© 2008 OSIsoft, Inc. | Company Confidential NAMs Offshore PI Project Theo Huizinga Arjan Korzilius.

© 2008 OSIsoft, Inc. | Company Confidential

NAM’s Offshore PI ProjectNAM’s Offshore PI ProjectNAM’s Offshore PI ProjectNAM’s Offshore PI Project

Theo HuizingaTheo Huizinga Arjan Korzilius Arjan KorziliusTheo HuizingaTheo Huizinga Arjan Korzilius Arjan Korzilius

3© 2008 OSIsoft, Inc. | Company Confidential

The SCADA replacement projectThe SCADA replacement project

Objectives: – Replace obsolete systems– De-man platforms – Send more real-time data to the shore

To enable:– Full remote monitoring and control – Production optimizing– Production maximizing– Process improvement


STRUCTURESTRUCTURE

Indirect Control Direct Control Process Control Network PI Network

Satellite Control

Platform Control

OPC Node

Remote Control Station

PI Process Book

PI SERVER

Ring Network structure is indicativeand does not represent the physical route

1PrimaryControl

2

Fall Back Control

NEW SCADA System Functionality

Den HelderL13CK15AK15BK14PK14C

K81L9L2L5

L15F3

AWG

LoCalHiCalNogatL13DL13EK15GL13HK15CK15KK14BK71K7BK7DK82K83OLTAME1AME2

Den Helder Assen

Control Tree

FWPAS

SCADA Replacement Project

Yokogawa µXL

Yokogawa µXLYokogawa µXL

Yokogawa µXLYokogawa CS

Yokogawa CS

Yokogawa CS3000

Yokogawa CS3000

Yokogawa CS3000

Yokogawa CS

Yokogawa CS3000

Honeywell UNC

Foxboro IA

Yokogawa µXL

Siemens PCS7

Siemens PCS7

Siemens PCS7

Siemens PCS7 Siemens PCS7

Siemens PCS7

Siemens PCS7

Siemens PCS7

Siemens PCS7

Yokogawa Centum XL (NOGAT)Yokogawa Centum CS (HiCAL)Yokogawa CS3000 (DHPAS)Honeywell UNC (LoCal)

Siemens PCS7

Siemens PCS7Yokogawa CS

Yokogawa CS3000

Yokogawa FastTools

Yokogawa FastTools

Existing

Existing

Existing

XXXXXX

XXXXXX

New PAS System

System Upgrade


PASControl System

IPFHIPPS

IPSF&G.

(Vendor A) Control Bus

PASHMI.

GateWay.

GateWay.

PASControlSystem.

IPFHIPPS

IPSF&G.

(Vendor A) Control Bus

PASControlSystem

IPFHIPPS

IPSF&G.

(Vendor B) Control Bus

PASHMI.

PASNODE

PASNODE

Process Control Network Yokogawa Fast Tools

Office Network

PCAD/PDG PI SERVERData

historian

PINODE

Accessmanagement

PINODE

POMCHMI.

Future

CCKHMI.

FWPASServer

Redundant

PIClient

PAS vendor Remote access

Process Control Network OSIsoft PI Data Historian

Process Control Network Remote Engineering & Maintenance

OFFIC

E D

OM

AIN

PR

OC

ES

S C

ON

TR

OL

DO

MA

IN

PIClient

Glass Fiber

Eng.Station

PIData Hist.

Process Control Network 3th Party PI to PI connections

3th PartyData Historians

3th PartyData Historians

Firewall

Network structure Network structure


SOME FIGURESSOME FIGURES

EPE

9 PI Servers3 Development Servers> 400.000 PI tags716 Registered Users

(NAM)

NL Offshore epnlpi3

35.000 tags total18.000 Digital points14.500 Float1.000 Integer1.500 String


• Rosemount• Micro Motion• Rosemount

Analytical• Daniel• Mobrey

• Fisher• Baumann• Bettis• El-O-Matic• Shafer

Measurement Valves &Regulators

• DeltaV• Ovation• Industry Solutions

•Chemical•Oil & Gas•Refining•Power & Water•Life Sciences•Remote Automation•Marine•Terminal Automation•Production Management

Systems &Solutions

AssetOptimization

• AMS Suite• Services and Technologies

•MechanicalEquipment

•ElectricalSystems

•ProcessEquipment

•Instruments & Valves


Emerson is OSIsoft Platinum PartnerEmerson is OSIsoft Platinum Partner

Platinum VAR (Value Added Reseller)Emerson Process Management is a member of

the highest tier of global partners for OSIsoft.


Customers Need Help Applying the Right Technology to Achieve ResultsCustomers Need Help Applying the Right Technology to Achieve Results

Project Planning & Management

Project Engineering

Plant Start-up & Commissioning

Process & Asset Optimization


Emerson’s project executionEmerson’s project execution

Project Planning and ManagementProject Engineering


DCS

Invensys

L9

PI ServerDEN HELDER

PI API

Testline-up EMR

2xWS

PI ACEAssen

BUF

PI API

OPC INT

SDK

OPC Server

DCS

EXA OPCWindows

Yokogawa Centum CS

HICAL

BUF

PI API

OPC CLient

SDK

APPOPC Server

DCS

APP stationPDCWindows

Honeywell TDC 2000

LOCAL

OPC Server

DCS

NT

EXA OPCWindows

Yokogawa Centum CS

K8FA1K8FA2K7FB1K7FD1BUF

PI API

OPC INT

SDK

Maintenance Station

@ Emerson

Conference room

DCS-vendor Emerson Process ManagementResponsible SW :

Emerson Process ManagementInvensysResponsible HW :

ATT SW :

SiemensYokogawaNAM Honeywell

=scriptcode

=client*.exe file

=none=ATT

OPC Server

DCS

ExaOPCWindows

NOGAT

BUF

PI API

OPC INT

SDK

BUF

PI API

OPC INT

SDK

OPC Server

Yokogawa Centum CS

Asset OffshoreAsset Offshore


AutoTagToolAutoTagTool

Configure and maintaining the PI Database– Create new tags– Delete obsolete tags– Modify existing tags

Benefits:– Flexible due to site-specific rules file– No load on your DCS– Intuitive sequence with GUI– Customize option like exceptions and skips– Excel output file from each run– Extensive logging– Write changes to PI


AutoTagToolAutoTagTool


Emerson ConclusionEmerson Conclusion

Good planningGood approachGood teamworkGood technical knowledgeGood software

=

Project successfully executed in time and a satisfied customer


Example K81Example K81

K81 ClusterCentum CSDCS 15.000 tags72 DCS Block types

PI29 block types7500 PI tags

TagsAIN .PVPID

.PV .MV .SV .MODESIO .PV .MV


PI UsersPI Users

Well Engineers

Process engineers

Control and Automation Engineers

Operation managers

Forecasting/Dispatching

Safety Department


Lessons Learned Lessons Learned

MANAGEMENT

The needle in the haystackNo ExcelOPC Browser tool DCSDeviation report

END USERS

The needle in the haystackTag ConventionsK7FD1.74PI041.PVK15FA1.PT-11.UK8FA1.81PI41.PVL9FF1.WELL_AA:AA_PI_4.PNTAWG1.PI-04-108.U

Search


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© 2008 OSIsoft, Inc. | Company Confidential NAMs Offshore PI Project Theo Huizinga Arjan Korzilius.

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