (mm) Fig.Dimensions (mm)

Note: Can be mounted with a commerciallyavailable hexagonal socket head

Note: In the ø200 cutters, the drive key way are opened through. () are for cutters ø160 European type.

A-O-B section

A-O-B section

Mounting Details LS and S Series TAC Mills

Holes equally spaced

Holes equally spaced

Page 31: 1 217 Milling Website

31

ft =

D · π · nVC = (m/min)1000

VC · 1000n = (min-1)

D · π

Vf = n · ft · t (mm/min)

f = ft · t (mm/rev)

ae · ap · VfQ = (cm3/min)1000

Basics & Technical Data

Main spindle direction

Main spindle direction

Cutting speed

Number of revolutions

Table feed

Feed rate per revolution

Feed rate per tooth

Removal rate

Vc = Cutting speed (m/min)

n = Number of revolutions (min-1)

Vf = table feed (mm/min)

f = feed rate per revolution (mm/rev)

ft = feed rate per tooth (mm)

Q = removal rate (cm3/min)

D = effective diameter (mm)

π = 3.14

t = No. of teeth

ae = cutting width (mm)

ap = cutting depth (mm)

Cutting conditions

During down milling the table feeds the workpiece in the

same direction as the cutter rotation. As the cutter contacts

the workpiece, chip thickness is maximum and gradually

reduces to nil as the cutter exits the material.

This milling technique is recommended for machines with no

backlash in the table feed mechanism.

Down milling

Milling techniques

During up milling the table feeds the workpiece in the oppo-

site direction to the cutter rotation. Chip thickness is at a

maximum as the tool exits the workpiece. This technique is

recommended for unstable machines and for machining of

workpiece material with high tensile strength.

Up milling

Vf

n · t

Page 32: 1 217 Milling Website

32

A

BC D

+

+

+

+

+

-

+

-

-

-

-

Milling

D-contact

A-contact

C-contact

Positive/Negative

Positive/Positive

Negative/Negative

contact at entry of insert

• First choice for finishing operations• Low cutting forces and decreased

heat build-up• Excellent chipforming• Sharp cutting edge

• Moderate cutting edge stability

• First choice for standard application• Moderate cutting forces and

heat build-up• Helical chip formation

• Acceptable cutting edge stability

• First choice for roughing and heavy milling

• High cutting forces and heat build-up

• Stable clamping-, machine- and workpiece conditions required

• Undesired chipforming with long-chipping work material

• High cutting edge stability

The axial and radial rake angles of the in-serts in milling cutter bodies are the mainselection criteria for optimum application ofthe milling cutter. Their impact on stabilityand cutting force is enormous.

Mainly 3 different combinations deter-mine the respective application of themilling tool:

Axial and radial rake angles in milling cutter bodies

Page 33: 1 217 Milling Website

33

45°

100 %75 %50 %25 %

30°

Basics & Technical Data

R2 (R - 2 · ap)hex = ft R

κr = 75° κr = 30°

κr = 90° κr= 45°

κr = 60°

ft = hex

hex = ft · 0.965

hex = ft · 0.866

hex = ft · 0.500

hex = ft · 0.707

Round inserts

The major cutting edge angle of the insert, rev. the enteringangle of the cutter body, has great impact on cutting force, toollife and chip thickness.

The decrease of the entering angle automatically decreases thechip thickness and increases the axial forces in the tool spindle.It thus increases the pressure on the workpiece and thin walledcomponents may bend.

The following table shows the most common entering angles:

• Milling of surfaces with 90° angle• High radial cutting forces• Unfavourable chip flow• Susceptible to vibration

• First choice for general purpose machining

• Reduces vibration• Favourable chip flow• Low radial cutting forces

• First choice for high feed rates • Stable cutting edges• Main cutting force in spindle

direction• Low cutting depths

cutting force direction

cutting force direction

cutting force direction

Cutting capacity

cutting force direction

cutting force direction

• First choice for heavy to cut material

• Stable cutting edges• Wide range of application• High cutting forces

• Low radial cutting forces• Favourable chip flow• Extremely quiet running

• High radial cutting forces• Unfavourable chip flow

Maximum chip thickness (hex) & Entering angle (κr)

ft

ft

ft

ft

Page 34: 1 217 Milling Website

34

D

D

a e

a eh m �m

�1

�2

�1

�2

D

a e

�1

�2

�total

ae�total = 2 · arc sin ( )D

�total

�total

ft360 · ft · ae · sin (κr)hm = π · D · �s

hm · π · D · �sft = 360 · ae · sin (κr)

Dae · ( )2�total = 90 + arc sin

D( )2

Dae3 = ae -2

D2 · ( )2 - ae1 2 · (ae - ae2)sin �total = +D D

a e1

a e2

Milling

Off-centre milling

Centre milling

Off-centre milling with shoulder

In order to keep constant chip thickness in off-centre milling,feed per tooth ft must be adjusted respectively.

Chip thickness

a e3

Page 35: 1 217 Milling Website

35

a e

dadi

D

ae

d ad i

D

da2 - di

2

ae =4 (da - D)

da2 - di

2

ae =4 (di - D)

Basics & Technical Data

(da - D) · n · zc · ftVf inner =da

(di - D) · n · zc · ftVf outer =di

Circular interpolation

Successive increase of cutting width- recommended method -

Cutter centreline path

Radial infeed at reduced feed/tooth

Internal circular millingInternal circular milling is used on machining centreswith 2 or more axes (screw-line interpolation) to increase the diameter of a hole in a workpiece. Thestock removal depth is larger than the cutting widthvalue. The larger the milling cutter diameter the higherthe cutting width value.

This cutting width value is used for the calculation offeed speed and feed/tooth.

External circular millingExternal circular milling is used on machining centreswith 2 or more axes (screw-line interpolation) to decrease the diameter of a round workpiece. Thestock removal depth is smaller than the cutting widthvalue. The larger the cutter diameter the smaller thecutting width value.

This cutting width value is used for the calculation offeed speed and feed/tooth

Successive increase of cutting widthIn internal circular interpolation the cutting widthshould successively be brought to full value. This is toavoid too much pressure and vibration.

For radial infeed the feed/tooth and feed speed shouldbe reduced to half the calculated value.

Relation between feed speed and centreof the cutterFor the calculation of feed speed and feed/tooth withhelp of average chip thickness hm in milling operationswith 2 or 3 axes (screw-line interpolation), the feedspeed and feed/tooth are always related to the centreof the cutter.

Page 36: 1 217 Milling Website

36

1350 ~ 1500 0.21 ~ 0.22

1500 ~ 1700 0.24 ~ 0.25

1900 ~ 2000 0.24

1750 0.22

1900 0.20

2050 0.20

2150 0.20

1150 ~ 1225 0.22 ~ 0.25

1350 ~ 1470 0.28 ~ 0.30

700 0.25

700 0.27

2600 0.24

3300 0.24

1450 0.23

2900 0.22

1 - 0.01 · �0kc = · kc 1.1hm

ap · ae · Vf · kcpc =

60 000 000 · �

mc

Milling

ISO Materials kc1.1 mc

Steel

Low alloyd steel

e.g. St37, C15

Carbon steel

Alloyd steel

e.g. Ck45, 42CrMo4 < 300HB

Hardened tool steel

e.g. X96CrMoC12 < 30 HRC

Stainless steel

Austenitic and Duplex steel with Mo

Mo-containing Austenitic-Ferritic (Duplex)

Austenitic and Duplex steel/difficult-to-cut

Austenitic and Duplex steel/extremely difficult-to-cut

Malleable cast iron

Grey cast iron

Nodular cast iron

Aluminium alloys (Si < 13%), non-ferrous metals,

brass, zinc, magnesium

Aluminium alloys (Si > 13%), non-ferrous metals,

copper, nickel, bronze

Heat resistant alloys

Nickel-based alloys, cobalt < 30HRC

Nickel-based alloys, cobalt > 30HRC

Titan-based alloys

Hardened steel, difficult-to-cut,

materials of group N and S

Specific cutting force

Net power

Page 37: 1 217 Milling Website

37

Basics & Technical Data

SymbolsVc = Cutting speed (m/min)

D = Cutting diameter (mm)

n = Spindle speed (rev/min)

da = Outer diameter (mm)

di = Inner diameter (mm)

de = Effective cutting diameter (mm)

ap = Cutting depth (mm)

ae = Working engagement (mm)

ae3 = Cutter centre to front workpiece edge (mm)Dae3 = - ae12

ae2 = Cutter centre to rear workpiece edge (mm)Dae2 = ae - 2

ae1 = Cutter overhang (mm)

f = Feed per revolution (mm/rev)

ft = Feed per tooth (mm)

h = Chip thickness

hm = Average chip thickness

Vf = Table feed (feed speed) (mm/min)

Q = Removal rate (cm3/min)

R = Insert radius

Pc = Cutting power net (KW)

kc = Specific cutting force

kc1.1 = Specific cutting force (for hex = 1 mm)

mc = Index

π = 3.14 (Constant)

η = Efficiency, for new machining centres 0.9, for older machining centres 0.65

ϕ = Angle

γ0 = Effective angle

γf = Radial corner angle

γp = Axial back wedge angle

κf = Major cutting edge angle

κr = Setting angle

t = Number of teeth

zc = Effective number of teeth

Page 38: 1 217 Milling Website

38

4260-40 C

4360 40 B

080 M 15

055 M 15

230 M 07

240 M 07

080 M 15

070 M 26

4360 55 E

4360 55 E

080 M 36

080 M 46

212 M 36

150 M 36

150 M 36

150 M 28

060 A 35

080 M 46

060 A 57

070 M 55

080 A 67

070 M 55

060 A 62

060 A 96

4360-43 C

4360-50 B

250 A 53

250 A 61

535 A 99

1501-240

1503-245-420

805 M 20

311-Type 7

820 A 16

523 M15

530 A 40

527 A 60

1501-621

1502-622

1503-660-440

722 M 24

897 M 39

41CrS4

243-430

708 A 47

1 C 22

11 SMn 28

11 SMnPb 28

10 SPb 20

1B

2 C 15

2 C 25

1 C 35

1 C 45

35 S 20

28 Mn 6

2 C 45

1 C 55

1 C 60

2 C 55

2 C 60

C 105 U

S 355 J 2 G 3

100 Cr 6

20 NiCrMo 2 KD

31 CrMo 12

41 CrS 4

1312

1350

1450

1912

1914

1926

1370

1550

1650

1957

2120

1572

1674

1655

1678

1870

1880

1414

2132

2085

2258

2912

2506

2245

2253

2216

2218

41CrS4

A 570 Gr. 36

A573-81 65

1015

1020

1213

12 L 13

11 L 08

1215

12 L 14

1015

1025

A572-60

A572-60

1035

1045

1140

1039

1335

1330

1035

1045

1050

1055

1060

1055

1060

1095

W 110

A 573 Gr. 70

9255

9262

E 52100

A 204 Gr. A

4520

A 350-LF 5

8620

8740

5015

5140

5155

A182-F11

A182-F22

4422

4150

1.0038

1.0116

1.0401

1.0402

1.0715

1.0718

1.0722

1.0736

1.0737

1.1141

1.1158

1.8900

1.5216

1.0501

1.0503

1.0726

1.1157

1.1167

1.1170

1.1183

1.1191

1.1213

1.0535

1.0601

1.1203

1.1221

1.1274

1.1545

1.0144

1.0570

1.0904

1.0961

1.3505

1.5415

1.5423

1.5622

1.6523

1.6546

1.6587

1.7015

1.7045

1.7176

1.7262

1.7335

1.7380

1.7715

1.8515

1.8523

1.7039

1.5419

1.7228

1.7139

RSt 37-2

St37-3

C 15

C 22

9 SMn 28

9 SMnPb 28

10 SPb 20

9 SMn 36

9 SMnPb 36

Ck 15

Ck25

StE 380

17MnV6

C 35

C 45

35 S 20

40Mn4

36Mn5

28Mn6

Cf35

Ck45

Cf 53

C 55

C 60

Ck 55

Ck 60

Ck 101

C 105 W1

St 44-3

St 52-3

55 Si 7

60 SiCr 7

100 Cr 6

15 Mo 3

16 Mo 5

14 Ni 6

21 NiCrMo 2

40NiCrMo22

17 CrNiMo 6

15 Cr 3

42 Cr 4

55 Cr 3

15 CrMo 5

13 CrMo 4 4

10 CrMo 9 10

14 MoV 6 3

31 CrMo 12

39 CrMoV 13 9

41 CrS 4

GS 22 Mo 4

50 CrMo 4

16 MnCrS 5

E 24-2 NE

E24-U

XC 18

CC 20

S 250

S 250 Pb

10 Pb F 2

S 300

S 300 Pb

XC 15

XC 25

NFA 35-501 E36

XC 38

CC 45

35 MF 4

35 M 5

40 M 5

35 M 5

XC 38 TS

XC 42

XC 48 TS

C 55

C 60

XC 55 H1

XC 60

XC_100

Y1 105

E 28-3

E 36-3

55 S 7

60 SC 7

100 C 6

15 D3

15 N 6

20 NCD 2

40NCD2

18 NCD 6

12 C 3

42 C 4 TS

55 C 3

12 CD 4

15 CD 4.05

10 CD 9.10

41CrS4

50 CrMo 4

16 MnCrS 5

Fe 360 B FN

C 15

C 20 / C21

CF 9 SMn 28

CF 9 SMnPb 28

CF 10 SPb 20

CF 9 SMn 36

CF 9 SMnPb 36

C 15

C 25

Fe E 390 KG

C 35

C 45

C 28 Mn

C 35

C 45

C 53

C 55

C 60

C 55

C 60

C 100

C 100 KU

Fe 430 D FF

Fe 510 B

55 Si 8

60 SiCr 8

100 Cr 6

16 Mo 3 KW

16 Mo 5

14 Ni 6

20 NiCrMo 2

40 NiCrMo 2 KB

18 NiCrMo 7

41 Cr 4

55 Cr 3

14 CrMo 4 5

12 CrMo 9 10

31 CrMo 12

41CrS4

G 22 Mo 5

50 CrMo 4

F.111

F.112

11 SMn 28

11 SMnPb 28

10 SPb 20

12 SMn 35

12 SMnPb 35

C 16 k

C 25 k

AE 390 Grado KG

F.113

F.114

F.210G

36 Mn 5

36 Mn 6

C 45 k

C 55

C 55 k

F.515

AE 275-D

A 510 C

56 Si 7

60 SiCr 8

F.131

16 Mo 3

16 Mo 5

15 Ni 6

20 NiCrMo 2

40NiCrMo2

14 NiCrMo 13

42 Cr 4

55 Cr 3

12 CrMo 4

14 CrMo 4-5

13 MoCrV 6

31 CrMo 12

50 CrMo 4

16 MnCrS 5-1

SS 34

S 15 C

S 22 C

SUM 22

SUM 22 L

S 15 C

S 25 C

SM 50 B

S 35 C

S 45 C

SMn 438(H)

SCMn 1

S 35 C

S 45 C

S 50 C

S 55 C

S 58 C

S 55 C

S 58 C

SUP_4

SK3

SM400A; B; C

SM 50 YB

SUP 7

SUJ 2

SNCM 220 H

SNCM6

SCr 415 H

SCr 440

SUP 9 (A)

SCM 415 M

SFVA F 12

SCMV 4

SCPH 11

SCM 5 H

BS EN SS AISI/SAE W.Nr. DIN AFNOR UNI UNE JIS

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39

640 A 35

655 M 13

250 A 53

816 M 40

817 M 40

530 A 32

530 M 40

527 M 17

708 A 25

708 A 37

708 M 40

708 A 42

722 M 24

735 A 50

905 M 39

BL 3

509

832M13

BD 3

BH 13

BA 2

BS 1

BH 21

401 S 45

BM 2

BD 2

36 CrNiMo 4

34 CrNiMo 6

34 CR 4 KD

41 Cr 4

16 MnCr 5 KD

25 CrMo 4 KD

34 CrMo 4 KD

42 CrMo 4

51 CrV 4

99 Cr 6

105 WCr 5

55 NiCrMoV 7

S.157

X 210 Cr 12

X 42 Cr 13

X 40 CrMoV 5 1

X 100 CrMoV 5 1

X 210 CrW 12

45 WCrV 8

X 30 WCrV 9 3

X 165 CrMoV 12

X 45 CrSi 8

HS6-5-3

(HS6-5-2-5)

HS2-9-2

X 153 CrMoV 12

2085

2541

2173

2225

2234

2244

2244

2240

2230

2940

2140

2314

2242

2260

2312

2710

2310

2722

2723

2782

2310

3135

3415

E3310

9255

9840

4340

5132 H

5140

5115

4130

4135 H

4142

4140

6150

A 355 Cl.A

L3

L6

A 353

E 2515

A304

D3

H 13

A 2

S1

H 21

HNV 3

611

M 35

M 7

A.681

A 128

1.6659

1.2721

1.5710

1.5732

1.5752

1.0904

1.6511

1.6582

1.7033

1.7035

1.7131

1.7218

1.7220

1.7223

1.7225

1.7361

1.8159

1.8509

1.2067

1.2419

1.2713

1.5662

1.5680

1.6657

1.2080

1.2083

1.2344

1.2363

1.2436

1.2542

1.2581

1.2601

1.4718

1.3343

1.3243

1.3348

1.2379

1.3401

31NiCrMo13-4

50 NiCr 13

36 NiCr 6

14 NiCr 10

14 NiCr 14

55 Si 7

36 CrNiMo 4

34 CrNiMo 6

34 Cr 4

41 Cr 4

16 MnCr 5

25 CrMo 4

34 CrMo 4

41 CrMo 4

42 CrMo 4

32 CrMo 12

50 CrV 4

41 CrAlMo 7

100 Cr 6

105 WCr 6

55 NiCrMoV 6

X 8 Ni 9

12 Ni 19

14NiCrMo13-4

X 210 Cr 12

X 42 Cr 13

X 40 CrMoV 5 1

X 100 CrMoV 5 1

X 210 CrW 12

45 WCrV 7

X 30 WCrV 9 3

X 165 CrMoV 12

X 45 CrSi 9 3

S6-5-2

S 6-5-2-5

S2-9-2

X 155 CrVMo 12 1

X120Mn 12

30 NC 6

14 NC 11

16 NC 12

55 S 7

40 NCD 3

35 NCD 6

32 C 4

42 C 4

16 MC 5

25 CD 4

35 CD 4

42 CD 4 TS

42 CD 4

30 CD 12

50 CV 4

Y 100 C 6

105 WC 13

55 NCDV 7

9 Ni

Z 18 N 5

Z 200 C 12

Z 40 C 14

Z 40 CDV 5

Z 100 CDV 5

Z 30 WCV 9

Z 45 CS 9

6-5-2

2-9-2

X160CrMoV12

Z 120 M 12

16 NiCr 11

55 Si 8

38 NiCrMo 4 KB

35 NiCrMo 6 KB

34 Cr 4 KB

41 Cr 4

16 MnCr 5

25 CrMo 4 (KB)

35 CrMo 4

41 CrMo 4

42 CrMo 4

32 CrMo 12

50 CrV 4

41 CrAlMo 7

107 WCr 5 KU

X 10 Ni 9

15NiCrMo13

X 205 Cr 12 KU

X 41 CR 13 KU

X 40 CrMoV 5 1 1 KU

X 100 CrMoV 5 1 KU

X 215 CrW 12 1 KU

45 WCrV 8 KU

X 30 WCrV 9 3 KU

X 165 CrMoW 12 KU

X 45 CrSi 8

HS 6-5-2

HS 6-5-2-5

HS 2-9-2

X 155 CrVMo 12 1 KU

X G 120 Mn 12

15 NiCr 11

56 Si 7

35 NiCrMo 4

40 NiCrMo 7

35 Cr 4

42 Cr 4

16 MnCr 5

25 CrMo 4

35 CrMo 4

42 CrMo 4

40 CrMo 4

F.124.A

51 CrV 4

41 CrAlMo 7

100 Cr 6

105 WCr 5

F.520.S

X 8 Ni 09

14NiCrMo13-1

X 210 Cr 12

X 40 CrMoV 5

X 100 CrMoV 5

X 210 CrW 12

45 WCrSi 8

X 30 WCrV 9

X 160 CrMoV 12

X 4 SCrSi 09-03

6-5-2

6-5-2-5

2-9-2

AM-X 120 Mn 12

SNC 236

SNC 415 H

SNC 815 H

SNCM 447

SCr 430 H

SCr 440 H

SCR 415

SCM 420

SCM 435 H

SCM 440

SCM 440 H

SUP 10

SACM 645

SKS 31

SKT 4

SL 9 N 53

SKD 1

SUS 420 J2

SKD 61

SKD 12

SKD 2

SKD 5

SUH 1

SKH 51

SKH 55

SKD 11

SCMnH 1

BS EN SS AISI/SAE W.Nr. DIN AFNOR UNI UNE JIS

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40

403 S 17

416 S 21

430 S 15

410 S 21

(420 S45)

405 S 17

420 S 37

431 S 29

434 S 17

425 C 11

(403 S 17)

(430 S 15)

443 S 65

349 S 54

X2CrMoTi18-2

762

X5CrNiCuNb 16-4

304 C 12

303 S 21

304 S 15

301 S 21

304 S 62

316 S 16

316 S 62

316 S 11

316 S 13

316 S 31

317 S 12

904 S 13

321 S 12

347 S 17

320 S 31

309 S 24

310 S 24

316 S 61

X4CrNiMo16-5-1

301 S 81

X 1 NiCrMoCu 31-27-4

X3CrNiMoN27-5-5

X2CrNiN23-4

318 S 13

X 6 Cr 13

X 12 CrS 13

(X 12 Cr 13 KD)

X 45 Cr 13

X 6 CrAl 13

X 20 Cr 13

X 19 CrNi 17 2

X 14 CrMoS 17

(X 8 CrMo 17)

X 10 CrNiS 18 9

X 5 CrNi 18 10 9

X 12 CrNi 17 7

X 2 CrNiN 18 10

X6 CrNiMo 17 12 2 KD

X 3 CrNiMoN 17 13 3

X3 CrNiMo 17 12 2 KD

X6 CrNiMo 18 13 3 KD

X 3 CrNiMo 18 16 4

X 6 CrNiTi 18 10

X 6 CrNiNb 18 10

X 3 CrNiMoN 17 12 2

2301

2380

2320

2302

2302

2303

2321

2383

2325

2385

2326

2317

2352

2346

2332

2331

2371

2347

2375

2348

2353

2343

2367

2562

2337

2338

2350

2361

2378

2388

2584

2376

2324

2327

2377

403

429

416

430

410

405

420

431

430 F

434

CA 6-NM

430

HNV 6

446

EV 8

443

630

630

304 L

303

304 H

301

304 LN

316

316 LN

316 L

316 L

316

317 L

A240

321

347

316 Ti

318

309

310 S

316 LN

17-7PH

B 668

A 789

329

A240

2205

1.4000

1.4001

1.4005

1.4016

1.4006

1.4034

1.4002

1.4021

1.4057

1.4104

1.4113

1.4313

1.4724

1.4742

1.4747

1.4762

1.4871

1.4521

1.4922

1.4542

1.4548

1.4306

1.4305

1.4301

1.4310

1.4311

1.4401

1.4429

1.4404

1.4435

1.4436

1.4438

1.4539

1.4541

1.4550

1.4571

1.4583

1.4828

1.4845

1.4406

1.4418

1.4568

1.4563

1.4417

1.4460

1.4362

1.4462

X 6 Cr 13

X7Cr14

X 12 CrS 13

X 6 Cr 17

X 10 Cr 13

X 46 Cr 13

X 6 CrAl 13

X 20 Cr 13

X 20 CrNi 17 2

X 12 CrMoS 17

X 6 CrMo 17 1

G-X 5 CrNi 13 4

X 10 CrAl 13

X 10 CrAl 18

X 80 CrNiSi 20

X 10 CrAl 24

X 53 CrMnNiN 21 9

X2CrMoTi18-2

X 20 CrMoV 12 1

X5CrNiCuNb 16-4

X5CrNiCuNb17-4-4

G-X 2 CrNi 18 9

X 10 CrNiS 18 9

X 5 CrNi 18 10

X 12 CrNi 17 7

X 2 CrNiN 18 10

X 5 CrNiMo 17 12 2

X 2 CrNiMoN 17 13 3

GX2CrNiMoN18-10

X 2 CrNiMo 18 14 3

X3CrNiMo 17-13-3

X 2 CrNiMo 18 16 4

X 1 NiCrMoCu 25 20 5

X 6 CrNiTi 18 10

X 6 CrNiNb 18 10

X 6 CrNiMoTi 17 12 2

X 10 CrNiMoNb 18 12

X 15 CrNiSi 20 12

X 12 CrNi 25 21

X 2 CrNiMoN 17 12 2

X4CrNiMo16-5-1

X7CrNiAl17-7

X1 NiCrMoCuN 31 27 4

X 2 CrNiMoSi 19 5

X3CrNiMoN27-5-5

X2CrNiN23-4

X2CrNiMoN22-5-3

Z 6 C 13

Z 12 CF 13

Z 8 C 17

Z 12 C 13

Z 44 C 14

Z 6 CA 13

Z 20 C 13

Z 15 CN 16.02

Z 10 CF 17

Z 8 CD 17.01

Z 4 CDN 13.4M

Z 13 C 13

Z 10 CAS 18

Z 80 CSN 20.02

Z 12 CAS 25

Z 52 CMN 21.09

X2CrMoTi18-2

X5CrNiCuNb 16-4

Z 2 CN 18 10

Z 10 CNF 18.09

Z 6 CN 18.09

Z 12 CN 17.07

Z 8 CN 18.12

Z 6 CND 17.11

Z 2 CND 17.13 Az

Z 2 CND 17.12

Z 2 CND 17.13

Z 6 CND 18-12-3

Z 2 CND 19.15

Z 1 NCDU 25.20

Z 6 CNT 18.10

Z 6 CNNb 18.10

Z 6 CNDT 17.12

Z 15 CNS 20.12

Z 12 CN 25.20

Z 3 CND 17-11 Az

X4CrNiMo16-5-1

X7CrNiAl17-7

Z 2 NCDU 31-27

X3CrNiMoN27-5-5

Z 3 CN 23-04 Az

Z 3 CND 22-05 Az

X 6 Cr 13

X 12 CrS 13

X 8 Cr 17 KD

X 12 Cr 13

X 40 Cr 14

X 6 CrAl 13

X 20 Cr 13

X 16 CrNi 16

X 10 CrS 17

X 8 CrMo 17

GX 6 CrNi 13 04

X 10 CrAl 12

(X 8 Cr 17)

X 80 CrSiNi 20

X 16 Cr 26

X 53 CrMnNiN 21 9

X2CrMoTi18-2

X 20 CrMoNi 12 01 KG

X5CrNiCuNb 16-4

GX 2 CrNi 19 10

X 10 CrNiS 18 09

X 5 CrNi 18 10

X 12 CrNi 17 07

X 8 CrNi 19 10

X 5 CrNiMo 17 12

X 2 CrNiMoN 17 13

X 2 CrNiMo 17 12

X 2 CrNiMo 17 13

X 5 CrNiMo 17 13

X 2 CrNiMo 18 15

X1NiCrMoCu 25-20-5

X 6 CrNiTi 18 11

X 6 CrNiNb 18 11

X 6 CrNiMoTi 17 12

X 6 CrNiMoNb 17 13

X 16 CrNiSi 25,20

X 6 CrNi 25 20

X 2 CrNiMoN 17 12

X4CrNiMo16-5-1

X7CrNiAl17-7

X1NiCrMoCu31-27-4

X3CrNiMoN27-5-5

X2CrNiN23-4

X 6 Cr 13

X 12 CrS 13

F.3113

F.3401

F 3405

F.3111

F.3402

F.3427

F.3117

F.3152

F.3113

F.3222

F.3154

F.3217

F3123

X5CrNiCuNb 16-4

X 10 CrNiS 18 9

X 5 CrNi 18 11

X 12 CrNi 17 07

X 8 CrNi 18-12

X 5 CrNiMo 17-12

F.3543

F.3533

X 2 CrNiMo 18-14-03

F.3538

F.3539

X1NiCrMoCu25-20-5

F.3523

F.3524

F.3535

F.3312

F.331

F.3542

X7CrNiAl17-7

X1NiCrMoCu31-27-4

F.3552

X2CrNiN23-4

Z 3 CND 22-05 Az

SUS 403

SUS 429

SUS 416

SUS 430

SUS 410

SUS 405

SUS 420 J1

SUS 431

SUS 430 F

SUS 434

SCS 5

SUH 21

SUH 4

SUH 35

SUS 444

SUS 630

SUS 630

SUS 304 L

SUS 303

SUS 304

SUS 301

SUS 304 LN

SUS 316

SUS 316 LN

SUS 316 L

SCS 16

SUS 316

SUS 317 L

SUS 321

SUS 347

SUS 316Ti

SUH 309

SUS 310 S

SUS 316 LN

SUS 631

SUS 329J1

SUS 329J3L

BS EN SS AISI/ W.Nr. DIN AFNOR UNI UNE JISSAE

MillingAppendix

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41

8 290/6 0814 - MN 32-8 FCMB310

B 340/12 0815 32510 GTS-35 MN 35-10 FCMW330

P 440/7 0852 40010 0.8145 GTS-45 Mn 450 GMN 45 FCMW370

P 510/4 0854 50005 0.8155 GTS-55 MP 50-5 GMN 55 FCMP490

P 570/3 0858 70003 GTS-65 MP 60-3 FCMP540

P570/3 0856 A220-70003 0.8165 GTS-65-02 Mn 650-3 GMN 65 FCMP590

P690/2 0862 A220-80002 0.8170 GTS-70-02 Mn700-2 GMN 70 FCMP690

0100

0110 No 20 B GG10 Ft 10 D FC100

Grade 150 0115 No 25 B 0.6015 GG 15 Ft 15 D G 15 FG 15 FC150

Grade 220 0120 No 30 B 0.6020 GG 20 Ft 20 D G 20 FC200

Grade 260 0125 No 35 B 0.6025 GG 25 Ft 25 D G 25 FG 25 FC250

No 40 B

Grade 300 0130 No 45 B 0.6030 GG 30 Ft 30 D G 30 FG 30 FC300

Grade 350 0135 No 50 B 0.6035 GG 35 Ft 35 D G 35 FG 35 FC350

Grade 400 0140 No 55 B 0.6040 GG 40 Ft 40 D

L-NiCuCr202 0523 A436 Type 2 0.6660 GGL-NiCr202 L-NC 202 - -

SNG 420/12 0717-02 60-40-18 0.7040 GGG 40 FGS 400-12 GS 370-17 FGE 38-17 FCD400

SNG 370:17 0717-12 - GGG 40.3 FGS 370-17

- 0717-15 - 0.7033 GGG 35.3 -

SNG 500/7 0727-02 80-55-06 0.7050 GGG 50 FGS 500-7 GS 500 FGE 50-7 FCD500

Grade S6 0776 A43D2 0.7660 GGG-NiCr202 S-NC 202 - -

SNG 600/3 0732-03 - GGG 60 FGS 600-3 FCD600

SNG 700/2 0737-01 100-70-03 0.7070 GGG 70 FGS 700-2 GS 700-2 FGS 70-2 FCD700

- - 4251 SC64D 3.2373 G-AISI9MGWA A-S7G - - C4BS

LM5 - 4252 GD-AISI12 - G-ALMG5 A-SU12 - - AC4A

LM25 4244 356.1 A5052

4247 A413.0 GD-AISi12 A6061

LM24 4250 A380.1 GD-AISi8Cu3 A7075

LM20 4260 A413.1 G-AISi12 (Cu) ADC12

LM6 4261 A413.2 G-AISi12

LM9 4253 A360.2 G-AISi10Mg(Cu)

BS EN SS AISI/SAE W.Nr. DIN AFNOR UNI UNE JIS

BS EN SS AISI/SAE W.Nr. DIN AFNOR UNI UNE JIS

AppendixAppendix

Mal

leab

le c

ast

iron

sN

on -

ferr

ous-

met

als

Duc

tile

cas

t iron

Gre

y ca

st ir

onM

alle

able

cas

t ir

on

Great Britain Sweden U.S.A. Germany France Italy Spain Japan

Great Britain Sweden U.S.A. Germany France Italy Spain Japan

Page 42: 1 217 Milling Website

42

- - - 330 1.4864 X12NiCrSi36 16 Z12NCS35.16 F-3313 - SUH330

330C11 - - - 1.4865 G-X40NiCrSi38 18 - XG50NiCr39 19 -

SCH15

- - - 5390A 2.4603 - NC22FeD - -

- - - 5666 2.4856 NiCr22Mo9Nb NC22FeDNB - -

HR5,203-4 - - - 2.4630 NiCr2OTi NC20T - -

- - - 5660 LW2.4662 NiFe35Cr14MoTi ZSNCDT42 - -

3146-3 - - 5391 LW2 4670 S-NiCr13A16MoNb NC12AD - -

HR8 - - 5383 LW2.4668 NiCr19Fe19NbMo NC19eNB - -

3072-76 - - 4676 2.4375 NiCu30Al - - -

Hr401,601 - - - 2.4631 NiCr2OTiAk NC20TA - -

- - - AMS 5399 2.4973 NiCr19Co11MoTi NC19KDT - -

- - - AMS 5544 LW2.4668 NiCr19Fe19NbMo NC20K14 - -

- - - AMS 5397 LW2 4674 NiCo15Cr10MoAlTi - - -

- - - 5537C LW2.4964 CoCr20W15Ni KC20WN - -

- - - AMS 5772 - CoCr22W14Ni KC22WN - -

TA14/17 - - AMS R54520 - TiAl5Sn2.5 T-A5E - -

TA10-13/TA28 - - AMS R56400 - TiAl6V4 T-A6V - -

TA11 - - AMS R56401 - TiAl6V4ELI - - -

- - - - - TiAl4Mo4Sn4Si0.5 - - -

- - 2258-08 440A 1.4108 X100CrMo13 - - - C4BS

- - 2534-05 610 1.4111 X110CrMoV15 - - - AC4A

- - 2541-06 0-2 - X65CrMo14 - - - AC4A

BS EN SS AISI/SAE W.Nr. DIN AFNOR UNI UNE JIS

BS EN SS AISI/SAE W.Nr. DIN AFNOR UNI UNE JIS

MillingAppendix

Har

d m

ater

ials

Diff

icul

t - t

o - c

ut -

mat

eria

ls

Ni -

bas

ed a

lloys

Tita

nium

allo

ys

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Great Britain Sweden U.S.A. Germany France Italy Spain Japan

Page 43: 1 217 Milling Website

43

Technical Data

Trouble Possible causes Countermeasures

Troubleshooting in milling

Rapid wear ofcutting edge

Rapidchipping of

cutting edge

Fracturing

Excessive chipwelding or build-up on

cutting edge

Rough finish

Chattering

• Improper insert grade selection • P30 \ P20 \ cermet, coated grade (steel cutting)(Insufficient wear resistance) • K20 \ K10 \ coated grade (cast iron cutting)

• Excessive cutting speed • Select cutting speed suited for work material and insert grade

• Inadequate feed • Use standard cutting condition in catalog as guide

• Improper insert grade selection • Cermet \ P20, P30 (steel cutting), K10 \ K20 (cast iron cutting)(Insufficient toughness)

• Cutting hard material and • Decrease cutting speedunfavorable surface condition • Use cutter with strong cutting edge

• Excessive feed • Proper selection of feed conditions, using recommended cutting conditions in catalog as guide

• Excessive pressure applied on cutting edge • Proper selection of engaging angle

• Machining difficult-to-cut material • Use a negative-positive type cutter with large corner angle (e.g. TAW)

• Cracking due to thermal shock • Select insert grade of stronger thermal shock resistance T3030• Decrease cutting speed

• Too thin insert against cutting force • Change from 3.18 mm into 4.76 mm insert thickness

• Continuous use of excessively worn insert • Shorten standard replacement time of insert

• Cutting hard material • Use cutter with stronger tip• Use cutter with larger corner angle such as TMD

• Obstruction to chip flow • Use cutter with good chip discharge properties such as TMD

• Recutting of chips after chip welding • Select insert grades difficult for chips to adhere

Cemented carbides cermets, coated grades

• Use cutting fluid or air

• Excessively slow cutting, too fine feed • Select cutting speed and feed optimized for insert grade and work material

• Cutting soft material such as aluminium, • Use cutter with large rake angle such as THFcopper, mild steel

• Cutting stainless steel • P30 \ Cermet

• Use of cutter with negative rake • Use cutter with large rake angle such as TAWor too small rake angle

• Effect of built-up edge • Increase cutting speed

• Appropriate cutting depth (finish allowance)

• Change insert grade, K grade \ M grade \ P grade \ cermet

For cast irons: P grade \ coated grade \ cermetFor steels: K grade \ coated grade

• Effect of face cutting edge run-out • Proper installing of inserts

• Use insert of high dimensional accuracy

Class K \ class E

• Continuous use of excessively worn insert • Shorten standard replacement time of insert

• Remarkable feed marks • Feed per revolution to be set within flatland width

• Use wiper insert type cutter such as TAW

• Use cutter exclusively for finishing such as SFP4000

• Unstable clamping of workpiece • Check clamping method of workpiece

• Cutting of welded construction or • Adopt cutter of large rake angle and small corner angle thin steel plate such as TAW

• Excessive cutting condition • Re-examine allowable chip removal rate according to motor HP

• Face milling of narrow width workpiece • Use cutter of small cutter diameter and with many teeth

• Too many simultaneous cutting teeth engagement • Reduce No. of teeth or adopt irregular pitch cutter

Page 44: 1 217 Milling Website

ISO 9001 certified ISO 14001 certifiedQC00J0056 EC97J112318/10/1996 26/11/1997Tungaloy Corporation Production Division,

Tungaloy Corporation

Tungaloy Europe GmbHElisabeth-Selbert-Str. 3D - 40764 LangenfeldTel. +49 (0 21 73) 9 04 20 -0Fax +49 (0 21 73) 9 04 20 -18e-mail: [email protected]

Tungaloy Italia S.p.A.Via E. Andolfato, 10I - 20126 MILANOTel. +39 (02) 25 20 12-1Fax +39 (02) 25 20 12-65e-mail: [email protected]

Tungaloy France S.a.r.l.6, Avenue des AndesF - 91952 COURTABOEUF CEDEXTel. +33 (01) 64 86 43 00Fax +33 (01) 69 07 78 17e-mail: [email protected]

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