Keeping the Customer First Milling Hand book Milling made “easy” Tungaloy Report TE1206-E2
Keeping the Customer First
MillingHand book
Milling made “easy”
Tungaloy Report TE1206-E2
2
About milling...
Milling
Milling is the complex shaping of metal
(or possibly other materials), by removing
unneeded material to form the final shape.
It is generally done on a milling machine,
where the milling cutter rotates about the
spindle axis and a worktable moves in multi-
ple directions (usually three dimensions
[x,y,z axis]) relative to the workpiece.The
motion across the surface of the workpiece
is usually accomplished by moving the table
on which the workpiece is mounted, in the
x and y directions.
According to DIN 8580 standard milling is
classified as separation process.
http://en.wikipedia.org/wiki/Metalworking
3
Vf = 5500 mm / min
Vf = 4500 mm/min
Vf = 6500 mm/min
NEWMilling made “easy”
TAW & TPW milling cutter
Features
Our formula for high productivity:
HJ = High feed milling
With the newly developed tool system for
face and square shoulder milling Tungaloy
strikes out in a new direction in precision
and design. This modern tool concept
convinces in various application fields and
enables productive and flexible utilisation
on all different machining centres.
Due to two different versions (standard
pitch and close pitch type) this tool system
offers optimal adaptation to a great
variety of working materials. All tools dis-
pose of an inner coolant system directed
precisely on each insert. Thanks to the
highly positive rake angle and the applica-
tion oriented chipbreaker, lowest cutting
forces can be achieved. Thus especially the
machining of unstable work pieces on low
power machining centres becomes totally
uncomplicated. The application of the HJ
high feed geometry in the 45° TAW milling
cutter is revolutionary. Simply by
changing the insert the face milling cut-
ter turns into a high feed milling cutter.
This points out the complete potential of
our new milling system as it realizes signi-
ficantly shorter machining times.
( \ Reference see p.10)
4
+00:00:44:04
• Highly economic design with 3 cutting edges
• New chipbreaker geometries foroptimum performance
• Stable double clamping systemof the insert
• All EXP milling cutter with innecoolant
• Extremely quiet running at largecutting depths
Benefits
Modern machine tool centres allow for
highly economic production by means of in-
creased number of revolutions and higher
table feed rates. So far, these cutting pa-
rameter have been applied for smooth
milling rev. precision finishing. The innova-
tive EXP & TXP milling cutter now optimize
also the more time consuming roughing op-
eration. The EXP & TXP milling cutter are
suited for feed rates > 3 mm/tooth and
thus lead to a substantial reduction in ma-
chining time.
With the EXP & TXP milling cutter, sur-face
milling operations, ramping and cavity en-
larging at maximum cutting depths of 1.5
mm are possible. Compared to conven-
tional cutting parameter the machining
time can be reduced by one half. The eco-
nomic design of the insert with three cut-
ting edges with chipbreaker reduces
cutting forces and thus enables the use of
the larger TXP milling cutter also on ma-
chines with low spindle speed.
( \ Reference see p. 20)
Super “Quick motion” milling cutter
Feed rate up to 3 mm/toothFor maximal productivity in roughing operations
EXP & TXP milling cutter
Features
5
25
20
15
10
5
0
-30 20 70 120
High Precision 90° milling cutter
90° Square Shoulder
Leng
th o
f sh
ould
er (m
m)
Profile accuracy (µm)
EPS17025RS (ø 25, t = 2)ASMT170508PDPR-MJAH120C55Vc = 150 m/minƒt = 0.1 mm ap = 2 x 14 mmae = 5 mmwithout
Cutter:Insert:Grade:
Work material:Cutting speed:
Feed per tooth:Axial cutting depth:
Cutting width:Coolant:
EPS17025RS (MJ)Competitors ACompetitors B
High precision and general purpose are the
main characteristics of Tungaloy‘s latest in-
novative development. The new and mod-
ern EPS & TPS generation of milling
cutters covers a multitude of different ap-
plications. The endmills, of which some are
equipped with air hole, are best suited for
square shoulder and slotting operations at
only low cutting forces. The exact position-
ing of the insert combined with a positive
chipbreaker and a two-step rake angle en-
able the machining of a high precision
90° shoulder without any steps in the
profile. Further finishing operations with a
solid carbide milling cutter thus become
unnecessary.
( \ Reference see p. 23)
EPS & TPS milling cutter
Features
mea
suring
set
-up
6
BenefitsDouble clamping Insert is fixed with clamp screwand form fit for highest stability. Optimal fixing through the inclina-tion of the clamping screw
UniqueSpecial marks on inserts andcutter body for easy indexing
Air holeEffecient coolant supply (coolinglubricant or compressed air)
Modern machining processes demand for
flexible application and highest productivity.
Tungaloy set a sign and developed a new
tool concept. The multi-functional EVX
endmill is the result of an elaborate mar-
ket analysis carried out amongst a carefully
chosen and well balanced circle of end-
users from the Die and Mould industry,
machine tool industry and fixture con-
struction but also machine construction
industry and repair shops.
The innovative EVX endmill is a double cut-
ting endmill with centre cutting edge best
suited for a multitude of different applica-
tions. These are next to conventional
milling operations as shoulder milling and
slotting also plunging operations into the
full material.
Especially the effective double clamping
mechanism of the insert by clamp screw
and form fit extraordinarily compensates
cutting forces developing from different
sources and directs these into the insert
seat. The result is higher stability of the
whole tool system and an optimised com-
plete machining process.
Features
Multifunctional milling cutter with centre cutting edge for plunge milling
EVX endmill
( \ Reference see p.26)
7
Wiper
R
R
Improved surface
quality at highly
economic feed
rates
Standard round insert
“Wiper effect” with RDMT/W...
The TRD12-16 is a unique milling cutter
with round inserts for a great variety of ap-
plications in the automobile industry. The
positive rake angle allows for low vibration
machining at large cutting depths and
only minimal spindle load.
Due to the indexing flat, the insert finds a
stable seat and can easily be fixed and
turned.
The new wiper effect at the round insert
for excellent surface qualities at high feed
rates, similar to turning operations.)
( \ Reference see p.14)
Wipercutting edge0.8 mm
Indexing flat
Surface ribbed
Features
Multifunctional milling cutter
with round insert
TRD milling cutter
8
TAW 10
TXP 20
TMD 16
TAW 10
SFP 28
TAW 10
TXP 20
TMD 16
TAW 10
SFP 28
TRD 14
TXP 20
TMD 16
TAW 10
TRD 14
TXP 20
TMD 16
TAW 10
TAW 10
TXP 20
TMD 16
TAW 10
TAW 10
TXP 20
TMD 16
TAW 10
TAW 10
EXP 20
EPS 23
TAW 10
TPW 12
TXP 20
TPS 24
TPS 24
TPW 12
TXP 20
TPS 24
TPS 24
TPW 12
TXP 20
TPS 24
TPS 24
TPW 12
TXP 20
TPS 24
TPS 24
TPW 12
TPS 24
TPS 24
TPW 12
TPS 24
TPS 24
EPS 23
EPS 23
EPS 23
EVX 26
EXP 20
EPS 23
EPS 23
EVX 26
EXP 20
EPS 23
EPS 23
EVX 26
EXP 20
EPS 23
EPS 23
EVX 26
EXP 20
EPS 23
EPS 23
EVX 26
EXP 20
EPS 23
EPS 23
EVX 26
EPS 23
b
a
c
Face milling on a pre machined surface with high feed
Material: Steel \ TXP p. 20
Milling
a
Example:
b c
a b c
Face milling Square shoulder milling Pocket milling
Standard
High feedmilling
Large cut-ting depth
Finishing
Extra-Finishing
Standard
High feedmilling
Large cut-ting depth
Finishing
Extra-Finishing
Standard
High feedmilling
Large cut-ting depth
Finishing
Extra-Finishing
Standard
High feedmilling
Large cut-ting depth
Finishing
Extra-Finishing
Standard
High feedmilling
Large cut-ting depth
Finishing
Extra-Finishing
Standard
High feedmilling
Large cut-ting depth
Finishing
Extra-Finishing
Standard
High feedmilling
Large cut-ting depth
Finishing
Extra-Finishing
Selection guides
Application
Premachined surface
Interrupted cut
Rough skin
Burned skin
Unstable condition
Thin workpiece
Small cutting width
P. P. P.
9
EVX 26
TZP 17
TZP 17
TZF 18
EVX 26
TZP 17
TZP 17
TZF 18
EVX 26
TZP 17
TZP 17
TZF 18
EVX 26
TZP 17
TZP 17
TZF 18
EVX 26
TZP 17
TZP 17
TZF 18
EVX 26
TZF 18
TRD 14
EXP 20
TRD 14
TRD 14
EXP 20
TRD 14
TRD 14
EXP 20
TRD 14
TRD 14
EXP 20
TRD 14
TRD 14
EXP 20
TRD 14
TRD 14
EXP 20
TRD 14
EPS 23
EXP 20
SVN 19
EPS 23
EXP 20
SVN 19
EPS 23
EXP 20
SVN 19
EPS 23
EXP 20
SVN 19
EPS 23
EXP 20
SVN 19
EPS 23
EXP 20
SVN 19
EPS 23
EXP 20
SVN 19
EXP 20
EXP 20
EXP 20
EXP 20
EXP 20
EXP 20
EXP 20
EXP 20
EVX 26
EXP 20
EVX 26
EXP 20
Further details see pages 38 - 41
Selection
Plunging Die engraving Spiral interpolation SlottingP. P. P. P.
SteelStainless steelCast ironNonferrous metals
NEW
NEW
NEW
SWMT13T3AFPR-MJ � � � � � 4.0
SWMT13T3AFER-ML � 2.0 3.0
SWMW13T3AFTR � � � � M 5.0
SWMT13T3AFPR-HJ � � � � 2.3 2.0
SWMT13T3AFPR-MS �
SWGT13T3AFPR-MJ � � 2.0 4.0G
SWGT13T3AFFR-AJ �
WWCW13T3AFER-WS � �
WWCW13T3AFFR-WS � C 7.8 -
WWCW13T3AFFR-WD �
AH120 AH140 GH110 T3030 T1015 NS740 KS05F DX140
50
63
80
100
125
160
50
63
80
100
125
160
22
27
32
40
22
27
32
40
40
50
63
40
50
63
20
22
28.5
32
29
20
22
28.5
32
29
6.3
7
8
9
6.3
7
8
9
10.4
12.4
14.4
16.4
10.4
12.4
14.4
16.4
1
2
-
1
2
-
CM10X30H
CM12X30H
TMBA-M16H
TMBA-M20H
-
CM10X30H
CM12X30H
TMBA-M16H
TMBA-M20H
-
TAW13R050M22.0E04
TAW13R063M22.0E05
TAW13R080M27.0E06
TAW13R100M32.0E07
TAW13R125M40.0E08
TAW13R160M40.0E10
TAW13R050M22.0E05
TAW13R063M22.0E06
TAW13R080M27.0E08
TAW13R100M32.0E10
TAW13R125M40.0E12
TAW13R160M40.0E16
�
�
�
�
�
�
�
�
�
�
�
�
4
5
6
7
8
10
5
6
8
10
12
16
FE
a
bø d
ø D�
� �
ø D ø D1 ø d F E a b
MJ2.0
4.0
13
.9
ML
MJ (G)MS AJ (G)
WD
WSWiper
18°30’
13.913.92.04.0
13
.9
18°30’
13.9
2.0 4.0
13
.9
18°30’
13.9
HJ2.3
4.0
14
.7
18°30’
14.7
2.0 4.0
14
.1
18°30’
14.1 2.0 4.0
14
.1
18°30’
14.1 7.8
7.8
4.0
4.0
12.7
57.0
5
12.7
57.0
5
18°30’
18°30’
19.24
19.187.05R500
R5007.05
2.04.0
13
.9
18°30’
Max. ap
FSSA1102
CSPB-3.5
DTS5-3.5SS
P-3.5
IP-15D
10
A
B
C
A
B
C
63
76
94
114
139
174
63
76
94
114
139
174
ø D1
with
with
with
with
without
with
with
with
with
without
� Shim
� Clamping screw for insert
� Clamping screw for shim
Wrench
Wrench
Item code
without
Milling
P. 30
P. 30
P. 30
P. 30
P. 30
PVD coated CVD coated Cermet Carbide PCD
Specification: TAW milling cutter (45°)
Item codeItem code Fig.
Fig. 1
Fig. 2
Airhole
Centre bolt Mountingdetails
Centre bolt
Clo
seSta
ndar
d
No. ofinsertsStock
Dimensions (mm)
Description Item code
Replacement parts
Specification: inserts for TAW milling cutter (45°) � Standard stock in Europe
� Standard stock in Europe
with
without
with
without
Grades
HoningWiping
flatAccuracy
Rake angle: A.R. 17° ~ 20°R.R. -16° ~ -11°
without
P. 30
MJ ML HJ MS AJ100 ~ 270 0.05 ~ 0.3 0.05 ~ 0.25 0.05 ~ 0.3 0.2 ~ 0.6 - -
150 ~ 300 0.05 ~ 0.3 - 0.05 ~ 0.3 0.2 ~ 0.6 - -
80 ~ 180 0.05 ~ 0.3 - - - 0.1 ~ 0.25 -
100 ~ 300 0.05 ~ 0.23 - 0.05 ~ 0.23 - - -
100 ~ 230 0.05 ~ 0.25 0.05 ~ 0.2 0.05 ~ 0.25 0.2 ~ 0.5 - -
150 ~ 280 0.05 ~ 0.25 - 0.05 ~ 0.25 0.2 ~ 0.5 - -
80 ~ 150 0.05 ~ 0.25 - - 0.2 ~ 0.5 - -
100 ~ 230 0.05 ~ 0.2 - 0.05 ~ 0.2 - - -
100 ~ 180 0.05 ~ 0.2 0.05 ~ 0.15 0.05 ~ 0.2 0.2 ~ 0.4 - -
100 ~ 180 0.05 ~ 0.2 - 0.05 ~ 0.2 0.2 ~ 0.4 - -
80 ~ 200 0.1 ~ 0.25 - - 0.2 ~ 0.5 0.1 ~ 0.2 -
150 ~ 250 0.1 ~ 0.25 0.1 ~ 0.2 0.1 ~ 0.25 0.2 ~ 0.5 - -
100 ~ 250 0.05 ~ 0.25 - 0.05 ~ 0.25 0.2 ~ 0.6 - -
100 ~ 250 0.05 ~ 0.25 0.05 ~ 0.2 0.05 ~ 0.25 0.2 ~ 0.6 - -
300 ~ 1000 - - - - - 0.05 ~ 0.2
80 ~ 300 - - - - - 0.05 ~ 0.2
200 ~ 500 - - - - - 0.05 ~ 0.2
AH120 IT3030 IIAH140 IIINS740 IVAH120 IT3030 IIAH140 IIINS740 IVAH120 IT3030 II
AH140 IAH120 IIT1015 IAH120 IIIKS05F I
KS05F I
KS05F I
MJ ML HJ MS AJ100 ~ 270 0.05 ~ 0.25 0.05 ~ 0.2 0.05 ~ 0.25 0.2 ~ 0.6 - -
150 ~ 300 0.05 ~ 0.25 - 0.05 ~ 0.25 0.2 ~ 0.6 - -
80 ~ 180 0.05 ~ 0.25 - - - 0.05 ~ 0.2 -
100 ~ 300 0.05 ~ 0.2 - 0.05 ~ 0.2 - - -
100 ~ 230 0.05 ~ 0.2 0.05 ~ 0.15 0.05 ~ 0.2 0.2 ~ 0.5 - -
150 ~ 280 0.05 ~ 0.2 - 0.05 ~ 0.2 0.2 ~ 0.5 - -
80 ~ 150 0.05 ~ 0.2 - - 0.2 ~ 0.5 - -
100 ~ 230 0.05 ~ 0.18 - 0.05 ~ 0.18 - - -
100 ~ 180 0.05 ~ 0.18 0.05 ~ 0.12 0.05 ~ 0.18 0.2 ~ 0.4 - -
100 ~ 180 0.05 ~ 0.18 - 0.05 ~ 0.18 0.2 ~ 0.4 - -
80 ~ 200 0.1 ~ 0.2 - - 0.2 ~ 0.5 0.1 ~ 0.18 -
150 ~ 250 0.1 ~ 0.2 0.1 ~ 0.18 0.1 ~ 0.2 0.2 ~ 0.5 - -
100 ~ 250 0.1 ~ 0.2 - 0.1 ~ 0.2 0.2 ~ 0.6 - -
100 ~ 250 0.1 ~ 0.2 0.05 ~ 0.18 0.1 ~ 0.2 0.2 ~ 0.6 - -
300 ~ 1000 - - - - - 0.05 ~ 0.2
80 ~ 300 - - - - - 0.05 ~ 0.2
200 ~ 500 - - - - - 0.05 ~ 0.2
AH120 IT3030 IIAH140 IIINS740 IVAH120 IT3030 IIAH140 IIINS740 IVAH120 IT3030 II
AH140 IAH120 IIT1015 IAH120 IIIKS05F I
KS05F I
KS05F I
11
TAW milling cutter
without
without
Work materials
Mild steelLow alloyed steel
St37, etc.(< 180HB)
Die & Prehardened steelX96CrMoV12, etc.
(< 30HRC)
Copper alloys
Carbon steelAlloy steel
Ck45, 42CrMo4, etc.(< 300HB)
GradeCuttingspeed
Vc (m/min)*Choice
Feed per tooth ft (mm/t)
Roughing (Cutting depth: ap > 1.0 mm)
Finishing (Cutting depth: ap < 1.0 mm)
Cutting conditions TAW (45°)
Stainless steel(< 250HB)
Grey cast ironDuctile cast ironAluminium alloys
(Si: < 12 %)Aluminium alloys
(Si: > 13 %)
Work materials
Mild steelLow alloyed steel
St37, etc.(< 180HB)
Die & Prehardened steelX96CrMoV12, etc.
(< 30HRC)
Copper alloys
Carbon steelAlloy steel
Ck45, 42CrMo4, etc.(< 300HB)
GradeCuttingspeed
Vc (m/min)*Choice
Feed per tooth ft (mm/t)
Stainless steel(< 250HB)
Grey cast ironDuctile cast ironAluminium alloys
(Si: < 12 %)Aluminium alloys
(Si: > 13 %)
Choice*I First II Wear-resistanceIII ToughnessIV Surface quality
12
TPW13R050M22.0E04
TPW13R063M22.0E05
TPW13R080M27.0E06
TPW13R100M32.0E07
TPW13R125M40.0E08
TPW13R050M22.0E05
TPW13R063M22.0E06
TPW13R080M27.0E08
TPW13R100M32.0E10
TPW13R125M40.0E12
�
�
�
�
�
�
�
�
�
�
50
63
80
100
125
50
63
80
100
125
22
27
32
40
22
27
32
40
40
50
63
40
50
63
20
22
28.5
32
20
22
28.5
32
6.3
7
8
9
6.3
7
8
9
10.4
12.4
14.4
16.4
10.4
12.4
14.4
16.4
1
2
1
2
CM10X30H
CM12X30H
TMBA-M16H
TMBA-M20H
CM10X30H
CM12X30H
TMBA-M16H
TMBA-M20H
4
5
6
7
8
5
6
8
10
12
SWMT1304PDPR-MJ � � � � �
SWMT1304PDER-ML � M1.4 0.8
SWMT1304PDPR-MS � 10.00
SWGT1304PDPR-MJ � �G
SWGT1304PDFR-AJ � 1.6 -
MJ ML
MJ (G) AJ (G)13.55
1.4
5.0
13
.55
17°
MS13.56
1.4
5.0
13
.56
17°
13.55
1.4
5.0
13
.55
17°
13.58
1.6
5.0
13
.58
17°
13.55
1.4
5.0
13
.55
17°
FSSP1102
CSPB-3.5
DTS5-3.5SS
P-3.5
IP-15D
ø D ø d F E a b
F
E
a
bø d
ø D
�� �
Max. apAH120 AH140 T3030 T1015 NS740 KS05F
A
B
A
B
P. 30
P. 30
P. 30
P. 30
Cornerradius
with
with
with
with
with
with
with
with
Specification: TPW milling cutter (90°)
Item codeItem code Fig.
Fig. 1
Fig. 2
� Shim
� Clamping screw for insert
� Clamping screw for shim
Wrench
Wrench
Airhole
Centre bolt Mountingdetails
Centre bolt
Clo
seSta
ndar
d
No. ofinsertsStock
Dimensions (mm)
Description Item codeReplacement parts
Specification: inserts for TPW milling cutter (90°)
with
without
Item code
Rake angle: A.R. 11.5° R.R. -13° ~ -10.5°
PVD coated CVD coated Cermet Carbide
GradesHoning Wiping
flatAccuracy
� Standard stock in Europe
� Standard stock in Europe
Milling
13
MJ ML MS AJ100 ~ 270 0.05 ~ 0.25 0.05 ~ 0.2 - -
150 ~ 300 0.05 ~ 0.25 - - -
80 ~ 180 0.05 ~ 0.25 - 0.05 ~ 0.2 -
100 ~ 300 0.05 ~ 0.15 - - -
100 ~ 230 0.05 ~ 0.2 0.05 ~ 0.15 - -
150 ~ 280 0.05 ~ 0.2 - - -
80 ~ 150 0.05 ~ 0.2 - - -
100 ~ 230 0.05 ~ 0.15 - - -
100 ~ 180 0.05 ~ 0.15 0.05 ~ 0.12 - -
100 ~ 180 0.05 ~ 0.15 - - -
80 ~ 200 0.05 ~ 0.2 - 0.05 ~ 0.18 -
150 ~ 250 0.05 ~ 0.2 0.05 ~ 0.15 - -
100 ~ 250 0.05 ~ 0.2 - - -
100 ~ 250 0.05 ~ 0.2 0.05 ~ 0.15 - -
300 ~ 1000 - - - 0.05 ~ 0.2
80 ~ 300 - - - 0.05 ~ 0.2
200 ~ 500 - - - 0.05 ~ 0.2
AH120 IT3030 IIAH140 IIINS740 IVAH120 IT3030 IIAH140 IIINS740 IVAH120 IT3030 II
AH140 IAH120 IIT1015 IAH120 IIIKS05F I
KS05F I
KS05F I
MJ ML MS AJ100 ~ 270 0.05 ~ 0.2 0.05 ~ 0.18 - -
150 ~ 300 0.05 ~ 0.2 - - -
80 ~ 180 0.05 ~ 0.2 - 0.05 ~ 0.18 -
100 ~ 300 0.05 ~ 0.12 - - -
100 ~ 230 0.05 ~ 0.18 0.05 ~ 0.12 - -
150 ~ 280 0.05 ~ 0.18 - - -
80 ~ 150 0.05 ~ 0.18 - - -
100 ~ 230 0.05 ~ 0.12 - - -
100 ~ 180 0.05 ~ 0.12 0.05 ~ 0.1 - -
100 ~ 180 0.05 ~ 0.12 - - -
80 ~ 200 0.05 ~ 0.18 - 0.05 ~ 0.15 -
150 ~ 250 0.05 ~ 0.18 0.05 ~ 0.12 - -
100 ~ 250 0.05 ~ 0.18 - - -
100 ~ 250 0.05 ~ 0.18 0.05 ~ 0.12 - -
300 ~ 1000 - - - 0.05 ~ 0.2
80 ~ 300 - - - 0.05 ~ 0.2
200 ~ 500 - - - 0.05 ~ 0.2
AH120 IT3030 IIAH140 IIINS740 IVAH120 IT3030 IIAH140 IIINS740 IVAH120 IT3030 II
AH140 IAH120 IIT1015 IAH120 IIIKS05F I
KS05F I
KS05F I
TPW milling cutter
Roughing (Cutting depth: ap > 1.0 mm)
Cutting conditions TPW (90°)
Work materials
Mild steelLow alloyed steel
St37, etc.(< 180HB)
Die & Prehardened steelX96CrMoV12, etc.
(< 30HRC)
Copper alloys
Carbon steelAlloy steel
Ck45, 42CrMo4, etc.(< 300HB)
GradeCuttingspeed
Vc (m/min)*Choice
Feed per tooth ft (mm/t)
Stainless steel(< 250HB)
Grey cast ironDuctile cast ironAluminium alloys
(Si: < 12 %)Aluminium alloys
(Si: > 13 %)
Work materials
Mild steelLow alloyed steel
St37, etc.(< 180HB)
Die & Prehardened steelX96CrMoV12, etc.
(< 30HRC)
Copper alloys
Carbon steelAlloy steel
Ck45, 42CrMo4, etc.(< 300HB)
GradeCuttingspeed
Vc (m/min)*Choice
Feed per tooth ft (mm/t)
Stainless steel(< 250HB)
Grey cast ironDuctile cast ironAluminium alloys
(Si: < 12 %)Aluminium alloys
(Si: > 13 %)
Finishing (Cutting depth: ap < 1.0 mm)
Choice*I First II Wear-resistanceIII ToughnessIV Surface quality
14
TRD12050R-E
TRD12052R-E
TRD12063R-E
TRD12066R-E
TRD12080R-E
TRD12100R-E
TRD16063R-E
TRD16066R-E
TRD16080R-E
TRD16100R-E
RDM*1204ZD**
RDM*1606ZD**
�
�
�
�
�
�
�
�
�
�
38
40
51
54
68
88
47
50
64
84
22
27
32
22
27
32
50
52
63
66
80
100
63
66
80
100
6
8
40
50
40
50
20
22
26
20
22
26
6.3
7
8
6.3
7
8
10.4
12.4
14.4
10.4
12.4
14.4
CSTB-3.5 T-15D
CSTB-5 T-20D
4
5
6
4
5
6
RDMT1204ZDPN-MJ � � � � 112.8 4.76 6
RDMW1204ZDSN � � � � 2M 0.8
RDMT1606ZDPN-MJ � � � � 116.8 6.35 8
RDMW1606ZDSN � � � � 2
4-R
Abs
S15°
A
S15°
4-R
bs
R ø D ø D1 ø d F E a b
F
E
ab
ød
øDøD
R
1
AH120 AH140 AH330 T3030 A S bs R
AH120 (120 ~ 170 ~ 220) 0.3 ~ 0.5 0.3 ~ 0.6AH330 (140 ~ 190 ~ 240) 0.2 ~ 0.4 0.2 ~ 0.5T3030 (140 ~ 190 ~ 240) 0.3 ~ 0.5 0.3 ~ 0.6AH120 (100 ~ 150 ~ 200) 0.2 ~ 0.45 0.2 ~ 0.5AH330 (120 ~ 170 ~ 220) 0.15 ~ 0.35 0.15 ~ 0.4T3030 (120 ~ 170 ~ 220) 0.2 ~ 0.45 0.2 ~ 0.5AH120 (80 ~ 130 ~ 180) 0.2 ~ 0.35 0.25 ~ 0.45AH330 (100 ~ 150 ~ 200) 0.1 ~ 0.3 0.1 ~ 0.4T3030 (100 ~ 150 ~ 200) 0.2 ~ 0.35 0.25 ~ 0.45AH140 (80 ~ 150 ~ 200) 0.2 ~ 0.5 0.2 ~ 0.6AH120 (120 ~ 180 ~ 240) 0.3 ~ 0.5 0.3 ~ 0.6AH330 (150 ~ 200 ~ 250) 0.2 ~ 0.4 0.2 ~ 0.5
AH120 (60 ~ 100 ~ 140) 0.08 ~ 0.25 0.1 ~ 0.3
TRD12 TRD16
A
B
A
B
Milling
Grade Cutting speedVc (m/min)Workmaterial
Carbon steels< 300 HB
Alloy steels< 300 HB
Die steels< 300 HB
Stainless steelGrey cast iron
Ductile cast ironHardened steels,
prehardened steels< 45 HRC
Feed per tooth ft (mm/t)
Note: When the cutting depth is smaller than 2 mm, use the higher limitof feed values shown above. And, when larger than 3 mm, use the lowerlimit of the feed values.
Cutting data
Fig.
Fig. 1 Fig. 2
Specification: TRD milling cutter
Item codeScrew Wrench
InsertsReplacement parts Mounting
detailsNo. ofinserts
StockDimensions (mm)
Specification: inserts for TRD milling cutter � Standard stock in Europe
� Standard stock in Europe
with
Item code
Rake angle: A.R. 10° R.R. -6° ~ 0°
TRD12 Max. ap: 6 mmTRD16 Max. ap: 8 mm
PVD coated CVD coated
GradesHoning
Dimensions (mm)Accuracy
P. 30
P. 30
P. 30
P. 30
15
TRD12050R-ETRD12052R-ETRD12063R-ETRD12066R-ETRD12080R-ETRD12100R-ETRD16063R-ETRD16066R-ETRD16080R-ETRD16100R-E
TRD12050R-ETRD12052R-ETRD12063R-ETRD12066R-ETRD12080R-ETRD12100R-ETRD16063R-ETRD16066R-ETRD16080R-ETRD16100R-E
TRD12050R-ETRD12052R-ETRD12063R-ETRD12066R-ETRD12080R-ETRD12100R-ETRD16063R-ETRD16066R-ETRD16080R-ETRD16100R-E
4.0 11
5.5 15
6°5° 30’
4°4°
2° 30’1° 30’
6°6°4°3°
ø min. (mm) ø max. (mm)ap (mm)
8892114120148188110120144184
< 6
< 8
48506164789861647898
98102124130158198124130158198
38405154688847506484
D1 D2 D1 D2
a pL min.
a p
L
θ
ø D2
a p
ø D
ø D1
ø D1
TRD milling cutter
Plunging Traverse feed milling
Ramping
Spiral interpolation
Application range
Feed
Notesø D : Tool diameterø D1 : Machining diameterø D2 : Tool-pass diameterap : Z-axis feed per one round of tool pass
(Pitch of helical cycle)
In helical feed drilling, the machinable hole diameter are limited by the tool dia-meter as shown in the above tables.When machining between the minimum and maximum machining diameter,a projection remains in the center of the bottom surface of the hole as shownin the figure on the left. Remove it by traverse feed milling.
Notes- In plunging, the maximum cutting depth is limited as
shown in the above table.- When plunging, set the Z-axis feed in a range of 0.05 to
0.1 mm/tooth.- When plunging, use pick-feed every 1 mm (or smaller
than 1 mm) to break chips.
Notes- tanθ = Cutting depth (ap) ÷ Tool’s traveling length (L)- In ramping, the ramping angle should not exceed the
max. ramping angle ( θ ).
Min. traverse to flatten thebottom surface L (mm)
Max. cutting depthap (mm)Item code
Item code
Item code Max. ramping angle ( θ )
Feed Feed
Projection
16
TMD5404RIE
TMD5405RIE
TMD5406RIE
TMD5408RIE
TMD5410RIE
TMD5412RIE
�
�
�
�
�
�
100
125
160
200
250
315
32
40
60
118
142
176
216
265
330
32
29
38
63
8
9
14
14.4
16.4
25.7
4
6
8
10
12
1
4
2 3
LD540R
WF500R
FDS-8S
CM4X0.7X20TP-4
ø D ø D1 ø d E F a b
AH120 AH140 AH330 GH330 T3030 T1015 NS740 TH10 UX30 TX25
150 ~ 250 0.1 ~ 0.25 150 ~ 250 0.1 ~ 0.3
150 ~ 250 0.1 ~ 0.35 150 ~ 250 0.1 ~ 0.35
150 ~ 300 0.1 ~ 0.35 180 ~ 300 0.1 ~ 0.35
100 ~ 180 0.1 ~ 0.35 130 ~ 200 0.1 ~ 0.35
150 ~ 280 0.1 ~ 0.35 180 ~ 280 0.1 ~ 0.35
100 ~ 180 0.1 ~ 0.25 150 ~ 200 0.1 ~ 0.3
100 ~ 200 0.1 ~ 0.3 150 ~ 200 0.1 ~ 0.35
80 ~ 130 0.1 ~ 0.3 100 ~ 150 0.1 ~ 0.35
80 ~ 180 0.15 ~ 0.3 100 ~ 200 0.15 ~ 0.33
150 ~ 180 0.15 ~ 0.3 180 ~ 200 0.15 ~ 0.3
100 ~ 150 0.1 ~ 0.2 100 ~ 150 0.1 ~ 0.2
80 ~ 130 0.1 ~ 0.2 80 ~ 130 0.1 ~ 0.2
100 ~ 200 0.1 ~ 0.3 100 ~ 200 0.1 ~ 0.3
80 ~ 130 0.1 ~ 0.3 80 ~ 130 0.1 ~ 0.3
200 ~ 1000 0.05 ~ 0.3 350 ~1000 0.1 ~ 0.3
200 ~ 500 0.1 ~ 0.2 200 ~ 500 0.1 ~ 0.25
NS740
GH330 • AH120
T3030
UX30
T3030
NS740
GH330 • AH120
UX30
AH140
UX30
T3030 • AH120
UX30
T1015
TH10 • UX30
TH10
TH10
ødb
øD
øD1
a
E
F
945˚
1.6
R15.875
1.2
4.76
15°
15.875 4.76
15°
2.01.6
SDKN1504AE�N SDKR1504AESR-MJSDKN1504AETN-16 SDKN1504AETNCR
B
C
D
SDKN1504AETN � � � � � � � � 1
SDKN1504AETNCR � 4
SDKN1504AETN-16 � K 2
SDKN1504AEFN � 1
SDKR1504AESR-MJ � � � 3
Fig.1 Fig.2 Fig.3 Fig.4
(3-dimensional chipbreaker)
TMD milling cutter
P. 30
P. 30
P. 30
Rake angle: A.R. 15° R.R. -3°
Max. radial cutting depth: 6 mmRight hand shown
R1(cone shaped)
Roughing (Cutting depth: ap = 1.5 ~ 4 mm) Finishing (Cutting depth: ap = 0.3 ~ 0.7 mm)
Fig.
Specification: TMD5400I milling cutter (45°)
Item code
� Locator
� Insert locking wedge
� Wedge fixing screw
� Locator fixing screw
Wrench
Mounting detailsNo. ofinsertsStock
Dimensions (mm)
Description Item codeReplacement parts
Specification: inserts for TMD milling cutter (45°) � Standard stock in Europe
� Standard stock in Japan
� Standard stock in Europe
with
without
with
Item code PVD coated CVD coated Cermet uncoated
GradesHoningAccuracy
Work materals
Mild steelLow alloyed steel
St37, etc.(< 180HB)
Die steelX96CrMoV12, etc. (< 30HRC)
Copper alloys
Carbon steelAlloy steel
Ck45, 42CrMo4, etc.(< 300HB)
GradeVc (m/min) ft (mm/t) Vc (m/min) ft (mm/t)
Stainless steel(< 250HB)
Grey cast ironDuctile cast iron
Aluminium alloys (Si: < 12 %)
Cutting conditions
17
TZP12050R-E
TZP12063R-E
TZP12080R-E
�
�
�
50
63
80
22
27
50
63
20
26
6.3
7
10.4
12.4
3
3
4
APMT120416PR-MJ � M 10
100 ~ 200 0.1 ~ 0.3
60 ~ 120 0.1 ~ 0.2
MJ 1.6
13.5
4.76
12
.7
11°
ZSA1102
DTS5-3.5
CSTB-3.5T
P-3.5
T-20D
ø D ø d F E a b
F
E
a
b
ø D
�
�
�
ø d
AH120
AH120
lf
lf
a ea e
a p
øD/2 Max. 10
~ 0.5
Max. 10 øD/2
A
Pick feedlf (mm)
TZP milling cutter
P. 30
Cutting depthap (mm)
Radial cutting depthae (mm)
Machiningmethod Feed
NoteIn Z-feed milling, select either of the machining method (1) or (2) and decidethe cutting depth according to the application
Carbon steelsAlloy steels
Die steels
Cast iron
Prehardened steels< 45 HRC
Effective cutting edge length (mm)
Specification: TZP milling cutter
Item code
� Shim
� Clamping screw for shim
� Clamping screw for insert
Wrench for shim
Wrench for insert
Mountingdetails
No. of insertsStock
Dimensions (mm)
Description Item code
Replacement parts
Specification:Insert for TZP milling cutter
� Standard stock in Europe
with
Item code PVD coated
GradesHoning
Z-feed milling Plunging
Accuracy
Feed pertooth
ft (mm/t)Work material Grades
Cutting speedVc (m/min)
Rake angle: A.R. 6° R.R. -2°
Max. radial cutting depth: 10 mm
Cutting conditions� Standard stock in Europe
18
TZF11050R-E
TZF11063R-E
TZF11080R-E
�
�
�
50
63
80
22
27
45
63
20
26
6.3
7
10.4
12.4
4
6
7
DPCW11T3ZFR � � � C
150 ~ 300 ~ 400
150 ~ 250 ~ 3500.05 ~ 0.15 ~ 0.20
200 ~ 300 ~ 500
150 ~ 250 ~ 350
100 ~ 150 ~ 200 0.05 ~ 0.10 ~ 0.15
R1.0
R1.0
9.5253.97
9.5
25 11°
CSTB-4S
SDUPR09CZ-11
CM4X0.7X12
SSHM3-10
T-15D
P-1.5, P-3
ø D ø d F E a b
�
�
�
�
AH120 AH740 NS530
NS530
AH740
AH120
F
E
a
b
ø D
ø d
lfae
a p
0.5 ~ 1.0 ~ 0.5 ~ 0.5
A
TZF milling cutter
P. 30
NoteDry cutting (including air blow) at a cuttingdepth up to 0.3 mm (allowable max. 0.5 mm)and a pick feed from 0.5 to 1.0 mm isrecommended.
TZF11 type cutter are not designed to adjustdynamic balance. Therefore, when the tool’soverhang ratio (cutter diameter-to-length) ex-ceeds 6 : 1, special care should be taken tothe revolution speed. (At first, start the machi-ning at 50 % of the speed shown in the tableof the standard cutting conditions, and thengradually increase the speed while confirmingsafety.)
To produce highly accurate surface finish, usethe cutter on a machine with sufficient rigidity.
Cautionary points in useUse the cutter for finish milling of vertical wallsurfaces requiring long tool-overhang of L/D > 6.Radial cutting edge run-out should be adjustedwithin 0.01 mm.In addition to Z-feed milling, TZF11 type cuttercan be also used for traverse feed milling.
Cutting depthap (mm)
Radial cutting depthae (mm)
Pick feedlf (mm)
Feed
Z-feed milling Plunging
Carbon steelAlloy steel(< 300HB)
Grey cast iron
Ductile cast iron
Prehardenedsteel
(45 ~ 55HRC)
Specification: TZF milling cutter
Item code
� Clamping screw
� Cartridge
� Cartridge fixing screw
� Cartridge adjusting screw
Wrench for insert
Hex. Wrench for cartridge
Mountingdetails
No. of insertsStock
Dimensions (mm)
Description Item codeReplacement parts
Specification:Inserts for TZF milling cutter
� Standard stock in Europe
� Standard stock in Europe
without
Item code PVD coated Cermet
GradesHoningAccuracy
Feed per toothft (mm/t)Work material Grades Cutting speed
Vc (m/min)
Rake angle: A.R. 0° R.R. -6° ~ 0°
Max. radial cutting depth: 0.5 mm
Cutting conditions
19
SVN4100-5M
SVN4100-6M
SVN4100-8M
SVN4125-5M
SVN4125-6M
SVN4125-8M
SVN4160-5M
SVN4160-6M
SVN4160-8M
SVN4200-5M
SVN4200-6M
SVN4200-8M
SNEN12T2Z*N
SNEN1233Z*N
SNEN12T2Z*N
SNEN1233Z*N
SNEN12T2Z*N
SNEN1233Z*N
SNEN12T2Z*N
SNEN1233Z*N
�
�
�
�
�
�
�
�
�
�
�
�
100
125
160
200
2
4
2
4
2
4
2
4
5
6
8
5
6
8
5
6
8
5
6
8
32
40
48
58
68
8
10
12
8
10
12
8
10
12
8
10
12
CST-3.5S
CST-3.5
CST-3.5S
CST-3.5
T-9DCST-3.5S
CST-3.5
CST-3.5S
CST-3.5
10
8
12
16
20
ø D ø D1 ø d W F
SNEN12T2ZTN � �2.78
SNEN12T2ZFN �E
SNEN1233ZTN � �3.30
SNEN1233ZFN �
100 ~ 200
80 ~ 120
60 ~ 120
60 ~ 80
80 ~ 100
600 ~ 1000
12.70 T
AH330 UX30 TH10
AH330
UX30
AH330
UX30
TH10
TH10
T(mm)
2.5
°
W
F
W±0.1
ø D
1ø
D
ø d
3°
10°
8° ~ 12°
SVN milling cutter
Specification: SVN milling cutter
Item codeScrew Wrench
InsertsReplacement partsNo. of
insertsNo. ofstagge-red lines
StockDimensions (mm)
Carbon steel(< 300HB)
Die steel (< 300HB)
Cast iron
Aluminium alloys
Specification:Inserts for SVN milling cutter
with
without
with
without
Item code PVD coated Carbide
GradesHoning
Accu-racy
Work material GradesCutting speedVc (m/min)
Cutting conditions� Standard stock in Europe
� Standard stock in Europe
20
TXP08050R-E � 503 FSHM10-40
TXP08052R-E � 52 22 20 6.3 10.450
TXP08063R-E � 63 WPMT080615Z*R-** CSTB-5 CSX20 T-20T 24
TXP08066R-E � 66 --27 22 7.0 12.4
TXP08080R-E � 5 80 63
ø D ø d F E a b
EXP05020RS � 2020 130 50 WPM*05H315ZPR-** CSPB-3.5S - IP-15D
EXP05021RS � 21
EXP06025RS � 2 2525 140 60
EXP06026RS � 2680
EXP06032RS �32
EXP06032RSB � 3 WPM*06X415ZPR-** CSPB-4S CSY-15 IP-15D70
EXP06033RS � 233 32 150
EXP06033RSB �3
EXP06040RS �40 50 100
EXP08040RSA � 2 WPMT080615Z*R-** CSTB-5 CSX20 T-20T
EXP05020RL � 2020 180 100 WPM*05H315ZPR-** CSPB-3.5S - IP-15D
EXP05021RL � 21
EXP06025RL � 2 2525
EXP06026RL � 2680 1
EXP06032RL �32 200 120
EXP06032RLB � 3 WPM*06X415ZPR-** CSPB-4S CSY-15 IP-15D
EXP06033RL � 233 32
EXP06033RLB �3
EXP06040RL �40 250 50 200
EXP08040RLA � 2 WPMT080615Z*R-** CSTB-5 CSX20 T-20T
EXP05020RLL � 20 130 12020 250 WPM*05H315ZPR-** CSPB-3.5S - IP-15D
EXP05021RLL � 21 50 200
EXP06025RLL � 25 180 1202 25
EXP06026RLL � 26 60 240
EXP06032RLL � 32 180 120 WPM*06X415ZPR-** CSPB-4S CSY-15 IP-15D300
EXP06033RLL � 33 70 23032
EXP06040RLL � 340 50 250
EXP08040RLL � 2 WPMT080615Z*R-** CSTB-5 CSX20 T-20T
ø D ø d L L1 L2
F
E
a
b
ø d
ø D
LL1 L2
ø d
ø D
max. ap = 1.5 mm
A
Milling
P. 30
TXP: Centre bolt
� Standard stock in Europe
� Standard stock in EuropeSpecifications: EXP 05/06/08 milling cutter
Specifications: TXP 08 milling cutter
Cylindrical shank with air hole
EXP: Fig. 1 TXP: Fig. 2
Item code Clamping screw Wrench
Replacement parts
InsertsNo. ofinsertsStock
Dimensions (mm)
Extr
a lo
ngLo
ngSta
ndar
d
Clamp-set
Fig.
Item codeClamping
screw Clamp-set Wrench
Replacement parts
InsertsNo. of
insertsStock
Dimensions (mm)Fig. Centre bolt
Moun-ting
details
21
T3030(AH120)
T3030(AH120)
AH120(T3030)
AH140
T1015
T3030(AH120)
T3030(AH120)
AH120(T3030)
AH140
T1015
a t B AH120 AH140 T3030 T1015
B
t
ta
a
B
11°
11°
WPMT080615ZSR
R
R
R = 1.5
ta
B
11°R
ta
B
11°R
100 - 250 0.5 - 2.0
100 - 200 0.5 - 2.0
80 - 150 0.5 - 1.0
100 - 200 0.5 - 2.0
100 - 250 0.8 - 2.5
150 - 250 0.5 - 2.0
100 - 200 0.5 - 2.0
80 - 150 0.5 - 1.0
100 - 200 0.5 - 2.0
150 - 250 0.8 - 2.5
WPMW05H315ZPR � � � �
WPMT05H315ZPR-MH 5 3.50 7.94 � �
WPMT05H315ZPR-ML � � �
WPMW06X415ZPR � � � �
WPMT06X415ZPR-MH M 6 4.20 9.525 � �
WPMT06X415ZPR-ML � � �
WPMT080615ZSR � � � �
WPMT080615ZSR-MH 8 6.35 12.7 � �
WPMT080615ZPR-ML � � �
EXP & TXP milling cutter
WPMW type
-MH type
-ML typewith
Vc = 150 m/min, ft = 0.8 mm/t Vc = 150 m/min, ft = 1.0 mm/tap = 1.0 mm, ae = 1.0 x D mmZ-axis plunging: ft = 0.2 mm/t
Vc = 130 m/min, ft = 0.8 mm/t Vc = 130 m/min, ft = 1.0 mm/t
ap = 1.0 mm, ae = 1.0 x D mmZ-axis plunging: ft = 0.2 mm/t
Vc = 100 m/min, ft = 0.5 mm/tap = 1.0 mm, ae = 1.0 x D mmZ-axis plunging: ft = 0.1 mm/t
Vc = 130 m/min, ft = 0.8 mm/t Vc = 130 m/min, ft = 1.0 mm/tap = 1.0 mm, ae = 1.0 x D mmZ-axis plunging: ft = 0.2 mm/t
Vc = 150 m/min, ft = 1.0 mm/t Vc = 180 m/min, ft = 1.5 mm/tap = 1.0 mm, ae = 1.0 x D mmZ-axis plunging: ft = 0.2 mm/t
Vc = 180 m/min, ft = 1.0 mm/t Vc = 200 m/min, ft = 1.5 mm/tap = 1.0 mm, ae = 40 mm ap = 1.0 mm, ae = 1.0 x D mm
Z-axis plunging: ft = 0.2 mm/tVc = 130 m/min, ft = 1.0 mm/t Vc = 150 m/min, ft = 1.5 mm/tap = 1.0 mm, ae = 40 mm ap = 1.0 mm, ae = 1.0 x D mm
Z-axis plunging: ft = 0.2 mm/tVc = 100 m/min, ft = 0.5 mm/t Vc = 120 m/min, ft = 0.8 mm/tap = 1.0 mm, ae = 40 mm ap = 1.0 mm, ae = 1.0 x D mm
Z-axis plunging: ft = 0.1 mm/tVc = 130 m/min, ft = 1.0 mm/t Vc = 150 m/min, ft = 1.5 mm/tap = 1.0 mm, ae = 40 mm ap = 1.0 mm, ae = 1.0 x D mm
Z-axis plunging: ft = 0.2 mm/tVc = 180 m/min, ft = 1.5 mm/t Vc = 200 m/min, ft = 2.0 mm/tap = 1.0 mm, ae = 40 mm ap = 1.0 mm, ae = 1.0 x D mm
Z-axis plunging: ft = 0.2 mm/t
Cutting data
EXP 05/06 type
EXP/TXP 08 type
Specifications: Inserts
Alloy steels42CrMo4, 16MnCr5 etc.
< 300HB
Die steelsX96CrMoV12 etc.
< 300HB
Stainless steelsX5CrNi1810 etc.
< 250HB
Cast ironsGG25 etc.
Work materials
Carbon steelsCk45 etc.
< 300HB
GradeCuttingspeed
Vc (m/min)
Feed pertooth
ft (mm/t) ø 20, ø 21t = 2
ø 25, ø 26t = 2
ø 32, ø 33t = 2 - 3
ø 40t = 3
Recommended cutting conditions
Alloy steels42CrMo4, 16MnCr5 etc.
< 300HB
Die steelsX96CrMoV12 etc.
< 300HB
Stainless steelsX5CrNi1810 etc.
< 250HB
Cast ironsGG25 etc.
Work materials
Carbon steelsCk45 etc.
< 300HB
GradeCuttingspeed
Vc (m/min)
Feed pertooth
ft (mm/t)ø 40t = 2
ø 50, ø 52t = 3
ø 63, ø 66t = 4
ø 80t = 5
Recommended cutting conditions
*The recommended cutting parameter are merely a starting guideline andshould be optimised according to individual machining requirements
Dimensions (mm)HoningToleranceItem code PVD coated CVD coated
Grade
� Standard stock in Europe
22
Aap
ø D ae
EXP05020RS/L/LL 20 3°
EXP05021RS/L/LL 21 2° 30’
EXP06025RS/L/LL 25 5°
EXP06026RS/L/LL 26 4° 30’
EXP06032RS/L/LL 32 3° 30’
EXP06033RS/L/LL 33 3°
EXP06040RS/L/LL 1.5 2°40
EXP08040RS/L/LL 6°
TXP08050R-E 504°
TXP08052R-E 52
TXP08063R-E 632° 30’
TXP08066R-E 66
TXP08080R-E 80 1° 30’
30 37 16
32 39 17
33 47 20
35 49 21
47 61 27
49 63 28
63 3577
53 34
72 97 44
76 101 46
98 123 57
104 129 60
132 157 74
0.5
1.0
EXP05 3.8 0.5 2.0
EXP06 4.3 0.7 2.5
TXP/EXP08 5.7 0.7 2.0
W(mm)
t(mm)
R(mm)
W
R1.5R2.0
1.5
t
θ
Milling
Application
Tool geometry on programming
Shouldermilling Slotting Ramping
Spiralinterpolation
Hole en-largingPlunging
Feed
When programming the machine path, a theoreticalradius (R) and the residualamount (t) should be calcu-lated.A
mou
nt le
ft
as u
ncut
EXP & TXP milling cutter Milling cutter with round inserts
Constant load on the cutting egde independentof cutting depth
Constant spindle load
Increased cutting depth leeds to increased load atthe cutting edge
varying spindle load
InsertsMilling type
Max
.cu
ttin
g de
pth
Item codeToolø
(mm)
Max.cutting depth
ap (mm)
Max.rampingangle (θ)
Max.plungingA (mm)
Min.machiningø D (mm)
Max.machiningø D (mm)
Max.cutting widthfor enlarging
ae (mm)
23
EPS11012RS � 1 12
EPS11016RS � 16 85 25 60 -- 16
EPS11018RS � 2 18CSPB-2.5S
EPS11020RS �20
EPS11020RSB � 100 30 70 -- 20
EPS11021RSB � 3 21AS*T11T3**PD*R-** IP-8D
EPS11025RS �25
EPS11025RSB � 115 35 -- 254
EPS11026RSB � 26CSPB-2.5
EPS11032RS � 332
EPS11032RSB � 120 40 -- 325
EPS11033RSB � 33 80
EPS17025RS � 25115 35 -- 25
EPS17026RS � 2 26
EPS17032RS � AS*T1705**PD*R-** CSPB-4S IP-15D32
EPS17032RSB � 120 40 -- 323
EPS17033RSB � 33
EPS11012RL � 1 12 125 30 95
EPS11016RL � 16 -- 16145 40 105
EPS11018RL � 18 CSPB-2.5S
EPS11020RL � 20185 50 135 -- 20
EPS11021RL � 21 AS*T11T3**PD*R-** IP-8D
EPS11025RL � 25220 70 150 -- 25
EPS11026RL � 2 26CSPB-2.5
EPS11032RL � 32255 80 175 -- 32
EPS11033RL � 33
EPS17025RL � 25220 70 150 -- 25
EPS17026RL � 26 AS*T1705**PD*R-** CSPB-4S IP-15D
EPS17032RL � 32 255 80 175 -- 32
EPS11012RS-E � 1 12 80 5525 56 16
EPS11016RS-E � 2 16 85 CSPB-2.5S
EPS11020RSB-E � 3 20 90 30 60 65 20 AS*T11T3**PD*R-** IP-8D
EPS11025RSB-E � 4 25 95 35 63 25CSPB-2.5
EPS11032RSB-E � 5 32 110 40 70 74 32
EPS17025RS-E � 2 25 95 35 60 63 25AS*T1705**PD*R-** CSPB-4S IP-15D
EPS17032RSB-E � 3 32 110 40 70 74 32
L
L1 L2
EPS11: max. ap: 10.5 (mm)EPS17: max. ap: 16.0 (mm)
ø d
ø D
LL1ap
ap
L3
L2
ø d
ø D
ø D L L1 L2 L3 ø d
Weldon
EPS milling cutter
Rake angle:EPS11: A.R. +9° ~ +17.5° R.R. -20° ~ -7°EPS17: A.R. +11° ~ +17.5° R.R. +14.5° ~ -7°
Specifications: EPS 11/17 endmill
Item code Clamping screw Wrench
Replacement parts
InsertsNo. ofinsertsStock
Dimensions (mm)
Cylindrical
Wel
don
Cyl
indr
ical
- lo
ngCyl
indr
ical
- Sta
ndar
d
� Standard stock in Europe
24
ASMT11T304PDPR-MJ � � � �M
ASMT11T304PDPR-MS � 0.4
ASGT11T304PDFR-AJ � G
ASMT11T308PDPR-MJ � � � � M0.8
ASGT11T308PDFR-AJ � G 11.6 6.7 3.7
ASMT11T312PDPR-MJ � � 1.2
ASMT11T316PDPR-MJ � � � � 1.6M
ASMT11T320PDPR-MJ � 2.0
ASMT11T330PDPR-MJ � 3.0
ASMT170504PDPR-MJ � � � � M0.4
ASGT170504PDFR-AJ � G
ASMT170508PDPR-MJ � � � �M
ASMT170508PDPR-MS � 0.8
ASGT170508PDFR-AJ � G16.9 9.8 5.6
ASMT170512PDPR-MJ � � 1.2
ASMT170516PDPR-MJ � � � � 1.6
ASMT170520PDPR-MJ � M 2.0
ASMT170530PDPR-MJ � 3.0
ASMT170532PDPR-MJ* � � � � 3.2
AH120 AH140 T1015 T3030 NS740 KS05F A B S RPVD CVD Cermet
TPS11040RB-E
TPS11050RB-E
TPS11063RB-E
TPS17040RB-E
TPS17050RB-E
TPS17063RB-E
AS*T11T3**PD*R-**
AS*T1705**PD*R-**
ø D ø d EF a b
�
�
�
�
�
�
40
50
63
40
50
63
16
22
16
22
40
45
40
45
19
20
19
20
CSPB-2.5
CSPB-4S
IP-8D
IP-15D
CM8X30
CM10X30
FSHM8-30
CM10X30
6
7
8
4
5
6
F
E
a
b
ø d
ø D
A S
R
B
A S
R
B
-MJ -MSA S
R
B
-AJ
5.6
6.3
5.6
6.3
8.4
10.4
8.4
10.4
A
A
Milling
-
P. 30
-
P. 30
Rake angleTPS11: A.R. +15.5° ~ +18° R.R. -10° ~ -6.5°TPS17: A.R. +14° ~ +17.5° R.R. -10° ~ -4°
Max. cutting depth: apTPS11: 10.6 mmTPS17: 16.3 mm
Fig.1
Fig.2
Fig.3
Fig.2
Fig.1
Fig.2
Fig.3
Specifications: Inserts
Item codeGrade
HoningAccuracyDimensions (mm)
Specifications: TPS 11/17 milling cutter
� Standard stock in Europe
� Standard stock in Europe
Item codeClamping
screwWrench
Centre bolt
Centre bolt
Replacement parts
Moun-ting
detailsInserts
No. ofinsertsStock
Dimensions (mm)
*Note: Inserts with corner radius R 3.2 are not recommended for spiral interpolation.
with
without
with
without
with
with
without
with
without
with
Carbide
25
AθAd
øD1, 2 øD3 E
EPS11012R•• 12 11.0 6° 15 23 21 - 23 11.5
EPS11016R•• 16 5° 20 31 29 - 31 15.5
EPS11018R•• 18 10.9 4° 26 35 33 - 34 17.5
EPS11020R•• 20 28 39 37 - 39 19.53°
EPS11021R•• 21 0.5 30 41 39 - 41 20.5
EPS11025R•• 25 10.8 38 49 47 - 49 24.52°
EPS11026R•• 26 40 51 49 - 51 25.5
EPS11032R•• 32 52 63 61 - 63 31.510.7 1° 30’
EPS11033R•• 33 54 65 63 - 65 32.5
EPS17025R•• 25 32 48 46 - 48 24.016.3 5°
EPS17026R•• 26 34 51 49 - 51 25.01.0
EPS17032R•• 32 46 62 60 - 62 31.016.2 3° 30’
EPS17033R•• 33 48 65 63 - 65 32.0
TPS11040RB-E 40 1° 68 79 77 - 79 39.5
TPS11050RB-E 50 10.6 0° 42’ 0.5 88 99 97 - 99 49.5
TPS11063RB-E 63 0° 30’ 114 125 123 - 125 62.5
TPS17040RB-E 40 16.2 2° 30’ 62 78 76 - 78 39.0
TPS17050RB-E 50 16.1 1° 30’ 1.0 82 98 96 - 98 49.0
TPS17063RB-E 63 16.0 1° 108 124 122 - 124 62.0
ø 12 ø 16 - ø 21 ø 25 - ø 63 80 - 100 100 - 120 100 - 150
0.05 - 0.08 0.05 - 0.12 0.05 - 0.1580 - 100 100 - 150 100 - 150
0.05 - 0.10 0.12 - 0.20 0.12 - 0.2080 - 100 80 - 100 80 - 120
0.05 - 0.08 0.05 - 0.08 0.05 - 0.1080 - 100 80 - 120 100 - 200
0.05 - 0.10 0.10 - 0.15 0.10 - 0.2080 - 100 80 - 120 100 - 150
0.05 - 0.10 0.10 - 0.15 0.12 - 0.2080 - 100 100 - 150 100 - 200
0.05 - 0.10 0.12 - 0.15 0.12 - 0.2080 - 100 100 - 150 100 - 200
0.08 - 0.12 0.12 - 0.20 0.15 - 0.25300 - 10000.05 - 0.20100 - 2000.05 - 0.20200 - 5000.05 - 0.20
NS740 -MJ
AH120 -MJ
NS740 -MJ
T3030 -MJ
T3030 -MJ
AH140 -MS
T1015 -MJ
KS05F -AJ
KS05F -AJ
KS05F -AJ
EPS & TPS milling cutter
ApplicationsShouldermilling
Slotting RampingSpiral
interpolationHole
enlargingPlunging
Feed
Item codeToolø
(mm)
Max.cutting depth
Ad (mm)
Max.rampingangle (θ)
Max.plungingA (mm)
Min.machiningøD1 (mm)
Max.machiningøD2 (mm)
*Max.machiningøD3 (mm)
Cutting conditions
Alloy steels42CrMo4, 16MnCr5 etc.
< 300HB
Die steelsX96CrMoV12 etc.
< 300HBStainless steels
X8CrNiS18-9 etc.< 250HB
Cast ironsGG25 etc.
Work materials
Low alloy steelsSt42, C45E etc.
< 250HB
Grade Cutting-parameter
Chip-breaker
Tool diameter (mm)
* Plain bore hole bottom
Vc (m/min)ft (mm/t)Vc (m/min)ft (mm/t)Vc (m/min)ft (mm/t)Vc (m/min)ft (mm/t)Vc (m/min)ft (mm/t)Vc (m/min)ft (mm/t)Vc (m/min)ft (mm/t)Vc (m/min)ft (mm/t)Vc (m/min)ft (mm/t)Vc (m/min)ft (mm/t)
Aluminium alloySi < 12 %
Aluminium alloySi > 12 %
Copper alloy
Max.cutting width
E (mm)
26
EVX08016RSA-E � 16 85 55 16 XXMU08T204PR-MJ CSPB-2.2 IP-7D30
EVX10020RSA-E � 20 90 20 XXMU10H308PR-MJ CSPB-2.5 IP-8D
EVX12025RSA-E � 25 100 40 60 XXMU12X408PR-MJ CSPD-3 IP-10D25
EVX16032RSA-E � 32 110 XXMU16X508PR-MJ CSPB-3.5 IP-15D50
EVX08016RLA-E � 16 105 55 16 XXMU08T204PR-MJ CSPB-2.2 IP-7D
EVX10020RLA-E � 20 120 60 20 XXMU10H308PR-MJ CSPB-2.5 IP-8D2
EVX12025RLA-E � 25 135 75 60 XXMU12X408PR-MJ CSPD-3 IP-10D25
EVX16032RLA-E � 32 155 95 XXMU16X508PR-MJ CSPB-3.5 IP-15D
EVX08016RLA � 16 175 40 16 XXMU08T204PR-MJ CSPB-2.2 IP-7D135
EVX10020RLA � 20 185 50 20 XXMU10H308PR-MJ CSPB-2.5 IP-8D
EVX12025RLA � 25 220 70 150 25 XXMU12X408PR-MJ CSPD-3 IP-10D
EVX16032RLA � 32 255 80 175 32 XXMU16X508PR-MJ CSPB-3.5 IP-15D
øD L L1 L2 ød
øD ød
L1 L2
L
A B S R θ
M
AH120 AH140
XXMU08T204PR-MJ 8.2 5.6 2.78 0.4 10° � �
XXMU10H308PR-MJ 10.6 6.8 3.50 0.8 11° � �
XXMU12X408PR-MJ 13.2 7.9 4.20 0.8 11° � �
XXMU16X508PR-MJ 16.8 11.1 5.00 0.8 11° � �
S
R
θ
B
AMilling
Type Item code Clamping screw Wrench
Replacement parts
Shank InsertsNo. ofteethStock
Dimensions (mm)
Rake angleA.R. = 2° ~ 5°R.R. = -10° ~ -3.5°max. ap: see next page
Specifications: EVX endmill � Standard stock in Europe� Standard stock in Japan
Extr
a lo
ngLo
ngSta
ndar
d
with air hole
Weldon
Cylindrical
Specifications: Inserts
Item codeGrade
HoningToleranceDimensions (mm)
� Standard stock in Europe
with
27
AH120 100 - 180 0.05 - 0.20 0.03 - 0.08 120 - 200 0.08 - 0.25 0.05 - 0.10
AH120 80 - 160 0.05 - 0.15 0.03 - 0.08 100 - 180 0.08 - 0.20 0.05 - 0.10
AH120 60 - 120 0.05 - 0.13 0.03 - 0.06 80 - 150 0.08 - 0.15 0.03 - 0.08
AH120 100 - 180 0.05 - 0.25 0.03 - 0.10 120 - 200 0.08 - 0.25 0.05 - 0.10
AH140 70 - 140 0.05 - 0.15 0.03 - 0.08 90 - 160 0.08 - 0.20 0.03 - 0.08
EVX08016RS/LA-E 16.0 7.0 8.0 8.0 19.2 30.0 14.0
EVX10020RS/LA-E 20.0 9.0 10.0 10.0 24.0 38.0 18.0
EVX12025RS/LA-E 25.0 11.5 12.5 12.5 30.0 48.0 23.0
EVX16032RS/LA-E 32.0 15.0 16.0 16.0 38.4 62.0 30.0
90°
D
a p a p
ae
EVX type (ø16 - ø20) EVX type (ø25 - ø32)
EVX milling cutter
Cutting conditions
Alloy steel42CrMo4, 16MnCr5 etc.
< 300HB
Die steelX96CrMoV12 etc.
< 300HB
Cast ironsGG25 etc.
Stainless steelX8CrNiS18-9 etc.
< 250HB
Work materials
Carbon steelCk50 etc.
< 300HB
Grade Cutting speedVc (m/min)
Cutting speedVc (m/min)
Feed rate ft (mm/tooth) Feed rate ft (mm/tooth)
Shoulder millingslotting
Plunging Shoulder millingslotting
Plunging
NotesCalculation of feed rate Ø16 - Ø32 Effective no. of teeth = 2/for plunging = 1For plunging feed rate has to be interrupted every 0.5 – 1.0 mm
Applications
Item code
Tool ø
(mm)
Max.Cutting
edge length(ap)
Max.drillingdepth(A)
Max.cutting
width forplunging
(C)
Max.rampingangle(θ)
Max.hole- ø spiral
interpolation(D)
Min.hole- ø spiral
interpolation(D)
Max.cutting
width forenlarging
(ae)
Sta
ndar
d/lo
ng
Notes• when using the long shank type (RLA-E
type) endmills, cutting speed and feedshould be reduced to 60 - 80 % of thevalues shown in the standard cuttingconditions to prevent chatter.
• for slotting, partial plunging and spiral interpolation the lower values of thestandard cutting conditions shown in thetable should be used.
RampingSpiral
interpolationHole
enlargingShouldermilling Slotting Plunging Z-feed
milling
28
100
125
160
200
250
315
32
40
60
32
29
38
40
50
63
8
9
14
14.4
16.4
25.7
2.3
3.5
5.8
9.0
_
2
2
4
4
6
8
LW400R
FW-305
CSTA-5S
CM5X0.8X16
CM5X0.8X8
(JIS) L5
FDS-8S
(JIS) 5S
TP-4
T-15D
ø D ø d E F a b
1
2
3 5
6
47
SFP4004RE �
SFP4005RE �
SFP4006RE �
SFP4008RE
SFP4010RE
SFP4012RE
SPHB120420FN-W H � �
ød
øD
b
a
EF
12.70 4.76
R2.0
12
.70
11
°
A
B
C
D
� Standard stock in Europe
Milling
without
Item code Weight(kg)
No. ofinsertsStock
Dimensions (mm)
Replacement parts
Rake angle: A.R. +5° R.R. -20°
Max. cutting depth: 0.1 mmRight hand (R) shown
Mounting details
Spezification: SFP4000 milling cutter
Uncoated
TH10
Spezification: Inserts for SFP4000 milling cutter
Item code Honing Cermet
N308
Accuracy
� Locator
� Locator adjusting wedge
� Insert fixing screw
� Locator fixing screw
� Hex. socket-head screw
� Washer
� Wedge-locking screw__ Spring washer__ T-handle wrench__ Wrench
Description Item code
P. 30
P. 30
P. 30
P. 30
� Standard stock in Europe
Grades
29
180 ~ 250 < 6 < 0.1
150 ~ 200 < 6 < 0.1
160 ~ 200 < 4 < 0.1
100 ~ 150 < 5 < 0.2
200 ~ 500 < 6 < 0.1
N308
N308
N308
TH10
TH10
SFP milling cutter
NoteUnder above conditions, attainable surfaceroughness is 3 to 4 µm (Rmax) for steelsand 6 -12 µm (Rz) for cast irons.
Cutting conditions
Work materials
Mild steels
Carbon steelsAlloy steels
Insert gradesCutting speedVc (m/min) Feed rate f (mm/rev) Cutting depth ap (mm)
Stainless steels
Cast irons
Non-ferrous metals
30
ø50, ø52, ø63, ø66
ø80
ø100
ø125ø160 (ø150)
ø200ø250
ø315 (ø300)
A
A
B
A
B
B
C
C
C
D
18
20
38
27
45
56
–
–
–
–
10
13.5
–
17.5
–
–
–
–
–
–
22
27
32
40
60
6.3
7
8
9
14
10.4
12.4
14.4
16.4
25.7
20
22
26
25
32
29
38
øA øB ød a b E
A
B D
C
R12 Max.
R12 Max.
(66.
7)
ø130
(100
)
ød b øB øA
E
a
ød b øA
E
a
ød b
ø17
ø27
ø220
M16
ø22
ø32
E
a
ød b
ø17
ø27
B
A
A
045
° ø101
.6
E
a
150
B
0
45°
ø190
ø177
.8
ø101
.6
245
Milling
Cutter diameter (mm) Fig.Dimensions (mm)
Note: Can be mounted with a commerciallyavailable hexagonal socket head
Note: In the ø200 cutters, the drive key way are opened through. () are for cutters ø160 European type.
A-O-B section
A-O-B section
Mounting Details LS and S Series TAC Mills
Holes equally spaced
Holes equally spaced
31
ft =
D · π · nVC = (m/min)1000
VC · 1000n = (min-1)
D · π
Vf = n · ft · t (mm/min)
f = ft · t (mm/rev)
ae · ap · VfQ = (cm3/min)1000
Basics & Technical Data
Main spindle direction
Main spindle direction
Cutting speed
Number of revolutions
Table feed
Feed rate per revolution
Feed rate per tooth
Removal rate
Vc = Cutting speed (m/min)
n = Number of revolutions (min-1)
Vf = table feed (mm/min)
f = feed rate per revolution (mm/rev)
ft = feed rate per tooth (mm)
Q = removal rate (cm3/min)
D = effective diameter (mm)
π = 3.14
t = No. of teeth
ae = cutting width (mm)
ap = cutting depth (mm)
Cutting conditions
During down milling the table feeds the workpiece in the
same direction as the cutter rotation. As the cutter contacts
the workpiece, chip thickness is maximum and gradually
reduces to nil as the cutter exits the material.
This milling technique is recommended for machines with no
backlash in the table feed mechanism.
Down milling
Milling techniques
During up milling the table feeds the workpiece in the oppo-
site direction to the cutter rotation. Chip thickness is at a
maximum as the tool exits the workpiece. This technique is
recommended for unstable machines and for machining of
workpiece material with high tensile strength.
Up milling
Vf
n · t
32
A
BC D
+
+
+
+
+
-
+
-
-
-
-
Milling
D-contact
A-contact
C-contact
Positive/Negative
Positive/Positive
Negative/Negative
contact at entry of insert
• First choice for finishing operations• Low cutting forces and decreased
heat build-up• Excellent chipforming• Sharp cutting edge
• Moderate cutting edge stability
• First choice for standard application• Moderate cutting forces and
heat build-up• Helical chip formation
• Acceptable cutting edge stability
• First choice for roughing and heavy milling
• High cutting forces and heat build-up
• Stable clamping-, machine- and workpiece conditions required
• Undesired chipforming with long-chipping work material
• High cutting edge stability
The axial and radial rake angles of the in-serts in milling cutter bodies are the mainselection criteria for optimum application ofthe milling cutter. Their impact on stabilityand cutting force is enormous.
Mainly 3 different combinations deter-mine the respective application of themilling tool:
Axial and radial rake angles in milling cutter bodies
33
45°
100 %75 %50 %25 %
30°
Basics & Technical Data
R2 (R - 2 · ap)hex = ft R
κr = 75° κr = 30°
κr = 90° κr= 45°
κr = 60°
ft = hex
hex = ft · 0.965
hex = ft · 0.866
hex = ft · 0.500
hex = ft · 0.707
Round inserts
The major cutting edge angle of the insert, rev. the enteringangle of the cutter body, has great impact on cutting force, toollife and chip thickness.
The decrease of the entering angle automatically decreases thechip thickness and increases the axial forces in the tool spindle.It thus increases the pressure on the workpiece and thin walledcomponents may bend.
The following table shows the most common entering angles:
• Milling of surfaces with 90° angle• High radial cutting forces• Unfavourable chip flow• Susceptible to vibration
• First choice for general purpose machining
• Reduces vibration• Favourable chip flow• Low radial cutting forces
• First choice for high feed rates • Stable cutting edges• Main cutting force in spindle
direction• Low cutting depths
cutting force direction
cutting force direction
cutting force direction
Cutting capacity
cutting force direction
cutting force direction
• First choice for heavy to cut material
• Stable cutting edges• Wide range of application• High cutting forces
• Low radial cutting forces• Favourable chip flow• Extremely quiet running
• High radial cutting forces• Unfavourable chip flow
Maximum chip thickness (hex) & Entering angle (κr)
ft
ft
ft
ft
34
D
D
a e
a eh m �m
�1
�2
�1
�2
D
a e
�1
�2
�total
ae�total = 2 · arc sin ( )D
�total
�total
ft360 · ft · ae · sin (κr)hm = π · D · �s
hm · π · D · �sft = 360 · ae · sin (κr)
Dae · ( )2�total = 90 + arc sin
D( )2
Dae3 = ae -2
D2 · ( )2 - ae1 2 · (ae - ae2)sin �total = +D D
a e1
a e2
Milling
Off-centre milling
Centre milling
Off-centre milling with shoulder
In order to keep constant chip thickness in off-centre milling,feed per tooth ft must be adjusted respectively.
Chip thickness
a e3
35
a e
dadi
D
ae
d ad i
D
da2 - di
2
ae =4 (da - D)
da2 - di
2
ae =4 (di - D)
Basics & Technical Data
(da - D) · n · zc · ftVf inner =da
(di - D) · n · zc · ftVf outer =di
Circular interpolation
Successive increase of cutting width- recommended method -
Cutter centreline path
Radial infeed at reduced feed/tooth
Internal circular millingInternal circular milling is used on machining centreswith 2 or more axes (screw-line interpolation) to increase the diameter of a hole in a workpiece. Thestock removal depth is larger than the cutting widthvalue. The larger the milling cutter diameter the higherthe cutting width value.
This cutting width value is used for the calculation offeed speed and feed/tooth.
External circular millingExternal circular milling is used on machining centreswith 2 or more axes (screw-line interpolation) to decrease the diameter of a round workpiece. Thestock removal depth is smaller than the cutting widthvalue. The larger the cutter diameter the smaller thecutting width value.
This cutting width value is used for the calculation offeed speed and feed/tooth
Successive increase of cutting widthIn internal circular interpolation the cutting widthshould successively be brought to full value. This is toavoid too much pressure and vibration.
For radial infeed the feed/tooth and feed speed shouldbe reduced to half the calculated value.
Relation between feed speed and centreof the cutterFor the calculation of feed speed and feed/tooth withhelp of average chip thickness hm in milling operationswith 2 or 3 axes (screw-line interpolation), the feedspeed and feed/tooth are always related to the centreof the cutter.
36
1350 ~ 1500 0.21 ~ 0.22
1500 ~ 1700 0.24 ~ 0.25
1900 ~ 2000 0.24
1750 0.22
1900 0.20
2050 0.20
2150 0.20
1150 ~ 1225 0.22 ~ 0.25
1350 ~ 1470 0.28 ~ 0.30
700 0.25
700 0.27
2600 0.24
3300 0.24
1450 0.23
2900 0.22
1 - 0.01 · �0kc = · kc 1.1hm
ap · ae · Vf · kcpc =
60 000 000 · �
mc
Milling
ISO Materials kc1.1 mc
Steel
Low alloyd steel
e.g. St37, C15
Carbon steel
Alloyd steel
e.g. Ck45, 42CrMo4 < 300HB
Hardened tool steel
e.g. X96CrMoC12 < 30 HRC
Stainless steel
Austenitic and Duplex steel with Mo
Mo-containing Austenitic-Ferritic (Duplex)
Austenitic and Duplex steel/difficult-to-cut
Austenitic and Duplex steel/extremely difficult-to-cut
Malleable cast iron
Grey cast iron
Nodular cast iron
Aluminium alloys (Si < 13%), non-ferrous metals,
brass, zinc, magnesium
Aluminium alloys (Si > 13%), non-ferrous metals,
copper, nickel, bronze
Heat resistant alloys
Nickel-based alloys, cobalt < 30HRC
Nickel-based alloys, cobalt > 30HRC
Titan-based alloys
Hardened steel, difficult-to-cut,
materials of group N and S
Specific cutting force
Net power
37
Basics & Technical Data
SymbolsVc = Cutting speed (m/min)
D = Cutting diameter (mm)
n = Spindle speed (rev/min)
da = Outer diameter (mm)
di = Inner diameter (mm)
de = Effective cutting diameter (mm)
ap = Cutting depth (mm)
ae = Working engagement (mm)
ae3 = Cutter centre to front workpiece edge (mm)Dae3 = - ae12
ae2 = Cutter centre to rear workpiece edge (mm)Dae2 = ae - 2
ae1 = Cutter overhang (mm)
f = Feed per revolution (mm/rev)
ft = Feed per tooth (mm)
h = Chip thickness
hm = Average chip thickness
Vf = Table feed (feed speed) (mm/min)
Q = Removal rate (cm3/min)
R = Insert radius
Pc = Cutting power net (KW)
kc = Specific cutting force
kc1.1 = Specific cutting force (for hex = 1 mm)
mc = Index
π = 3.14 (Constant)
η = Efficiency, for new machining centres 0.9, for older machining centres 0.65
ϕ = Angle
γ0 = Effective angle
γf = Radial corner angle
γp = Axial back wedge angle
κf = Major cutting edge angle
κr = Setting angle
t = Number of teeth
zc = Effective number of teeth
38
4260-40 C
4360 40 B
080 M 15
055 M 15
230 M 07
240 M 07
080 M 15
070 M 26
4360 55 E
4360 55 E
080 M 36
080 M 46
212 M 36
150 M 36
150 M 36
150 M 28
060 A 35
080 M 46
060 A 57
070 M 55
080 A 67
070 M 55
060 A 62
060 A 96
4360-43 C
4360-50 B
250 A 53
250 A 61
535 A 99
1501-240
1503-245-420
805 M 20
311-Type 7
820 A 16
523 M15
530 A 40
527 A 60
1501-621
1502-622
1503-660-440
722 M 24
897 M 39
41CrS4
243-430
708 A 47
1 C 22
11 SMn 28
11 SMnPb 28
10 SPb 20
1B
2 C 15
2 C 25
1 C 35
1 C 45
35 S 20
28 Mn 6
2 C 45
1 C 55
1 C 60
2 C 55
2 C 60
C 105 U
S 355 J 2 G 3
100 Cr 6
20 NiCrMo 2 KD
31 CrMo 12
41 CrS 4
1312
1350
1450
1912
1914
1926
1370
1550
1650
1957
2120
1572
1674
1655
1678
1870
1880
1414
2132
2085
2258
2912
2506
2245
2253
2216
2218
41CrS4
A 570 Gr. 36
A573-81 65
1015
1020
1213
12 L 13
11 L 08
1215
12 L 14
1015
1025
A572-60
A572-60
1035
1045
1140
1039
1335
1330
1035
1045
1050
1055
1060
1055
1060
1095
W 110
A 573 Gr. 70
9255
9262
E 52100
A 204 Gr. A
4520
A 350-LF 5
8620
8740
5015
5140
5155
A182-F11
A182-F22
4422
4150
1.0038
1.0116
1.0401
1.0402
1.0715
1.0718
1.0722
1.0736
1.0737
1.1141
1.1158
1.8900
1.5216
1.0501
1.0503
1.0726
1.1157
1.1167
1.1170
1.1183
1.1191
1.1213
1.0535
1.0601
1.1203
1.1221
1.1274
1.1545
1.0144
1.0570
1.0904
1.0961
1.3505
1.5415
1.5423
1.5622
1.6523
1.6546
1.6587
1.7015
1.7045
1.7176
1.7262
1.7335
1.7380
1.7715
1.8515
1.8523
1.7039
1.5419
1.7228
1.7139
RSt 37-2
St37-3
C 15
C 22
9 SMn 28
9 SMnPb 28
10 SPb 20
9 SMn 36
9 SMnPb 36
Ck 15
Ck25
StE 380
17MnV6
C 35
C 45
35 S 20
40Mn4
36Mn5
28Mn6
Cf35
Ck45
Cf 53
C 55
C 60
Ck 55
Ck 60
Ck 101
C 105 W1
St 44-3
St 52-3
55 Si 7
60 SiCr 7
100 Cr 6
15 Mo 3
16 Mo 5
14 Ni 6
21 NiCrMo 2
40NiCrMo22
17 CrNiMo 6
15 Cr 3
42 Cr 4
55 Cr 3
15 CrMo 5
13 CrMo 4 4
10 CrMo 9 10
14 MoV 6 3
31 CrMo 12
39 CrMoV 13 9
41 CrS 4
GS 22 Mo 4
50 CrMo 4
16 MnCrS 5
E 24-2 NE
E24-U
XC 18
CC 20
S 250
S 250 Pb
10 Pb F 2
S 300
S 300 Pb
XC 15
XC 25
NFA 35-501 E36
XC 38
CC 45
35 MF 4
35 M 5
40 M 5
35 M 5
XC 38 TS
XC 42
XC 48 TS
C 55
C 60
XC 55 H1
XC 60
XC_100
Y1 105
E 28-3
E 36-3
55 S 7
60 SC 7
100 C 6
15 D3
15 N 6
20 NCD 2
40NCD2
18 NCD 6
12 C 3
42 C 4 TS
55 C 3
12 CD 4
15 CD 4.05
10 CD 9.10
41CrS4
50 CrMo 4
16 MnCrS 5
Fe 360 B FN
C 15
C 20 / C21
CF 9 SMn 28
CF 9 SMnPb 28
CF 10 SPb 20
CF 9 SMn 36
CF 9 SMnPb 36
C 15
C 25
Fe E 390 KG
C 35
C 45
C 28 Mn
C 35
C 45
C 53
C 55
C 60
C 55
C 60
C 100
C 100 KU
Fe 430 D FF
Fe 510 B
55 Si 8
60 SiCr 8
100 Cr 6
16 Mo 3 KW
16 Mo 5
14 Ni 6
20 NiCrMo 2
40 NiCrMo 2 KB
18 NiCrMo 7
41 Cr 4
55 Cr 3
14 CrMo 4 5
12 CrMo 9 10
31 CrMo 12
41CrS4
G 22 Mo 5
50 CrMo 4
F.111
F.112
11 SMn 28
11 SMnPb 28
10 SPb 20
12 SMn 35
12 SMnPb 35
C 16 k
C 25 k
AE 390 Grado KG
F.113
F.114
F.210G
36 Mn 5
36 Mn 6
C 45 k
C 55
C 55 k
F.515
AE 275-D
A 510 C
56 Si 7
60 SiCr 8
F.131
16 Mo 3
16 Mo 5
15 Ni 6
20 NiCrMo 2
40NiCrMo2
14 NiCrMo 13
42 Cr 4
55 Cr 3
12 CrMo 4
14 CrMo 4-5
13 MoCrV 6
31 CrMo 12
50 CrMo 4
16 MnCrS 5-1
SS 34
S 15 C
S 22 C
SUM 22
SUM 22 L
S 15 C
S 25 C
SM 50 B
S 35 C
S 45 C
SMn 438(H)
SCMn 1
S 35 C
S 45 C
S 50 C
S 55 C
S 58 C
S 55 C
S 58 C
SUP_4
SK3
SM400A; B; C
SM 50 YB
SUP 7
SUJ 2
SNCM 220 H
SNCM6
SCr 415 H
SCr 440
SUP 9 (A)
SCM 415 M
SFVA F 12
SCMV 4
SCPH 11
SCM 5 H
BS EN SS AISI/SAE W.Nr. DIN AFNOR UNI UNE JIS
MillingAppendix
Ste
el
Low
car
bon
stee
lCar
bon
stee
l
Great Britain Sweden U.S.A. Germany France Italy Spain Japan
39
640 A 35
655 M 13
250 A 53
816 M 40
817 M 40
530 A 32
530 M 40
527 M 17
708 A 25
708 A 37
708 M 40
708 A 42
722 M 24
735 A 50
905 M 39
BL 3
509
832M13
BD 3
BH 13
BA 2
BS 1
BH 21
401 S 45
BM 2
BD 2
36 CrNiMo 4
34 CrNiMo 6
34 CR 4 KD
41 Cr 4
16 MnCr 5 KD
25 CrMo 4 KD
34 CrMo 4 KD
42 CrMo 4
51 CrV 4
99 Cr 6
105 WCr 5
55 NiCrMoV 7
S.157
X 210 Cr 12
X 42 Cr 13
X 40 CrMoV 5 1
X 100 CrMoV 5 1
X 210 CrW 12
45 WCrV 8
X 30 WCrV 9 3
X 165 CrMoV 12
X 45 CrSi 8
HS6-5-3
(HS6-5-2-5)
HS2-9-2
X 153 CrMoV 12
2085
2541
2173
2225
2234
2244
2244
2240
2230
2940
2140
2314
2242
2260
2312
2710
2310
2722
2723
2782
2310
3135
3415
E3310
9255
9840
4340
5132 H
5140
5115
4130
4135 H
4142
4140
6150
A 355 Cl.A
L3
L6
A 353
E 2515
A304
D3
H 13
A 2
S1
H 21
HNV 3
611
M 35
M 7
A.681
A 128
1.6659
1.2721
1.5710
1.5732
1.5752
1.0904
1.6511
1.6582
1.7033
1.7035
1.7131
1.7218
1.7220
1.7223
1.7225
1.7361
1.8159
1.8509
1.2067
1.2419
1.2713
1.5662
1.5680
1.6657
1.2080
1.2083
1.2344
1.2363
1.2436
1.2542
1.2581
1.2601
1.4718
1.3343
1.3243
1.3348
1.2379
1.3401
31NiCrMo13-4
50 NiCr 13
36 NiCr 6
14 NiCr 10
14 NiCr 14
55 Si 7
36 CrNiMo 4
34 CrNiMo 6
34 Cr 4
41 Cr 4
16 MnCr 5
25 CrMo 4
34 CrMo 4
41 CrMo 4
42 CrMo 4
32 CrMo 12
50 CrV 4
41 CrAlMo 7
100 Cr 6
105 WCr 6
55 NiCrMoV 6
X 8 Ni 9
12 Ni 19
14NiCrMo13-4
X 210 Cr 12
X 42 Cr 13
X 40 CrMoV 5 1
X 100 CrMoV 5 1
X 210 CrW 12
45 WCrV 7
X 30 WCrV 9 3
X 165 CrMoV 12
X 45 CrSi 9 3
S6-5-2
S 6-5-2-5
S2-9-2
X 155 CrVMo 12 1
X120Mn 12
30 NC 6
14 NC 11
16 NC 12
55 S 7
40 NCD 3
35 NCD 6
32 C 4
42 C 4
16 MC 5
25 CD 4
35 CD 4
42 CD 4 TS
42 CD 4
30 CD 12
50 CV 4
Y 100 C 6
105 WC 13
55 NCDV 7
9 Ni
Z 18 N 5
Z 200 C 12
Z 40 C 14
Z 40 CDV 5
Z 100 CDV 5
Z 30 WCV 9
Z 45 CS 9
6-5-2
2-9-2
X160CrMoV12
Z 120 M 12
16 NiCr 11
55 Si 8
38 NiCrMo 4 KB
35 NiCrMo 6 KB
34 Cr 4 KB
41 Cr 4
16 MnCr 5
25 CrMo 4 (KB)
35 CrMo 4
41 CrMo 4
42 CrMo 4
32 CrMo 12
50 CrV 4
41 CrAlMo 7
107 WCr 5 KU
X 10 Ni 9
15NiCrMo13
X 205 Cr 12 KU
X 41 CR 13 KU
X 40 CrMoV 5 1 1 KU
X 100 CrMoV 5 1 KU
X 215 CrW 12 1 KU
45 WCrV 8 KU
X 30 WCrV 9 3 KU
X 165 CrMoW 12 KU
X 45 CrSi 8
HS 6-5-2
HS 6-5-2-5
HS 2-9-2
X 155 CrVMo 12 1 KU
X G 120 Mn 12
15 NiCr 11
56 Si 7
35 NiCrMo 4
40 NiCrMo 7
35 Cr 4
42 Cr 4
16 MnCr 5
25 CrMo 4
35 CrMo 4
42 CrMo 4
40 CrMo 4
F.124.A
51 CrV 4
41 CrAlMo 7
100 Cr 6
105 WCr 5
F.520.S
X 8 Ni 09
14NiCrMo13-1
X 210 Cr 12
X 40 CrMoV 5
X 100 CrMoV 5
X 210 CrW 12
45 WCrSi 8
X 30 WCrV 9
X 160 CrMoV 12
X 4 SCrSi 09-03
6-5-2
6-5-2-5
2-9-2
AM-X 120 Mn 12
SNC 236
SNC 415 H
SNC 815 H
SNCM 447
SCr 430 H
SCr 440 H
SCR 415
SCM 420
SCM 435 H
SCM 440
SCM 440 H
SUP 10
SACM 645
SKS 31
SKT 4
SL 9 N 53
SKD 1
SUS 420 J2
SKD 61
SKD 12
SKD 2
SKD 5
SUH 1
SKH 51
SKH 55
SKD 11
SCMnH 1
BS EN SS AISI/SAE W.Nr. DIN AFNOR UNI UNE JIS
AppendixAppendix
Ste
el
Allo
y st
eel
Low
car
bon
stee
l
Great Britain Sweden U.S.A. Germany France Italy Spain Japan
40
403 S 17
416 S 21
430 S 15
410 S 21
(420 S45)
405 S 17
420 S 37
431 S 29
434 S 17
425 C 11
(403 S 17)
(430 S 15)
443 S 65
349 S 54
X2CrMoTi18-2
762
X5CrNiCuNb 16-4
304 C 12
303 S 21
304 S 15
301 S 21
304 S 62
316 S 16
316 S 62
316 S 11
316 S 13
316 S 31
317 S 12
904 S 13
321 S 12
347 S 17
320 S 31
309 S 24
310 S 24
316 S 61
X4CrNiMo16-5-1
301 S 81
X 1 NiCrMoCu 31-27-4
X3CrNiMoN27-5-5
X2CrNiN23-4
318 S 13
X 6 Cr 13
X 12 CrS 13
(X 12 Cr 13 KD)
X 45 Cr 13
X 6 CrAl 13
X 20 Cr 13
X 19 CrNi 17 2
X 14 CrMoS 17
(X 8 CrMo 17)
X 10 CrNiS 18 9
X 5 CrNi 18 10 9
X 12 CrNi 17 7
X 2 CrNiN 18 10
X6 CrNiMo 17 12 2 KD
X 3 CrNiMoN 17 13 3
X3 CrNiMo 17 12 2 KD
X6 CrNiMo 18 13 3 KD
X 3 CrNiMo 18 16 4
X 6 CrNiTi 18 10
X 6 CrNiNb 18 10
X 3 CrNiMoN 17 12 2
2301
2380
2320
2302
2302
2303
2321
2383
2325
2385
2326
2317
2352
2346
2332
2331
2371
2347
2375
2348
2353
2343
2367
2562
2337
2338
2350
2361
2378
2388
2584
2376
2324
2327
2377
403
429
416
430
410
405
420
431
430 F
434
CA 6-NM
430
HNV 6
446
EV 8
443
630
630
304 L
303
304 H
301
304 LN
316
316 LN
316 L
316 L
316
317 L
A240
321
347
316 Ti
318
309
310 S
316 LN
17-7PH
B 668
A 789
329
A240
2205
1.4000
1.4001
1.4005
1.4016
1.4006
1.4034
1.4002
1.4021
1.4057
1.4104
1.4113
1.4313
1.4724
1.4742
1.4747
1.4762
1.4871
1.4521
1.4922
1.4542
1.4548
1.4306
1.4305
1.4301
1.4310
1.4311
1.4401
1.4429
1.4404
1.4435
1.4436
1.4438
1.4539
1.4541
1.4550
1.4571
1.4583
1.4828
1.4845
1.4406
1.4418
1.4568
1.4563
1.4417
1.4460
1.4362
1.4462
X 6 Cr 13
X7Cr14
X 12 CrS 13
X 6 Cr 17
X 10 Cr 13
X 46 Cr 13
X 6 CrAl 13
X 20 Cr 13
X 20 CrNi 17 2
X 12 CrMoS 17
X 6 CrMo 17 1
G-X 5 CrNi 13 4
X 10 CrAl 13
X 10 CrAl 18
X 80 CrNiSi 20
X 10 CrAl 24
X 53 CrMnNiN 21 9
X2CrMoTi18-2
X 20 CrMoV 12 1
X5CrNiCuNb 16-4
X5CrNiCuNb17-4-4
G-X 2 CrNi 18 9
X 10 CrNiS 18 9
X 5 CrNi 18 10
X 12 CrNi 17 7
X 2 CrNiN 18 10
X 5 CrNiMo 17 12 2
X 2 CrNiMoN 17 13 3
GX2CrNiMoN18-10
X 2 CrNiMo 18 14 3
X3CrNiMo 17-13-3
X 2 CrNiMo 18 16 4
X 1 NiCrMoCu 25 20 5
X 6 CrNiTi 18 10
X 6 CrNiNb 18 10
X 6 CrNiMoTi 17 12 2
X 10 CrNiMoNb 18 12
X 15 CrNiSi 20 12
X 12 CrNi 25 21
X 2 CrNiMoN 17 12 2
X4CrNiMo16-5-1
X7CrNiAl17-7
X1 NiCrMoCuN 31 27 4
X 2 CrNiMoSi 19 5
X3CrNiMoN27-5-5
X2CrNiN23-4
X2CrNiMoN22-5-3
Z 6 C 13
Z 12 CF 13
Z 8 C 17
Z 12 C 13
Z 44 C 14
Z 6 CA 13
Z 20 C 13
Z 15 CN 16.02
Z 10 CF 17
Z 8 CD 17.01
Z 4 CDN 13.4M
Z 13 C 13
Z 10 CAS 18
Z 80 CSN 20.02
Z 12 CAS 25
Z 52 CMN 21.09
X2CrMoTi18-2
X5CrNiCuNb 16-4
Z 2 CN 18 10
Z 10 CNF 18.09
Z 6 CN 18.09
Z 12 CN 17.07
Z 8 CN 18.12
Z 6 CND 17.11
Z 2 CND 17.13 Az
Z 2 CND 17.12
Z 2 CND 17.13
Z 6 CND 18-12-3
Z 2 CND 19.15
Z 1 NCDU 25.20
Z 6 CNT 18.10
Z 6 CNNb 18.10
Z 6 CNDT 17.12
Z 15 CNS 20.12
Z 12 CN 25.20
Z 3 CND 17-11 Az
X4CrNiMo16-5-1
X7CrNiAl17-7
Z 2 NCDU 31-27
X3CrNiMoN27-5-5
Z 3 CN 23-04 Az
Z 3 CND 22-05 Az
X 6 Cr 13
X 12 CrS 13
X 8 Cr 17 KD
X 12 Cr 13
X 40 Cr 14
X 6 CrAl 13
X 20 Cr 13
X 16 CrNi 16
X 10 CrS 17
X 8 CrMo 17
GX 6 CrNi 13 04
X 10 CrAl 12
(X 8 Cr 17)
X 80 CrSiNi 20
X 16 Cr 26
X 53 CrMnNiN 21 9
X2CrMoTi18-2
X 20 CrMoNi 12 01 KG
X5CrNiCuNb 16-4
GX 2 CrNi 19 10
X 10 CrNiS 18 09
X 5 CrNi 18 10
X 12 CrNi 17 07
X 8 CrNi 19 10
X 5 CrNiMo 17 12
X 2 CrNiMoN 17 13
X 2 CrNiMo 17 12
X 2 CrNiMo 17 13
X 5 CrNiMo 17 13
X 2 CrNiMo 18 15
X1NiCrMoCu 25-20-5
X 6 CrNiTi 18 11
X 6 CrNiNb 18 11
X 6 CrNiMoTi 17 12
X 6 CrNiMoNb 17 13
X 16 CrNiSi 25,20
X 6 CrNi 25 20
X 2 CrNiMoN 17 12
X4CrNiMo16-5-1
X7CrNiAl17-7
X1NiCrMoCu31-27-4
X3CrNiMoN27-5-5
X2CrNiN23-4
X 6 Cr 13
X 12 CrS 13
F.3113
F.3401
F 3405
F.3111
F.3402
F.3427
F.3117
F.3152
F.3113
F.3222
F.3154
F.3217
F3123
X5CrNiCuNb 16-4
X 10 CrNiS 18 9
X 5 CrNi 18 11
X 12 CrNi 17 07
X 8 CrNi 18-12
X 5 CrNiMo 17-12
F.3543
F.3533
X 2 CrNiMo 18-14-03
F.3538
F.3539
X1NiCrMoCu25-20-5
F.3523
F.3524
F.3535
F.3312
F.331
F.3542
X7CrNiAl17-7
X1NiCrMoCu31-27-4
F.3552
X2CrNiN23-4
Z 3 CND 22-05 Az
SUS 403
SUS 429
SUS 416
SUS 430
SUS 410
SUS 405
SUS 420 J1
SUS 431
SUS 430 F
SUS 434
SCS 5
SUH 21
SUH 4
SUH 35
SUS 444
SUS 630
SUS 630
SUS 304 L
SUS 303
SUS 304
SUS 301
SUS 304 LN
SUS 316
SUS 316 LN
SUS 316 L
SCS 16
SUS 316
SUS 317 L
SUS 321
SUS 347
SUS 316Ti
SUH 309
SUS 310 S
SUS 316 LN
SUS 631
SUS 329J1
SUS 329J3L
BS EN SS AISI/ W.Nr. DIN AFNOR UNI UNE JISSAE
MillingAppendix
Sta
inle
ss s
teel
Aus
teni
tic
Ferr
itic
- M
arte
nsitic
Aus
teni
tic
- Fer
ritic
(Dup
lex)
Great Britain Sweden U.S.A. Germany France Italy Spain Japan
41
8 290/6 0814 - MN 32-8 FCMB310
B 340/12 0815 32510 GTS-35 MN 35-10 FCMW330
P 440/7 0852 40010 0.8145 GTS-45 Mn 450 GMN 45 FCMW370
P 510/4 0854 50005 0.8155 GTS-55 MP 50-5 GMN 55 FCMP490
P 570/3 0858 70003 GTS-65 MP 60-3 FCMP540
P570/3 0856 A220-70003 0.8165 GTS-65-02 Mn 650-3 GMN 65 FCMP590
P690/2 0862 A220-80002 0.8170 GTS-70-02 Mn700-2 GMN 70 FCMP690
0100
0110 No 20 B GG10 Ft 10 D FC100
Grade 150 0115 No 25 B 0.6015 GG 15 Ft 15 D G 15 FG 15 FC150
Grade 220 0120 No 30 B 0.6020 GG 20 Ft 20 D G 20 FC200
Grade 260 0125 No 35 B 0.6025 GG 25 Ft 25 D G 25 FG 25 FC250
No 40 B
Grade 300 0130 No 45 B 0.6030 GG 30 Ft 30 D G 30 FG 30 FC300
Grade 350 0135 No 50 B 0.6035 GG 35 Ft 35 D G 35 FG 35 FC350
Grade 400 0140 No 55 B 0.6040 GG 40 Ft 40 D
L-NiCuCr202 0523 A436 Type 2 0.6660 GGL-NiCr202 L-NC 202 - -
SNG 420/12 0717-02 60-40-18 0.7040 GGG 40 FGS 400-12 GS 370-17 FGE 38-17 FCD400
SNG 370:17 0717-12 - GGG 40.3 FGS 370-17
- 0717-15 - 0.7033 GGG 35.3 -
SNG 500/7 0727-02 80-55-06 0.7050 GGG 50 FGS 500-7 GS 500 FGE 50-7 FCD500
Grade S6 0776 A43D2 0.7660 GGG-NiCr202 S-NC 202 - -
SNG 600/3 0732-03 - GGG 60 FGS 600-3 FCD600
SNG 700/2 0737-01 100-70-03 0.7070 GGG 70 FGS 700-2 GS 700-2 FGS 70-2 FCD700
- - 4251 SC64D 3.2373 G-AISI9MGWA A-S7G - - C4BS
LM5 - 4252 GD-AISI12 - G-ALMG5 A-SU12 - - AC4A
LM25 4244 356.1 A5052
4247 A413.0 GD-AISi12 A6061
LM24 4250 A380.1 GD-AISi8Cu3 A7075
LM20 4260 A413.1 G-AISi12 (Cu) ADC12
LM6 4261 A413.2 G-AISi12
LM9 4253 A360.2 G-AISi10Mg(Cu)
BS EN SS AISI/SAE W.Nr. DIN AFNOR UNI UNE JIS
BS EN SS AISI/SAE W.Nr. DIN AFNOR UNI UNE JIS
AppendixAppendix
Mal
leab
le c
ast
iron
sN
on -
ferr
ous-
met
als
Duc
tile
cas
t iron
Gre
y ca
st ir
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42
- - - 330 1.4864 X12NiCrSi36 16 Z12NCS35.16 F-3313 - SUH330
330C11 - - - 1.4865 G-X40NiCrSi38 18 - XG50NiCr39 19 -
SCH15
- - - 5390A 2.4603 - NC22FeD - -
- - - 5666 2.4856 NiCr22Mo9Nb NC22FeDNB - -
HR5,203-4 - - - 2.4630 NiCr2OTi NC20T - -
- - - 5660 LW2.4662 NiFe35Cr14MoTi ZSNCDT42 - -
3146-3 - - 5391 LW2 4670 S-NiCr13A16MoNb NC12AD - -
HR8 - - 5383 LW2.4668 NiCr19Fe19NbMo NC19eNB - -
3072-76 - - 4676 2.4375 NiCu30Al - - -
Hr401,601 - - - 2.4631 NiCr2OTiAk NC20TA - -
- - - AMS 5399 2.4973 NiCr19Co11MoTi NC19KDT - -
- - - AMS 5544 LW2.4668 NiCr19Fe19NbMo NC20K14 - -
- - - AMS 5397 LW2 4674 NiCo15Cr10MoAlTi - - -
- - - 5537C LW2.4964 CoCr20W15Ni KC20WN - -
- - - AMS 5772 - CoCr22W14Ni KC22WN - -
TA14/17 - - AMS R54520 - TiAl5Sn2.5 T-A5E - -
TA10-13/TA28 - - AMS R56400 - TiAl6V4 T-A6V - -
TA11 - - AMS R56401 - TiAl6V4ELI - - -
- - - - - TiAl4Mo4Sn4Si0.5 - - -
- - 2258-08 440A 1.4108 X100CrMo13 - - - C4BS
- - 2534-05 610 1.4111 X110CrMoV15 - - - AC4A
- - 2541-06 0-2 - X65CrMo14 - - - AC4A
BS EN SS AISI/SAE W.Nr. DIN AFNOR UNI UNE JIS
BS EN SS AISI/SAE W.Nr. DIN AFNOR UNI UNE JIS
MillingAppendix
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43
Technical Data
Trouble Possible causes Countermeasures
Troubleshooting in milling
Rapid wear ofcutting edge
Rapidchipping of
cutting edge
Fracturing
Excessive chipwelding or build-up on
cutting edge
Rough finish
Chattering
• Improper insert grade selection • P30 \ P20 \ cermet, coated grade (steel cutting)(Insufficient wear resistance) • K20 \ K10 \ coated grade (cast iron cutting)
• Excessive cutting speed • Select cutting speed suited for work material and insert grade
• Inadequate feed • Use standard cutting condition in catalog as guide
• Improper insert grade selection • Cermet \ P20, P30 (steel cutting), K10 \ K20 (cast iron cutting)(Insufficient toughness)
• Cutting hard material and • Decrease cutting speedunfavorable surface condition • Use cutter with strong cutting edge
• Excessive feed • Proper selection of feed conditions, using recommended cutting conditions in catalog as guide
• Excessive pressure applied on cutting edge • Proper selection of engaging angle
• Machining difficult-to-cut material • Use a negative-positive type cutter with large corner angle (e.g. TAW)
• Cracking due to thermal shock • Select insert grade of stronger thermal shock resistance T3030• Decrease cutting speed
• Too thin insert against cutting force • Change from 3.18 mm into 4.76 mm insert thickness
• Continuous use of excessively worn insert • Shorten standard replacement time of insert
• Cutting hard material • Use cutter with stronger tip• Use cutter with larger corner angle such as TMD
• Obstruction to chip flow • Use cutter with good chip discharge properties such as TMD
• Recutting of chips after chip welding • Select insert grades difficult for chips to adhere
Cemented carbides cermets, coated grades
• Use cutting fluid or air
• Excessively slow cutting, too fine feed • Select cutting speed and feed optimized for insert grade and work material
• Cutting soft material such as aluminium, • Use cutter with large rake angle such as THFcopper, mild steel
• Cutting stainless steel • P30 \ Cermet
• Use of cutter with negative rake • Use cutter with large rake angle such as TAWor too small rake angle
• Effect of built-up edge • Increase cutting speed
• Appropriate cutting depth (finish allowance)
• Change insert grade, K grade \ M grade \ P grade \ cermet
For cast irons: P grade \ coated grade \ cermetFor steels: K grade \ coated grade
• Effect of face cutting edge run-out • Proper installing of inserts
• Use insert of high dimensional accuracy
Class K \ class E
• Continuous use of excessively worn insert • Shorten standard replacement time of insert
• Remarkable feed marks • Feed per revolution to be set within flatland width
• Use wiper insert type cutter such as TAW
• Use cutter exclusively for finishing such as SFP4000
• Unstable clamping of workpiece • Check clamping method of workpiece
• Cutting of welded construction or • Adopt cutter of large rake angle and small corner angle thin steel plate such as TAW
• Excessive cutting condition • Re-examine allowable chip removal rate according to motor HP
• Face milling of narrow width workpiece • Use cutter of small cutter diameter and with many teeth
• Too many simultaneous cutting teeth engagement • Reduce No. of teeth or adopt irregular pitch cutter
ISO 9001 certified ISO 14001 certifiedQC00J0056 EC97J112318/10/1996 26/11/1997Tungaloy Corporation Production Division,
Tungaloy Corporation
Tungaloy Europe GmbHElisabeth-Selbert-Str. 3D - 40764 LangenfeldTel. +49 (0 21 73) 9 04 20 -0Fax +49 (0 21 73) 9 04 20 -18e-mail: [email protected]
Tungaloy Italia S.p.A.Via E. Andolfato, 10I - 20126 MILANOTel. +39 (02) 25 20 12-1Fax +39 (02) 25 20 12-65e-mail: [email protected]
Tungaloy France S.a.r.l.6, Avenue des AndesF - 91952 COURTABOEUF CEDEXTel. +33 (01) 64 86 43 00Fax +33 (01) 69 07 78 17e-mail: [email protected]
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